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  • Blackwell Publishing Ltd  (345)
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  • Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics  (345)
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  • Articles  (345)
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  • 1995-1999  (316)
  • 1980-1984  (29)
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  • 1
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 80 (1997), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: X-ray diffraction (XRD) patterns from nominally β-SiC specimens often differ from those expected for the cubic crystal structure. These differences include the presence of additional peaks, enhanced background intensities, peak broadening, changes in relative peak heights, and shifts in peak positions. It has long been recognized that they are due to the presence of stacking faults, and models relating the experimental observations to stacking fault population have continued to evolve. The presence and relative magnitude of these features vary among different β-SiC specimens. In this work, computer simulations were used to show that the variations are closely related to differences in the type and spatial distribution of stacking faults in each specimen. In these simulations, stacking sequences were generated using a selectively activated 1-D Ising model with a Boltzmann-type probability function for specifying errors, which allows a wide variety of fault configurations to be generated. Direct correlations between different features in the XRD data to the underlying fault population are demonstrated, which are discussed in this paper. It is also shown that this computer model is general, in the sense that many of the models presented in prior work can be interpreted as limiting cases of it.
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  • 2
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— This paper examines the application of the Jk, L and M integrals, in complex-variable form, to the Boussinesq wedge. The wedge is symmetrical and subjected to a point couple and point forces at the apex of the wedge. In the case of a point couple acting at the wedge apex the Jy, L and M integrals are found to vanish for all wedge angles whereas Jx displays a 1/r3 path-dependence; where r is a radial dimension measured from the wedge apex. When the wedge is subjected to point forces at the wedge apex then Jx and Jy are 1/r path-dependent whereas L and M are path-independent.The property that the L and M integrals are path-independent for the Boussinesq wedge is applied to the problem of determining the modes I and II stress intensity factors for a corner-loaded edge crack in a half-plane subjected to both normal and parallel point forces to the free surface of the half-plane.
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  • 3
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Fatigue tests were performed on thin-walled tubular specimens of S45C steel under tension-compression, pure torsion, in-phase and out-of-phase axial-torsional loadings. The relationship between cracking behaviour and stress components on the crack plane was investigated. Measurement of microcrack density showed that microcracking was governed predominantly by the shear stress amplitude acting on the crack plane for all loading conditions. The failure crack was formed by coalescence of many cracks initiated near the maximum shear planes. The cracks grew turning their orientation to the direction perpendicular to the maximum normal stress. The transition of crack orientation occurred at relatively longer crack lengths at a higher stress ratio. The crack growth behaviour for all loading modes can be correlated using an equivalent strain intensity parameter based on shear and normal strains on the crack plane.
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  • 4
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A ductile medium strength steel has been modelled by means of the Gurson model, and been used to investigate the effect of crack tip constraint in several fracture mechanics specimens. Both numerical and experimental results have been obtained, in the course of the crack extension process, for single edge notch bending specimens with different crack length-to-width ratios. The geometries with the shorter cracks always exhibited higher J values at initiation and steeper J crack growth resistance curves, and these results have been explained in terms of the stress and strain fields and damage development in the region ahead of the crack tip.
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  • 5
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— It is shown that autofrettage at low temperatures is superior to autofrettage at room temperature in enhancing the fatigue resistance of thick-walled tubes against pulsating internal pressure. The physical reason is based on the well-known temperature dependence of the mechanical behaviour of metals and alloys which generally exhibit an enhancement of both the yield stress and strain hardening behaviour at lower temperatures. As a consequence, significantly larger compressive residual hoop stresses can be introduced during pressurization at low temperatures than at room temperature. Experimental data obtained on thick-walled tubes of the metastable austenitic stainless steel AISI 304 L which were subjected to pulsating internal pressure at room temperature after autofrettage at temperatures between-110°C and room temperature are presented. These data demonstrate convincingly the advantages offered by low-temperature autofrettage in enhancing both the fatigue life in the finite-life region and the fatigue endurance limit in comparison with autofrettage at room temperature. In conclusion, some specific materials requirements for optimum low-temperature autofrettage performance are discussed.
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  • 6
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A new single-specimen testing method, the normalization method with the so-called LMN calibration function, based on the load separation principle and function calibrations from an individual test record, was used to construct J-R curves directly from load versus load-line displacement records without any additional on-line crack-length monitoring equipment. The research was done on CT-specimens of a glassy polymer PVC at different crosshead speeds ranging from 0.01 to 50 mm/min. The J-R curves evaluated from the normalization method are in good agreement with those from the conventional multiple-specimen testing method in the whole range of the tested crosshead speeds. The results demonstrated the applicability of the normalization method for developing J-R curves at different crosshead speeds in PVC. The crack initiation J-integral values, J0.2, showed a two-regime dependence on the crosshead speeds in the tested crosshead speed range.
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  • 7
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Biaxial fatigue tests were conducted on a high strength spring steel using hour-glass shaped smooth specimens. Four types of loading system were employed, i.e. (a) fully reversed cyclic torsion, (b) uniaxial push—pull, (c) fully reversed torsion with a superimposed axial static tension or compression stress, and (d) uniaxial push—pull with a superimposed static torque, to evaluate the effects of mean stress on the cyclic stress—strain response and short fatigue crack growth behaviour. Experimental results indicate that a biaxial mean stress has no apparent influence on the stress—strain response in torsion, however a superimposed tensile mean stress was detrimental to torsional fatigue strength. Similarly a superimposed static shear stress reduced the push—pull fatigue lifetime. A compressive mean stress was seen to be beneficial to torsion fatigue life. The role of mean stress on fatigue lifetime, under mixed mode loading, was investigated through experimental observations and theoretical analyses of short crack initiation and propagation. Using a plastic replication technique the effects of biaxial mean stress on both Stage I (mode II) and Stage II (mode I) short cracks were evaluated and analysed in detail. A two stage biaxial short fatigue crack growth model incorporating the influence of mean stress was subsequently developed and applied to correlate data of crack growth rate and fatigue life.
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  • 8
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The development of fatigue damage in Co45Ni specimens during push—pull and reversed torsion tests, performed inside a scanning electron microscope, was observed and the different stress states compared. It appeared that transgranular crack initiation and development is delayed and intergranular crack initiation promoted under torsional loading. This was explained in terms of reduced surface distortion at the emergence of persistent slip bands (PSBs) and smaller compatibility stresses at the PSB-matrix interfaces. The influence of the mechanical strength of grain boundaries on the difference between tensile and torsional fatigue lives is discussed.
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  • 9
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A Fourier series approach is proposed to calculate stress intensity factors using weight functions for semi-elliptical surface cracks in flat plates subjected to two-dimensional stress distributions. The weight functions were derived from reference stress intensity factors obtained by three-dimensional finite element analyses. The close form weight functions derived are suitable for the calculation of stress intensity factors for semi-elliptical surface cracks in flat plates under two-dimensional stress distributions with the crack aspect ratio in the range of 0.1 ≤a/c≤ 1 and relative depth in the range of 0 ≤a/t≤ 0.8. Solutions were verified using several two-dimensional non-linear stress distributions; the maximum difference being 6%.
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  • 10
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A conventional finite element method may show a weakness when determining the hot spot stress distributions in the brace/chord intersection region of offshore tubular joints. This is because the chosen element displacement functions do not implicitly satisfy the conditions which prevail on the free surfaces. A procedure has been proposed to modify the conventional finite element method so as to allow the hot spot stresses, which occur at the free boundary of the weld toe of tubular joints, to be determined with improved accuracy. The results obtained by this modified method are compared with both an experimental and a traditional finite element solution. The comparison shows that the modified solution is in better agreement with the experimental data as compared with the traditional solution.
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  • 11
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 12
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Simple extensions to the standard deep notch bend test procedure are suggested to allow the collection of data relevant to the energy dissipation rate, D, crack opening angle, COA, and J, all for arbitrarily large amounts of growth in extensive plasticity. The methods of analysis are detailed for real elastic-plastic behaviour of a high strength low-hardening type metal with a view to encouraging use on a wider range of materials. A proposal is made, and equations given, that the particular version of J used for an R-curve derived from the area under the loading diagram, should correspond to the value of the far-field integral, Jff.The relationship between the global measure of COA that emerges from D and the local crack tip opening angle, CTOA, as used in computational studies, is established. Transferability of CTOA data is examined in the light of effects of size and configuration. An explicit rule of the form CTOA √G =f (material and configuration) is proposed for the modelling of ductile growth in finite element studies. It is applied to a set of data in the literature, for the variation of CTOA with size in the deep notch bend test and for the configurations, bending, double edge and centre cracked tension.
