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  • 1
    Electronic Resource
    Electronic Resource
    New York, NY : Wiley-Blackwell
    Polymers for Advanced Technologies 7 (1996), S. 73-75 
    ISSN: 1042-7147
    Keywords: oxidation ; methanol ; polymer-copper complex ; Chemistry ; Polymer and Materials Science
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Silica-supported polystannazane-copper complex has been prepared and used as a catalyst for the oxidation of methanol. The results showed that the catalyst could catalyze the oxidation of methanol to formaldehyde at a high yield and selectivity at 30°C and under 1 atm mild conditions. The N/Cu mole ratio in the complex, temperature and the amount of NaOH additive had much influence on the catalytic activity. The complex was stable during the reaction and could be used repeatedly.
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  • 2
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 1807-1810 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Blends prepared from poly(ethylene 2,6-naphthalate) (PEN) and poly(butylene 2,6-naphthalate) (PBN) show only partial miscibility judged from their glass transition temperatures. Two distinct mechanical behaviors are observed: brittle for the blends 〈 20 wt% of PBN, while ductile 〉 20 wt% of PBN. The experimental modulus and strength values of the blends are within the predicted values according to Kleiner and Paul models, respectively. This means that PEN/PBN blends are somewhat compatible based on their tensile properties. Especially for 20 wt% of PBN blend, the high modulus and strength are observed. The viscosity of the blend is high, which may imply a somewhat entangled morphology in the amorphous state.
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  • 3
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 4
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 1821-1833 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The paper consides the effects of compatibilization with maleic anhydride grafted polypropylene (PP-g-MAH) on the propertie of immiscible blends of polypropylene (PP) and nylon 6 (N6). We prepared the blends by three different mixing processes; single-step blending, two-step blending with reactive premixing, and two-step blending with nonreactive premixing, to determine the effective mixiing process for fine morphological structure thermal stability, and mechanical properties. Dynamic melt reheological properties were measured to examine the modification of elastic properties by the compatibilizer. In addtion, thermal analysis was also carried out to detect the change in crystallization and thereby to probe the degree of compatibilizaton. The results show that compatibilized blends prepared by teh single-step process exhibit improved phase morphology, thermal stability, and mechanical properties for dried conditions, compared with other blend types. Finally, the water absorption test indicates that the added compatibilizer yields enhanced water resistance in spite of the strong intrinsic hydrophilicity of N6. In particular, two-step blending with reactive premixing is most effective in improving water resistance and reducing degradation of mechanical properties after moisture absorption.
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  • 5
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 1834-1851 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A hybrid two-/three-dimensional solution technique is presentedto model 3-D flow fields in resin transfer moeling using Darcy's low. The 3-D flow field is only solved for regions where all three velocity components are significant, thus largely reducing the number of unknowns. Elsewhere, the commonly used 2-D approximation for flow in thin gaps between plates is employe.d The method is applied to regions where the flow splits, such as T-joints. Because of the uncertainties associated with an accurate determination of the permeability in these regions, a simplified decompled procedure is procesed, which reduces the computational complexity. In this procedure, the flow front is advanced using the 2-D formulation. The 2-D formulation also provides the boundary conditions for the subsequent computation of the 3-D flow field without feedback of flow field information to the 2-d model. The governing equations are solved using boundary fitted coordinate systems (BFCS) together with the finite difference method (FDM). Numerical as well as algebraic grid generation and domain decomposition are employe dto generate grids that always concide with the continuously deforming and enlarging flow domain. Results that include the trackingof numerical tracer particles to visualize the three-dimensionality of the flow field are presented for isothermal flow of a Newtonian fluid through a T-joint. This detailed flow field description is expected to form the basis for a rather accurate simulation of quantitities that largely depend on the fluid particle pathlines, such as the degree of cure. The method is also extendable to shear-thinning fluids as well as to 3-D flow in the vicinity of the flow front.
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  • 6
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 1872-1877 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The Smoluchowski equation for the breakup and coalescence of dispersed droplets has been solved for flowing polymer blends. A scaling form for the distribution of droplet sized derived and published for a system of clusters with fragmentation and coagualation was used in our dervation. Equations are developed here for the average droplet size and for the characteristic time of transition to steady state flow of blends with a high content of the dispersed phase. Expressions reasonably describing the average size of droplets for all concentrations were obtained by a theory modification. Measured dependences of droplet size on the blend composition can be matched only if simultaneous collisions of three and more droplets are considered. The results of the theory indicate that the mechanism of droplet breakup (formation of pieces with the same or different volumes) has only a small effect on their average size in concentrated systems. The dependence of droplet size on the shear rate in flow is determined by properties of the blend components, and is generally nonmonotonic.
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  • 7
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 1878-1883 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Multilayer LDPE/nylon-6 films with an overall content of 71 wt% LDPE, 24 wt% nylon-6, and 5 wt% PE-based tie-layer adhesive were reprocessed under both minimal and extensive mixing conditions. Thermal and mechanical properties, oxygen and water vapor permeability, and morphology of the reprocessed samples were determined. The modulus and yield stress of the reprocessed films fell between those of the pure homopolymers, whereas percent elongation at break and energy-to-break for all reprocessed films were less than those of the homopolymers. In minimally reprocessed film, layering of LDPE (low-density polyethylene) and nylon-6 was retained, whereas in extensively mixed samples, nylon-6 domains were spherical and ranged from 0.2 to 7 μm. Minimally reprocessed film exhibited good O2 and H2O vapor barrier properties, whereas extensively-mixed samples had poor barrier properties. Properties of well-mixed blends prepared both with and without adhesive showed that 5 wt% adhesive did not compatibilize the LDPE and nylon-6 components.
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  • 8
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 1895-1898 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A new stress monitoring technique, a stress-tracking device, is described here. It has been used to study some important properties of epoxy resin. Residual stresses, including a curing shrinkage stress and a cooling shrinkage stress, were measured automatically and continuously during curing and cooling. Simultaneously, information such as an apparent gelation time and glass transition temperature were obtained directly during the experiment. These epoxy resin properties were related to the extent of cure. Varying cure temperature produced changes of cure behavior, which resulted in different residual stresses.
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  • 9
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 1899-1906 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Processing of microcellular foam was investigated for the feasibility of production of tough and lightweight polyurethanes. To increase the nucleation rate in a gas-supersaturated resin, ultrasonic excitation was applied to the mixture of polyol(polyether-based polyol) and isocyanate(diphenyl methane diisocyanate). A microcellular structure was produced by two sequential steps, i.e., supersaturationof the polyol resin with nitrogen gas at elevated pressure and ultrasonic bubble nucleation right after the impingement mixing of two components of the polyurethane system. Theoretical analyses based on nucleation theories were employed to predict the rate of nucleation in the gas-supersaturated polyurethane. The rate of nucleatio in the resin was predicted by classical nucleation and cluster theories. In the experimental investigation, ultrasonic excitation was applied to increase the nucleation rate in the resin that had been saturated by nitrogen at a saturation pressure 〈 2.0 MPa.
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  • 10
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 1917-1922 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Polypropylene/Polyamide-6 (PP.PA) blends containing maleic anhydride grafted elastomers were prepared by reactive blending. Three different types of core shell morphologies were obtained and characterized by transmission electron microscopy (TEM). The midulus of these elastomer midified PP/PA (70/30) blends with core shell type morphology is compared to predictions derived from the Kerner model. The multiphase morphology of these blends could be modeled by sequential application of the Kerner equation to two-phase subinclusions. Using morphological data ontained by TEM, good agreement between experimental and calculated values was ontained. The results are used to tailor PP/Pa-6 blends combining stiffness and toughness.
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  • 11
    Electronic Resource
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 1931-1937 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: One of the major factors limiting the use of thermoplastics in engineeing applications is the inadequacy of existing design data. Much of the data do not span appropriate ranges of stress, strain, time, or temperature. This study addresses the need to develop an accelerated method for generating long-time design data to support the innovative use of engineering thermoplastics. In particular, stress relaxation tests (SRT) were performed on polycarbonate (PC) and midified poly(phenylene oxide)(PPO), and used to generate time-dependent design data through the short-time measurement of the material's current state without dependence on elastic modulus. The test results and analyses reported here indicate the SRT method to be an efficeint means of generating accurate and repeatable creep and secant modulus data which may be directly used in design. Therefore, SRT shows great potential both as a design parameter development tool, and as a quality control instrumetn for assessing batch-to-batch variability.
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  • 12
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 18-27 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Solid-catalyzed copolymerization reactions of ethylene and α-olefins can produce complex mixtures generally regarded as “polyethylenes” (including linear low-density polyethylene). The selective nature of those catalysts can lead to block-like character in segments of polymer molecules, and these segments are sufficiently dissimilar (from a thermodynamic viewpoint) to allow for the possibility of microphase separation in the melt. Such a molecular-level phase separation would substantially alter the melt rheology, the crystallization process, and hence the mechanical and optical properties of the resulting product. It would, in principle, be identical to those occurring in conventional well-defined block copolymers, allowing the thermodynamic models developed for those systems to be extended to block-like polyolefins.
