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  • Articles  (23,235)
  • 2020-2024
  • 2000-2004  (23,235)
  • 2003  (23,235)
  • Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics  (23,235)
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  • Articles  (23,235)
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  • 2020-2024
  • 2000-2004  (23,235)
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  • 1
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: (Bi1/2Na1/2)TiO3 (BNT) is a prominent candidate for a lead-free piezoelectric material. In this study, BNT was synthesized using the solution/sol–gel method, in which a solution of Bi2O3 and Na2CO3 was dissolved in HNO3 as starting materials. The solution then was mixed with ethylene glycol and titanium tetraisopropoxide. The obtained BNT powder was analyzed using FT-IR, DTA-TG, Raman spectroscopy, and high-temperature XRD. Results showed that BNT crystallization occurred above 600°C. TEM investigation showed that 100–200 nm BNT particles were formed by heat-treating the sol–gel-derived BNT sol at 700°C for 6 h.
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  • 2
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: B4C powder compacts were sintered using a graphite dilatometer in flowing He under constant heating rates. Densification started at 1800°C. The rate of densification increased rapidly in the range 1870°–2010°C, which was attributed to direct B4C–B4C contact between particles permitted via volatilization of B2O3 particle coatings. Limited particle coarsening, attributed to the presence or evolution of the oxide coatings, occurred in the range 1870°–1950°C. In the temperature range 2010°–2140°C, densification continued at a slower rate while particles simultaneously coarsened by evaporation–condensation of B4C. Above 2140°C, rapid densification ensued, which was interpreted to be the result of the formation of a eutectic grain boundary liquid, or activated sintering facilitated by nonstoichiometric volatilization of B4C, leaving carbon behind. Rapid heating through temperature ranges in which coarsening occurred fostered increased densities. Carbon doping (3 wt%) in the form of phenolic resin resulted in more dense sintered compacts. Carbon reacted with B2O3 to form B4C and CO gas, thereby extracting the B2O3 coatings, permitting sintering to start at ∼1350°C.
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  • 3
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Deagglomeration of ceramic powders is usually accomplished by immersion of powders in a surfactant-containing liquid vehicle, followed by milling. We seek alternative mechanisms to the classical milling approach by generating a chemical pressure to break up the agglomerate. This study explores the enhanced redispersion of TiO2 ceramic compacts that contain a nonionic water-soluble polymer, poly(ethylene glycol) (PEG). PEG forms a polymer solution within the agglomerated structure during redispersion. The resulting osmotic pressure gradient forces water into the porous structure and creates a tensile stress on the particle network with magnitudes as high as 0.6 MPa. Thus, the principle to achieving redispersion is to develop osmotic pressures that exceed the cohesive strength of the agglomerated structure. A critical PEG concentration of 2.0 vol% PEG 400 with respect to titania has been determined, below which redispersion is minimal.
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  • 4
    Electronic Resource
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Two wet-chemical routes have been used to synthesize Sc2O3 nanopowders from nitrate solutions employing ammonia water (AW) and ammonium hydrogen carbonate (AHC) as the precipitants. The precursors and the resultant oxides are characterized by elemental analysis, X-ray diffractometry, differential thermal analysis/thermogravimetry, high-resolution scanning electron microscopy, and Brunauer-Emmett-Teller analysis. Crystalline γ-ScOOH·nH2O (n≈ 0.5) is the only phase obtained by the AW method. This phase dehydrates to Sc2O3 at ∼400°C, yielding hard aggregated nanocrystalline Sc2O3 powders. Three types of precursors have been synthesized by the AHC method, depending on the AHC/Sc3+ molar ratio (R): amorphous basic carbonate [Sc(OH)CO3·H2O] at R≤ 3, crystalline double carbonate [(NH4)Sc(CO3)2·H2O] at R≥ 4, and a mixture of the two phases at 3 〈 R 〈 4. Among these precursors, only the basic carbonate shows spherical particle morphology, ultrafine particle size (∼50 nm), and weak agglomeration. Sc2O3 nanopowders (∼28 nm) with high surface area (∼49 m2/g) have been prepared by calcining the basic carbonate at 700°C for 2 h.
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  • 5
    Electronic Resource
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of zirconium ions on glass structure and proton conductivity was investigated for sol-gel-derived P2O5–SiO2 glasses. Porous glasses were prepared through hydrolysis of PO(OCH3)3, Zr(OC4H9)4, and Si(OC2H5)4. Chemical bonding of the P5+ ions was characterized using 31P-NMR spectra. The phosphorous ions, occurring as PO(OH)3 in the ZrO2-free glass, were polymerized with one or two bridging oxygen ions per PO4 unit with increased ZrO2 content. The chemical stability of these glasses was increased significantly on the addition of ZrO2, but the conductivity gradually decreased from 26 to 12 mS/cm at room temperature for 10P2O5·7ZrO2·83SiO2 glass. A fuel cell was constructed using 10P2O5·5ZrO2·85SiO2 glass as the electrolyte; a power of ∼4.5 mW/cm2 was attained.
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  • 6
    Electronic Resource
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Three hydroxyapatite powders with different surface properties were produced by wet-chemical synthesis and characterized. The electrokinetic properties of powders dispersed in water were investigated by electroacoustic spectroscopy measurements. The different surface reactivity (pHiep and ζ potential versus pH curves) was related to the interplay of dissolution and adsorption of Ca2+ ions. With a view toward the preparation of porous bodies by sponge impregnation, the behavior of powder suspensions was studied. Four deflocculants were tested, and the optimum dispersing conditions for each powder were found. Anionic polyelectrolytes resulted in the best effective dispersing agent, with different optimum amounts added to the suspensions.
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  • 7
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The conversion of bottom ash from fluidized-bed combustion of municipal solid waste (MSW) to zeolite, by means of alkaline hydrothermal treatment (HT), in 1M NaOH solution, is presented in this work. The transformation of the bottom ash was characterized by X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, surface area (BET-N2), and scanning electron microscopy (SEM) analyses. As a result of the HT at 100°C, Na6[AlSiO4]6·4H2O, of the structural family of zeolites, together with Ca3AlFe(SiO4)(OH)8, of the structural family of hydrogarnets, began to appear; the surface area of the bottom ash increased 11 times. At 150°C, the amount of Na6[AlSiO4]6·4H2O increased and andradite, hydroxylian (Ca3Fe2(SiO4)3−x(OH)4−x), of the structural family of garnet, was formed. After 200°C of HT, Na6[AlSiO4]6·4H2O was massively formed together with aluminum tobermorite (Ca5Si5Al(OH)O17·5H2O); Ca3AlFe(SiO4)(OH)8 decreased. The surface area of the bottom ash increased 13 times. The conversion of bottom ash in zeolite is considered of great significance, opening new opportunities for stabilization and applications of this type of waste. Zeolite and also the other compounds—aluminum tobermorite, andradite, and Ca3AlFe(SiO4)(OH)8—can substitute a variety of ionic species, which allows the bottom ash to be useful for immobilizing toxic and radioactive wastes. An equivalent study was conducted in water instead of NaOH as a reference.
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  • 8
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    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Phase equilibria in the CeO2−CoO system at temperatures above 1500°C were investigated. The microstructures and the phase compositions of the DTA (differential thermal analysis) samples and the quenched solid pellets were analyzed using SEM (scanning electron microscope), EDX (energy dispersive X-ray), and WDX (wavelength dispersive X-ray). A eutectic reaction was found at 1645 ± 5°C. The eutectic point was calculated to be at 82 ± 1.5 mol% CoO. The eutectic phases were the CeO2-rich phase (containing 〈5 mol% CoO) and the CoO-rich phase (containing ∼0.5 mol% CeO2). At 1580°C, the solubility of CoO in CeO2 was ∼3 mol%.
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  • 9
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Yttrium silicate (Y2SiO5) powders of high purity have been synthesized using the sol–gel method. Alkoxide precursors were used with commercial tetraethyl orthosilicate as the silica source and yttrium propoxide synthesized from YCl3. Powders calcined from the xerogel showed submicrometer crystal sizes. These powders were sintered at temperatures 〈1300°C and are suitable for coating applications such as a thermal barrier system for SiC/SiC composites.
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  • 10
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We investigated the effect of various amounts of liquid phase on microstructure development during sintering and the resulting magnetic permeability of MnZn ferrite (MZF) samples. Our results revealed that the microstructure and the final magnetic permeability depend on the thickness of the liquid-phase film during sintering. The solution-reprecipitation (S-R) process, which is associated with an intensive microstructure development in MZF, starts when a continuous liquid-phase film of critical thickness δo, which wets the MZF grains, is formed. The solid-state sintering that takes place before the formation of the continuous liquid-phase film is essential for the final microstructure of MZF.
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  • 11
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Nano-sized TiO2 powders were prepared by controlled hydrolysis of TiCl4 and Ti(O-i-C3H7)4 solutions and nitrided in flowing NH3 gas at 700°–1000°C to form TiN. Nano-sized TiN was densified by spark plasma sintering at 1300°–1600°C to produce TiN ceramics with a relative density of 98% at 1600°C. The microstructure of the etched ceramic surface was observed by SEM, which revealed the formation of uniformly sized 1–2 μm grains in the TiCl4-derived product and 10–20 μm in the Ti(O-i-C3H7)4-derived TiN. The electric resisitivity and Vickers micro-hardness of the TiN ceramics was also measured.