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  • 13
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    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— In this investigation the Electron Channelling Contrast (ECC) technique in scanning electron microscopy (SEM) was applied to reveal the dislocation structures in the vicinity of surface fatigue cracks in comparison to those of cyclically-deformed recrystallized polycrystalline copper. The plastic zone around a fatigue crack was found to consist of an innermost region containing cells, followed by a region containing dense veins and PSBs, surrounded by a structure of loose veins, bundles and loop patches typical of the cyclically deformed matrix. A relation between plastic strain amplitude values deduced from cyclic stress-strain investigations and the dislocation structures near fatigue cracks are given. Typical regions of damage accumulation were identified and plastic strain contours for surface fatigue cracks established. The essentially non-destructive ECC technique is particularly suited to identify the changes in mesoscopic dislocation structures from surface layers to the interior of specimens over large specimen areas.
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  • 14
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 15
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The propagation behaviour of fatigue cracks emanating from pre-cracks was numerically simulated to evaluate the development of crack closure with crack growth. The crack opening stress intensity factor at the threshold was approximated as a function of the applied stress and the amount of crack extension. Pre-cracked specimens of a medium-carbon steel with a small surface crack and a single-edge crack were fatigued to investigate experimentally the initiation and propagation of cracks from pre-cracks. Crack closure was dynamically measured by using an interferometric strain/displacement gauge. The threshold condition of crack initiation from pre-cracks was given by a constant value of the effective stress intensity range which was equal to the threshold value for long cracks. The cyclic R-curve was constructed in terms of the threshold value of the maximum stress intensity factor as a function of crack extension approximated on the basis of the experimental and numerical results. The cyclic R-curve method was used to predict the fatigue thresholds of pre-cracked specimens. The predicted values of the fatigue limits for crack initiation and fracture, and the length of non-propagating cracks agreed very well with the experimental results.
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  • 16
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A basic study was performed on the evolution of three-dimensional shapes of small surface fatigue cracks during fatigue, and the effect of this evolution on small-crack growth behavior of a titanium-base alloy. Specifically, the nature and the magnitude of variations in crack aspect ratio, a/c (a is the crack depth and c is the half-surface crack length), during cyclic crack growth and its impact on growth rates have been studied. Experiments were performed on naturally initiated micro-cracks in a microstructure consisting of equiaxed primary-α2 phase in a Widmanstätten (transformed β) matrix. Several cracks under stress ratio (R) levels of 0.1 and −1, were studied. A specialized experimental system, consisting of a laser interferometer (to measure precisely the small-crack surface displacements), and a photo microscope (to automatically and continuously photograph the fatigue micro-cracks) was employed in the study. Apparent aspect ratios of surface cracks were calculated from the compliance response and the surface crack length data as a function of fatigue cycles. These data enabled accurate calculations of growth rates at the surface crack tip as well as the tip at depth in the bulk over the entire crack growth period, thus giving an insight into the crack growth process. Measurements of closure levels of small cracks were also performed and were used to partly account for the differences in growth rates. In the comparisons of small-crack growth data with the large-crack data, surface growth rates correlated relatively well with the large-crack data. Growth rates at depth exhibited large variations due to the irregularity of crack fronts at this location, and these rates deviated significantly from the large-crack behavior. Additionally, these growth rates varied between different cracks. An attempt was made to rationalize these observations in terms of the effects of inhomogeneities present in the microstructure.
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  • 17
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A new technique, known as crack modelling, is used here to predict fatigue failure in a crankshaft component. The technique uses a linear elastic finite element (FE) analysis to derive a stress intensity factor (K) for the component under load. The novel feature of the technique is that K is calculated without introducing a crack into a component; the stress field around the maximum stress point is examined and compared to that for a standard centre-cracked plate. The fatigue limit for a crankshaft was successfully predicted, when compared to experimental data. The only material parameter required for this prediction was the threshold stress intensity range, ΔKth.
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  • 18
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    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The effects of bluing, associated with drawing strain, on the fatigue strength of eutectoid steel wires have been investigated. The fatigue limit increases by bluing and the increase is more significant with higher drawing strain. The peak in the fatigue limit with regard to the drawing strain in the wires, at a strain of 2.5, disappears after bluing. On the other hand, in the ferritic steel wires investigated for comparison, the fatigue limit gradually increases with the drawing strain up to 7.7. Furthermore, no appreciable change in the fatigue limit due to bluing is found. Based on the results of hardness tests on fatigue specimens with- and without-bluing, it is deduced that the decrease of the fatigue limit beyond the peak drawing strain in the eutectoid steel wire can partly be attributed to insufficient locking of the high-density dislocations by solute atoms. The effect of relaxation of residual stress during bluing is also briefly discussed.
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  • 19
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— It is well known that for very short cracks the stress intensity factor K is not a suitable parameter to estimate the stress level over the small but finite Stage II process zone activation region of size rs near the crack tip, within which crack growth events take place. A critical appreciation of the reasons for the limitations on the applicability of ΔK as a fatigue crack propagation (FCP) parameter, when the crack length a is of the same order of magnitude or smaller than the size of the ‘fatigue-fracture activation region’, rs is presented. As an alternative to ΔK the range Δσs of the cyclic normal stress at a point situated at the fixed distance s=rs/2, ahead of the crack tip, inside the fatigue-fracture activation region, is proposed. It is observed that the limitation on the use of ΔK when the crack is short, is mathematical (and not physical) but this inconvenience is easily circumvented if the stress Δσs at the prescribed distance is used instead of ΔK since nowadays Δσs can be obtained numerically by using finite element methods (FEM). It follows that the parameter Δσs is not restricted by the mathematical limitations on ΔK and so it would seem that there is, a priori, no reason why the validity of the parameter Δσs cannot be extended to short cracks. It is shown that if the Paris law is expressed in terms of Δσs (πrrs)½ instead of ΔK the validity of the modified Paris law can be extended to short cracks.A coherent estimate of the value of the fatigue-fracture activation region rs is derived in terms of the fatigue limit ΔσFL obtained from S-N tests and of the threshold value ΔKth obtained from tests on long cracks where both relate to Stage II crack growth that ends in failure, namely, rs= (ΔKth/ΔσFL)2/π. An overall, threshold diagram is presented based on the simple criterion that, for sustained Stage II FCP, Δσs must be greater than ΔσFL. The study is based on a simple continuum mechanics approach and its purpose is the investigation of the suitability of both ΔK and Δσs to characterise the crack driving force that activates complex fracture processes at the microstructure's scale. The investigation pertains to conditions that lead to the ultimate failure of the component at values of Δσs 〉 ΔσFL.
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  • 20
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The boundary value problem for an arbitrarily shaped plane crack embedded in a 3D linear elastic solid can be reduced to a governing hyper-singular integral equation. A discretizing procedure based on a triangulation of the crack area has been offered in Part I of this work. The main goal of Part I is to introduce the analytical results for the 18 resulting finite-part integrals defined over a triangular mesh area. The finite-part integrals occur in those triangles where the source point coincides with one of the element nodes. Mostly the source point lies outside of the considered triangle. In these cases the occurring area integrals are regular.The aim of Part II is, therefore, the derivation of the closed form expressions for the relevant 18 regular area integrals. The resulting relations are of algebraic form which can easily be coded in compact form. Their numerical proof by two different methods shows the highest accuracy and, therefore, the correctness of the final solutions. The relevant numerical results are offered in Appendix I.With the formulae provided in Part I and Part II of the paper the determination of the coefficient matrix, necessary for the calculation of COD values from a linear equation system, is precise and needs only minimum computer time.
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  • 21
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Circumferentially notched cylindrical specimens are tested in torsion to obtain critical J values from crack resistance curves. The specimens are explosion cladded, half ferrite, half austenite, with the interface perpendicular to the cylinder axis and the circumferential notch at, or parallel to, the interface. Critical J values for crack extension in mode III were found to be a factor 1.1 to 2.1 higher than under comparable mode I loading.
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  • 22
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Strength measurements are becoming increasingly important for electroceramics. Bending of specimens small enough to be cut out of small electroceramic components may be one possibility. Therefore the miniaturisation of the 4-point bend-test for ceramic specimens is now being attempted. In this paper the errors in determining the flexural strength arising from the test principle itself, plus the geometry and measuring inaccuracies are calculated and expressed as a function of the outer span length. Contact pressure and a tolerable total measuring inaccuracy determines the dimensions of miniature specimens and fixtures. The possibilities of appropriate specimen preparation are also investigated.Ceramic materials show a volume (i.e. a specimen size) dependence of strength which is described by Weibull's statistical theory. The applicability of the miniature bend-fixtures is demonstrated by measuring this volume effect.