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  • 13
    Electronic Resource
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 52-63 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Relationships between the rheological, morphological, and tensile properties of an immiscible blend of 25 wt% of a thermotropic liquid crystalline polymer (LCP) with polycarbonate are presented. The shear viscosity of the blend is intermediate between the two constituent materials, and indicates immiscibility in the melt. Extrudate swell behavior is examined and found to be closely related to that of polycarbonate. The morphology of the dispersed LCP phase varies between droplets and oriented fibrils, and is highly correlated with changes in tensile properties. Fibrils are associated with increased tensile modulus, and their development is favored in the elongation flow fields present in the spinline and in the die convergence section. In all cases, blend stiffness is less than that predicted for a continuous fiber-reinforced composite. Enhanced tensile modulus is associated with both extrusion from shorter length dies and increases in spinline draw ratio, with the latter proving the most important in fibril formation.
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  • 14
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 15
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 1-1 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 16
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Polymer blends are defined as mixtures of at least two polymeric species. Thus, the first patent polymer blend was a mixture of natural rubber, NR, with gutta percha patented by Alexander Parkes, an artist of Birmingham, in 1846. The first man-made polymer, nitrocellulose, NC was prepared by Braconnot in 1833. The resin was commercialized in 1868, but its first blends (with NR) were patented three years earlier. The first patent on blends of two synthetic polymers was granted in 1928 for poly(vinylchloride)/poly(vinylacetate), PVC/PVAc (latex blending). During the intervening 65 years, the polymer blend patent literature grew at an exponential rate; since 1983 the annual output has doubled, to exceed 3000 patents/year in 1993.
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  • 17
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 129-136 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Instrumented impact testing and analysis were performed on an interlaminartoughened carbon fiber epoxy composite (Toray 3900-2/T800H) and a conventional (untoughened) epoxy composite (Fiberite 934/T300). Severity of impact was varied by using a wide range of impact energy. The effect of difference in the tup of the impact instrument was discussed. The residual compressive strengths after compact (CAI's) were measured by using a universal mechanical tester. The impact damage and delamination resistance of the toughened and conventional composites were quantitatively compared. At the same impact energy, the extent of damage was much less severe and the CAI was higher for the toughened composite. Relationships between the CAI's, the state of impact damage, and impact energy were investigated. Impact damage mechanisms for these two composites were not exactly the same. The impact damage of the conventional composite exhibited much greater extents of delamination. By contrast, interlaminar delamination in the toughened composite was found to be significantly suppressed, and the impact damage was more dominated by controlled matrix cracking/fiber damage, instead of catastrophic delamination. As a result, the CAI's of the toughened composite exhibited a monotonous decrease with increase in the impact energy and in the linear dimension of extents of damage.
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  • 18
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 151-156 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Thermal diffusivity of high density polyethylene (HDPE) was studied over a wide range of temperatures (25 to 200°C) by melting powdered HDPE in a cylindrical mold at several pressures (101.3 to 5065 KPa gage) and recording the temperature profiles at several radial positions. The energy equation was solved numerically for cylindrical geometry. The thermal diffusivity of HDPE was fit as a function of temperature, porosity, and pressure.
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  • 19
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 170-172 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This communication is a theoretical re-examination of the model proposed by Choe and Lee for the nonisothermal crystallization kinetics of semicrystalline polymers.
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  • 20
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 180-183 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Halogenophenol novolac (HPN)-based negative resists exhibit excellent sensitivity and pattern resolution properties. The HPNs act as synergists for crosslinking with other irradiation labile compounds such as naphthoquinone diazide and bisazide vs. hydrogen halide (HX) elimination reaction, resulting in additional crosslinking, probably by aryl radical recombination and/or addition. We describe a new resist formulation based on HPN binder and melamine crosslinker (Cymel 303). In this case the irradiation induced HX elimination additionally catalyzes the melamine crosslinking.
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  • 21
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    Polymer Engineering and Science 35 (1995), S. 64-71 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In this study, blends of virgin and recycled polyethylene (PE) and poly(vinyl chloride) (PVC), with a methylmethacrylate-ethylacrylate copolymer as a processing aid, were prepared in the molten state. Different additives such as ethylenevinylacetate copolymers, ethylene-methacrylic acid ionomer, and two peroxides (dibenzoyl and dicumyl), in the presence of a coupling agent, were used to compatibilize the blend or possibly induce graft structures. The blends' morphologies, tensile properties, and impact properties were studied. For blends with low copolymer concentration (below 3 wt%) the mechanical test data indicated a good performance. In the case of blends with ethylene methacrylic acid ionomer, improvements in the mechanical properties were obtained also at higher additive concentrations. Of the two peroxides, better results were obtained using the dibenzoyl one. The morphological studies indicated that the blends that showed good mechanical properties were better dispersed and had improved interphase adhesion.
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  • 22
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    Polymer Engineering and Science 35 (1995), S. 72-78 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The recent growth in the post-consumer recycling of plastics presents an opportunity for developing new, value-added blend products from the recycled polymers. However, in order to develop blends with useful performance characteristics, suitable techniques of compatibilization and impact modification must be employed. In this study, reactive toughening and compatibilization techniques have been found to be particularly useful in achieving high thermal embrittlement resistance in the blends of recycled poly(ethylene terephthalate) containing functionalized ethylene copolymers and polycarbonate. Reactive compatibilization of recycled polyolefin blends with poly(ethylene terephthalate) and polyamide has also been investigated.
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  • 23
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    Polymer Engineering and Science 35 (1995) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 24
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    Polymer Engineering and Science 35 (1995), S. 115-127 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In Part II of this series of publications, the first generation model of morphology evolution during polymer blending in a twin-screw extruder was presented. The model was based on a simplified flow analysis, and an assumption that dispersion occurs via drop fibrillation followed by disintegration. In the present Part IV, several modifications of the model are discussed. (i) The flow analysis was refined by computing the pressure profiles. (ii) The flow paths and strain history of the dispersed droplets within the screw elements are computed directly, which makes it possible to determine the drop susceptibility to deformation and break. (iii) Besides the fibrillation mechanism, a drop-splitting mechanism for low supercritical capillary numbers is incorporated. (iv) The choice of breakup mechanism is based on micro-rheological criteria. (v) The coalescence effects are taken into account. (vi) The theoretical model is self-consistent, without adjustable parameters. The validity of theoretical assumptions was evaluated by comparing the model predictions with the experimental droplet diameters at different positions in the twin-screw extruder.
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  • 25
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    Polymer Engineering and Science 35 (1995), S. 137-143 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Water sorption tests have been carried out for a novel epoxy resin having liquid crystalline character. The sorption isotherm. Relative to the expoxy resin cured in the nematic phase, does not indicate any substantial difference from the resin cured in the isotropic state. This is an indication that, as far as this class of thermosets is considered, the liquid crystalline order does not affect mechanism and equilibrium values of water uptake.
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  • 26
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    Polymer Engineering and Science 35 (1995), S. 144-150 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The objective of the current paper was to extend the relationships between complex polymer structures and microwave absorptivity that were formulated in the first three papers of this series (1-3). The microwave processing of composite and polymeric blends via a cylindrical resonance wave cavity and a rectangular standing wave applicator is described. These polymeric materials were irradiated in a low power (〈 100W) electric field at 2.45 GHz. Graphite-epoxy laminates were processed in both standing and traveling wave applicators. Rapid heating and curing were achieved in both cases. An observation of significance was that, with proper tuning of the traveling wave device (the precursor of a protable repair tool), it proved to be highly effective in processing. Additionally, a compatible blend of poly(methyl methacrylate) and poly(vinylidene fluoride) was heated in and applicator and the rates of temperature rise were demonstrated to depend upon morphology.
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  • 27
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Mechanical properties of polymers can be described by their stress/strain curves and by their behavior under dynamic mechanical thermal analysis (DMTA). The purpose of this paper is to report such mechanical properties for two unsaturated polycarbosilanes: poly(1, 1-dimethyl-1-sila-cis-pent-3-ene) (I) and poly(1-methyl-1-phenyl-1-sila-cis-pent-3-ene) (II). Tensile strength, elongation at break, modulus, bending modulus, Tg, and tan δ for I, II and for sulfur crosslinked I and II have been measured. The influence of polymer molecular weight, quantity of crosslinking agent, cure time, presence of carbon black filler, the effect of crosshead speed, and frequency on these properties was investigated.
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  • 28
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    Polymer Engineering and Science 35 (1995), S. 165-169 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effects of physical aging on the failure behavior of a typical brittle polymer, polystyrene, have been studied. Properties examined were creep rupture lifetimes, fatigue lifetimes, and environmental stress cracking in ethanol. Fractured samples were examined both optically and by scanning electron microscopy to determine the degree of crazing. It was found that a longer physical aging time produced shorter lifetimes in all cases. The main reason for this is the reduction in craze strength caused by a reduced toughness due to physical aging. A long aging time was found to delay craze formation, but once formed, these crazes were much less stable than those formed with a short aging time. The effects of aging are important on failure prediction criteria and on testing methodologies, and the implications are discussed.
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  • 29
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    Polymer Engineering and Science 35 (1995), S. 184-189 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Dielectric and rheological measurements are reported for the cure in a series of mixtures of an epoxy-acrylate with n-butyl methacrylate. The level of the initiator and properties of the epoxy acrylate and n-butyl methacrylate influence the cure characteristics and morphology of the film formed. Analysis of the rheological data indicates that during the curing process, microphase separation occurs within the mixture. The changes in the dielectric relaxation behavior with composition of the completely cured material is also consistent with microphase separation occurring in these resins while they are cured.
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  • 30
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    Polymer Engineering and Science 35 (1995), S. 195-201 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Using low conversion bulk copolymerization experimental data and the apparent rate constant model, the monomer chain cross-transfer rate constants and the cross-termination coefficient were evaluated. It was found that the dependence of the cross-termination coefficient on composition is a function of initiator efficiency and that monomer chain cross-transfer rate constant are relevant for the theoretical estimation of the molecular weights and molecular weight distributions.