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  • 12
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Undoped and cobalt-doped basal inversion boundaries were fabricated in ZnO bicrystals to investigate their current–voltage characteristics. High-resolution transmission electron microscopy observations and energy-dispersive X-ray spectroscopy analyses for a cobalt-doped bicrystal revealed that the boundary was highly coherent and free from intergranular phases and precipitates, but a certain amount of cobalt was present near the boundary. The cobalt-doped bicrystals exhibited nonlinear characteristics that depended on cooling rates from annealing temperature, in contrast to linear characteristics of the undoped bicrystals. It is suggested that the presence of cobalt impurities enhances the formation of acceptor-like native defects near the boundaries to generate electrostatic potential barriers.
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  • 13
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A 25 nm thick α-alumina layer was deposited on a turbine-grade silicon nitride by sol-gel dip coating and subsequent heat treatment in air at 1200°C. This layer had a nanometer grain structure. Silicon nitride protected by this thin layer showed a significant improvement in oxidation resistance over its uncoated counterpart after 200 cyclic exposures in air at 1250°C. The oxide layer grown on the coated silicon nitride also exhibited superior surface morphology, compared with the uncoated silicon nitride.
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  • 14
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Nano- and mesopores of bulk silica xerogels were studied by means of positron annihilation lifetime measurement as well as nitrogen physisorption. Effects of an alkaline catalyst concentration in the sol–gel process on the pore sizes and specific surface area were investigated. The pore size was estimated from the ortho-positronium lifetime. Remarkable structural changes were found around a relative alkaline concentration of 10−4 (a molar ratio of sodium hydroxide to tetramethyl ortho-silicate). Above this particular catalyst concentration, the nanopore radius decreased from 0.45 to 0.35 nm, whereas the mesopore radius increased from 1 to 8 nm. The positron annihilation lifetime technique was effective in the evaluation of the nano- and mesoscopic structural changes of silica xerogel.
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  • 15
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 16
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Sol–gel derived silica (SiO2) films doped with nickel oxide (NiO) nanocrystals were fabricated. A bifunctional ligand was used, bearing amine groups capable of coordinating the nickel ions and hydrolysable siloxane groups for anchoring the metal complex moiety to the silicate matrix. Nickel oxide nanocrystals precipitated at 500°C while the film was still porous. The nanocomposite films showed a reversible change in the optical transmittance in the VIS-NIR range when exposed to carbon monoxide gas. The effects of residual porosity, testing temperature, and carbon monoxide gas concentration on optical transmittance were studied.
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  • 17
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The oxidation of SiC at 1200°C in a slowly flowing gas mixture of either air or air + 15 vol% H2O at 10 atm (1 MPa) was studied for extended times to examine the effects of elevated water-vapor pressure on oxidation rates and microstructural development. At a water-vapor pressure of 1.5 atm (150 kPa), distinct SiO2 scale structures were observed on the SiC; thick, porous, nonprotective cristobalite scales formed above a thin, nearly dense vitreous SiO2 layer, which remained constant in thickness with time as the crystalline SiO2 continued to grow. The pore morphology of the cristobalite layer differed depending on the type of SiC on which it was grown. The crystallization and growth rates of the cristobalite layer were significantly accelerated in the presence of the high water-vapor pressure and resulted in rapid rates of SiC surface recession that were on the order of what is observed when SiO2 volatility is rate controlling at high gas-flow velocities (30 m/s). The recession process can be described by a paralinear kinetic model controlled by the conversion of dense vitreous SiO2 to porous, nonprotective SiO2.
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  • 18
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Two commercially available additive-containing silicon nitride materials were exposed in four environments which ranged in severity from dry oxygen at 1 atm pressure, and low gas velocity, to an actual turbine engine. Oxidation and volatilization kinetics were monitored at temperatures ranging from 1066° to 1400°C. The main purpose of this paper is to examine the surface oxide morphology resulting from the exposures. It was found that the material surface was enriched in rare-earth silicate phases in combustion environments when compared with the oxides formed on materials exposed in dry oxygen. However, the in situ formation of rare-earth disilicate phases offered little additional protection from the volatilization of silica observed in combustion environments. It was concluded that externally applied environmental barrier coatings are needed to protect additive-containing silicon nitride materials from volatilization reactions in combustion environments.
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  • 19
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Fatigue behavior of four ceramic-matrix composites (CMCs) was documented at 1000°C, and a fifth composite was documented at 1200°C. Additional fatigue specimens were cycled for set blocks of cycles, removed from the fatigue machine, and exposed in a cyclic corrosion tester for 24 h with a fog of deionized water and a fog of deionized water containing 0.05 wt% NaCl. BN-fiber-coated Nicalon™/SiNC and Nicalon/Al2O3 experienced a pronounced decrease in fatigue life (∼86%) with salt fog exposure. Nicalon/C experienced rapid loss of the SiC exterior seal coat and a 30% decrease in life with salt fog exposure. Nextel610/AS and Nextel720/Al2O3 demonstrated no loss in fatigue performance or retained strength with water or salt fog exposure. Changes to the constituents of Nicalon/SiNC were evaluated to determine if they influenced moisture sensitivity. BN fiber coatings, BN or BN/SiC, alternate matrix prepreg, and matrix filler type had no influence on improving moisture resistance. Direct exposure to moisture fog produced accelerated rates of degradation in the BN fiber coating and greatly decreased fatigue durability.
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  • 20
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We have performed classical molecular dynamics simulations of amorphous Si–C–N materials. The dependence of the local order and of the microstructure on the chemical composition was investigated. Our simulations show that for a stoichiometric nitrogen/silicon ratio equal to or higher than 4/3, the amorphous ceramic separates into different amorphous domains, namely C-rich, SiN-rich, and SiC-rich phases. Below this ratio, the material is composed of mixed structures, homogeneously spread within the material. For a very particular composition range, we found that carbon atoms crystallize into monoatomic graphitic layers surrounding the SiN-rich domains.
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  • 21
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Alumina specimens with various amounts of CaO and SiO2 (1:2 ratio) were prepared, and their abnormal grain growth (AGG) kinetics were investigated. A plot of the area fraction covered by abnormal grains versus log (sintering time) had a sigmoidal shape with an apparent incubation period before the onset of AGG. The overall kinetics of AGG was similar to that of a phase transformation controlled by nucleation and growth. The incubation time and the end point of AGG were strongly dependent on the amount of liquid-forming additives. Correspondingly, the final microstructure was affected by the liquid content: a large grain size and a high aspect ratio at low liquid content and a small grain size and a low aspect ratio at high liquid content.
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  • 22
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The electronic structure and bonding of the complex ceramic crystal Y10[SiO4]6N2 is studied by a first-principles method. It is shown that this crystal is an insulator with a direct band gap of 1.3 eV. It has some unique properties related to the one-dimensional chain structure in the c-direction and the planar N-Y bonding in the x-yplane.
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  • 23
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A sinter-forging technique was successfully applied to fabricate a silicon nitride with a lutetia (Lu2O3) additive. The sinter-forged specimen had a strongly anisotropic microstructure where rodlike silicon nitride grains preferentially aligned perpendicular to the forging direction. The specimen exhibited superior strength of ∼700 MPa at 1500°C. This strength was highest when compared with previous silicon nitrides at temperatures 〉1400°C. Such superior high-temperature strength was attributed to grain alignment as well as to the refractory grain-boundary glassy phase and the existence of glass-free grain boundaries.
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  • 24
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A functionally graded hybridization approach has been used in the formation of polymer-ceramic composites of polymethylmethacrylate (PMMA) and hydroxyapatite (HAp). HAp was successfully reinforced by sedimentary HAp distributions on a PMMA matrix using a centrifuge to avoid stress convergence on the interface. The stress-strain curves of the functionally graded PMMA-HAp composite showed sufficient mechanical strength with reduced brittleness. Scanning electron micrographs also showed evidence of exposed HAp on the surface of the composites.
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  • 25
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The fracture toughness of plasma-sprayed Al2O3 coatings in terms of the critical strain energy release rate GIc was measured using a tapered double cantilever beam (TDCB) approach. The fracture surfaces were examined using a scanning electron microscope (SEM). The measurement yielded the mean GIc values from 13 to 27 J/m2 for the sprayed Al2O3 coatings at different spray distances. These values agree well with those obtained by the conventional double cantilever beam approach. The dependence of the observed GIc on spray distance is consistent with that for the lamellar bonding ratio. These results suggest that the TDCB test is a reliable approach for measuring the GIc of thermal-spray coatings without the crack-length measurement.
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  • 26
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An indirect fused deposition process was used to fabricate controlled-porosity alumina bone grafts using a computer-aided-design file created from computed tomography (CT) scans of a horse's short pastern bone. Structures with both uniform and gradient porosity were fabricated to show the effectiveness of this process for the fabrication of custom orthopedic implants. Cytotoxicity and cell proliferation studies were conducted with different cell lines to show that these bone grafts are biocompatible. Uniaxial compression tests were also conducted to understand the influence of porosity on the mechanical properties of these structures.
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  • 27
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Si3N4/carbon fiber composites were fabricated using several types of fiber. All the composites had higher fracture toughness compared with monolithic Si3N4 ceramics. Tribological properties were investigated by a ball-on-disk method under unlubricated conditions. The composite containing fibers with a high orientation of graphite layers and high graphite content indicated a low friction coefficient. It was identified, by Raman spectroscopy, that graphite was transferred from the composite to the Si3N4 ball of the counterbody during the wear test. This transferred layer was effective for producing the low friction behavior of the composite.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A new loading dilatometer was successfully developed and applied for hot forging experiments, assisted by two high-resolution laser beams and providing accurate determination of radial and axial strains. The application of various uniaxial loads linearly increased both radial and axial strain rates of cylindrical specimens if compared at constant density. Microstructural evolution during hot forging was followed with high-resolution scanning electron microscopy and quantitative analysis of pore size and orientation. Uniaxial loads led to elongated pores oriented in the direction of the applied load. This anisotropic microstructure exhibited an increased densification rate perpendicular to the loading axis, if free sintering was characterized after load removal. The imprinted anisotropy faded out during free sintering.