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  • 23
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— This paper describes a versatile technique for simulating the fatigue growth of a wide range of planar cracks of practical significance. Crack growth is predicted on a step-by-step basis from the Paris law using stress intensity factors calculated by the finite element method. The crack front is defined by a cubic spline curve from a set of nodes. Both the 1/4-node crack opening displacement and the three-dimensional J-integral (energy release rate) methods are used to calculate the stress intensity factors. Automatic remeshing of the finite element model to a new position which defines the new crack front enables the crack propagation to be followed. The accuracy and capability of this finite element simulation technique are demonstrated in this paper by the investigation of various problems of both theoretical and practical interest. These include the shape growth trend of an embedded initially penny-shaped defect and an embedded initially elliptical defect in an infinite body, the growth of a semi-elliptical surface crack in a finite thickness plate under tension and bending, the propagation of an internal crack in a round bar and the shape change of an external surface crack in a pressure vessel.
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  • 24
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Cold-expansion of fastener holes is now commonly used within the aerospace industry to increase the fatigue endurance of airframes. Although a number of methods of cold expansion are possible, the split-sleeve cold-expansion process is the most widely accepted and is frequently used in the repair and manufacture stages of both military and civil aircraft. In the present work, the redistribution of residual hoop stresses due to the application of constant amplitude fatigue loading at 4% cold-expanded holes has been studied. A modified Sachs method was adopted to evaluate the residual stress profiles and a replication technique was used to quantify crack growth. It was found that the decay of the residual hoop stress profile near the bore of the hole was due to the initiation and growth of small fatigue cracks. Cracks were found to initiate both near and below the fatigue limit, but subsequently arrested so stabilising the overall residual stress profile.
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  • 25
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The factors affecting the fatigue strength of nitrided titanium were clarified. The fatigue strength depended strongly on the fracture strength of the compound layer formed on the surface by nitriding. We found a Hall-Petch relationship between the fatigue strength of nitrided titanium and the grain size. The findings indicated that the reduction in the fatigue strength by nitriding results from both the formation of the compound layer possessing low fracture strength and grain growth occurring from ordinary nitriding. Furthermore, low-temperature nitriding (620°C, 24 h) was proposed to suppress grain growth. This treatment method improved not only the wear resistance and the corrosion resistance but also the fatigue strength of titanium.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Sphere-reinforced metal-matrix composites are modelled as a three dimensional array of hexagonal cylinders, each one with a broken or intact spherical reinforcement at its centre. Using this model, the stress-strain response of the composite in uniaxial tension was obtained. A parametrical analysis of the influence of matrix and reinforcement properties as well as volume fraction on the ductility of these composites was performed. It was found that the decrease in ductility with respect to the unreinforced matrix depended mainly on the reinforcement/matrix strength ratio and on the defect distribution in the particulates.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Since the degradation effect due to environment on the cracking of materials depends on time, the loading rate has an important influence on the parameters that characterise its behaviour. This work analyses the effect of loading rate on the resistance to hydrogen induced cracking (HIC) of two microailoyed steels, E690 and E500. Monotonic loading tests were performed on precracked CT samples using a slow strain rate machine. Tests were done under constant displacement rate varying from 4.1 × 10–7 m/s to 8.2 × 10–10m/s on the two steels that were cathodically charged with hydrogen at different current densities (1, 5 and 10 mA/cm2) to obtain different hydrogen concentration levels inside the material.Based on an analytical study, the initiation conditions for cracking as well as the crack propagation rates were determined in each case, and analysed as a function of K1. An extensive fractographic SEM study has been performed to help in the analysis of the different zones of behaviour obtained as an effect of loading rate, for each material and environmental condition used.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A reaction sintering route is developed to produce, “in situ”, composites of alumina-aluminium titanate using alumina and titania as starting powders. Aluminium titanate, can be formed by a solid state reaction between Al2O3 and TiO2 at temperatures above the eutectoid temperature of 1280°C. These composites have different grain sizes of alumina matrix and a different quantity and distribution of aluminium titanate according to the heating cycle used.In the present work direct push-pull tests under cyclic loads have been carried out with both monolithic alumina and alumina-aluminium titanate composites. It has been found that all the samples show a decrease in tensile strength with the number of applied cycles of loading when plotted in graphical form but the slopes of these graphs for both Al2O3-Al2TiO5 composites are lower than for the alumina specimens. The role of aluminium titanate and the alumina matrix grain size in fatigue crack growth resistance has been studied during push-pull tests, where failure occurs by catastrophic propagation of small surface cracks after a very short regime of subcritical crack growth. These results have been compared with measurements of slow stable fatigue crack growth rates in Al2O3-Al2TiO5 composites carried out elsewhere with pre-notched specimens of the compact tension type. These latter tests provide information about the behaviour of significantly long cracks, i.e. cracks that are several millimetres long.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The Technical Committee “Ceramics” (TC 6) of the European Structural Integrity Society (ESIS) organized a round robin relating to the fracture toughness of ceramic materials at room temperature. Five materials were tested with five testing methods by eighteen laboratories. The five testing methods were: chevron notched beam in four point bending, direct measurement of the cracks emanating from a Vickers indentation, indentation strength by four-point bending, single edge precracked beam in four-point bending, and single edge notched beam in four-point bending. The results of the round robin performed in the period 1993 to 1994 are presented and discussed.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— This paper reviews the stress intensity factor, limit load, compliance and J-integral functions for a centre cracked tensile (CCT) specimen available in the literature. Compliance and J-integral functions are derived from the optimum stress intensity factor and limit load solutions. The functions are compared with the results obtained from two-dimensional finite element analyses of the specimen.The finite element results have confirmed the accuracy of the compliance and limit load functions available in the literature and suggest that the unloading compliance technique, based on crack mouth opening displacement, could be developed for a CCT specimen. Non-linear finite element analyses have shown that J can be estimated from the measured load versus load-point displacement behaviour providing a/W≥ 0.5
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The behaviour of fatigue cracks in an Al-alloy under cyclic compression, either with or without overloads, was studied. For constant-amplitude compressive cycling, a non-catastrophic (saturation) character of the fatigue crack behaviour was confirmed, with the final depth of a crack depending on the applied load level. Single (tensile or compressive) intermittent overloads were shown to re-activate a previously arrested crack while reversed (tensile—compressive or compressive—tensile) ones were also shown to maintain continual fatigue crack extension under otherwise fully compressive cycling.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A new method for accelerating the collection of near-threshold corrosion fatigue crack propagation data, using local hydrogen embrittlement in the crack tip region, has been investigated for ASTM A710 HSLA steel. Fatigue tests were conducted at 10 and 0.2 Hz (stress ratio, R= 0.1) on “constant K” contoured double cantilever beam (CDCB) specimens, to establish near-threshold crack growth rates in a locally hydrogen charged region at the crack tip. Hydrogen charging was then discontinued and crack growth rates were monitored in the uncharged material. Near-threshold fatigue crack growth rates were found to be 100 times faster in the locally hydrogen charged specimens than in the uncharged material. Fatigue thresholds, ΔKth, were defined in less than one fifth the time required for load shedding tests in air at 0.2 Hz. Although demonstrated for HSLA steels, the technique is applicable to any material which can be embrittled by hydrogen.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The objective of this work is to study the delamination growth behaviour of hybrid composite-aluminium bonded laminates. A modified Double Crack Lap Shear (DCLS) specimen was chosen for this study. An expression relating the delamination size and the compliance of a DCLS specimen was derived, and a test method for the delamination growth rate in DCLS specimens developed. The delamination sizes and the delamination growth rates of DCLS specimens were determined by monitoring the compliances of specimens during fatigue. Delamination growth rates at different stress ratios (R= 0.1, 0.3,0.5) were measured. A Walker-type equation for the delamination growth rate was obtained by a multiple linear regression analysis.It was shown that the compliance method for determining the delamination growth rate of DCLS specimens is not only convenient and practical, but also accurate. The delamination size in DCLS specimens increases linearly with cycles during fatigue, i.e. delamination growth rate is constant, independent of delamination size. The energy release rate was adopted to characterize delamination growth behaviour. Good agreement between the Walker equation and test results of the delamination growth rate was found.