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  • 31
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    Polymer Engineering and Science 35 (1995), S. 202-210 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The melt viscosity of thermoplastic starch has been investigated as a function of temperature, moisture content, and processing conditions. The effects of various low molecular weight additives have also been studied. Starch melts exhibit power law behavior over the range of shear rates studied. Melt viscosity decreased with increasing temperature and moisture content (MC). The power law index m increased with increasing temperature. The consistency K decreased with increasing temperature and increasing moisture content. Moisture content during the pelletizing step influenced melt viscosities measured after equilibration to different MCs. All additives studied except glycerol monostearate (GMS) significantly lowered the melt viscosity of starch, some more effectively than water relative to starch with 15% MC. Starch with GMS had viscosities essentially the same as, or slightly higher than, starch/water. This behavior may be due to the presence of unmelted helical inclusion complexes of starch and GMS. Starch formulations at 160°C exhibited melt visocosities similar to an LDPE of melt index 1.8.
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  • 32
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    Polymer Engineering and Science 35 (1995), S. 218-221 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In a previous paper, the theory of polylefin stabilization and the major factors contributing to degradation were discussed. This paper reviews the methods of test employed to date, the characteristics of a good stabilization system, and the experimental work we propose to use to study the problem. The characteristics of a stabilizer which are reviewed are: color, melt temperature, solubility, resistance to extraction, migration, phase state, structural arrangement, energy considerations, and thermodynamic potential. The methods of test reviewed include: pedestal testing, oven aging, oxygen uptake, testing under stress, melt flow testing, thermal analysis by DSC, thermal analysis by TGA, color change, torque rheometry, and aged elongation. Our approach will be to quantify the effects of antioxidant, metal deactivator, and blowing agent on stability by doing differential scanning calorimetry (DSC); to study fracture surfaces with scanning electron microscopy (SEM) to study diffusion rate of the stabilizer and reaction rate of the degradation process; and to use dynamic mechanical analysis (DMA) to measure the change in loss modulus with aging.
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  • 33
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    Polymer Engineering and Science 35 (1995), S. 233-239 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An investigation was carried out into the effect ofa microwave cure on an epoxy prepolymer with a cycloaliphatic diamine mixture, as compared to a standard thermal cure. The microwave waveguide and process (propagation mode TE01) were adjusted to obtain large homogeneous samples. The extent of reaction, x, was measured during the microwave processing by size exclusion chromatography and differential scanning calorimetry. A good estimate of x was found using a modified DiBenedetto equation correlating x and the glass transition temperature Tg. The homogeneity of the samples was checked during the last steps of cure, showing the efficiency of the microwave processing and waveguide. The influence of the nature of the mold (metallic or dielectric) on the reaction kinetic was also investigated. Samples cured by both thermal and microwave processing were characterized by dynamic and static mechanical properties and then compared with those of fully crosslinked networks, i.e., postcured at a high temperature.
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  • 34
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    Polymer Engineering and Science 35 (1995), S. 247-251 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Injection molds often contain blocks of dissimilar material for improved cooling; they may also contain blocks of movable metal as a means of ejecting large parts from the mold. In this case, the blocks of metal are made of the same material, but the resistance at the interface between them has a marked influence on the cooling in the local area near the interface. In many other cases, inserts may be required because of wear in a particular mold section, or because efficient mold design is needed to produce similar parts. Hence, any mathematical model for analysis of heat transfer in injection molds must be general enough to apply to interfaces with and without gaps (i.e., with and without resistance to the flow of heat at the interface) for similar, as well as dissimilar, materials. A new and accurate model for prediction of heat transfer in heterogeneous (zoned) molds is presented in this paper. Through the solution of real problems with this model, the effects of differing material properties and interfacial thermal resistance are studied and the results are reported. It is observed that inserts have both local and global effects on the injection molding process; the overall ejection time for a part may be shortened, and the surface appearance of a part may be improved by correct placement of inserts.
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  • 35
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    Polymer Engineering and Science 35 (1995), S. 274-283 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: It is of great importance in designing extruders to predict the screw characteristics, that is, the throughput in terms of the screw speed and the pressure gradient along the down-channel direction. The screw characteristics depend on the extruder geometry, the operating conditions, and material properties of non-Newtonian fluids. This paper suggests a simple approach to determining the screw characteristics for a three-dimensional flow in a channel with a finite aspect ratio (ratio of a width to a depth, W/H) by introducing a Total Shape Factor (Ft) to correct a two-dimensional flow analysis for a channel with an infinite aspect ratio. In the present study, the Total Shape Factor (Ft) was defined as a ratio of a net flow rate obtained by the three-dimensional analysis to that by the two-dimensional analysis. In the proposed approach, the quantity, ∂Ft/∂(H/W), which turns out to be almost constant, offers important information for understanding the effects of the flights. Threfore, ∂Ft/∂(H/W) is extensively reported in this paper in terms of several dimensionless parameters. This simple approach with such a database will be very useful for extruder designers to predict screw characteristics.
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    Polymer Engineering and Science 35 (1995) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 37
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    Polymer Engineering and Science 35 (1995), S. 284-288 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dielectric relaxation of unsaturated polyester resin during cure was modeled using a modified Williams-Watts decay function. The dielectric response was studied using dielectric measurements coupled with two dynamic mechanical measurement methods. It was found that the variation of the relaxation time during cure is a WLF process using Tg (α) (α-conversion) as the varied temperature. It was shown that this process fits the Williams-Watts decay function Φ(t)=exp(-(t/τ)β) where τ-relaxation time and β-empirical parameter are time dependent. It was found that τ obeys a time dependent power law rule and β depends linearly on log(time). Using this modified decay function, it was shown that the experimental dielectric response measured during cure agrees well with the computed response. Relaxation times above and below the dielectric measurement system capability were computed thus, demonstrating the capability of yielding the entire relaxation times spectrum during cure, out of a single limited frequency dielectric measurement.
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  • 38
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    Polymer Engineering and Science 35 (1995), S. 304-309 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The thermomechanical behavior of poly(bisphenol A carbonate) (PC) undergoing cold-drawing (necking) over a large range of temperature and strain rate has been studied. The cold-drawing of PC has been described from a material particle perspective in terms of true stress and strain relationships. The isothermal draw stress is shown to be a material parameter, and the true stress-strain behavior of necked material above the true drawing stress follows conventional treatment by rubber elasticity. Cold-drawing is described as a double glass transition: first, a transition from an isotropic glass to an isotropic rubber at the yield point, then, on unloading after stretching of a rubbery mesophase, a transition from an oriented rubber to an oriented glass.
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  • 39
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    Polymer Engineering and Science 35 (1995), S. 310-316 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Displacement controlled experiments on nylon 66, poly(etherether ketone), and poly(ether imide) at room temperature suggest that nonlinear elastcity is not a good model for these polymers. Rather, qualitative evidence is presented that a state variable model shows promise. In this model, the rate of deformation is the sum of the elastic and the inelastic rates of deformation. The elastic rate of deformation is given by an objective formulation of Hooke's law, and the inelastic deformation is an increasing function of the overstress, the difference between the Cauchy stress and the equilibrium stress. The equilibrium stress is a state variable, and represents the stress that can be sustained at rest following deformation. Load controlled tests, intended to verify or falsify the model, show that the creep rate at the same stress level can be different on loading and unloading, and that the creep rate need not increase with an increase in creep stress level. These anomalous results can easily be explained by the introduction of the overstress concept, and by proper evolution of the equilibrium stress. They confirm the usefulness of the overstress concept for the modeling of these polymers.
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  • 40
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    Polymer Engineering and Science 35 (1995), S. 331-344 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Two features of the glassy state of an amorphous polymer, which play a key role in determining its mechanical properties, are the distributed nature of the microstructural state and the thermally activated (temporal) evolution of this state. In this work, we have sought to capture these features in a mechanistically motivated constitutive model by considering a distribution in the activation energy barrier to deformation in a thermally activated model of the deformation process. We thus model what is traditionally termed the nonlinear viscoelastic behavior as an elastic-inelastic transition, where the energetically distributed nature of inelastic events and their evolution with straining is taken into account. The thermoreversible nature of inelastic deformation is modeled by invoking the notion of strain energy stored by localized inelastic shear transformations. The model results are compared to experimental data for constant true strain rate uniaxial compression tests (nonmonotonic) at different rates and temperatures; its predictive capabilities are further tested by comparison with compressive creep tests at different stress levels and temperatures.
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  • 41
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    Polymer Engineering and Science 35 (1995), S. 351-364 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The solidification of a molten layer of amorphous thermoplastic between cooled parallel plates is used to model the mechanics of part shrinkage and warpage and the buildup of residual stresses in the injection molding process. Flow effects are neglected, and a thermorheologically simple thermoviscoelastic material model is assumed. The equilibrium thermomechanical properties of the material and the shift function can be temperature- and pressure-dependent. The model allows material to be added to fill the space created by the packing pressure applied during solidification; therefore, this model can be used to assess packing-pressure effects in injection molding. The model also accounts for freeze-off effects in which the cavity pressure is controlled by the solidification process and must therefore be determined as a part of the solution.