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  • 29
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) was evaluated as a dispersant for nanosized 3-mol%-Y2O3-stabilized tetragonal-ZrO2 polycrystal (3Y-TZP) suspensions. The adsorption of PBTCA was characterized using the decolorization method of ferric 5-nitrosalicylate complexes. Maximum adsorption of the dispersant on the 3Y-TZP powder was found to occur at pH 3.0. At pH 〉3.0, the adsorbed amount decreased with increased pH. Semiquantitative analysis using auger electron spectroscopy showed that PBTCA adsorbed irreversibly on the powder. The surface charge of the powder was evaluated by measuring the zeta-potential in dilute powder suspensions. The suspension was most effectively stabilized at high pH by the high charge induced by the adsorption of PBTCA. Rheological properties of the suspension were evaluated as a function of dispersant amount and solids loading. The optimum amount of dispersant increased with increased solids loading for solids loading 〉20 vol%. A stable suspension of 35 nm 3Y-TZP particles with a solids loading as high as 32 vol% was obtained using PBTCA as dispersant, in contrast to 28 vol% when using ammonium polyacrylate (NH4PAA). Theoretical calculations of the interaction between 3Y-TZP particles showed that the stabilization of the suspensions was attributed to a combination of the electrostatic repulsion and a steric barrier caused by the adsorbed PBTCA. Induced coupling plasma analysis showed that PBTCA could be completely burned out during sintering, which confirmed its suitability as a dispersant for 3Y-TZP.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Formation of an amorphous Al2Si2O5 layer on a steel pipe surface, after granite–dry steam interaction in the presence of copper, has been determined by XRD analysis and SEM (with energy dispersive X-ray microanalysis). Kinetic data indicate high-protective properties of the Al2Si2O5 layer, which formed a three-dimension substrate ∼5 μm thick, after 100 h exposure.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Photosensitive hybrid titania films have been prepared from titanium butoxide modified with β-diketone and methacrylic acid. When this film is exposed to UV light, the β-diketonato chelate from the alkoxide and β-diketone is dissociated, and the unsaturated hydrocarbon of methacrylic acid is polymerized. These structural changes in the gel film have led to a difference between the solubility of irradiated and unirradiated parts in the film; therefore, a fine patternable hybrid titania film has been fabricated.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Zinc vaporization of Mn-Zn ferrites was quantitatively characterized in terms of oxygen partial pressure PO2, temperature, grain size and sample geometry. The amount of zinc loss was measured as a function of time at various temperatures by a thermogravimetric method. The weight loss due to irreversible zinc vaporization showed a linear behavior with time and increased exponentially with temperature. The observed weight loss due to zinc evaporation at 1100°C was small, whereas a significant weight change was detected at 1200°C. The weight loss was even greater in a reducing atmosphere (PO2= 5 × 10−5). Below 1300°C, the diffusion of elemental zinc was sufficiently fast to compensate the zinc loss at the interface region, resulting in a linear dependence on time. At temperatures ≥1400°C, the weight change no longer followed the linear dependence and showed a rather parabolic behavior with a concave upward slope. The core shape and the gas flow around ferrite cores were important factors that affected the rate of zinc vaporization, but not the grain size.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: “Reactive-templated grain growth” (RTGG) processing of Bi1/2Na1/2TiO3 (BNT)-based ceramics is reported. Molten salt synthesis was used to prepare platelike (∼0.2 μm × 5 μm × 5 μm) Ruddlesden–Popper (Sr3Ti2O7 (ST)) and Aurivillius (BaBi2Nb2O9 (BBN)) phases which were used as “templates” in studies of RTGG with BNT-based matrixes. A “citrate-gel” route was designed to produce intimately mixed, fine-grain matrixes for these studies. The analytical techniques used were powder X-ray diffraction and microstructural examination of dry-pressed and fired compacts. For mixtures templated with BBN, single-phase perovskite readily formed, and an initially heterogeneous microstructure evolved toward a dense assemblage of anisometric, micrometer-scale grains. Perovskite formation was more sluggish in the mixtures templated with ST, and the final sintered microstructure featured larger, porous grains in an equiaxed, micrometer-scale matrix. A qualitative model, which examined the excess constituents in the matrix after formation of stoichiometric ABO3 perovskite, is proposed to explain the observations. The model predicted an excess of Na2O and TiO2 in the matrix in the case of BBN templates and only excess TiO2 in the case of ST templates. The results indicate that careful examination of matrix and template chemistry could be important in the selection of systems for RTGG processing.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: 0.6Pb(Ni1/2W1/2)O3·0.4PbTiO3(0.6PNW·0.4PT) of complex perovskite structure is successfully synthesized by mechanical activation of mixed oxide composition, followed by sintering at 950°C. It exhibits a considerably stable temperature dependence of dielectric constant over the wide temperature range of −120° to 20°C, although there occurs a dielectric peak at around 74°C. Raman spectroscopic studies show the coexistence of tetragonal and pseudocubic perovskite phases on sintering at 950°C, which are attributed to the inhomogeneous distribution of PbTiO3 arising from mechanical activation. The dielectric behavior can be fine tuned by thermal annealing at 750°C, leading to phase redistribution in PNW-PT.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Nuclear magnetic resonance (NMR) relaxation time mapping in partially dried mortar is presented. Relaxation times in concrete are typically multi-exponential, and exhibit highly effective relaxation mechanisms (T1L∼ 3 ms, Δν1/2∼ 2500 Hz). One-dimensional mapping of the spin–lattice relaxation time is used to study relative changes in the water-occupied surface-to-volume ratio, as a function of mixture conditions, initial hydration period, and drying time. These results provide evidence for a penetrating microcracking phenomenon, due to local drying-induced tensile stresses. This conclusion was further supported by a relaxation time study of samples which were preconditioned so as to be at equilibrium with various relative humidities.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Hydrolysis and polycondensation of poly(dimethylsiloxane) (PDMS), tetraethoxysilane (TEOS), and calcium nitrate, added with tetraisopropyltitanate (TiPT) at a TiPT/(TiPT + TEOS) molar ratio of 0.15, gave a pore- and crack-free transparent monolithic organic-inorganic hybrid material. It was speculated to be composed of a Si–O–Ti–O− network modified with methyl groups, and a Ca2+ ion ionically bonded to the network. The hybrid obtained showed a high apatite-forming ability on its surface in a simulated body fluid that is indicative of high bioactivity, as well as mechanical properties such as bending strength, Young's modulus, and strain at failure, analogous to those of the human cancellous bone. This hybrid material is expected to be useful as a new type of bioactive bone-repairing material.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Crack-velocity (v–K) curves and crack-resistance (R) curves for unpoled ferroelectric and ferroelastic lead zirconate titanate (PZT) were determined for long cracks in compact-tension (CT) geometry using an in situ fracture device on the stage of an optical microscope. The steady-state crack length and the plateau value of R-curves measured at controlled constant velocities increased with increased velocity. The plateau value for 10−6 m/s was 1.2 MPa·m1/2 after 1.3 mm of crack extension and for 10−4 m/s was 1.4 MPa·m1/2 after 2.2 mm.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The influence of crystal volume fraction on machining behavior was investigated for modified mica–glass-ceramic materials that contained B2O3, Na2O, Li2O, and ZnO and had low melting temperatures. The machining behavior was characterized by drilling rate under a constant drilling force and chip morphology in a cutting test. To achieve the greatest drilling rate, an optimization volume fraction of crystalline mica (40%) had to be used; a further increase in the fraction of crystalline mica resulted in a corresponding decrease in the drilling rate. For this type of mica–glass-ceramic, a continuous band of chips and a highly smooth cut surface could be formed during the cutting test at a high cutting velocity of 60 m/min and a depth of 1 mm. The results demonstrated that an outstanding machining behavior for glass-ceramics can be achieved and that it can be comparable with metallic materials.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Aluminum nitride (AlN) nanopowder was successfully synthesized from transition alumina nanopowder using an NH3–C3H8 gas mixture as a reduction–nitridation agent. Phase-pure, nanocrystalline AlN powder with a specific surface area of 36.4 m2/g and a mean particle size of 51 nm was prepared under typical reaction conditions. The resulting AlN nanopowders possessed excellent sinterability, allowing full densification in conventional processing, even without the addition of sintering aids.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The nucleation sites of calcium phosphate crystals during collagen mineralization were studied by Fourier transform infrared spectrometry and transmission electron microscopy. It was found for the first time that there is another nucleation site, i.e., carbonyl (〉C=O) on collagen, besides the previous reported nucleation site of carboxyl (–COOH). By comparing the IR spectra of collagen not only with collagen/calcium phosphate but also with collagen/Ca2+, it was observed that the peak intensities of amides I, II, and III of collagen decreased significantly after mineralization. The decrease of the amide I peak intensity was mainly due to blockage of the C=O stretch. Furthermore, the peak for amide I gradually shifted to a lower wavenumber during collagen mineralization. This shift indicated that chemical interaction between carboxyl groups and Ca2+ ions formed in the mineralization.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Symmetrical Σ7 tilt grain boundaries of alumina (Al2O3) were studied using bicrystals. Three types of Σ7 boundaries were successfully fabricated, that is, rhombohedral twin (Σ7{1[Onemacr]02}) and two types of [0001] symmetrical tilt grain boundaries with grain-boundary planes {4[Fivemacr]10} and {2[Threemacr]10} (Σ7{4[Fivemacr]10} and Σ7{2[Threemacr]10}). Their atomic structures and grain-boundary energies were investigated using high-resolution transmission electron microscopy (HRTEM) and a thermal grooving technique, respectively. HRTEM observations showed that the Σ7{1[Onemacr]02} boundary had a completely symmetrical atomic arrangement with respect to the grain-boundary plane. In contrast, Σ7{2[Threemacr]10} and Σ7{4[Fivemacr]10} boundaries exhibited asymmetrical atomic structures, which were confirmed by analyzing the atomic configurations using static lattice calculations. Thermal grooving experiments showed that the grain-boundary energies strongly depended on the properties of the grain-boundary planes.