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The aim of the paper is to compute the local crack face displacements of a linear elastic body containing an arbitrarily shaped plane crack. From the crack face displacements the local stress intensity factors can be derived.The boundary value problem for a plane crack of arbitrary shape, embedded in a linear elastic medium, has been treated by several authors by the singular integral equation (SIE) approach. Their computations lead to a set of hyper-singular integral equations for the Cartesian components of the unknown crack face displacements. To solve these equations the authors present a discretization procedure based on six-node triangular finite elements. A total set of 24 finite-part integrals defined over a triangular area can be developed. These 2D-finite-part integrals can be split into both a 1D-regular and a 1D-finite-part-integral by means of the polar coordinates so that they can be solved in closed form. Finally, the investigation of the SIEs is reduced to a discrete set of linear algebraic equations for the unknown nodal point values. The necessary steps will be demonstrated in detail. The derived closed-form solutions will be offered in the text and in the appendices.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A new tool is presented to investigate cleavage fracture surfaces. It is based on the combined techniques of crystal orientation measurements using the Electron Back-Scatter Diffraction (EBSD)-technique and 3-dimensional surfaces reconstruction by an Automatic Surface Reconstruction System (ASRS).With this tool we can perform crystallographic fractometry of cleavage fracture facets of polycrystals within the limits of the resolution of a Scanning Electron Microscope (SEM), e.g. we can determine the crystallographic indices of cleavage planes and of directions on such planes.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Ordinary ceramic refractories are used as lining material for industrial pyro-processes. A high resistance to mechanical failure from an imposed strain or thermal shock is usually termed “flexibility”. A scientific approach to enhance this property is hindered by the fact that there is a lack of understanding, definition and measurement of this parameter in relation to its physical basis.Wedge splitting tests were performed on a variety of typically shaped refractories together with standard procedures. This type of test enables stable crack propagation even for relatively large specimen dimensions that are necessary due to the size effect. High “flexibility” proved to be achievable in low brittleness materials and can be characterised by a brittleness number, the characteristic length or the thermal shock fracture resistance parameter according to Hasselman. A sufficient decrease of brittleness can be successfully achieved by the formation of precracks during the burning process which enhance the development of a fracture process zone. For a magnesia refractory (with additions of magnesia-alumina spinel) a friction bridging mechanism plays an important role in reducing brittleness.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— This paper describes the microstructure of Type 304 stainless steel after cyclic loading at room temperature under tension-torsion non-proportional strain paths. The degree of cyclic non-proportional hardening is correlated with changes in the dislocation substructure. Dislocation cells, dislocation bundles, twins and stacking faults are all observed. The type of microstructure formed and resultant stress response is dependent on the degree of non-proportional loading and strain range. Cyclic stress range was uniquely correlated with mean cell size.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Multiple underloads and overloads with constant ΔK were carried out on centre-cracked tension specimens. It was found that when shear lips develop, underloads or overloads affect the crack growth rate da/dN and the subsequent retardation. The appearance of the shear lip fracture surfaces depends on the frequency. At higher frequencies a greater number of rough shear lip fracture surfaces will develop, while at lower frequencies there is a tendency towards smooth shear lips. The amount of crack closure differs in each case. It was found that the type of shear lip, rough or smooth, can be related to the effect on da/dN during and after underloads. The effect of rough and smooth shear lip growth was investigated in constant ΔK tests, performing these tests with and without crack closure.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— In this paper, a stress and modal analysis of an ultrasonic vibration system consisting of a notched specimen and one or two amplifying horns have been performed by using 3D finite element calculations. The stress intensity factors in ultrasonic fatigue crack propagation are evaluated by means of displacement and energy approaches. The particular advantages as well as limitations of the two approaches are briefly discussed. Two types of ultrasonic fatigue loading, with a different stress ratio, are exerted on the specimen. From a comparison of the results a conclusion is formed that the energy approach is more accurate; it also has a wide range of practicality in engineering industries.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— In this study, the relation between fracture toughness and mechanical properties, grain structure, temperature and strain rate is analysed on the basis of a thermo-activation analysis of the plastic deformation of metals.As a result of the study, the relationships obtained are of sufficient accuracy in relation to standard cracked samples of many steels.These relations can be used as a tool when designing new alloys which have a strong resistance to crack growth.This study is limited to temperatures in the range 0 ≤ T ≤ 0.2Tm and BCC metals.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A numerical model for determining the pitting resistance of gear teeth flanks is presented in this paper. The model considers the material fatigue process leading to pitting, i.e. the conditions required for crack initiation and then simulation of fatigue crack propagation. The theory of dislocation motion on persistent slip bands is used to describe the process of crack initiation, where the microstructure of a material plays a crucial role. The simulation of crack growth takes into account both short crack growth, where the modified Bilby, Cottrell and Swinden model is used for simulation of dislocation motion, and long crack growth, where the theory of linear elastic fracture mechanics is applied. The stress field in the contact area of meshing spur gear teeth and the functional relationship between the stress intensity factor and crack length are determined by the finite element method. For numerical simulations of crack initiation and crack propagation in the contact area of spur gear teeth, an equivalent model of two cylinders is used. On the basis of numerical results, and with consideration of some particular material parameters, the service life of gear teeth flanks is estimated. The developed model is applied to a real spur gear pair, which is also experimentally tested. The comparison of numerical and experimental results shows good agreement and it can be concluded that the developed model is appropriate for determining the pitting resistance of gear teeth flanks.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Stress intensity factors for quarter-elliptical corner cracks emanating from a circular hole are determined using a 3-D weight function method combined with a 3-D finite element method. The 3-D finite element method is used to analyze uncracked configurations and provide stress distributions in the region where a crack is likely to occur. Using this stress distribution as input, the 3-D weight function method is used to determine stress intensity factors. Three different loading conditions, i.e. remote tension, remote bending and wedge loading, are considered for a wide range of geometrical parameters. The significance of using 3-D uncracked stress distributions is studied. Comparisons are made with solutions available in the literature.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— This paper presents the results of an experimental testing programme to examine the uniaxial creep, low cycle fatigue and creep/fatigue interaction behaviour of a Ni-base superalloy at 700°C. The material is used in the manufacture of aeroengine turbine discs. A creep continuum damage mechanics model is shown to be capable of accurately predicting the creep and creep rupture behaviour of the material. A healing term has been incorporated into the damage mechanics model to allow the behaviour under creep/fatigue conditions to be described.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The effect of short periods of mixed-mode overloading on the environmental hydrogen induced fracture life of 0.42%C, 0.87%Cr, 0.21%Mo steel has been studied. Tests were performed in 0.5 mol/L H2SO4 solution under continuous hydrogen charging conditions using a weight loading system. Experimental results show that the application of mixed-mode overloads can cause more severe crack growth retardation than those of mode I. Possible mechanisms responsible for the retardation of subsequent crack growth, such as crack deflection, plasticity-induced residual compression stresses, dislocation shielding and overload damage, are examined.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The whole damage process in a finite sized specimen with interacting microcracks is simulated by a method combining the closed form crack solutions with boundary elements. Interactions among microcracks and boundary elements are taken into account with an explicit interaction matrix. A coalescence criterion is assumed to rule the intersection behaviour and propagation arrest. The fatal coalescence cluster resulting in the failure of the specimen, out of many intersections of propagating microcracks, is identified with a particular coalescence matrix. The numerical model proposed in this paper can be used to simulate the damage process in a brittle specimen of any shape, under arbitrary plane stress conditions.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Creep Crack Growth (CCG) tests were performed at 405°C on specimens cut out of the cold bent extrados of five tubes of a C-Mn-Mo steel. Intergranular fracture and grain boundary cavitation was less in the C-Mn-Mo than in the C-Mn steels, in accordance with better CCG resistance of the former material. The dimensions and hardness variation across the crack tip process zone were measured by microhardness profiles performed on metallographic sections of the broken samples. TEM analysis of the dislocation patterns close to the fracture surface confirmed the presence of temperature- and stress-induced plasticity phenomena. A significant enrichment of N at grain boundaries (GB) inside the process zone was detected by Auger spectroscopy; N not only inhibits dislocation motion and stress field relaxation at the crack tip but also causes a decrease in GB cohesion ahead of the crack tip. These results help in understanding the micromechanisms which reduce the creep ductility of C-Mn-Mo and C-Mn cold bent tubes and the role of chemical composition in improving CCG resistance.