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  • 42
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    Polymer Engineering and Science 35 (1995), S. 365-383 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The solidification of a molten layer of thermoplastic between cooled parallel plates is used to model the mechanics of part shrinkage and the buildup of residual stresses in the injection-molding process. Flow effects are neglected, and a thermorheologically simple thermoviscoelastic material model is assumed. The model allows material to be added to fill the space created by the pressure applied during solidification, so that this model can be used to assess packing-pressure effects in injection molding. Parametric results are presented on the effects of the mold and melt temperatures, the part thickness, and the packing pressure - the pressure applied during solidification to counteract the effects of volumetric shrinkage of the thermoplastic - on the in-plane and through-thickness shrinkages, and on residual stresses in plaque-like geometries. The packing pressure is shown to have a significant effect on part shrinkage, but a smaller effect on residual stresses. Packing pressure applied later in the solidification cycle has a larger effect. Mold and melt temperatures are shown to have a much smaller effect. The processing parameters appear to affect the through-thickness shrinkage more than the in-plane shrinkage. While the results are presented in terms of normalized variables based on the properties of bisphenol-A polycarbonate, they can be interpreted for other amorphous thermoplastics such as modified polyphenylene oxide, polyetherimide, and acrylonitrile-butadiene-styrene.
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  • 43
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    Polymer Engineering and Science 35 (1995), S. 411-418 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Mechanical and chemical mechanisms may act synergistically to degrade the mechanical properties of polymers. This synergism should be considered during design of components for sustained loads in hostile environments. If these polymers are to be used as load-bearing structural elements in automobile and industrial environments, they are likely to be simultaneously exposed to such environments and stress. These studies explore the deleterious effects of gaseous pollutants (e.g. NOx in air) and mechanical stress on polymers. This research included studies on nylon-6 and composites of nylon-6 yarns embedded in a bis-A-phenolic resin with an amine curing agent, as well as single fibers and yarns of poly(p-phenylene terephthalamide) (DuPont Kevlar 49) as bare fibers and also embedded in an epoxy matrix. The protective effect of embedding fibers in the epoxy matrix was demonstrated. NOx concentrations were varied between 0 and 1.5%. The sustained loads during exposure were in the range of 50 to 80 percent of the ultimate stress short term load carrying capability of the fibers. Exposure times varied from several minutes to months. Electron spin resonance spectroscopy (ESR) is used in these studies to explore the kinetics of bond rupture and how they relate to the environmental and stress loading histories in nylon. Kevlar 49 degradation studies were conducted by measuring times required for sample failure in NOx concentrations at various stress levels. Preliminary studies on the single fibers indicate a stress-NOx synergism over the range of stresses (48 and 77% of ultimate) and 0.1 and 1.5% gas concentrations. Yarn samples exhibited this synergism over a wide range of stresses (40 to 80% of ultimate). Bare yarn degradation was accelerated by NOx concentrations in air as low as 0.1%. We view these effects as having practical technological significance since these lower NOx concentrations approach the level of emissions from exhaust from older model automobiles.
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  • 44
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    Polymer Engineering and Science 35 (1995), S. 419-425 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We investigate criteria for craze failure at a crack tip and the dependence of craze failure on the molecular weight of the polymer. Our micromechanics model is based on the presence of cross-tie fibrils in the craze microstructure. These cross-tie fibrils give the craze some small lateral load bearing capacity so that they can transfer stress between the main fibrils. This load transfer mechanism allows the normal stress on the fibrils directly ahead of the crack tip in the center of the craze to reach the breaking stress of the polymer chains. We solve for stress field near the crack trip and use it to relate craze failure to the external loading and microstructural quantities such as the craze widening (drawing) stress, the fibril spacing, the molecular weight, and the force to break a single polymer chain. The relationship between energy flow to the crack tip due to external loading and the work of local fracture by fibril breakdown is also obtained. Our analysis shows that the normal stress acting on the fibrils at the crack tip increases linearly as the square root of the craze thickness, assuming that the normal stress distribution is uniform and is equal to the drawing stress acting on the craze-bulk interface. The critical crack opening displacement, and hence the fracture toghness is shown to be proportional to [1-(Me/qMn)]2, where Me is the entanglement molecular weight, Mn is the number average molecular weight of polymer before crazing, and q is the fraction of entangled strands that do not undergo chain scission in forming the craze.
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  • 45
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    Polymer Engineering and Science 35 (1995), S. 471-476 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The JIC values for core-shell-particle-toughened polycarbonate were determined at different temperatures and at 0, 2.5, 5.0, 7.5, and 10.0 phr particle content by six similar methods, using compact tensile specimens. At the 2.5 phr toughener level, the JIC values ranged from 2878 to 6100 J/m2, and at 7.5 phr, they ranged from 6125 to 10,760 J/m2, dependent only upon how the same JI-Δ a data were interpreted. This indicates that more work will be required before a reliable method of JIC measurement that can be applied to tough polymers is achieved.
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  • 46
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    Polymer Engineering and Science 35 (1995), S. 461-470 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Stoichimetric mixtures of a diglycidyl ether of bisphenol A (DGEBA)/ diaminodiphenyl sulfone (DDS) and a DGEBA/meta phenylene diamine (mPDA) were cured using both microwave and thermal energy. Fourier transform infrared (FTIR) was used for the measurement of the extent of cure and thermal mechanical analysis (TMA) was used for the determination of the glass transition temperature (Tg). The cure kinetics of the DGEBA/mPDA and DGEBA/DDS systems were described by an autocatalytic kinetic model up to vitrification in both the microwave and thermal cure. For the DGEBA/mPDA system, the reaction rate constants of the primary amine-epoxy reaction are equal to those of the secondary amine-epoxy reaction, and the etherification reaction is negligible for both microwave and thermal cure. For the DGEBA/DDS system, the reaction rate constants of the primary amine-epoxy reaction are greater than those of the secondary amine-epoxy reaction and the etherification reaction is only negligible at low cure temperatures for both microwave and thermal cure. Microwave radiation decreases the reaction rate constant ratio of the secondary amine-epoxy reaction to the primary amine-epxy reaction and the ratio of the etherification reaction to the primary amine-epoxy reaction. Tg data were fitted to the DiBenedetto model. A master curve and a time-temperature-transformation (TTT) diagram were constructed. The vitrification time is shorter in microwave cure than in thermal cure, especially at higher isothermal cure temperatures. For the DGEBA/mPDA system, the minimum vitrification time is two to five times shorter in the microwave cure than in the thermal cure. For the DGEBA/DDS system, the minimum vitrification time is 44 times shorter in the microwave cure than in the thermal cure.
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  • 47
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    Polymer Engineering and Science 35 (1995), S. 528-537 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Blends of a polyester elastomer (PEL) having a hard segment of polyester (PBT) and soft segment of polyether (PTMG) and a liquid crystalline copolyester (LCP), poly(benzoate-naphthoate), were prepared in a twin-screw extruder. Specimens for mechanical testing were prepared by injection molding. The morphology of the LCP/PEL blends was characterized under different processing conditions. To determine what conditions were necessary for the development of a fibrillar morphology of LCP, we have studied the effect of processing method (extrusion and injection molding), injection molding temperature (below and above the melting point of LCP), and gate position in the mold (direct gate and side gate). SEM studies revealed that some extensional flow was required for the fibrillar formation of LCP and the fibrillar structure of LCP was controlled by the processing method. The morphology of the blends was found to be affected by their compositions and processing conditions. SEM studies revealed that finely dispersed spherical domains of LCP were formed in the PEL matrix and the inclusions were deformed in fibrils from the spherical droplets with increasing LCP content and injection temperature. The mechanical properties of the LCP/PEL blends were also found to be affected by their compositions and processing conditions. The mechanical properties of LCP/PEL blends were very similar to those of polymeric composite. An attempt was made to correlate the structure of the blends from the scanning electron microscope with the measured mechanical properties. All of the aspects of the morphology were possible to explain in terms of the mechanical properties of the blends. A DSC study revealed that the crystallization of PEL was accelerated by the addition of LCP in the matrix and a partial compatibility between LCP and PEL was predicted. The rheological behavior of the LCP/PEL blends was found to be very different from that of the parent polymers, and significant viscosity reductions were observed in the blend consisting of only 5 wt% of LCP.
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    Polymer Engineering and Science 35 (1995) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 49
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    Polymer Engineering and Science 35 (1995), S. 564-576 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Reaction injection molding of amine terminated butadiene acrylonitrile copolymer (ATBN) modified epoxy resin was investigated through computer simulation and experiment. The epoxy system composed of diglycidyl ether of bisphenol A (DGEBA) and triethylene tetramine (TETA) was employed since this system indicated a relatively high reaction rate. The coupled balance equations of momentum, chemical species, and energy within the disc-type mold cavity were solved using finite difference techniques. The predicted temperature and conversion profiles within the mold were compared to experimental results. The domain correlation length data calculated from the simulation model were compared with the results of SEM micrographs. A moldability analysis was performed to find the optimum molding conditions. The moldability window decreased as the mold thickness was increased.
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  • 50
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    Polymer Engineering and Science 35 (1995), S. 587-597 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The copolymerization of n-butylmethacrylate with 2-hydroxypropylmethacrylate was studied in a closely intermeshing counterrotating twin-screw extruder. The average molecular weight of the product can be increased by increasing the screw rotation rate or the die resistance or by decreasing the throughput or the barrel temperature. The conversion can be improved by decreasing the throughput, increasing the die resistance, and (within limits) increasing the barrel temperature, as well as through post-initiation. Compared with various classical polymerization processes, this situation requires that particular attention be paid to the occurrence of a gel effect, the existence of a thermodynamic ceiling temperature, and the reactivity ratio of the monomers used.
