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  • Articles  (180)
  • Blackwell Publishing Ltd  (180)
  • 1995-1999  (180)
  • 1980-1984
  • 1925-1929
  • 1997  (180)
  • 1928
  • Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics  (180)
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  • Articles  (180)
Years
  • 1995-1999  (180)
  • 1980-1984
  • 1925-1929
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  • 1
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 80 (1997), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: X-ray diffraction (XRD) patterns from nominally β-SiC specimens often differ from those expected for the cubic crystal structure. These differences include the presence of additional peaks, enhanced background intensities, peak broadening, changes in relative peak heights, and shifts in peak positions. It has long been recognized that they are due to the presence of stacking faults, and models relating the experimental observations to stacking fault population have continued to evolve. The presence and relative magnitude of these features vary among different β-SiC specimens. In this work, computer simulations were used to show that the variations are closely related to differences in the type and spatial distribution of stacking faults in each specimen. In these simulations, stacking sequences were generated using a selectively activated 1-D Ising model with a Boltzmann-type probability function for specifying errors, which allows a wide variety of fault configurations to be generated. Direct correlations between different features in the XRD data to the underlying fault population are demonstrated, which are discussed in this paper. It is also shown that this computer model is general, in the sense that many of the models presented in prior work can be interpreted as limiting cases of it.
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  • 2
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— This paper examines the application of the Jk, L and M integrals, in complex-variable form, to the Boussinesq wedge. The wedge is symmetrical and subjected to a point couple and point forces at the apex of the wedge. In the case of a point couple acting at the wedge apex the Jy, L and M integrals are found to vanish for all wedge angles whereas Jx displays a 1/r3 path-dependence; where r is a radial dimension measured from the wedge apex. When the wedge is subjected to point forces at the wedge apex then Jx and Jy are 1/r path-dependent whereas L and M are path-independent.The property that the L and M integrals are path-independent for the Boussinesq wedge is applied to the problem of determining the modes I and II stress intensity factors for a corner-loaded edge crack in a half-plane subjected to both normal and parallel point forces to the free surface of the half-plane.
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  • 3
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Fatigue tests were performed on thin-walled tubular specimens of S45C steel under tension-compression, pure torsion, in-phase and out-of-phase axial-torsional loadings. The relationship between cracking behaviour and stress components on the crack plane was investigated. Measurement of microcrack density showed that microcracking was governed predominantly by the shear stress amplitude acting on the crack plane for all loading conditions. The failure crack was formed by coalescence of many cracks initiated near the maximum shear planes. The cracks grew turning their orientation to the direction perpendicular to the maximum normal stress. The transition of crack orientation occurred at relatively longer crack lengths at a higher stress ratio. The crack growth behaviour for all loading modes can be correlated using an equivalent strain intensity parameter based on shear and normal strains on the crack plane.
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  • 4
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A ductile medium strength steel has been modelled by means of the Gurson model, and been used to investigate the effect of crack tip constraint in several fracture mechanics specimens. Both numerical and experimental results have been obtained, in the course of the crack extension process, for single edge notch bending specimens with different crack length-to-width ratios. The geometries with the shorter cracks always exhibited higher J values at initiation and steeper J crack growth resistance curves, and these results have been explained in terms of the stress and strain fields and damage development in the region ahead of the crack tip.
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  • 5
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— It is shown that autofrettage at low temperatures is superior to autofrettage at room temperature in enhancing the fatigue resistance of thick-walled tubes against pulsating internal pressure. The physical reason is based on the well-known temperature dependence of the mechanical behaviour of metals and alloys which generally exhibit an enhancement of both the yield stress and strain hardening behaviour at lower temperatures. As a consequence, significantly larger compressive residual hoop stresses can be introduced during pressurization at low temperatures than at room temperature. Experimental data obtained on thick-walled tubes of the metastable austenitic stainless steel AISI 304 L which were subjected to pulsating internal pressure at room temperature after autofrettage at temperatures between-110°C and room temperature are presented. These data demonstrate convincingly the advantages offered by low-temperature autofrettage in enhancing both the fatigue life in the finite-life region and the fatigue endurance limit in comparison with autofrettage at room temperature. In conclusion, some specific materials requirements for optimum low-temperature autofrettage performance are discussed.