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    Notes: Abstract— The effect of specimen size on fracture toughness of a pipe-grade high density polyethylene has been examined using the J integral approach. It was found that the size requirements set up by common standards appear inadequate for this material. Measurements at low temperatures, at which a plane strain fracture toughness value could be obtained, turned out to be very effective in establishing a more appropriate size requirement for this material.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Fractographic peculiarities of fatigue crack development are studied in cruciform specimens of D16T aluminium alloy under out-of-phase biaxial tension and tension-compression. In the range of the biaxial load ratios λ from −0.5 to +0.5 and an R-ratio of 0.3, fatigue striation formation took place beyond a crack growth rate near to 4 × 10−8 m/cycle. The striation spacing and the crack growth rate increase as the φ-angle of the out-of-phase biaxial loads increases in the range of φ-angles from 0° to 180°. The ratio between the increment of crack growth, da/dN, and the striation spacing, δ, is approximately 1 to 1 when da/dN is greater than 4 × 10−8 m/cycle. The relationship between the number of cycles from the beginning of a test up to the growth rate of 10−6 m/cycle (Nd), and the crack growth period, NP, from when the crack initiates up to the instant when that growth rate is reached, was determined for different λ ratios and φ angles. The value of Nd decreases as the φ angle is increased in the range from 0° to 1807deg;.Cycle loading parameters must be taken into account in order to describe the crack growth period when using a unified method that involves an equivalent stress intensity factor Ke=KIF1(λ, R)F2(φ). The values of F2(φ) were determined.The calculated fatigue crack growth period, Nc, applicable up to and including the stage of fatigue striation formation (predicted by using both of the F1(λ, R) and F2(φ) functions) is correlated with the experimental data and the error is of the order of 15%.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The occurrence of brittle stable crack growth before unstable fracture was demonstrated with the aid of heat-tinting, for a ferritic matrix super duplex stainless steel which had been age-hardened at 475°C. The critical crack tip opening displacement for stable crack growth, i.e. the crack initiation toughness, was measured using the direct-current-potential drop crack monitoring technique. A quantitative model for the effect of temperature and age-hardening on the brittle crack initiation toughness is described.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Fatigue crack propagation characteristics are measured by continuously determining the resonant frequency in vibrating systems, which is stabilized through a feedback control loop. The precisely controlled resonant frequency is related to the crack length by a nonlinear model based on fracture mechanics, hence crack growth can be monitored with respect to time with very high accuracy. The nonlinearity due to the opening and closing of the crack needs to be taken into account. In contrast to conventional fatigue tests, which require a long duration of time due to the high numbers of load cycles at low frequencies, the proposed technique operates at much higher frequencies, i.e. in the range of 100 Hz to 100 kHz. Thus the required time for measurements in the high cycle fatigue range is considerably reduced. The experimental setup is simple and inexpensive and does not require high energy inputs.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Microstructure and mechanical properties of HP (Hot Pressed), HP/GP (Gas Pressed), and HP/HIP (Hot Isostatic Pressed)—Si3N4 are studied using scanning electron microscopy, bending tests and the indentation fracture method. The grain diameter distribution is analyzed to clarify the relationship between microstructure and mechanical properties; and also the bending strength and fracture toughness. It is shown that bending strength increases with decreasing grain diameter. The results also show that a Hall—Petch type of relationship is obtained between grain diameter and fracture strength. The fracture toughness shows a linear relationship with 〈inlineGraphic alt="inline image" href="urn:x-wiley:8756758X:FFE829:FFE_829_fu1" location="image_n/FFE_829_fu1.gif" extraInfo="missing"/〉, where σF= bending strength, β= a proportionality factor and da= average grain diameter, and is closely related to the aspect ratio of Si3N4 grains. It is concluded, from the morphological analysis, that a microstructure composed of Si3N4 grains, with both a small grain diameter and a large aspect ratio, is effective in improving both the fracture strength and fracture toughness.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The random temperature fluctuation produced by the incomplete mixing of hot and cold fluid streams passing over the surface of a component or structure is known as thermal striping. This phenomenon may cause thermal fatigue to occur. It is of particular concern in various types of nuclear reactors, for rapid shut-downs of hot plant and in thermal stratification. A computer code, “TBL”, is a design tool which has been developed to assess thermal striping damage in plates. This model is further developed in this paper to assess such damage in cylindrical components. A recent, universal weight function method is examined and incorporated into TBL. Good comparisons are found between TBL and finite element results for a sinusoidally varying temperature-time-striping history. Potential thermal striping damage is assessed for a cylindrical component of material typically found in the above-core region of a fast reactor under a random temperature-time-striping history.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The mechanical behaviour of AISI 329 steel has been investigated for ageing times up to 20,000 h at temperatures of 475, 425, 375, 325 and 275°C. The study has concentrated on the changes in the response to cyclic strains, in the low-and the high-cycle fatigue regimes, and in the resistance to fatigue crack propagation as a function of temperature and time of ageing.It is shown that ageing increases the fatigue resistance in the high-cycle fatigue regime, but the opposite occurs in the low-cycle fatigue regime. Ageing increases the LEFM threshold stress intensity factor range for fatigue crack propagation which reaches high values in these alloys, and is influenced by the fatigue load ratio. Crack closure contributes to the LEFM threshold stress intensity factor range for crack propagation only in the annealed condition of the AISI 329 steel.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Low cycle fatigue tests under axial, torsional and combined axial-torsional loading were conducted using thin-wall tubular specimens of Ti-6A1–4V titanium alloys. Two kinds of alloys with different microstructures, the (α+β) and β alloys, were investigated in fatigue tests at room temperature. When the failure life was correlated with the equivalent plastic strain, the life in axial loading shifted toward the lower life region compared with those in other loading modes in both alloys. Dominant surface cracks propagated in mode I under axial and combined loading in the two alloys. Although growth by the mode II type was predominant under torsional loading, the growth direction of the main crack coincided with the specimen axis in the (α+β) alloy, but the circumferential direction in the β alloy. The cracking morphology depended on the microstructure, especially under the torsional mode of loading, and was simulated successfully by using the proposed model for crack initiation.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Fracture behaviour of injection-moulded polypropylene filled with silane-treated talc was studied as a function of filler volume fraction (0–20%) and compared to that of polypropylene filled with untreated talc. High-rate tests (0.57 m/s) on SENB specimens were carried out using an instrumented Charpy impact pendulum, and linear elastic fracture mechanics (LEFM) was applied to calculate the fracture parameters, KC and GC. It was found that moderate fractions of talc which were added to the polypropylene matrix increased the fracture toughness of the composite independent of the talc surface treatment. This general improvement seems to be due to the peculiar orientation of the talc platelets in the injection-moulded specimens. The fracture behaviour of the composites was also studied at low strain rate (1 mm/min) by tests on J-integral type specimens with the same SENB geometry. In this case, the composites with silane-treated talc presented poor J-integral values compared to those of the samples with untreated talc. This was attributed to a reduction of the plastic zone at the crack tip, since the improved coupling between the talc platelets and matrix increased the yield strength of the composite. All the results are explained on a basis of morphological and microstructural details.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Using experimentally determined data on fibre radius distributions, yarn geometry, matrix and fibre elastic moduli and frictional shear stress at the matrix/fibre interface (obtained by nano-indentation experiments), the failure probability of the composite fibre yarns (after matrix cracking) is estimated. Each fibre is divided into a fixed number of segments above and below the matrix crack. The failure probability on every segment of each fibre is computed using Weibull fibre strength statistics. A fibre is assumed to be broken when the cumulative failure probability for the complete yarn reaches a value of 0.5. The segment and fibre are then selected at “random”, according to their individual failure probabilities. After fibre failure, the broken fibre can only carry the frictional load and the load drop is transferred to its neighbours according to their distances to the broken fibre. The remote stress is then modified to match again the cumulative failure probability of 0.5 and a new fibre is broken. This procedure is repeated until all the fibres are broken. In this way, it is possible to obtain the “characteristic” load carried by the yarn and its corresponding elongation. Fibre extraction and pull-out behaviour are also considered. The roles of different load-transfer laws (from global to highly localised) are examined. The model is applied to simulate the fracture tensile behaviour of individual yarns of SiC/SiC ceramic-matrix composites. The results are compared with those obtained from tensile experiments on SiC/SiC individual yarns. The computed fracture morphology, in terms of individual pull-out lengths, is also compared to the actual SEM fractography of a woven SiC/SiC composite.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The subject of hypersingular boundary integral equations is a rapidly developing topic due to the advantages which this kind of formulation offers compared to the standard boundary integral method. The hypersingular formulation is particularly well suited for fracture mechanics problems, where there are important gradients of the stress field and singularities. This formulation for time domain antiplane problems has been recently addressed by the authors and in the present paper, the formulation for time domain plane problems is presented and applied for the first time. A mixed Boundary Element approach based on the standard integral equation and the hypersingular integral equation is developed. The mixed formulation allows for a very simple discretization of the problem, where no subregion is needed. Conforming quadratic elements are used for the crack and the external boundaries. The hypersingular integral equation is used for collocation points within the crack elements, while the standard integral representation is used for the external boundaries. Several examples with different crack geometries are studied to illustrate the possibilities of the method. The Stress Intensity Factor (S.I.F.) is very accurately computed from the crack tip opening displacements along the crack tip element. The results show that the proposed approach for S.I.F. evaluation is simple and produces accurate solutions.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A two-dimensional elastic-plastic finite element analysis is performed for plane stress conditions with 4-node isoparametric elements to examine closure behaviour of fatigue cracks, giving special attention to the determination of the most appropriate mesh sizes. It is found that a smaller mesh size does not always give more accurate simulation results in the fatigue crack closure analysis, unlike a conventional structural analysis. A unique, most-appropriate mesh size exists for a given loading condition that will provide numerical results which agree well with experimental data. The most appropriate mesh size can be determined approximately in terms of the theoretical reversed plastic zone size. In particular, the ratio of the most appropriate mesh size to the theoretical reversed plastic zone size is nearly constant for a given stress ratio in the so-called crack-length-fixed method proposed in this study. By using the concept of the most appropriate mesh size, the finite element analysis can predict fatigue crack closure behaviour very well.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— High strain-rate tensile tests have been carried out on pre-notched specimens of OFHC copper and Remko iron at both elevated and cryogenic temperatures. When properly expressed as a function of stress triaxiality at the centre of the notch (as predicted by numerical simulations of the experiment), the ductility of copper was found to be independent of temperature over a range from —190°C to 300°C. The specially-processed Remko iron was found to undergo a ductile-to-brittle transition at a temperature dependent on the stress triaxiality and the particular batch of the material. Otherwise the fully ductile strains-to-failure (when expressed as a function of stress triaxiality) for iron were found to decrease with increasing temperature up to 400°C; this being the maximum temperature tested.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Fatigue crack growth experiments were carried out on cruciform specimens of D16T Al-alloy, loaded under uniaxial and biaxial loads, including a sequence of various overloads. It is shown that, for biaxial cyclic loads at stress ratios λ and various R-ratios, fracture surface development during overloads and the crack length dependences on the cyclic loads following overloads are similar to those for uniaxial loading.The aim of this investigation was to study interaction effects by analyzing the crack retardation length and associated parameters together with their relationships. These parameters’depend on the biaxial ratio (λ) and the stress ratio (R) and their uses in crack growth modelling are briefly considered.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The fracture behaviour of cast duplex stainless steels, heat treated to different ferrite contents and hardness was investigated using tensile and notched bend tests. The purpose was to identify the microstructural features which controlled the ductile-to-brittle fracture transition of 475°C embrittled duplex stainless steel. The results indicate that twin nucleated cleavage has a tensile stress fracture criteria and the brittle-to-ductile transition temperature depends on ferrite microhardness, ferrite grain size and constraint.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Notes: Abstract— A number of fretting fatigue tests were carried out on CMV steel and INCO 718 alloys under closely controlled experimental conditions. A fracture mechanics-based lifing model was developed and the Paris Law employed to predict fatigue lives under a range of experimental conditions. An effective initial flaw size was used to describe initiation and early propagation of cracks. This approach was found to give good predictions of fatigue life of specimens for different values of bulk stress under the same fretting load.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— This paper develops some useful formulae relating the estimated and the actual values of the parameters of the Weibull and of the Exponential Probability Distribution functions. These formulae simplify the calculations for Monte Carlo simulations executed for the estimation of some reference statistics, for instance, the reliability function. The reduction of the calculation is possible because of the reduction of the possible values that the parameters of the random numbers generating function should assume. In some cases of the reliability function, only one Monte Carlo simulation is necessary for a given data sample amplitude. An explanation is made of the use of these formulae when estimating the reliability function.