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    Polymer Engineering and Science 35 (1995) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 52
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    Polymer Engineering and Science 35 (1995), S. 604-618 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The present study develops a numerical simulation program to predict the transient behavior of fiber orientations together with a mold filling simulation for short-fiber-reinforced thermoplastics in arbitrary three-dimensional injection mold cavities. The Dinh-Armstrong model including an additional stress due to the existence of fibers is incorporated into the Hele-Shaw equation to result in a new pressure equation governing the filling process. The mold filling simulation is performed by solving the new pressure equation and energy equation via a finite element/finite difference method as well as evolution equations for the second-order orientation tensor via the fourth-order Runge-Kutta method. The fiber orientation tensor is determined at every layer of each element across the thickness of molded parts with appropriate tensor transformations for arbitrary three-dimensional cavity space.
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  • 53
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    Polymer Engineering and Science 35 (1995), S. 642-647 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of synthesis conditions on the electrical conductivity and the morphology of a chemically oxidized polypyrrole was investigated. It was found that the electrical conductivity of polypyrrole was strongly dependent on the pyrrole/FeCl3 ratio, which controls the redox potential of the reaction medium. The reaction temperature and the reaction duration also influence the electrical conductivity of the polypyrrole. A considerable influence of the nature of the solvent used on the aggregation state of polypyrrole particles was demonstrated. Optimal experimental conditions are proposed.
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  • 54
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    Polymer Engineering and Science 35 (1995), S. 658-665 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Phase behavior, thermal, rheological and mechanical properties plus morphology have been studied for a binary polymer blend. The blend is phenolphthalein polyethersulfone (PES-C) with a thermotropic liquid crystalline polymer (LCP), a condensation copolymer of p-hydroxybenzoic acid with ethylene terephthalate (PHB-PET). It was found that these two polymers from optically isotropic and homogeneous blends by means of a solvent casting method. The homogeneous blends undergo phase separation during heat treatment. However, melt mixed PES-C/PHB-PET blends were heterogeneous based upon DSC and DMA analysis and SEM examination. Addition of LCP in PES-C resulted in a marked reduction of melt viscosity and thus improved processability. Compared to pure PES-C, the charpy impact strength of the blend containing 2.5% LCP increased 2.5 times. Synergistic effects were also observed for the mechanical properties of blends containing 〈 10% LCP. Particulates, ribbons, and fibrils were found to be the typical morphological units of PHB-PET in the PES-C matrix, which depended upon the concentration of LCP and the processing conditions.
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    Polymer Engineering and Science 35 (1995), S. 673-679 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Microcellular polycarbonate is a novel cellular material with cells on the order of 10 μm in diameter and a cell density on the order of 109 cells per cm3. In this study the room temperature creep response of microcellular polycarbonate is experimentally determined and compared with the creep behavior of polycarbonate. The viscoelastic response of polycarbonate and microcellular polycarbonate is characterized using Schapery's theory of nonlinear viscoelasticity. Polycarbonate exhibited a nonlinear creep response at stress levels above 24.13 MPa, while the nonlinear behavior in microcellular polycarbonate was initiated at lower stress levels. Creep strains of microcellular polycarbonate contain a significantly higher viscoplastic component compared with the unfoamed material.
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  • 56
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    Polymer Engineering and Science 35 (1995), S. 703-708 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A reactor with surface renewal, originally designed for poly(ethylene terephthalate) (PET) polymerization, was applied for poly(butylene terephthalate) (PBT) polymerization. A comprehensive model including side reactions was developed and compared with the experimental results. The diffusivity of butanediol (BD) in PBT melt was measured separately by desorption experiments (Db - 1.08 × 106 exp(-32600 / RT) (m2/min)). Optimum operating temperature for PBT polymerization was found to be around 250°C in order to avoid degradation.
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    Polymer Engineering and Science 35 (1995), S. 709-721 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A rigorous solution of the diffusion of penetrant into a laminar film comprised of multilayers of m components is presented by an orthogonal-expansion method. As the simplest practical cases of m - 2 and m - 3, with stepwise distribution of both diffusion coefficients and solubility coefficients at the boundary between respective layers, the diffusion properties in the transient state are analyzed in detail. That is, changes in the penetrant concentration distribution within the laminar film and the total amount of penetrant sorbed within the film both with time after exposing the film to an atmosphere of fixed penetrant concentration are calculated for A-B as well as A-B-A type layer arrangements. The calculation is performed while keeping (L2/L1) at a constant value of 2.0 but varying the diffusion coefficient ratio of (D1/D2) from 102 to 10-2, and/or varying the solubility coefficient ratio of (S1/S2) from 1 to 10, where L1 and (L2 - L1) are the thickness D1 and D2 are the diffusion coefficients of penetrant, and S1 and S2 are the solubility coefficients in the A-component and B-component, respectively. The sorption curves deviate considerably from those of Fickian curves of homogeneous film with (D1/D2) - 1 in their respective ways. The results obtained here can be applied to the diffusion in a single component polymer film having a surface layer with different diffusion properties from that of the inner side of the film caused by differing distributions in molecular orientation or degrees of crystallinity.
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    Polymer Engineering and Science 35 (1995), S. 741-753 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: For a science-based design of the Powder Injection Molding (PIM) process, it would be desirable for designers to have a numerical analysis tool capable of predicting the PIM filling process as a design aid. In this regard, the present study is aimed at developing a numerical analysis system to simulate the PIM filling process based on a new physical modeling taking into account rheological characteristics of powder/binder mixtures, namely the yield stress and the apparent slip phenomena. In particular, two different slip models were employed to represent the apparent slip phenomena. In accordance with the new physical modeling, the numerical simulation of the PIM filling process was accomplished by combining a finite element method and a finite difference method. It was found that the slip layer plays a role of not only a lubricating layer but also a thermal insulation layer. In this aspect, the slip layer model seems to represent the apparent slip phenemena better than the slip velocity model with regard to both the momentum and the thermal transport phenomena. The present paper presents the physical modeling, numerical scheme, and some numerical analysis results showing the effect of the yield stress and slip phenomena.
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    Polymer Engineering and Science 35 (1995), S. 759-767 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Two numerical approaches have been applied to examine the possibility of adding shims to conventional extrusion dies such as T-dies and coat-hanger dies to produce multiple stripes. The first numerical approach is based on a one or two-dimensional lubrication approximation and the second one is the three-dimensional finite element simulation. Both approaches are applicable, but the lubrication approximation is accurate and much simpler to use. The extruded stripes are assumed to obey a non-Newtonian power-law model. It has been found that the T-die with a shim can produce multiple stripes of acceptable uniformity, irrespective of the strip numbers and widths and the power-law index. The coat-hanger die with a shim did not deliver multiple stripes with good uniformity. Adding an outer manifold to the coat-hanger die can serve as an effective means to reduce flow nonuniformities.
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    Polymer Engineering and Science 35 (1995), S. 768-777 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A versatile transient network theory has been used as a framework for the interpretation of large amplitude oscillatory behavior of polyolefin melts in terms of their entanglement kinetics. The model reasonably describes all previously published measurements of the large amplitude oscillatory shear behavior on melts. Seven polyolefins are examined, three new materials and four previously studied. A qualitative difference in the nonlinear behavior in large amplitude oscillatory shear has been identified between the polyethylenes examined and the two other polyolefins, polystyrene and polyisobutylene.
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    Polymer Engineering and Science 35 (1995), S. 680-692 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Morphology and oxygen permeability studies were carried out for blends of poly(ethylene terephthalate), PET, and poly(ethylene 2,6-naphthalate), PEN, with poly(ethylene-co-vinyl alcohol), EVOH. PET/EVOH blends are seen as a possible substitute for poly(vinylidene chloride)-coated PET packaging films. The effects of several processing parameters such as draw temperature and draw ratio on blend morphology and barrier properties suggest that the morphology of the EVOH phase dictates to a large extent the oxygen permeabilities of these blends. The relationships between morphology and oxygen permeability and explained are explained by consideration of two-phase conduction models. The model of Fricke is found to be a good predictor of the barrier properties of the PET/EVOH system. The oxygen permeability of PET was reduced by a factor of 4.2 with the addition of 20 wt% EVOH and that of PEN by a factor of 2.7 with the addition of 15 wt% EVOH. Water vapor permeabilities and mechanical properties of PET and PEN were only slightly affected by the addition of 15 wt% EVOH.
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    Polymer Engineering and Science 35 (1995) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Fountain flow for isothermal viscoelastic fluids is simulated by a numerical method based on a combination of a finite element method and a finite volume method. For the treatment of moving free surfaces, a fringe element generation method is used. Circulating flow and elongation in the transverse direction at the melt front are simulated well. Numerical results also suggest that circulation in fountain flow and viscoelastic retardation may give rise to symmetric V-shaped patterns of birefringence between the center-plane and wall. Such information on molecular orientation in fountain flow is important for physical properties of thick molded products.
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    Polymer Engineering and Science 35 (1995), S. 823-836 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An in-house-built and designed dilatometer was applied to the study of low profile unsaturated polyester resins. This article first describes the dilatometer used including its calibration then its application to low profile unsaturated polyester resins. Several series of dilatometry experiments were performed, to study the effect of low profile additive concentration and cure temperature on shrinkage control. Scanning electron micro-graphs of the samples were also prepared to show the correlation between shrinkage control and polymer morphology.