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The importance of aluminum nitride (AlN) stems from its application in microelectronics as a substrate material due to high thermal conductivity, high electrical resistance, mechanical strength and hardness, thermal durability, and chemical stability. Yttria (Y2O3) is the best additive for AlN sintering. AlN densifies by a liquid-phase mechanism, where the surface oxide, Al2O3, reacts with Y2O3 to form an Y-Al-O-N liquid that promotes particle rearrangement and densification. Construction of the phase relations in this multicomponent system is essential for optimizing the properties of AlN. The ternary phase diagram of the AlN–Al2O3–Y2O3 was developed by Gibbs energy minimization using interpolation procedures based on modeling the binary subsystems. This paper aims at testing the resultant understanding experimentally at selected compositions using in situ high-temperature neutron diffractometry. These experimental results agree with the thermodynamic calculations of AlN–Al2O3–Y2O3. The ternary phase diagram has been constructed for the first time in this work. High-temperature neutron diffractometry has permitted real time measurement of the reactions involved in this ternary system, especially to determine the temperature range for each reaction, which would have been difficult to establish by other means.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Single crystals of the nitridosilicate Ca0.27La0.03Si11.38Al0.62N16 with a filled α-Si3N4-type structure were obtained when preparing lanthanum nitridosilicates in a graphite furnace accidentally containing calcium residues. The lithium α-SiAlON LiSi9Al3O2N14 was prepared using spark plasma sintering, with the sample containing in addition a β-SiAlON, LiAlSiO4, and a glass phase. The structure of Ca0.27La0.03Si11.38Al0.62N16 was refined using MoKα single-crystal data, in space group P31c with a= 7.838(1), c= 5.703(1) Å, V= 303.4 Å3, to a weighted R(Fobs2) = 6.0% for 475 unique reflections. The isotypic structure of LiSi9Al3O2N14 was refined with anisotropic thermal parameters and a= 7.8277(2), c= 5.6909(2) Å to RF= 0.63% for 849 reflections for d≥ 0.5 Å using time-of-flight (TOF) neutron powder diffraction (NPD) data. The SiX4 (X = N or N/O) tetrahedra are regular in both structures, with Si-N distances of 1.745(1) − 1.785(3) Å for the calcium-lanthanum compound and 1.741(1) − 1.765(1) Å for the lithium compound. The Ca/La and lithium atoms are located on the 2b position, (1/3, 2/3, z), coordinated by seven anions with the shortest metal-anion distances of 2.38(1) and 2.05(2) Å, respectively. The lithium atoms are displaced ∼0.28 Å relative to the position of the Ca/La atoms, and the lithium atoms can alternatively be described as tetrahedrally coordinated.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Water-induced degradation of barium titanate (BTO) ceramics has been investigated using electrochemical hydrogen charging, in which the silver electrodes of BTO ceramic specimens are made cathodes in a 0.01M NaOH solution to evolve hydrogen by electrolysis of water. After 80 h of treatment, the resistance of BTO decreases by ∼3 orders of magnitude, and the dielectric loss obviously increases. The degradation can be explained by the reduction reaction of atomic hydrogen with BTO. Hydrogen acts as a donor in BTO, and electrons are formed by the reduction. It is proposed that the reduction reaction of atomic hydrogen at ambient temperature by electrolysis of water is an important origin for degradation of BTO-based ceramic devices.
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    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Adding Ni-coated graphite particulates to a tape casting colloidal suspension is capable of creating a sintered solid oxide fuel cell anode with a critical percolation threshold for conductivity significantly lower than conventional anode materials. For example, conductivity at 800°C reached over 1200 Ω−1·cm−1 in these anodes at a Ni volume below the percolation threshold reported for conventional anode materials. This behavior was explained based on an “effective” Ni content, VNieff, which includes the graphite portion of the particle. In the green tape, VNieff controls the creation of a percolating network of Ni. However, when the graphite burns away, it leaves a percolated Ni network at a much lower volume fraction than would otherwise be required.
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    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The development of red pigments is of great interest to the ceramic industry. Pr(IV) stabilization in a CeO2 matrix yields materials with a red color. In this study, the traditional ceramic method involving solid-state reaction was used to prepare pigments in the system Ce1−xPrxO2−δ (0.005 ≤x≤ 0.1) from mixtures of rare-earth oxides. The chemical stability of these pigments was then determined in some industrial glazes. The glazing tests indicate that the powder samples calcined at 1200° and1300°C are unstable, whereas those calcined at 1400° and 1500°C are stable. These findings are related to the nonformation of a solid solution, to which the pigmenting power is attributed, in calcinations at temperatures below 1400°C.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Effect of different calcium doping levels on the microstructure of high-purity α-alumina was studied as a function of sintering time and temperature using scanning electron microscopy (SEM). Microstructural evolution was related to hypothetical calcium excess at the grain boundaries (ΓCa) that was calculated assuming zero solubility of calcium in bulk α-alumina. Under all sintering conditions, grains were uniform in size and equiaxed for low calcium concentrations (〈3 Ca atoms/nm2). The grain morphology became elongated when the calcium concentration at the grain boundaries reached calcium excess of ΓCa= 3–3.5 Ca atoms/nm2 in all samples. The average grain sizes of undoped samples were ∼10% larger than the average grain sizes of low-calcium-doped samples. This decrease is believed to be due to solute drag effect of segregated Ca impurities on the grain boundary mobility. For the samples that were sintered at 1500° and 1600°C, slablike abnormally grown grains appeared for critical calcium excess concentrations of ΓCa= 4.5–8 Ca atoms/nm2. With abnormally grown grains a dramatic increase in average grain size was observed. However, when the calcium concentration was increased further, above certain calcium excess concentration depending on sintering temperature, a significant decrease in grain size was observed. In contrast to samples sintered at 1500° and 1600°C, when the samples sintered at 1400°C, although the hypothetical calcium coverage exceeded ΓCa= 11 Ca atoms/nm2, only few grains grew abnormally without significantly affecting the average grain size. Observations clearly indicated that calcium impurities caused elongated (slablike) grain morphology when their excess concentrations reached a critical level at the grain boundaries.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The critical concentration of Ca required for the onset of abnormal grain growth in alumina was determined by controlled doping of Ca in ultrapure alumina (〉99.999%), by sintering under clean contamination-free conditions, and by microstructural characterization. As in the case of Si, the excess concentration of Ca beyond its solubility limit was inversely related to the average grain size at the moment of first appearance of abnormal grains, which corresponds to the moment of sufficient enrichment of Ca in grain boundaries to form stable intergranular liquid films. However, the critical concentration of Ca was found to be in the range of only a few tens of ppm, which is lower than that of Si by almost 2 orders of magnitude. The equivalent silica concentration to form such a stable intergranular calcium aluminate glass film and its minimum thickness were estimated from the inverse relationship with the assumption that the glass composition is close to calcium hexaluminate.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Alumina bicrystals with low-angle and near-Σ3 〈0001〉 tilt grain boundaries were fabricated using diffusion bonding to study the dislocation structures in alumina grain boundaries. The resulting grain-boundary structures were investigated using high-resolution transmission electron microscopy, and the grain-boundary energies were analyzed using theoretical calculations. It was found that partial dislocations with Burgers vectors of the type return ⅓〈10[Onemacr]0〉 were periodically located in the boundaries and that a stacking fault between pairs of partials was formed in such boundaries. The length of the stacking fault decreased with increased misorientation angles, which was reasonably predicted by the theoretical calculation. In the case of a near-Σ3 grain boundary, an array of displacement shift complete dislocations with the Burgers vector of return ⅓〈1[Onemacr]00〉 was periodically formed along the boundaries. These boundaries did not have stacking faults. The spacing between the dislocations decreased with increased deviation angle from the exact-Σ3 boundary with the tilt angle of 60°.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Boundary migration under an electric field was investigated for pure, TiO2-doped, and Li2O-doped Al2O3 specimens. Boundary migration rates in TiO2-doped and Li2O-doped Al2O3 specimens were much faster compared with that of pure Al2O3. In all specimens, the migration rate was observed to depend on the applied bias direction. Compared with pure Al2O3, the dependence of boundary migration on bias direction became more pronounced in TiO2-doped Al2O3 but less pronounced in Li2O-doped Al2O3. The results were explained in terms of the variation of grain sizes, mobility, and electrostatic potential of boundaries because of doping.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The microstructural evolution during sintering of Al2O3 was investigated to determine the role of MgO additive, particularly when its concentration is very low (〈200 ppm). Compared with specimens without MgO, a few Al2O3 grains were observed to grow enormously after the addition of 50 or 100 ppm MgO. When MgO content was increased to 200 ppm, on the other hand, the overall grain growth process was accelerated and many growing grains impinged on each other. In this case, therefore, a fine and unimodal grained microstructure was obtained. Sintering of Al2O3 in a MgO atmosphere further supported the promotion of grain growth by MgO. It is proposed that MgO promotes the grain growth of Al2O3 either by lowering the edge energy or by roughening the interface structure.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The initial stages of growth of ordered layers of Al2O3 on NiAl(001) single-crystal surfaces at 1025 K and 10−7 mbar (10−5 Pa) in O2 have been studied using scanning tunneling microscopy (STM) and scanning tunneling spectroscopy (STS). The STM results evidence the formation of elongated strips (26 Å wide and 11 Å high) of Al2O3 oriented along the [100] and [010] directions of the substrate. With longer oxidation, the substrate is increasingly covered by rectangular and striped islands resulting from the vicinal and parallel growth of the strips. On the ultrathin oxide film formed after 500 L (1 L = 10−6 torr·s (∼1.33 × 10−4 Pa·s)) of exposure, STM atomic resolution images have been obtained for the first time. They evidence the [001] orientation of the oxygen sublattice in Bain epitaxy on the substrate. The observation of one-dimensional atomic trenches together with the strips observed on the nanometer scale is consistent with the growth of θ-Al2O3. The STS local measurements evidence the insulating behavior of the oxide layer formed with a gap value ranging from 7 and 8 eV for amorphous and ordered domains, respectively.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The microstructure of Al2O3 formed by oxidation of a model NiCrAlY alloy during electron-beam physical vapor deposition of ZrO2–7.6 mol% YO1.5 is examined and compared with that formed on the bare substrate. The growth rate, morphology, and chemical composition of the oxide vary among the different constituents of the alloy surface and are further influenced by the O2 partial pressure and the physical presence of the thermal barrier coating (TBC) layer. These differences, however, are largely limited to the outer oxide layer. The interplay between the TBC and the growing oxide leads to the formation of a fine-grain Al2O3–ZrO2“mixed zone” within the thermally grown oxide. A mechanism is outlined to explain this behavior, based on the dissolution of ZrO2 in a transient Al2O3 structure growing by outward diffusion of Al, and its subsequent reprecipitation when the metastable phase transforms to the stable α-Al2O3 form.