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    Notes: Abstract— Measurements of CTODi on Charpy-V-specitnens of mild steel St 37 and pressure-vessel steel 22NiMoCr37 have been carried out. Slotted and precracked specimens have been used besides the original V-notched ones. A definition of CTOD = 2(R – Ro) has been proposed which corresponds to δ45, defining the CTOD of fatigue cracks. The symbols Ro and R represent the original and the actual crack tip radii respectively. Additionally, this definition presents the opportunity to measure CTOD and CTODi by a direct metallographic method. It is demonstrated that COD testing, based on the hinge model, can also be applied to slotted bars, delivering CTOD and CTODi values which are equal to those evaluated by direct metallographic measurements.The results obtained on four different tip radii, Ro, show a linear increase of CTODi as a function of Ro, which is steeper for the softer material St 37. The extrapolation to the tip radius Ro=0 gives a CTODi, which is equal to those determined from precracked specimens.
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    Fatigue & fracture of engineering materials & structures 4 (1981), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Stress intensity factors are determined for internally and externally cracked, pressurized thick cylinders with partial autofrettage (less than 100% overstrain). The solutions are based on a superposition of existing solutions which does not involve any loss of accuracy. Implications of the stress intensity factor results for the safe-life design of pressure vessels subjected to fatigue are discussed.
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    Fatigue & fracture of engineering materials & structures 4 (1981), S. 0 
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    Notes: Fatigue crack propagation tests were conducted under conditions of equibiaxial, uniaxial and shear loading by using a cruciform specimen in a servo hydraulic testing machine. The effect of non-singular stress cycling on the fatigue crack propagation rate was examined based on the observation of crack opening behavior. The crack propagation rate was significantly influenced by the non-singular stress parallel to the crack when it was correlated to the stress intensity range. The crack closure behavior was greatly affected by the non-singular stress. The crack propagation rate was uniquely correlated to the effective range of the stress intensity factor except for the case of completely reversed shear loading where significant plasticity was detected. The crack opening displacement range was concluded to be a parameter controlling the crack propagation rate for all the stress conditions examined in the present experiments. Some discussion is made on the effect of material anisotropy on fatigue crack propagation in a biaxial stress field.
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    Fatigue & fracture of engineering materials & structures 4 (1981), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The paper presents a comprehensive review, supplemented by original data, of the engineering fatigue behaviour of copper. Variations in manufacturing route and softening treatments are shown to have little effect on the fatigue of annealed copper but the high cycle fatigue strength is increased by cold work. The high strain fatigue behaviour is defined in terms of the plastic strain range and the cyclic stress-strain characteristics are documented. Fatigue behaviour in bending and torsion is defined by data and related to that in tension by simple design rules.Notches are found to reduce the laboratory measured fatigue strength of copper by ∼ 30% and the effect of surface finish, surface distortion and surface residual stress is defined in the literature. Fatigue crack growth is defined in terms of stress intensity factor range ΔK by an upperbound law and, together with the conditions for non-growth (ΔK0), shown to relate to the equivalent conditions for steels via the ratio of the respective elastic moduli.The effect of environment on the fatigue of copper has received scant attention in the literature, such results as exist suggesting little if any reduction in strength to be brought about by gaseous or aqueous environments. The most dramatic change is the improvement of about an order of magnitude which results when tests in vacuum are compared with equivalent tests in air. Results of fatigue tests on copper in ammoniacal environments are conspicuously absent from the literature.As the test temperature is reduced below room temperature there is a predictable increase in high cycle fatigue strength, a reduction in fatigue strength occurring above room temperature. High strain fatigue test results presented in terms of plastic strain range appear insensitive to temperature although at very low strain rates and high temperatures a reduction in fatigue strength occurs. A linear life fraction cumulative damage creep-fatigue law appears sometimes to be non-conservative but much more testing is needed to evaluate fatigue damage summation laws generally for copper.Numerical data are given in support of all the aspects of the engineering fatigue behaviour reviewed in the paper.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The birth and growth of short cracks is analysed from an elastic-plastic fracture mechanics viewpoint. Low to high cumulative damage tests from the low stress to high strain regime indicate that there is no crack initiation period in the metallurgical sense and that cracks grow from the first cycle, but at a slow rate. The initiation phase terminates when one crack starts to dominate and accelerates to failure, its initial size being given by 〈displayedItem type="mathematics" xml:id="mu1" numbered="no"〉〈mediaResource alt="image" href="urn:x-wiley:8756758X:FFE263:FFE_263_mu1"/〉 for the medium carbon steel tested here, of grain size 56 μm.
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    Notes: Fractographic analyses have been used to explain the cyclic crack growth behaviour of A533-B, Ducol W30, a C-Mn steel and type 304 stainless steel in simulated light water reactor environments at ambient temperature. Fractographic observations have offered an explanation for anomalous crack growth behaviour and have also indicated where micro structural or environmental variables dominate in producing certain fracture modes and crack growth rates. An understanding of the operative corrosion fatigue mechanisms has been formulated through these fractographic analyses. Environmental crack growth in the ferritic steels has been described by a model involving both anodic dissolution and hydrogen embrittlement. Conditions where only one of these mechanisms would dominate have been identified and limits to their effect postulated. A crystallographic mode of failure observed in the austenitic type 304 stainless steel has also been explained by a selective dissolution process.
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    Fatigue & fracture of engineering materials & structures 4 (1981), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract —Low-cycle fatigue properties were investigated on four carbon steels and five low alloy steels specified in JIS (Japanese Industrial Standard) for machine structural use, which are the most commonly used in Japan. Several different heats from each of several representative manufacturers were sampled so as to represent the average fatigue characteristics of current materials. The cyclic deformation behaviour of material was denned by comparing the monotonie yield stress on the extrapolated tensile work hardening curve with the cyclic yield stress in the cyclic stress-strain curve determined by incremental step test. The normalized ferrite-pearlitic steels cyclically hardened, while the quench-tempered martensitic were cyclically stable or softened. The S–N relations derived from the strain-controlled low-cycle tests were compared with the results obtained by load-controlled high-cycle tests. The extrapolated S–N curves based on the cyclic stress-strain curve predicted the fatigue strength in the high-cycle range to be stronger for cyclic-hardening steels, but weaker for cyclic-softening steels. The predicted S–N curves for stable steels coincided with the high cycle test data. The fatigue limit had a proportional relationship with cyclic yield stress, slightly depending on the cyclic deformation behaviour. On the other hand, the cyclic yield stress was found to exhibit a very good linear correlation with the monotonie tensile strength, independent of cyclic deformation behaviour. This explains the empirical law that the fatigue limit is approximately proportional to the tensile strength.