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    Polymer Engineering and Science 35 (1995), S. 852-859 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Two models were proposed to predict the volume changes that occur during the cure of unsaturated polyester resin/styrene systems. These models are able to account for both thermal expansions/contractions and polymerization shrinkage during processing. One model, which is based on coversion, was developed by combining experimental results from differential scanning calorimetry and dilatometry. The second model is based on radical concentration, and was developed using results from electron spin resonance spectroscopy and dilatometry. Predictions obtained from both models were compared with experimental results and reasonable agreement was obtained.
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    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The poly(3-alkylthiophenes) are a class of electrically conducting polymers which are of particular scientific and commercial interest due to their solubility and meltability. A series of poly(3-octylthiophene) (P3OT) fractions having molecular weights in the range Mw=30,000 to 400,000 were generated by preparative gel permeation chromatography (GPC). Although the polymer remained weakly aggregated when dissolved in pure THF, the addition of an organic salt (1 wt.% tetrabutylammonium p-toluenesulfonate) resulted in complete molecular dissolution. We were thus able to completely and consistently describe the polymer's single-chain properties using three dilute solution characterization methods: viscometry, GPC, and integrated light scattering. The molecular weight dependence of the intrinsic viscosity and the radius-of-gyration were established, and were characteristic of solutions near the theta condition, indicating poor solvent quality. Calculation of the persistence length from our data revealed that the polymer backbone is only 2 to 3 times more rigid than common flexible polymers, despite its conjugated ring structure.
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    Polymer Engineering and Science 35 (1995), S. 778-785 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper investigates the effect of matrix ductility on toughness in a carboxyl-terminated butadiene-acryionitrile copolymer (CTBN) toughened diglycidyl ether of bisphenol-A (DGEBA)-piperidine system. Two kinds of epoxides were blended separately into this system to change the matrix ductility. One was a rigid and polyfunctional 4,4′-diaminodiphenol methane (MY720), and the other was a flexible diglycidyl ether of propylene glycol (DER732). The matrix Tg was significantly changed, but without alteration of the microstructure of the dispersed rubbery phase. The result of fracture energy tests reveals that the toughness of the neat epoxy resins increases slightly with the increase in the resin ductility. The toughness of the rubber-modified epoxy resins increases strongly with matrix ductility. Studies on the morphology of the toughened systems and their fracture surfaces indicate that the size of the plastic deformation zone under constant rubbery-phase morphology is determined by the multiple but localized plastic shear yielding. Increasing matrix ductility increases the size of the plastic deformation zone by inducing more extensive shear yielding. In addition, fracture surfaces reveal that as the matrix rigidity is increased, an increasing proportion of the fracture energy is dissipated by rubber cavitation during crack initiation.
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    Polymer Engineering and Science 35 (1995), S. 902-910 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Wide angle X-ray diffraction pole figure, small angle X-ray scattering (SAXS), and refractive index techniques have been employed to investigate structure and deformation mechanisms in unidirectionally cold-rolled ultrahigh molecular weight polypropylene (UHMWPP) films. All reciprocal lattice vectors (plane normals) of (110), (040), and (130) were found to populate in the film normal (thickness) direction, suggesting that more than one orientation process must be involved in the deformation. SAXS studies on the cold-rolled UHMWPP reveal an oriented lamellar structure with its long axis perpendicular to the rolled direction, however, the lamellae are somewhat tilted. Refractive index and tensile measurements were undertaken to determine the optical and mechanical anisotropy of the cold-rolled UHMWPP films. A similar study was undertaken of unidirectionally rolled conventional polypropylene (PP) for comparison.
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    Polymer Engineering and Science 35 (1995), S. 921-928 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A computer simulation, based on a thermoviscous model of cooling and gravity induced flow (sag) in plastic pipe manufacture, which has previously been described in detail and validated against experimental results, is here used to investigate the effectiveness of die mandrel offsetting and pipe rotation in combatting sag. SDR11 MDPE pipes of 315, 560, 800, and 1000 mm diameter are considered. Results are examined in terms of a waste percentage, representing polymer used in excess of that corresponding to the minimum wall thickness. With a concentric mandrel, waste is predicted to be 4.3, 14.0, 17.9, and 18.7% for the four sizes, respectively. Optimum offsets and minimum waste percentages are found to be: 2 mm, 0.8%; 15 mm, 4.6%; 42 m, 9.8%; 63 mm, 12.7%, respectively. For the largest pipe this corresponds to a wall thickness variation of 19.6 mm. Simulations of rotation of the 800 mm pipe show waste falling rapidly to 5% at 1 revolution/4800s, then a slower decrease, reaching 1.6% at 1 revolution/600s. The simulation is equally applicable to all grades and sizes of pipe, and provides a valuable computer aid for the design and operation of pipe cooling lines.
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    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: High-speed melt spinning of poly(ethylene terephthalate) (PET), poly(1,4-cyclohexylene dimethylene terephthalate) (PCT) and ET/CT copolysters were performed and the structure and properties of as-spun fibers were investigated. Molecular orientation increased with an increase in the take-up velocity, and orientation-induced crystallization of PET and PCT started at ∼4.5 and 3.5 km/min. With the addition of CT component to PET, and ET to PCT, the onset of crystallization shifted to higher velocities. In as-spun fibers of the copolymer of ET/CT = 66/34 mol%, which is known as an amorphous copolyester, the crystallization was not observed even at the attained highest take-up velocity, 6 km/min. On the other hand, crystallization of these fibers occured on annealing suggesting that although the incorporation of copolymer component suppresses the crystallization, the molecular orientation enhances the crystallization of copolymer systems as in the cases of homopolymers.
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    Polymer Engineering and Science 35 (1995) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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    Polymer Engineering and Science 35 (1995), S. 957-967 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Adhesion between two substrates is a complex phenomenon which at present is still not well understood. The important existing adhesion models (electrical, diffusion, thermodynamic adsorption, chemical, etc.) are reviewed in order to try to explain their mechanisms. Thermodynamic adsorption is now believed to be one of the most importnat mechanisms by which adhesion is achieved. Difusion and wetting are kinetic means in attaining good adsorption of a polymer at the interface. In the case of this model (thermodynamic adsorption), the notion of surface energy is developed and the importance of this property in the understanding of adhesion phenomena is emphasized. The methods of determining the surface characteristics of low and high energy solids are presented. The role played by acid-base interactions in adhesion is also mentioned.
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    Polymer Engineering and Science 35 (1995), S. 989-999 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The reaction kinetics of radical chain copolymerization of t-butoxycarbonyl-oxystyrene (TBS) and sulfur dioxide have been studied using a reaction/sampling apparatus that permits accurate determination of the reaction mixture concentrations during polymerization. The results are compared with the styrene-sulfur dioxide copolymerization kinetics. The influence of temperature and reactant concentrations on the polymerization rate and copolymer composition are reported. With increasing reaction temperature, the amount of SO2 incorporated and the molecular weight fo the copolymer are found to decrease. For a constant TBS concentration in the reaction solutio, raising the SO2 concentration causes an increase of SO2 incorporation in the copolymer, up to a maximum SO2 content corresponding to a TBS:SO2 mole ratio of 2:1. However, for a constant SO2 concentration, the amount of TBS incorporated in the copolymer increases with decreasing TBS concentration in the reaction solution. The polymerization rate and copolymer molecular weight increase proportionally with monomer concentration as expected for a normal radical chain polymerization mechanism. Comparison of these findings with various kinetic models for styrene-SO2 copolymerization indicates good agreement with models proposed by Barb (1-3) and Walling (4); however, the data do not agree with the predictions of Matsuda et al. (5) The understanding of the kinetics and reaction mechanism provided in this study will aid in the manufacture of this lithographically important copolymer.
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    Polymer Engineering and Science 35 (1995), S. 1011-1015 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In this paper we investigate a new approach for the automated sorting of post-consumer plastic waste. We show that rapid and relible identification of polymers can eb achieved using a combination of fixed-filter near-infrared spectroscopy and neural network data analysis, and we demonstrate the effectiveness of the proposed method for sorting polyethylene terephthalate, high density polyethylene, and poly(vinyl chloride). Finally, we discuss a proposed compact, rugged instrument based on the new sorting method. Owing to the flexibility gained by incorporating neural networds in our system, thismethod can easily be extended to include additional polymers.
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  • 75
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    Polymer Engineering and Science 35 (1995), S. 1037-1045 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dispersion of titanium dioxide agglomerates within linear low density polyethylene (LLDPE) melts has been investigated by using a cone-and-plate device installed within a temperature controlled oven. Observation of fragment evolution indicates that erosion is the predominant mechanism of dispersion. The erosion rate of titanium dioxide agglomerates in LLDPE was consistenty with the results obtained in previous dispersion studies of titanium dioxide in polydimethyl siloxane (PDMS). The effect of agglomerate dispersion on the optical, tensile, and dynamic mechanical properties of compounds incorporating titanium dioxide was also investigated. Changes in compound properties were correlated with observed morphology changes of agglomerates in order to clarify the effect of dispersion.
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  • 76
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    Polymer Engineering and Science 35 (1995), S. 950-956 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: It is well known that the injection molding process has a major impact on the properties of injection-molded polymers. In this study, the effect of the holding pressure on the orientation in injection-molded discs of polypropylene has been examined. The orientation has been determined by IR-dichroism and the orientation factors calculated according to Herman's orientation function, the average factor as well as the crystalline and the amorphous. The distribution of the orientation in the length as well as in the depth direction has also been exmined in order to understand how the flow has propagated in the cavity during both the filling and the packing phases. The results show that the holding pressure clearly affected the orientation, but that it was an unevenly distributed effect over the disc.