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  • 54
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Structures and energetics of various, plausible realizations of the Al2O3(0001)/Cu(111) interface have been studied by density-functional theory. The oxygen-terminated interface is found to be relatively strong with a work of separation (Wsep) of 7.03 J/m2. For hydrogen-rich (e.g., moist) conditions, we have determined that the interface accommodates about 1/3 of a monolayer of hydrogen. This lowers Wsep to 4.72 J/m2, which is, however, greater than the corresponding value for bulk copper, which implies that fracture in such a system occurs in the copper region, consistent with fracture toughness experiments. We also have studied the initial stages of copper and aluminum growth on the hydrogen-stabilized oxygen-terminated Al2O3(0001) surface. Although a monolayer of aluminum already completely dissociates the interfacial O-H group, a monolayer of copper leaves it intact. If, for a thick copper film, such a full hydrogen layer were maintained, the resulting metastable interface would be very weak, with Wsep= 0.63 J/m2.
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  • 55
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Solid solutions of titanium diboride–tungsten diboride (TiB2–WB2) were synthesized by induction-field-activated combustion synthesis (IFACS) using elemental reactants. In sharp contrast to conventional methods, solid solutions could be formed by the IFACS method within a very short time, ∼2 min. Solutions with compositions ranging from 40–60 mol% WB2 were synthesized with a stoichiometric ratio (Ti + W)/B =½; however, samples with excess boron were also made to counter the loss of boron by evaporation. The dependence of the lattice constants of the resulting solid solutions on composition was determined. The “a” parameter decreased only slightly with an increase in the WB2 content, whereas the “c” parameter exhibited a significant decrease over the range 40–60 mol% WB2. Solid-solution powders formed by the IFACS method were subsequently sintered in a spark plasma sintering (SPS) apparatus. After 10 min at 1800°C, the samples densified to relative density 86%. XRD analysis showed the presence of only the solid-solution phase.
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  • 56
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A type of aluminosilicate that has a good wetting property for molybdenum disilicide (MoSi2) was added to a MoSi2 matrix to study the effects on the microstructure and low-temperature oxidation. It was found that the composites had not only good low-temperature oxidation resistance but also high thermal shock resistance when the added oxides formed a network microstructure in the matrix. There was no appreciable oxidation gain for MoSi2/oxide composites with a network microstructure at 773 K for 2500 h. The results indicate that microstructure design is a simple and effective solution to preventing the low-temperature oxidation of MoSi2.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The thermal shock behavior of isotropic and anisotropic porous Si3N4 was evaluated using the water-quenching technique. The critical temperature difference for crack initiation was found to be strongly dependent on the ratio of fracture strength to elastic modulus. Because of a very high strain-to-failure, anisotropic porous Si3N4 showed no macroscopic cracks and was able to retain its strength even at a quenching-temperature difference of ∼1400°C.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Pulsed electric current sintering (PECS) has been used to densify α-Si3N4 powder doped with oxide additives of Y2O3 and Al2O3. A full density (〉99%) was achieved with virtually no transformation to β-phase, resulting in a microstructure with fine equiaxed grains. With further holding at the sintering temperature, the α-to-β phase transformation took place, concurrent with an exaggerated grain growth of a limited number of elongated β-grains in a fine-grained matrix, leading to a distinct bimodal grain size distribution. The average grain size was found to obey a cubic growth law, indicating that the growth is diffusion-controlled. In contrast, the densification by hot pressing was accompanied by a significant degree of the phase transformation, and the subsequent grain growth gave a broad normal size distribution. The apparent activation energy for the phase transformation was as high as 1000 kJ/mol for PECS, almost twice the value for hot pressing (∼500 kJ/mol), thereby causing the retention of α-phase during the densification by PECS.
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  • 59
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We employ first-principles density functional calculations to explore atomic-level interactions and predict the ideal work of adhesion at the SiO2/nickel and ZrO2/SiO2 interfaces. We find that chemical bonding at the interface serves to strengthen significantly interfaces formed with SiO2, which exhibits significant covalent bonding character, relative to those formed using more ionic oxides, such as Al2O3, in place of SiO2. The improved strength of these interfaces due to local bonding interactions may hold materials design implications for practical applications that require optimal adhesion between metal-ceramic layered structures, including thermal barrier coatings.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Porous ceramics of Y2O3-stabilized ZrO2 (YSZ) were prepared by tape-casting methods using both pyrolyzable pore formers and NiO followed by acid leaching. The porosity of YSZ wafers increased in a regular manner with the mass of graphite or polymethyl methacrylate (PMMA) to between 60% and 75% porosity. SEM indicated that the shape of the pores in the final ceramic was related to the shape of the pore formers, so that the pore size and microstructure of YSZ wafers could be controlled by the choice of pore former. Dilatometry measurements showed that measurable shrinkage started at 1300 K, and a total shrinkage of 26% was observed, independent of the amount or type of pore former used. Temperature-programmed oxidation (TPO) measurements on the green tapes demonstrated that the binders and dispersants were combusted between 550 and 750 K, that PMMA decomposed to methyl methacrylate between 500 and 700 K, and that graphite combusted above 900 K. The porosity of YSZ ceramics prepared by acid leaching of nickel from NiO–YSZ, with 50 wt% NiO, was studied as a function of NiO and YSZ particle size. Significant changes in pore dimension were found when NiO particle size was changed.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Results of temperature measurements by analysis of the thermal emission spectra generated during grinding and subsequently transmitted through partially stabilized zirconia workpieces are presented. Portions of emitted visible and near-infrared spectra were collected with spectrometers. Source temperatures were determined by fitting the scaled spectrometer output spectra to blackbody curves. Simulations showed that the effective temperatures determined by this method will be strongly biased toward hot-spot (flash) temperatures, which are expected to occur at the grinding grit–workpiece interface. Hot-spot temperatures on the order of 3000 K were obtained for grinding with both SiC and diamond wheels. These high temperatures modify the grinding process and the phase content of grinding chips.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The established analysis for the study of oxidation using powder specimens is based on the assumption of monosized particles. The experiments, however, are conducted on powders with a distributed particle size. Here we present a statistical approach for the calculation of the rate constant for oxidation. The results of the analysis are applied to new data on oxidation studies of dense powders of silicon carbonitride amorphous ceramics. The monosized model requires a wide range of values for the rate constant to fit the short term and the long-term data, leading to considerable ambiguity in the estimate of the parabolic rate constant, kp, for oxidation. In contrast the statistical model fits over the entire range of data, yielding a much more reliable value for kp. For example, the monosized approach gave a value in the range 19.7 × 10−18 〈 kp 〈 2.7 × 10−18 m2/s. In contrast, the statistical model yields a specific value of 4.5 × 10−18 m2/s.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In situ precipitation of microporous and nanosized hydroxyapatite particles (5–40 nm) has been conducted in poly(vinyl alcohol) and bovine serum albumin gels. The process, which is similar to biomineralization, is highly controlled with respect to microstructural features, such as size and shape, and to precipitation of hydroxyapatite phase having a calcium:phosphorus stoichiometric ratio of 1.67. Nanosized precipitated hydroxyapatite particles show remarkable thermal stability and do not decompose to other calcium phosphate phases, even at higher temperatures.