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract A study was completed on irradiated and unirradiated (offcut) material from Pickering Nuclear Generating Station (NGS) A Unit 3 pressure tubes which were fabricated from ingots of 100% recycled material (quadruple-vacuum-arc-melted). The toughness of the material is shown to be generally higher than that of previous material fabricated from 〈 100% recycled material (double-vacuum-arc-melted). Fractographic and microstructural studies demonstrate that variations in toughness of the low chlorine (〈 1 ppm) material are predominantly due to preferential void nucleation at particles, in particular aligned zirconium phosphides. In the absence of such particles, very high toughness levels can be maintained after irradiation.
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract Monte Carlo simulations of fatigue in welded joints have been performed using an approach which combines a model for initiation with a multiple surface crack propagation model. The results have been compared with experiments on T-plate welded joints in which initiation and propagation of surface cracks were monitored using potential drop techniques. Predictions of initiation life using a local strain approach were conservative. Despite this underprediction of initiation life, predictions of total fatigue life were very good as a consequence of accurate simulations of propagation life and the fact that initiation represented on average only 12 to 22% of total life, depending on stress level. The initiation model considered variability due to the local weld toe angle and radius, and material strain–life behaviour. The only variability considered in the propagation analysis was the position and timing of initiation events, which leads to variability in coalescence. The underprediction of the variability in propagation and total lives was attributed to the underprediction of initiation life and the fact that out-of-plane coalescence effects were ignored.
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract An experimental investigation into the growth and closure behaviour of small corner cracks has been conducted on a low carbon steel (ASTM A516 Grade 70). This ferritic/pearlitic steel has been chosen to investigate the complexities of small crack behaviour in the dual phase material. Innovative procedures are used for compliance measurement and opening load determination. The closure and growth behaviour of the small corner cracks are presented in terms of shape and size. The results are divided into two stages, the first pertaining to the “stationary crack”, and the second dealing with the crack as it grows. The cracks are shown to exhibit an irregular growth rate, which is in part, shown to correspond with microstructural features of the material. In the short crack regime, the linear fracture mechanics parameter, ΔK does not correlate with the data and the use of a ΔKeff based on the effective applied load provided little improvement.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract Approximate equations were developed to describe the stress fields in stress concentration regions. A uniaxial tension loading condition was considered. For infinite bodies, the stress equations contain two parameters, the stress concentration factor Kt and the notch root radius ρ; for finite bodies, a finite size correction factor fw which involves the notch depth, t, and the length of ligament ahead of the notch tip, d, was introduced. After the approximate equations reach their minimum value, a uniform distribution is assumed. The accuracy of this description of the stress field was verified by comparison with analytical solutions and the results of numerical analysis. The new equations give better estimations of stress fields than currently available approximate expressions.
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract The structure and mechanical properties of electrophoretically deposited t-ZrO2/Al2O3 lamellar composites are described. The fracture behavior of, and crack paths in, such composites with strong interfaces has been evaluated using indentation and 4-point bend tests. The effect of residual and induced stresses is considered. It is shown that significant crack deflection can be obtained in t-ZrO2/Al2O3 composites by incorporating a number of closely spaced, thin Al2O3 layers.
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  • 80
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract The growth of semi-elliptical cracks emanating from single surface defects under cyclic bending loading conditions has been investigated. Experiments to determine crack shape development during fatigue have been conducted on specimens containing spark-machined starter defects of various shapes and sizes. The results appear to indicate that the size and shape of the initial starter defect only affects the developing crack shape until the crack depth is approximately 20% of the specimen thickness; upon reaching this depth, all crack shapes (independent of initial size and shape) appear to be very similar. A mathematical model, based on the Newman and Raju stress intensity solution for semi-elliptical cracks, has been utilised to predict effectively the shape of the cracks developing from the various single starter defects with aspect (a/c) ratios as large as 3.
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  • 81
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract This paper addresses the problem of the determination of J-intergral from experimentally measured quantities for homogeneous and overmatched single edge notched bending specimens (SENB) or through thickness centre cracked panels loaded in tension (CCT). Commonly, the experimental J-integral is calculated from the area under the load versus load-line displacement curve. Nevertheless, in the case of gross-section yielding, which currently occurs for short cracked specimens or overmatching cases, this methodology mis-estimates the real J-integral. A new proposal, based on analytical considerations and finite element calculations, is made to estimate the J-integral from the area under the load versus CMOD curves.
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  • 82
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract This study was aimed at assessing the influence of stress state upon the life of specimens as well as on the failure mechanisms under thermal cycling. The experiments were carried out on thin-walled tubular specimens (made of austenitic steel). They were loaded in pure tension and in pure torsion as well as under complex loading. A constant value of an equivalent stress was obtained in each case. The influence of stress state on both the specimen life and the equivalent steady strain rate has been found. The Monkman—Grant failure criterion was used as a relationship between time to failure and equivalent steady strain rate. The analysis of the results obtained showed that the low proportion of the shear stress component in the equivalent stress does not change the values of constants in that failure criterion as is also the case for the Norton-Bailey law. The prevalence of the shear stress component is a cause of a significant change in the coefficient of the Monkman-Grant failure criterion while the exponent remains constant for all examined stress states. Initiation and propagation of cracks as well as their surface character were found to be affected by the stress state.
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  • 83
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 84
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract—Three different fracture mechanics approaches were applied to two full-scale penstock model tests. The two models were produced, using a Sumiten 80P HSLA steel (minimum yield strength 700 MPa and minimum ultimate tensile strength 800 MPa), in the form of pressure vessels. The first experiment was a burst test performed on a pre-cracked model to determine crack arrest properties. The second experiment was a hydro-pressure test on a model with no cracks and this enabled a post-yield experimental analysis of the undermatched weld metal, when cracks did not initiate. Crack driving forces, obtained numerically, and J-R curves, obtained by the J-integral direct measurement on tensile panels, were used to predict the residual strength. The overall behaviour of a welded penstock under load was analysed on the basis of the results of these three approaches, allowing an evaluation of the significance of cracks.
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  • 85
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract—Fractographic features related to fatigue crack growth in a Ti-6Al-3Mo alloy are studied using compressor disks tested on a hydraulic test bed and which simulate operational multiaxial cyclic loading conditions. The hold-time of a cycle results in the formation of a fracture relief which reflects mainly the two-phase (α+β) lamellar structure of the titanium alloy and a fragmentary fatigue striation formation. Correlation between the number of fatigue striations on the fracture surface and the number of applied blocks of loading (imitating the service conditions of compressor disks) has been obtained. The hold-time duration of the cycle does not affect the crack growth rate and the formation of the fracture relief in this material. An analytic expression is suggested to describe the relationship between fatigue striation spacing, δ, and the stress intensity factor KcI as applied to quarter-ellipse-shaped cracks; it is of the form δ= C[f(τ, FCi)KcI]4, where f(τ, FCi) accounts for the hold-time, τ, and the programmed loading together with their influence on the fatigue crack growth behaviour. The particular threshold value of stress intensity factor (KcI) is established at 20 MPa m. The work indicates that the role of τ manifests itself via a considerable acceleration of crack growth.
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  • 86
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract—Optical fractography was used to estimate growth of small cracks at notches under programmed FALSTAFF loading in an Al-Cu alloy. Crack sizes as low as 25 microns and growth rates over two orders of magnitude could be resolved using this technique. Randomized MiniFALSTAFF load sequence was modified into a programmed load equivalent with major loads either preceding or following marker loads. Crack growth rate under programmed FALSTAFF spectrum as estimated by optical fractography conformed to compliance based estimates on a SE(T) specimen. Long crack growth rates under programmed and randomized MiniFALSTAFF spectrum were essentially similar. Spectrum load fatigue crack growth was studied in central hole coupons under notch inelastic conditions. Scatter in growth rates for small notch cracks was found to be of the same magnitude as that of long cracks. Multiple fatigue cracks are observed at the notch root, and they appear to influence each other.
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  • 87
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract—High temperature low cycle fatigue tests, with and without strain dwells, were conducted at 750°C, 950°C and 1050°C, on single crystal SRR99 nickel base superalloy, with different crystal orientations. At 750°C, SSR99 exhibited cyclic stability regardless of cycle type. The presence of strain dwells caused cyclic softening at 950°C compared with continuous cycling tests. At 1050°C, cyclic softening was observed for all the tests. The introduction of strain dwells produced significant stress relaxation at 950°C and 1050°C, but not at 750°C for the strain ranges in this study. Significant mean stress was observed at the three temperatures for tests with tensile or compressive strain dwells. The crystal orientation was found to have a dominating influence on the cyclic stress strain relationship and stress relaxation response. A simple approach is developed to correlate the effect of orientation on the cyclic mechanical response.