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  • 77
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    Polymer Engineering and Science 35 (1995), S. 968-975 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The main surface treatments of materials (metals and plastics in particular) to be joined are presented. It is observed that these treatments modify the roughness, morphology, and chemical composition of the surface. As a result of these operations, the substrate surface energy is generally increased. A correlation is often noted between the increased surface energy and the assembly adhesive qualities.
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  • 78
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    Polymer Engineering and Science 35 (1995), S. 976-988 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Interpenetrating polymer networks (IPNs) based on a polyurethane (PU) and two unsaturated polyester (UPE) resins (a commercially available UPE and a partially endcapped UPE) were prepared. The mechanical properties, such as tensile strength, elongation at break, impact strength, and dynamic mechnical properties of IPNs, were studied by changing reaction temperature, PU reaction rate, and UPE reaction rate. Owing to the unique microgel formaton of UPE, the first formed network tends t be the dispersed phase in the PU-UPE IPN system. The reaction sequence was found to be an important factor in determining the phase mixing and phase morphology of the IPNs. When the PU reaction was faster, extensive phase mixing due to strong grafting or chain interpenetration was obtained. When the UPE reacted first, grafting was retarded by the microgel formation of the UPE network. It was found that simultaneous reaction of the two reacting system resulted in a co-continuous structure that provided enhanced tensile properties and impact strength.
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  • 79
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    Polymer Engineering and Science 35 (1995), S. 1000-1004 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Neutron reflectivity (NR) was applied to measure te concentration of water at the buried interfaces between an amorphous poltimide and silicon single crystal wafers. Excess water was discovered within 30 Å of the metal/polymer interface, where the water concentration reached 17% (by volume) for the samples without a coupling agent and 12% for the ones with coupling agent. Beyond the interface, the water concentration was measured at2 to 3%, which is typical of bulk polyimide. The above results demonstrate conclusively the unique power of NR in determining water concentration near a buried interface, and provide the first quantitative evidence for a water concentration profile which peaks in the interface region.
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  • 80
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    Polymer Engineering and Science 35 (1995), S. 1005-1010 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A photocrosslinking precess for polyethylene and its industrial irradiation apparatus has recently been developed and used successfully in the manufactre of thin wall crosslinked polyethylene-insulated wires. Polyethylene (PE) resin with the desired amounts of additives, such as photoinitiator, multifunctional crosslinker, and antioxidant is mixe homogeneously. The amixture of PE is granulated, and then extruded on a conductor wire. The coated PE layer in the melt is subsequently irradiated in a specially designed UV irradiation apparatus for 5 to 10 s. The studies show that the photocrosslinked PE-insulation high voltage television wires produced by this new technique possess excellent electrical and mchanical properties and much lower operating cost compared with wires produced by the electron beam crosslinking technique.
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  • 81
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    Polymer Engineering and Science 35 (1995), S. 1031-1036 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The simple model proposed earlier to describe te rheological properties of complex fluids is used to calculate (a) the extensional viscosity, (b) the hysteresis loops, and (c) the complex viscosity. It has been found that the rheological properties predicted by the model agree with experimental observations. It is shown that for some viscoelastic fluids the extensional viscosity is always finite and for some other fluids the extensional viscosity tends t infinity at finite extensional rate. In the latter case, steady flow is not attainable. The shape of the hysteresis loops depends on the maximum shear-rate. It also depends on the material properties. In a small amplitude oscillatory flow, our model reduces t a linear viscoelastic fluid.
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  • 82
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    Polymer Engineering and Science 35 (1995), S. 1016-1021 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The miscibilities of poly(phenylene) sulfide/poly(phenylene sulfide sulfone) (PPS/PPSS) and poly(phenylene) sulfide/poly(phenylene sulfide ether) (PPS/PPSE) blends were invesigated in terms of shifts of glass transition temperatures Tg of pure PPS, PPSS, a dn PPSE. The crystallization kinetics of PPS/PPSS blends was also studied as a function of molar composition. The PPS/PPSS and PPS/PPSE blends are respectively partially and fully miscible. PPSE shows a plasticizing effect on PPS as does PPS on PPSS, which necessarily improves te processibility in the respective systems. We can control Tg and melting temperature Tm of PPS by varying amounts of PPSE in blends. The melt crystallization temperature Tmc of PPS/PPSE blends was higher than that of the PPSE homopolymer. Therefore, these blends require shorter cycle times in processing than pure PPSE.The overall rate of crystallization for PPS/PPSS blends follows the Avrami equation with an exponent ≃2. The maximal rate of crystallization for PPS/PPSS blends occurs at a temperatre higher by 10°C than that for PPS, while the crystallization half time t1/2 is 4 times shorter. In the cold crystallization range, crystal growth rates increase and Avrami exponents decrease significantly as the temperature increases.
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  • 83
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    Polymer Engineering and Science 35 (1995), S. 1046-1052 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Various 4,4-diphenylmethane diisocyanate (MDI0) based polyurethane adhesives have been developed using polyethylene glycols (PEG) of different moleclar weights. The formulations were modified using different blocking agents to inhibit the isocyanate-moisture reaction. Composites of poly(methyl methacrylate) sheets were developed in which these adhesives gave transparent films and their shattering characteristics were tested in a bullet firing machine developed here. The damaged area was measured and used to characterize the adhesive strength. The molecular weight of the soft segment (diol) and the nature of the blocking agent both were found to affect drastically the urethane film properties.
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  • 84
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    Polymer Engineering and Science 35 (1995), S. 1053-1060 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Since poly(tetrafluoroethylene) (PTEE) and its copolymers are soluble only at high temperatures in primarily perfluorocarbon solvents, direct measurement of their molecular weight distribution by conventional dilute solution techniques is not possible. Instead, the structure must be inferred from the linear viscoelastic properties of the melt. To make this inference, the spectrum must be determined over a wide enough range of relaxation times t include the plateau modulus, GNO. This is accomplished by time-temperature superposition for most polymers. For PTFE and its copolymers, the range between the melting point and th degradation temperature is too narrow for time-temperature superposition to be used reliably for determination of the high frequency response. Hence, as they do not exist in the melt state over a wide enough temperature range for superposition, their viscoelastic properties at high frequencies must be measured directly. A new technique employing a piezoelectric ultrasonic composite oscillator has been developed. The viscoelastic Properties, G′(ω) and G″(ω), of Tefzel 280 (a high molecular weight ethylene-tetrafluoroethylene copolymer) have been measured at ultrasonic frequencies (40 to 200 kHz).
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  • 85
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    Polymer Engineering and Science 35 (1995), S. 1077-1085 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Double yield points before necking were observed in injection molded specimens of poly(tetramethylene terephthalate) (PTMT) and its copolymers under tensile loading. The first yield is associated with deformation of the amorphous region and the second yield is caused by the alpha to beta transition of PTMT crystallites. The first yield point became less apparent with an increase of crystallinity of the specimens. The second yield point became more apparent with an increase of crystallinity. Annealing of injection molded specimens increased the crystallinity and increased the second yield point on stress-strain curves. Copolymerization decreased the crystallinity and made the first yield point more prominent. Effects of annealing on mechanical and thermal properties of the specimens were also measured. The specimens changed their properties from ductile to brittle during annealing. Their change during annealing was mainly attributed to the increase of crystallinity and not to thermal degradation and/or crosslinking.
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  • 86
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    Polymer Engineering and Science 35 (1995), S. 1086-1097 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A comprehensive study of toughening unsaturated polyster and vinyl ester resins by addition of liquid rubbers was carried out by considering the effects of cure temperature and gel time on final resin/rubber morphology. The objective was to produce a dispersed rubber phase consisting of particles less than 15 μm in diameter with the addition of limited amounts of rubber, so as not to seriously reduce the modulus and strength of the base resin. A variety of liquid rubbers was used including those based on poly(butadiene acrylonitrile), poly(epichlorohydrin), and two poly(acrylates). Fracture toughness of unmodified and rubber modified materials was measured using the compact tension (CT) test geometry. Significant improvements in fracture toughness were achieved with little to no change in Young's modulus or glass transition temperature. With modest rubber additions, the fracture toughness increased up to 62% for the polyester resin and up to 116% for the vinyl ester resin. In general, fracture toughness increases with increases in volume fraction of rubbery second-phase particles. However, results suggest that two-phase particles may be more effective tougheners than single-phase particles. The toughening mechanism appears to depend on the type of rubbery particle morphology present.
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  • 87
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    Polymer Engineering and Science 35 (1995), S. 1106-1112 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The present paper explores an effective means of characterizing structural changes of poly(vinyl chloride) (PVC) particles during gelation and fusion of PVC plastisols with small angle light scattering (SALS). The SALS method was shown to provide an in situ observation of swelling of PVC particles as well as quantitative information of average size of swollen particles while they are in progress of gelation and fusion. In addition, the SALS method enabled one to evaluate the relative solvent power of plasticizers from the manner of increase in the correlation distances.
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    Polymer Engineering and Science 35 (1995) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 89
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    Polymer Engineering and Science 35 (1995), S. 1124-1132 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The fracture behavior of polypropylene reinforced with 30% by weight of short glass fibers was studied using single and double feed plaque moldings. Plaques were injection molded using several gate types and gate positions. Fracture toughness Kc, was calculated at different positions in the plaque moldings using single edge notched tension specimens. Fracture toughness was assessed in the directions parallel and perpendicular to the mold fill direction through measurements of the load to produce complete fracture. Results indicated that the value of fracture toughness is affected by the type of gate as well by size of gate. Position of the specimen also affected fracture toughness. Generally, specimens taken from positions near cavity walls gave higher toughness values than those taken from the center of the moldings. Furthermore, fracture toughness in the transverse direction was consistently higher than in the melt flow direction. Finally, in the case o double feed moldings, a much higher fracture toughness was obtained when the initial crack was perpendicular to the weld line than when it was placed inside the weld line.