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    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A cubic CeO2 (001) film with a thickness of ∼58 nm was grown epitaxially on Y2O3-stablized cubic ZrO2 by oxygen-plasma-assisted molecular-beam epitaxy (OPA-MBE). The interface was characterized using high-resolution transmission electron microscopy (HRTEM). The interface exhibited coherent regions separated by equally spaced misfit dislocations. When imaged from the [100] direction, the dislocation spacing is 3.3 ± 0.5 nm, which is slightly shorter than the expected value of 4.9 nm calculated from the differences in lattice constants given in the literature, but is fairly consistent with that of 3.9 nm which was calculated using the lattice mismatch measured by electron diffraction. Thus, the results presented here indicate that the lattice mismatch between the film and the substrate is accommodated mainly by interface misfit dislocations above some critical thickness.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We have studied the properties of aqueous suspensions of ZnO powders with different purities. Our results suggest that powder purity determines the amount of dispersant necessary to form a stable aqueous suspension as well as the maximum adsorption capacity of the dispersant: the higher the positive surface charge of the as-received ZnO powders, the higher the amount of dispersant adsorbed onto the metal oxide surface. The surface charge of the ZnO particles in suspension is affected by the concentration of zinc as well as sulfate ions, which are the major impurities in the supernatant. The pH of the aqueous ZnO suspensions increases with increasing concentration of poly(acrylic) dispersant until the maximum adsorption capacity is attained. Further additions of dispersant do not increase the pH because of a buffer formation with impurity ions.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A coextrusion process was used to fabricate three-directionally macrochanneled tetragonal zirconia polycrystals (TZP) with a calcium phosphate coating layer. The three-directionally connected structure was built by a unique alignment and a lamination of the TZP surrounded by calcium phosphate and carbon black filaments. After a thermal treatment (binder burnout and sintering), a 52 vol% array of 290 μm, three-directionally connected macrochannels, which were clad on the inside with bioactive calcium phosphate, had formed on the sintered TZP body. For a comparison, porous calcium phosphate with a similar structure was also fabricated. The compressive strength (96 MPa) of the three-directionally macrochanneled TZP with a bioactive calcium phosphate layer was much higher than that (24 MPa) of the three-directionally macrochanneled calcium phosphate.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Macroporous alumina materials were fabricated via colloidal processing using polymer spheres as the template and ceramic particles as the building blocks. The influence of the suspension conditions and volume ratio of the polymer/ceramic particles on the formation of the pore structure has been investigated. The results showed that the suspension conditions have a significant effect on the pore morphology. A well-defined three-dimensional, ordered porous structure with a controllable pore size and porosity could be obtained through the hetero-coagulation, self-assembled processing of the polymer/ceramic particles. The pore size and porosity could be easily tailored by varying the polymer size and the volume ratio of the polymer/ceramic particles.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The thermal conductivity of polycrystalline Al-doped ZnO was controlled through the fabrication of nanostructured polycrystalline materials, by hot-pressing nanosized Zn1–xAlxO (x= 0.01, 0.02) particles, which were synthesized by a coprecipitation and spray-drying method. This process resulted in an improved thermoelectric power factor because of the nanosized Zn0.99Al0.01O particles of the polycrystalline products. The thermal conductivity also was decreased as a result of the formation of nanocrystalline Zn0.99Al0.01O.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We synthesized spinel ZnAl2O4 film on α-Al2O3 substrate using a solid-phase reaction between the pulsed-laser-deposited ZnO film and α-Al2O3 substrate. Auger electron spectroscopy showed that the atomic distribution in the spinel ZnAl2O4 was inhomogeneous, which indicated that the reaction was diffusion controlled. Based on X-ray fluorescence measurements, the apparent growth activation energy of ZnAl2O4 was determined as 504 kJ/mol. X-ray diffractometry spectra showed that, as the growth temperature increased, the ZnAl2O4 film became disoriented from the single (111) orientation. The ZnAl2O4 (333) diffraction peak shifted toward a small angle, and its full-width at half-maximum decreased from 1.30° to 0.37°. At the growth temperature of 1100°C, the morphology of the ZnAl2O4 was initially transformed from islands to stick structures, then to bulgy-line structures with increased growth time. X-ray diffractometry spectra showed that these transformations were correlated with changes of ZnAl2O4 orientation.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A multilayer insulation configuration suitable for microwave sintering of ceramics up to 2100°C was designed and tested successfully. The configuration is based on porous, granular BN/ZrO2 fiber composite powder for packed beds and spacer cylinders. This insulation allows stable, controlled microwave sintering and can be modified to microwave process materials with different thermal, dielectric properties with improved properties.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Methods of suppressing decreased conductivity in 8 mol% Y2O3-stabilized–92 mol% ZrO2 (8YSZ) with aging were investigated. Different amounts of Sc2O3 were doped into 8YSZ. The electrochemical properties of Sc2O3-doped 8YSZ were measured, and the microstructural and local structural changes were characterized. The present results indicate that an appropriate amount of Sc2O3 doping, 3 or 4 mol%, effectively suppresses decreased conductivity with aging in 8YSZ.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: (1 –x)(Bi0.8La0.2)(Ga0.05Fe0.95)O3·xPbTiO3 (BLGF-PT) crystalline solutions have been fabricated by solid-state reactions. BLGF-PT has single perovskite phase structure with a rhombohedral–tetragonal (FEr-FEt) morphotropic phase boundary (MPB) at a PT content of x= 0.43. Lanthanum substitution has been found to increase the insulation resistance and decrease the coercive field down to 20 kV/cm, which results in significant improvements in dielectric and piezoelectric properties of BLGF-PT. The dielectric constant, loss tangent, Curie temperature, remnant polarization, piezoelectric d33 constant, and planar coupling factor of 1760, 0.05, 264°C, 33 μC/cm2, 295 pC/N, and 0.36, respectively, have been achieved for BLFG-PT in the vicinity of the MPB. Compared with conventional Pb(Zr,Ti)O3 (PZT) piezoelectric ceramics, the BLGF-PT is a competitive alternative piezoelectric material with decreased lead content.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The surface of laser-treated ceramic hard disk drive head sliders has been imaged with the atomic force microscope (AFM) and ultrasonic force microscope (UFM). The surface topography image from the AFM is compared with the elasticity image generated by the UFM on the same region. Images of the surface structure changes along with microcracking in the laser-treated regions are presented. The possible reasons for the development of microcracking and the enhanced contrast that the UFM provides of the microcracks and the material microstructure changes in the laser-treated region are discussed.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The yttrium–sialon ceramics with the composition of Y0.333Si10Al2ON15 and an excess addition of Y2O3 (2 or 5 wt%) were fabricated by hot isostatic press (HIP) sintering at 1800°C for 1 h. The resulting materials were subsequently heat-treated in the temperature range 1300–1900°C to investigate its effect on the α→β-sialon phase transformation, the morphology of α-sialon grains, and mechanical properties. The results show that α-sialons stabilized by yttrium have high thermal stability. An adjustment of the α-sialon phase composition is the dominating reaction in the investigated Y–α-sialon ceramics during low-temperature annealing. Incorporation of excess Y2O3 could effectively promote the formation of elongated α-sialon grains during post-heat-treating at relatively higher temperature (1700° and 1900°C) and hence resulted in a high fracture toughness (KIC= 6.3 MPa·m1/2) via grain debonding and pullout effects. Although the addition of 5 wt% Y2O3 could promote the growth of elongated α grains with a higher aspect ratio, the higher liquid-phase content increased the interfacial bonding strength and therefore hindered interface debonding and crack deflection. The heat treatment at 1500°C significantly changed the morphology of α-sialon grains from elongated to equiaxed and hence decreased its toughness.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Pastes of blast-furnace slag were cured for up to 90 d using sodium silicate (waterglass), NaOH, and three different mixtures of Na2CO3–Na2SO4–Ca(OH)2 to activate reactions. The highest slag reactivity was observed for NaOH activation and the least for waterglass, although nonevaporable water indicated similar amounts of hydration products formed. The main hydration products found using X-ray diffractometry in all systems were calcium silicate hydrate (C-S-H) and a hydrotalcite-type phase. Microanalysis was performed on pastes activated using 50% Na2CO3·25% Na2SO4·25% Ca(OH)2, NaOH, and waterglass; the chemical composition of the C-S-H in the waterglass case was different relative to the other two alkalis. For all alkaline agents used, the C-S-H seemed finely intermixed with a hydrotalcite-type phase of Mg/Al = 1.82, on average.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This work presents theoretical and experimental X-ray diffractometry investigations of the morphology and deformation state of calcium hydroxide (Ca(OH)2, CH) crystallites in the interfacial transition zone of concrete. Based on the developed theoretical approach, the distributions of CH crystallites and their coherent domains over strains and sizes are reconstructed. The average amounts of planar defects, cracks, and possible stacking faults within a CH crystallite are estimated. A comparative analysis is conducted for the morphology of CH texture depending on the type of aggregate particles (granite and smoky quartz) used.
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    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The phase stability in the pseudoquaternary CaO–SiO2–Al2O3–Fe2O3 system has been studied over the temperature range of 1700° to 1360°C. The samples were prepared so that the mean chemical compositions were distributed between the end members of P2O5-bearing Ca2SiO4 (C2S(ss)) and Ca2AlFeO5. They were examined by electron probe microanalysis, optical microscopy, and powder X-ray diffractometry. Above 1378°C, α-C2S(ss) and the liquid coexisted in equilibrium. Based on the temperature dependence of the chemical compositions of the two phases, the phase diagram was established in part of the pseudobinary Ca2SiO4–Ca2AlFeO5 system. The Ca2AlFeO5 contents of α-C2S(ss) and liquid steadily increased from 3.4 to 5.2 and from 51.6 to 80.0 mass%, respectively, as the temperature decreased from 1700° to 1380°C. At temperatures between 1378° and 1368°C, the three-phase mixture of α′H-C2S(ss), ferrite, and liquid was stable. When α-C2S(ss) and the liquid above 1378°C were cooled, both the remelting (metatectic) reaction of α-C2S(ss) and the fractional crystallization of the liquid simultaneously occurred in the narrow temperature range of 1378° to 1368°C. In the latter reaction, the crystallized ferrite became enriched in Fe2O3with respect to Al2O3; thus the relative composition of the differentiated liquid was reversed. During further cooling below 1368°C, the aluminate was crystallized out of the liquid. The resulting phase compositions (i.e., α′H-C2S(ss), ferrite, and aluminate) were therefore distinct from those which were thermodynamically most stable (i.e., α′H-C2S(ss) and ferrite).