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  • 88
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A unified fracture mechanics test method for quasi-static testing of materials is described. It builds on the ESIS Procedures P1 and P2 and introduces additional aspects, such as the δ5 crack tip opening displacement, non-standard CT and SENB specimen configurations, centre cracked tensile specimens, testing of weldments, and guidance for statistical treatment of scattered data.
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  • 89
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Statistical fatigue tests have been conducted on a structural medium carbon steel, S45C, in room air and in 3%NaCl solution, using five cantilever-type rotary bending fatigue testing machines which were specially manufactured for the purpose of the present study. Fatigue life distribution was examined at three and five stress levels in air and in 3%NaCl solution, respectively, and twenty specimens were allocated to each stress level. In room air, it was found that fatigue life distributions followed the three-parameter Weibull distribution, which were closely related to fracture morphology. In 3%NaCl solution, they also followed the Weibull distribution, but the scatter in fatigue life was smaller in comparison to that in air. It is suggested that the decrease in the scatter of fatigue life may be attributed to a smaller fraction of crack initiation life in 3%NaCl solution. The growth of corrosion pits was investigated using a laser microscope. The distribution of corrosion pit depths followed the log-normal distribution, and the corrosion pit depths increased with increasing time or the number of cycles. It was found that the growth of corrosion pits was accelerated by stress cycling and the depths increased with increasing stress level. Based on these results, a growth law of corrosion pits, including the effect of stress cycling, is proposed.
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  • 90
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— We aim to develop a systematic method of designing structures, by finite element methods, for high cycle fatigue under periodic constant load systems. After having defined a precise terminology, we quickly list those multiaxial fatigue criteria which can be found in the literature. Some criteria, derived from a microscopic approach (Dang Van's, Papadopoulos' and Deperrois' criteria) are extensively presented. The criteria which can be reasonably retained for numerical analyses of structures are underlined and compared to one another. As a conclusion, we describe a high cycle fatigue CAD system which can be derived from this analysis.
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  • 91
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The local approach method is used to calculate the fatigue crack initiation/early crack growth lives (Ni) in high strength structural steel weldments. Weld-toe geometries, welding residual stresses and HAZ (heat affected zone) cyclic mechanical properties are taken into account in the Ni estimation procedure. Fatigue crack initiation lives are calculated from either a Basquin type or a Manson-Collin type equation. The local (HAZ) stress and strain amplitudes and the local mean stress are determined from an analysis based on the Neuber rule and the Molski-Glinka energy approach. The accuracy of the different methods is evaluated and discussed. Finally the previous methods are used with HAZ cyclic mechanical properties estimated from hardness measurements.
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  • 92
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: This paper presents analytical and numerical solutions to the analysis of welded specimens when loaded in three-point bending, and compares the results with those obtained experimentally. In each case the crack is located within the weld material, and runs parallel to the weld. Two analytical models are presented for deriving limit loads using slip-line field theory. Due to the welding process, the material behaviour in the weld-base interface is complex, and this is described in the analytical solutions using a number of material zones. The analytical solutions also provide the η and d∞ coefficients which are used to determine the J and crack tip opening displacement (CTOD) parameters. These solutions are then compared with numerical results obtained using the finite element method.Good agreement is obtained between the numerical and analytical results, and it is shown that for overmatched specimens a better analytical solution can be obtained by using a slip-line field geometry which passes predominantly through the base material. When the analytical η solutions are applied to the experimental results it is shown that, in the case of undermatched weldments, J can be used as a fracture characterising parameter, but it cannot be used in the case of an overmatched specimen.
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  • 93
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: A previously proposed single crystal hardening law is applied to the prediction of responses of polycrystalline material under non-proportional cyclic loading. In this paper, the Kroner, Budiansky and Wu model is adopted and the relevant numerical schemes for both the iteration related to the non-proportional loading paths and the search of active slip systems are established. Two typical engineering materials: oxygen-free, high-conductivity (OFHC) copper and 316 stainless steel, which differ greatly from each other in microstructure, are used for predictions and comparisons with experiments. Loading paths include the symmetric tension-compression cycle, the circular cycle and the rectangular cycle. The behaviour of 316 stainless steel, at both room and elevated temperature is modelled. Comparisons show that the predictions are in quantitative agreement with the corresponding experiments for all the cases mentioned above. In addition, comparisons of different single crystal hardening laws are also presented.
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A study has been undertaken into short crack growth behaviour of AISI type 316 stainless steel under creep-fatigue conditions at 550°C within the high strain range of 0.9 to 2.5% and including a 60 min hold-time. During the high-temperature, reverse-bending tests, surface crack initiation and growth on both the tensile-hold and the compressive-hold sides of circular-section specimens were monitored by means of a plastic replication technique. Detailed analysis revealed that under creep-fatigue conditions, the initiation and growth behaviour of many individual cracks and their subsequent coalescence to form a major Stage II (tensile) crack was the dominant feature in the failure process. A life prediction model is proposed which incorporates the process of short crack coalescence. Satisfactory predictions of creep-fatigue lifetimes are derived from the model.
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  • 95
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 96
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract The dual boundary element method for the analysis of cracks in linear elastic materials has been previously generalised by the authors to allow for automatic remeshing when crack tips intersect other cracks or boundaries, and initiation and growth of small cracks at positions of high stress concentration. The new cracks are assumed to result from sudden events such as an overload or the subsequent stress redistribution when cracks intersect other cracks or holes.In this paper a crack at the edge of one hole in a row of pin-loaded holes is investigated; various values are considered for the stress at which new cracks may initiate. Two rows of aligned or staggered holes are examined also. The spacing between the holes was typical for lines of holes in overlap joints in plates. For the same load transfer between the plates, new cracks are initiated less readily and grow more slowly for a double row of aligned holes than for a single row or for staggered rows.
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract The service life of gears with a crack in a tooth root can only be determined by numerical methods. An initial fatigue crack is assumed on the tensile side of a tooth root at the site of maximum reference stress and is assumed to commence growth perpendicularly to the surface. An initial assessment can be made using a two dimensional analysis, which is relatively quick and cheap to perform. However, if we wish to take into account the influence of the contact area of load transfer, which can be distributed along the tooth width in different ways, the gear has to be treated by a three dimensional finite element analysis. Crack profile advance is made in stages, each using the strain energy release rate criteria and giving ultimately the stress intensity factor as a function of average crack depth. With known fracture mechanics material characteristics of different gear layers, through which the crack propagates, the service life of a gear is then determined by numerical integration of Paris' equation. A one-sided contact area causes the crack to propagate several times faster than the preferred load distribution across the middle of the tooth.
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract Fifteen kinds of mullite/SiC samples with different microstructures were prepared in order to examine the effect of Sic volume% and Sic grain size on mullite morphology and mechanical properties. Special attention was paid to the effect of heat-treatment on fracture stress. It is shown that these materials have damage self-healing characteristics. The best mullite/SiC system, within the given test conditions, is 20% by volume of Sic, having a grain sue of 0.56 μm, and the best condition for damage healing is a 1 h heat treatment at 1300°C in an air atmosphere.
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract Micromechanical fracture-toughness models are applied to experimental results for a metal-matrix composite (2009/SiC/20p-T6) to understand the temperature dependencies of toughness and fracture mechanisms, as well as to test quantitatively a continuum fracture-mechanics approach. Models which couple the crack-tip strain field, characteristic fracture-process distance and measured intrinsic micro void-fracture resistance predict the temperature dependencies of fracture-initiation (KJICi) and crack-growth (TR) toughnesses from 25°C to 316°C. The temperature dependencies of KJICi and TR result from the interplay between the fracture resistance and the crack-tip strain field, each being temperature-dependent. Strain-based models are equally valid for void nucleation- or growth-controlled fracture. A scenario for fracture is nucleation-controlled damage within Sic-particle clusters, corresponding to KJICi, followed by cluster-damage growth to coalescence under increasing stress intensity. Void growth is stabilized increasingly at elevated temperatures.
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    Fatigue & fracture of engineering materials & structures 18 (1995), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract The loads for yield of plates and cylinders with semi-elliptical surface flaws have been evaluated by a weight-function method incorporating stress intensity factors using results from finite element calculation. A new weight function for loads partially distributed along a chord is proposed. The yield load is defined as that at which the plastic zone first reaches the back surface. The results show that the effects of the cylinder geometry parameter t/R on yield load is small, and it is proposed that the plate results be used also for cylinders over the range of geometries 0 ≤t/R≤ 0.1.
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