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  • 90
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    Polymer Engineering and Science 35 (1995), S. 1137-1144 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Mechanical properties of the ternary blends of poly(ethylene terephthalate) (PET), polycarbonate (PC), and thermotropic liquid crystalline (TCLP, Vectra A950) were investigated. The ternary blends were prepared by varying the amount TLCP but fixing the ration of PET and PC. The fiber fallen freely through the capillary die had the highest initial modulus (1.46 GPa)/tensile strength (73 MPa) when 10% of TLCP was added. Above this TLCP content, however initial modulus and tensile strength decreased. The scanning electron microscope (SEM) micrographs of the TLCP phase which was extracted by dissolving PET/PC matrix from the blend showed the fine fibrils formed at 5 and 10% of TLCP, while the aggregated TLCP phases at 20 and 30% of TLCP. It was suggested that the decrease of the mechanical properties of the resulting blend was caused by the aggregation of TLCP phase above 10% of TLCP. A high draw ratio gave a rise to the formation of highly oriented fibrils of TLCP phase in the PET/PC matrix and the improvement of mechanical properties of the ternary blend.
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  • 91
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    Polymer Engineering and Science 35 (1995), S. 1161-1166 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of temperature over the range -196 to 150°C on the crosslinking of polyethylenes irradiated by electron beam has been investigated on the basis of gel content determination and Fourier transform infra-red (FTIR) spectroscopy. The crosslinking efficiency increases significantly with increasing irradiation does and at elevated irradiation temperature. The crosslinking rates of high density polyethylene (HDPE) and low density polyethylene (LDPE) samples above the melting point (TM) are much higher than those below Tm. The FTIR data give positive evidence: (i) that trans-vinylene double bonds in cross linked HDPE and LDPE samples increase with increasing irradiation dose temperature (ii) that vinyl double bonds in HDPE decrease rapidly with increasing irradiation dose and temperature, and (iii) vinylidene groups in LDPE decrease slowly with increasing temperature at the lower dose and are almost independent of the irradiation temperature at above room temperature and the higher dose of more than 100 kGy. Gas bubbles are observed in LDPE samples irradiated at 100 and 150°C with high dose (200 to 250 kGy). The size of the bubbles increases gradually at high temperatures.
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  • 92
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    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In the first part of this series of papers, the tensile properties of microcellular foams of polystyrene (PS), styrene-acrylonitrile copolymer (SAN), and polycarbonate (PC) were reported. In this part, the impact properties of unnotched, sharply and bluntly notched samples of microcellularly foamed PS and SAN samples were studied. Furthermore, the effects of the sharpness of the notch as well as of the speed of the test were studied by comparing the impact tests with the single-edge-notched (SEN) tensile tests, which were carried out for the PS, SAN, and PC sample. Some limited improvement in impact and SEN tensile properties was exhibited in some experimental conditions. The impact properties of microcellularly foamed PC samples are reported elsewhere.
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    Polymer Engineering and Science 35 (1995) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 94
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    Polymer Engineering and Science 35 (1995), S. 1206-1212 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A modified injection molding machine with a compression mechanism, and a mold with a movable wall and shut-off mechanism, were used to investigate the effects of processing parameters on the quality of injection-compression-molded polystyrene disks. The compression start-up time, compression force, melt temperature, and part thickness were selected processing parameters. The disk moldings were evaluated based on dimensional accuracy and birefringence. It is found that the compression start-up time affects packing time, and thus greatly affects the residual orientation. If the transition from packing to compression could start before peak cavity pressure, disks with low residual orientation could be obtained. High compression force improves part quality and reduces thickness. Since both compression-induced reduction and cooling-induced shrinkage are involved, the effects of temperature and thickness are not as straightforward as the trends in conventional injection molding.
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  • 95
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    Polymer Engineering and Science 35 (1995), S. 1213-1221 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A new simplified approach has been proposed for the numerical simulation of the thermal transport in corotating, tangential, and self-wiping twin-screw extruders. It is assumed that the flow domain in a twin-screw extruder can be divided into (i) the translation region (T-region), which represents a flow similar to that in a single-screw channel and (ii) the intermeshing region (I-region), which is located between the two screws. The two regions are simulated separately and then coupled for each screw section to model the overall transport in tangential and self-wiping twin-screw extruders. A finite difference method is employed for the developing flow and temperature fields in the T-region, in order to minimize the computing effort, while a finite element method is employed for determining the interchannel flow mixing and the thermal transport in the I-region. Results are obtained in terms of temperature, velocity, and pressure variations along the screw channels and mixing between the two screws.
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  • 96
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    Polymer Engineering and Science 35 (1995), S. 1241-1251 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In order to explore the effects of chemical composition on the rheological behavior o filled polymeric systems, we prepared polystyrene (9PS) and poly(methyl methacrylate) (PMMA) particles crosslinked with either ethylene glycol dimethacrylate (EGDMA) or divinyl benzene (DVB), and mixed these particles in a PMMA matrix. PS particles crosslinked with 10% EGDMA are better dispersed in a PMMA matrix, compared to PS particles, crosslinked with 10% DVB, due to the compatibilizing effect of EGDMA. For PMMA particles crosslinked with DVB, particle-matrix interactions in a PMMA matrix are smaller than in EGDMA-PMMA filled PMMA. Therefore, particles tend to agglomerate in PMMA composites filled with DVB-PMMA particles, especially in a low molecular weight matrix. We compared PMMA matrices of molecular weights 35,000 and 75,000. Higher particle-matrix interaction in the higher molecular weight matrix resulted in lower relative viscosities for DVB-PS filled systems, due to better dispersion of the particles. Composites filled with EGDMA-PS particles behave similarly to those filled with DVB-PS particles. PMMA composites filled with DVB-PMMA particles have a lower relative viscosity in the higher molecular weight PMMA matrix at low shear rates, due to better dispersion in the higher molecular weight matrix. However at high shear rates, particles are well dispersed in both PMMA matrices and, then, the relative viscosity is higher due to better bonding in the higher molecular weight matrix.
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    Polymer Engineering and Science 35 (1995), S. 1261-1271 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This study clarifies and quantifies factors which increase the ductility of a low-molecular-weight propylene homopolymer having an intrinsic viscosity of 0.89 dl/g. The tensile behavior of homopolymer/ethylene-propylene rubber (EPR) blends was studied from the viewpoint of the associated molecular structure of EPR and its compatibility with the homopolymer. When EPR is “dissolved” in a homopolymer, the glass transition temperature (Tg) of the amorphous phase of a homopolymer was found to shift to a lower temperature, with homopolymer/EPR compatibility being subsequently evaluated using this shift, i.e., Δtg. Results show two conditions are required to improve the ductility of the low-molecular weight propylene homopolymer: ΔTg must be ≥ 3°C and ≥ 30 wt% EPR must be blended with the homopolymer.
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    Polymer Engineering and Science 35 (1995), S. 1282-1289 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The creep behavior of polymers depends on the physical age of the material at the time of stress application. Creep curves shift to longer times for more highly aged material and, in poly(vinyl chloride), (PVC), this can be modeled by an empirical equation in which the magnitude of an effective mean retardation time parameter is dependent upon, and increases with, the age of the polymer. Creep compliances for PVC also depend on the magnitude of the applied stress when this exceeds about 4 MPa. This nonlinear behavior is caused, at short creep times, by a reduction in the value for the retardation time parameter on application of the creep stress. Specimens appear therefore to be initially de-aged by elevated stresses. Subsequently, this parameter increases with creep time implying that physical aging has been reactivated, but the rate of increase also depends on the stress level. These influences of elevated stresses can be described by an extension of the creep model, and parametric expressions have been derived which relate creep compliance values to time, stress, and the age of the polymer. It is shown how the parameters can be determined from a short series of creep experiments and thus how creep deformations can be calculated over wide ranges of time, stress, and age.
    Additional Material: 10 Ill.
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  • 99
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 1317-1320 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The network formation process for bisphenol A-based cyanate ester resin was examined using size exclusion chromatography (SEC) and differential scanning calorimetry (DSC). A kinetic scheme based on the SEC data was used to predict the species distribution in the reaction medium in the pregel region. After gelation, the molecular species undergo retroversion as the high molecular species are predominantly attached to the growing network structure.
    Additional Material: 5 Ill.
    Type of Medium: Electronic Resource
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  • 100
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 35 (1995), S. 1321-1324 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Polyetherimides (PEI) based on dianhydrides of 3,3′, 4,4′-dipheniloxytetracarboxylic acid and 1,3-bis-(3,4-di-carboxyphenoxy)benzene that contain fragments of such thermoplastic polymers as poly(ether sulfone) or poly(phenylene oxide) have been synthesized. Thermoplastic properties of synthesized PEI were characterized by flow temperature Tf and melt viscosity ηm. The properties obtained are outstanding for the production of PEI as fusible film binders, and composites can be produced without toxic solvents. Carbon fiber reinforced plastics (CFRP) based on PEI films were analyzed using an Acoustic Emission (AE) technique.
    Additional Material: 4 Ill.
    Type of Medium: Electronic Resource
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