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  • 78
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Lead zirconate titanate (Pb(Zr,Ti)O3, PZT) thin films were grown on silicon 〈100〉 substrate by aerosol plasma deposition (APD) using solid-state-reacted powder containing donor oxide Nb2O5 when keeping the substrate at room temperature and 200°C. Crystalline phases of the deposited films have been analyzed via X-ray diffractometry (XRD), and microstructure via scanning and transmission electron microscopy (SEM and TEM). Cross-sectional TEM revealed that the microstructure comprised several layers including the deposited PZT film and the platinum-electrode-and-titanium-buffered layers on SiO2–Si substrate. The Pt-electrode layer contained (111)Pt twinned columnar grains with a slight misorientation and forming low-angle grain boundaries among them. The PZT layer contained randomly oriented grains embedded in an amorphous matrix. Some of the PZT grains, oriented with the zone axis Z= [[Twomacr]11]PZT parallel to Z= [111]Pt, were grown epitaxially on the Pt layer by sharing the (111)PZT plane with the (111)Pt twinned columnar Pt crystals. However, the existence of such an orientation relationship was confined to several nanosize grains at and near the PZT-Pt interface, and no gross film texture has been developed. An amorphous grain boundary phase, generated by pressure-induced amorphisation (PIA) in the solid state, was identified by high-resolution imaging. Its presence is taken to account for the densification of the PZT thin films via a sintering mechanism involving an amorphous phase on deposition at 25° and 200°C.
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The kinetics of {001}-oriented Pb(Mg1/3Nb2/3)O3–35 mol% PbTiO3 (PMN–35PT) single crystals grown by seeded polycrystal conversion were systematically quantified as a function of excess PbO liquid phase. The coarsening behavior of the corresponding matrix grains was similarly quantified. Single-crystal seed plates were embedded in a matrix of PMN-35PT with varying amounts of liquid phase (PbO) content in the range of 0 to 5 vol% and annealed at 1150°C for 0–10 h. Apparent maxima in the growth rates were observed at a PbO content of ∼3 vol% for both the single crystal and matrix grains. In both cases, the growth data were found to most closely follow cubic growth kinetics. Implications regarding the effect of PbO volume fraction on the matrix and single-crystal growth mechanisms are discussed.
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  • 80
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The objective of this research was to study the removal of cadmium and lead from an aqueous solution through a biological treatment. For this purpose a glass-ceramic material was manufactured from industrial and urban wastes. Biofilms of microorganisms found in wastewater were developed on its surface, and continuous tests were conducted in the presence and absence of the biofilm to analyze the glass-ceramic's ability to remove the heavy metals from an aqueous environment. The results suggest that this bioremediation process, developed on an industrial scale, could represent an alternative to the chemical processes currently used.
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  • 81
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The oxygen storage capacity (OSC) of CeO2–ZrO2 solid solutions that were directly formed as nanocrystals by thermal hydrolysis of acidic aqueous solutions of (NH4)2Ce(NO3)6 and ZrOCl2 at 150°C increased from 94 μmol of O2/g for pure CeO2 to 〉400 μmol of O2/g for compositions of CeO2/ZrO2 with molar ratios (C/Z) from 74.1/25.9 to 41.7/58.3 (maximum value of 431 μmol O2/g was reached at the composition C/Z = 51.7/48.3) and then decreased with increased ZrO2 content in the solid solutions. As compared with pure CeO2, the CeO2–ZrO2 solid solutions that contained 〈84.8 mol% ZrO2 maintained high specific surface area and large pore volume with nanosized pores (pore size at maximum pore volume) 〈10 nm in diameter after heat treatment at 700°C.
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  • 82
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of the B-site cation chemistry and ordering on the dielectric properties of solid solutions in the (1−x)Pb(Mg1/3Nb2/3)O3–Pb(Sc1/2Nb1/2)O3 (PMN-PSN) perovskite system was examined in samples with 0.1 ≤x≤ 0.9. Thermal annealing treatments were effective in inducing long-range B-site order in the samples within this compositional range. The well-ordered, large chemical domain ceramics exhibit relaxor behavior up to x=∼0.5; for higher values of x, normal ferroelectric behavior was observed. For x≤ 0.5 reductions in the chemical domain, size had no significant effect on the weak-field dielectric properties, but induced a transition to relaxor behavior for x 〉 ∼0.6. The disordered PSN-rich samples undergo a spontaneous zero-field relaxor to ferroelectric transition similar to that reported previously for PSN. The field-dependent properties of compositions lying closest to the relaxor to ferroelectric crossover exhibited the highest sensitivity to alterations in the chemical order. The properties of this system are consistent with a “random site” description of the 1:1 ordered Pb(β′1/2β1/2)O3 structure with β′= (Mg(2−2x)/3Nb(1−x)/3Scx) and β″= Nb.
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  • 83
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The Al2O3 addition to stabilized ZrO2 has been studied for more than 20 years. In this article, literature and new results on the positive and negative effects of Al2O3 additions on the electrical properties of ZrO2 are summarized and analyzed. In particular, a comprehensive grain-boundary conduction model is proposed. The Al2O3 addition always increases the bulk resistivity, mainly because of the formations of defect associates and insulating Al2O3 second-phase particles. The Al2O3 addition within the solubility limit increases the grain-boundary resistivity, as a result of increased grain-boundary space-charge potential; the Al2O3 addition above the solubility limit, however, scavenges the silicon-rich second phase from the grain boundaries, thereby decreasing the grain-boundary resistivity.
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  • 84
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    Journal of the American Ceramic Society 86 (2003), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Reaction equilibrium constants for the sulfate decomposition process, which releases oxygen and sulfur oxide gas in soda–lime–silica glass melts, have been determined. The chemical solubility of SO2, probably in the form of sulfite ions in soda–lime–silica melts, has also been determined. The chemical solubility value of SO2, dissolving as sulfite, ranges between 0.02 and 0.06 wt% SO32− at 1 bar SO2 pressure in the temperature range of 1600–1800 K. Results of square-wave-voltammetry studies and measurements of the temperature-dependent sulfur retention after the fining process of commercial float glass melts and a model soda–lime–silica melt, with 74 wt% SiO2, 16 wt% Na2O, and 10 wt% CaO, are presented. The measured sulfur retention data and the results of the square-wave-voltammetry studies are used to determine the equilibrium constant of the sulfate decomposition reaction in the temperature range of 1600–1800 K. The thermodynamic relations and properties found for sulfate decomposition are used to derive activities of sodium oxide in soda–lime–silica melts. Literature values for sodium oxide activities in these glass melts are rare. In this study, these activities have been determined by a method, based on the measurement of sulfate decomposition equilibrium constants and the residual sulfate concentrations in glass melts, equilibrated with almost pure sodium sulfate galls.
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  • 85
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    Journal of the American Ceramic Society 86 (2003), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Polished cross sections of plasma-sprayed yttria-stabilized zirconia coatings deposited using different process parameters were prepared with both hot- and vacuum-mounting techniques and investigated by image analysis. It was found that polishing-induced pull-outs were evidently present on the hot-mounted cross sections, and that the perimeter of these pull-outs could be described statistically by means of fractal analysis. In this work, values of the corresponding fractal dimension range from 1.45–1.54; they increase linearly while increasing fracture toughness, and decrease with the increase in porosity of the coatings. Thus, this fractal dimension may be regarded as a measure of the fracture toughness of the coatings, but only for hot-mounted samples.
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  • 86
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    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The development of a new sealant for molten carbonate fuel cells (MCFC) requires a study of the attack of molten carbonates on selected materials. Silica and Pyrex® glasses have better corrosion resistance against molten carbonates than other glasses, but they have unsuitable thermal expansion coefficients. Comparisons have also been made between borosilicate glasses of suitable thermal expansion for sealants for MCFC and silica and Pyrex® glasses. The corrosion kinetics in molten carbonates follows two limiting relations and involves two corrosion mechanisms. The weight loss varied linearly with time, indicating a dissolution of the glass network at short times. Longer times show corrosion, depending on the square root of time, typical of a diffusion mechanism and indicating formation of a protective layer on the surface of the glass. The main crystalline corrosion product is lithium methasilicate. The glass-corrosion rate follows the well-known Arrhenius law. These studies used scanning electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and chemical analysis. A general corrosion mechanism of borosilicate glasses in molten carbonates is proposed.
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  • 87
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The thermodynamic properties of the α and β polymorphs of NiMoO4 were directly investigated by calorimetry. The standard entropies of formation, ΔfS°T, of α and β were determined from measuring the molar heat capacity, Cp,m, from near absolute zero (2 K) to high temperature (1380 K) by a relaxation method and differential scanning calorimetry. The standard enthalpies of formation, ΔfH°T, of α and β were determined by combining Cp,m with the standard enthalpy of formation, ΔfH°298, at 298 K obtained from drop solution calorimetry in molten sodium molybdate at 973 K. The standard Gibbs energies of formation, ΔfG°T, of α and β were determined from their ΔfS°T and ΔfH°T values. The ΔfG°T values indicate that the polymorphic transformation from α to β occurs at 1000 K, consistent with the observed phase transformation at 1000 K.
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  • 88
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In an attempt to understand the liquid–liquid phase separation in the B2O3–MgO, B2O3–CaO, B2O3–SrO, and B2O3–BaO systems, the liquid miscibility gaps were calculated using the optimized interaction parameters of liquid phases. The Gibbs energies of liquid phases were derived in the form of a subregular solution from an optimization procedure based on phase diagram data. In addition, metastable liquidus boundaries and spinodal curves were also assessed by using the Gibbs energies of liquid phases. The present results were compared and discussed with other experimental and assessed data available in the literature.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The experimentally observed preferential distribution of O and N atoms in β–sialon can be obtained from a first–principles calculation if it is assumed that microdomains are formed, in accordance with NMR observations.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Mullite–aluminum phosphate (3Al2O3·2SiO2/AlPO4) laminated composites were fabricated by tape casting. AlPO4 had a density of 1.56 g/cm3, which corresponds to 61% of theoretical density, and a bending strength of 1.5 MPa after sintering at 1600°C for 10 h. The aluminum phosphate functioned as a porous, weak, and chemically stable interphase which was able to deflect cracks in a laminated composite. To increase the strength of the weak interphase material, 10 and 30 vol% of mullite were added.
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  • 91
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A variable–temperature ion–exchange process was developed to produce strengthened glasses with decreased strength variability. By introducing a high–temperature step into the normal ion–exchange process, the strength variability was greatly decreased (∼60%) with only about 10% loss in the average strength. The surface damage resistance was also studied using indentation strength tests, and, again, there was a significant improvement compared with the traditional ion–exchange (isothermal) process. Stress profiles in isothermal and variable–temperature ion–exchanged glasses were measured using an optical method. The strength and strength variability of ion–exchanged glass predicted from the measured stress profiles agreed with the experimental strength data.
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  • 92
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Highly ordered Ba(Mg1/3Nb2/3)O3 ceramics from hydrothermal powders were investigated for the first time using infrared spectroscopy. The experimental data were analyzed in view of the 16 predicted modes of the trigonal structure and adjusted by a four–parameter semiquantum model. The obtained phonon parameters allowed us to calculate the real part of the dielectric permittivity and losses in all infrared regions, and also to estimate the quality factor (Q) for this material in the microwave region. The values obtained for the dielectric permittivity (ɛ′= 19) and Q (12 800 at 10 GHz) showed that hydrothermal Ba(Mg1/3Nb2/3)O3 ceramics are good materials for passive components in microwave circuits.
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  • 93
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Diffusion–induced interface migration (DIIM) is a technique for modifying the microstructure and mechanical properties of ceramics. In the present study, we investigated DIIM in 0.65Pb(Mg1/3Nb2/3)O3·0.35PbTiO3 (mol fraction) (PMN–PT) ceramics and its effect on mechanical properties. PMN–PT samples were fabricated using the Columbite precursor method and then surface–modified by heat treatment after packing with PbTiO3 powder to induce DIIM. Evaluation of mechanical properties using Hertzian indentation and Vickers indentation showed that the critical load for yielding and surface hardness of the PbTiO3–packed PMN–PT samples were higher than those of the unpacked samples. Thus, the mechanical properties were improved in the samples with a DIIM layer. These results showed that the reliability of mechanical properties of PMN–PT samples is improved by inducing DIIM at the surface.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Nanocrystalline yttrium aluminum garnet (YAG, Y3Al5O12) was synthesized by pyrolysis of complex compounds of aluminum and yttrium with triethanolamine [(HOCH2CH2)3N, (TEA)]. Loose and porous precursor was obtained on complete dehydration of the metal ion–triethanolamine complexes. Pure YAG powder was obtained by calcination of the precursor at 950°C. The precursor was characterized by simultaneous thermogravimetry, differential scanning calorimetry, and mass spectra analyses (TG–DSC–MS). The heat-treated powders were characterized by X-ray diffractometry (XRD), specific surface area measurements, and transmission electron microscopy (TEM). The average crystallite size as determined from X-ray line broadening and transmission electron microscopy studies was ∼40 nm. The effects of the calcination temperature and the ratio of triethanolamine to mixed metal ions were also studied.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This article describes an ink-jet printer for the construction of combinatorial libraries and functionally graded ceramics. It can mix and print all possible compositions for high-throughput screening. The number of components is set by the number of mixing valves that deliver ceramic ink from pressurized reservoirs into a circulation chamber. Compositional control is by either complete or incremental change. Organic liquids and ceramic inks are used in a systematic three-stage calibration. The calibration protocol accounts for the effects of ink viscosity, reservoir pressure, valve-opening time, and temperature, but reveals unexpected segregation effects that occur in the ink after deposition.
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  • 96
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The authors previously demonstrated that Ba(CH3COO)2-Ti(OC3H7i)4-CH3COOH-H2O-i-C3H7OH solutions containing poly(vinylpyrrolidone) (PVP) can offer crack-free BaTiO3 coatings 〉1 μm thick via noncycled, single-step dip coating. The solutions, however, gelled within a few hours, which cannot be of practicable use in industry. To make the solutions applicable for industrial use, the solution composition has been optimized so that the solutions have sufficient stability in viscosity. Using Ti(OC2H5)4 and C2H5OH instead of Ti(OC3H7i)4 and i-C3H7OH, respectively, high CH3COOH contents and low H2O contents in solutions were effective in suppressing the variation of viscosity with time. A solution of molar composition, Ba(CH3COO)2:Ti(OC2H5)4:PVP:CH3COOH:H2O:C2H5OH = 1:1:0.5:27:4:5, exhibited great stability in viscosity over 900 h at room temperature. Crack-free BaTiO3 films as thick as 0.9 μm could be obtained via noncycled gel film deposition and firing at 700°C. However, the dielectric constant of the 0.9-μm-thick film was as low as 130 at 1 kHz. The films obtained via stepwise firing at 360° and 700°C, on the other hand, were ∼0.6 μm thick, showed good transparency, and had dielectric constants of ∼290 at 1 kHz.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A number of nanoscale precipitates with random orientations were produced by electron irradiation of polycrystalline Mg-doped α-Al2O3. The precipitation behavior and microstructural changes were observed using in situ high-resolution transmission electron microscopy. A ring pattern corresponding to a polycrystalline fcc structure was obtained from the region of these precipitates by selected-area diffraction, and they were identified as nonstoichiometric MgO·nAl2O3. It is believed that Al2O3 with MgO(ss) and/or MgO at the grain boundaries is effectively stabilized by the electron irradiation process, forming the fundamental structure of MgO·nAl2O3. The average size of the precipitates is about 10 nm.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Raman spectroscopy has been used to obtain Raman spectra of yttria-stabilized tetragonal zirconia subject to surface nitridation induced by contact with zirconium nitride. Raman spectra recorded from regions at increasing distance from the source of nitridation have been used to obtain diffusion profiles from samples treated at different times and temperatures. The coupling of X-ray diffraction data previously taken and of the Raman spectra shows that in the samples there is a two-phase region (tetragonal + cubic) near the nitrided surface and that, at larger distance inside the samples, there is only one phase (tetragonal). Fitting of the diffusive profiles in the single-phase tetragonal region with an appropriate diffusion function allows the determination of the diffusion coefficient of nitrogen in tetragonal zirconia which is expressed in terms of the preexponential factor, D0= (3.98 ± 0.5) × 10−3 cm2/s, and the activation energy, Q= 170 ± 10 kJ/mol.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Two series of experiments were performed to study the experimental conditions for the formation of {111} twins and related microstructures in barium strontium titanate ((Ba, Sr)TiO3). In the first series, the phase equilibria in the BaTiO3–SrTiO3–TiO2 system were determined. XRD and WDS analysis, done in the BaTiO3-rich region, of 45(Ba,Sr)TiO3–10TiO2 samples annealed at 1250°C for 200 h in air showed that (Ba,Sr)TiO3 was in equilibrium with Ba6Ti17O40 (B6T17) and Ba4Ti13O30 phases with strontium solubility (Sr/(Ba + Sr)) of ∼0.02 and 0.20, respectively. In the second series the microstructures of samples consisting of a mixture of (Ba,Sr)TiO3 and 2.0 mol% TiO2, were observed after sintering at 1250°C for 100 h in air. {111} twins formed only in the samples with faceted B6T17 second phase particles, similar to the case of BaTiO3. In these samples, abnormal grain growth occurred in the presence of the {111} twins. In contrast, no {111} twins formed and no abnormal grain growth occurred in the samples containing second phase particles other than B6T17. With an increased substitution of strontium for barium, the aspect ratio of abnormal grains containing {111} twin lamellae was reduced. This result was attributed to a reduction in the relative stability of the {111} planes with the strontium substitution.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: For the first time, a periodicity of 14 Å is recognized as a typical modulation period in metakaolinite. Energy-filtered electron diffraction data confirm that dehydroxylation does not occur abruptly in kaolinite. The degree of ordering becomes much lower during the progression of dehydroxylation in metakaolinite than in kaolinite. However, different types of modulations, with periods in the range from ∼1.4d001 (9.47 Å) to 2.9d001 (19.89 Å), form along the c*-axis in metakaolinite. Modules (14.2 Å= 2.1d001) that have a length that is approximately twice as long as the metakaolinite layer (6.86 Å) are the most common. Presumably, the remnant oxygens and vacant anion sites rearrange to acquire stability in the layer structure, which builds modulations along the c*-axis in the metakaolinite.
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