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  • 6
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A new single-specimen testing method, the normalization method with the so-called LMN calibration function, based on the load separation principle and function calibrations from an individual test record, was used to construct J-R curves directly from load versus load-line displacement records without any additional on-line crack-length monitoring equipment. The research was done on CT-specimens of a glassy polymer PVC at different crosshead speeds ranging from 0.01 to 50 mm/min. The J-R curves evaluated from the normalization method are in good agreement with those from the conventional multiple-specimen testing method in the whole range of the tested crosshead speeds. The results demonstrated the applicability of the normalization method for developing J-R curves at different crosshead speeds in PVC. The crack initiation J-integral values, J0.2, showed a two-regime dependence on the crosshead speeds in the tested crosshead speed range.
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  • 7
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Biaxial fatigue tests were conducted on a high strength spring steel using hour-glass shaped smooth specimens. Four types of loading system were employed, i.e. (a) fully reversed cyclic torsion, (b) uniaxial push—pull, (c) fully reversed torsion with a superimposed axial static tension or compression stress, and (d) uniaxial push—pull with a superimposed static torque, to evaluate the effects of mean stress on the cyclic stress—strain response and short fatigue crack growth behaviour. Experimental results indicate that a biaxial mean stress has no apparent influence on the stress—strain response in torsion, however a superimposed tensile mean stress was detrimental to torsional fatigue strength. Similarly a superimposed static shear stress reduced the push—pull fatigue lifetime. A compressive mean stress was seen to be beneficial to torsion fatigue life. The role of mean stress on fatigue lifetime, under mixed mode loading, was investigated through experimental observations and theoretical analyses of short crack initiation and propagation. Using a plastic replication technique the effects of biaxial mean stress on both Stage I (mode II) and Stage II (mode I) short cracks were evaluated and analysed in detail. A two stage biaxial short fatigue crack growth model incorporating the influence of mean stress was subsequently developed and applied to correlate data of crack growth rate and fatigue life.
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  • 8
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The development of fatigue damage in Co45Ni specimens during push—pull and reversed torsion tests, performed inside a scanning electron microscope, was observed and the different stress states compared. It appeared that transgranular crack initiation and development is delayed and intergranular crack initiation promoted under torsional loading. This was explained in terms of reduced surface distortion at the emergence of persistent slip bands (PSBs) and smaller compatibility stresses at the PSB-matrix interfaces. The influence of the mechanical strength of grain boundaries on the difference between tensile and torsional fatigue lives is discussed.
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  • 9
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A Fourier series approach is proposed to calculate stress intensity factors using weight functions for semi-elliptical surface cracks in flat plates subjected to two-dimensional stress distributions. The weight functions were derived from reference stress intensity factors obtained by three-dimensional finite element analyses. The close form weight functions derived are suitable for the calculation of stress intensity factors for semi-elliptical surface cracks in flat plates under two-dimensional stress distributions with the crack aspect ratio in the range of 0.1 ≤a/c≤ 1 and relative depth in the range of 0 ≤a/t≤ 0.8. Solutions were verified using several two-dimensional non-linear stress distributions; the maximum difference being 6%.
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  • 10
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A conventional finite element method may show a weakness when determining the hot spot stress distributions in the brace/chord intersection region of offshore tubular joints. This is because the chosen element displacement functions do not implicitly satisfy the conditions which prevail on the free surfaces. A procedure has been proposed to modify the conventional finite element method so as to allow the hot spot stresses, which occur at the free boundary of the weld toe of tubular joints, to be determined with improved accuracy. The results obtained by this modified method are compared with both an experimental and a traditional finite element solution. The comparison shows that the modified solution is in better agreement with the experimental data as compared with the traditional solution.
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  • 11
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 12
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Simple extensions to the standard deep notch bend test procedure are suggested to allow the collection of data relevant to the energy dissipation rate, D, crack opening angle, COA, and J, all for arbitrarily large amounts of growth in extensive plasticity. The methods of analysis are detailed for real elastic-plastic behaviour of a high strength low-hardening type metal with a view to encouraging use on a wider range of materials. A proposal is made, and equations given, that the particular version of J used for an R-curve derived from the area under the loading diagram, should correspond to the value of the far-field integral, Jff.The relationship between the global measure of COA that emerges from D and the local crack tip opening angle, CTOA, as used in computational studies, is established. Transferability of CTOA data is examined in the light of effects of size and configuration. An explicit rule of the form CTOA √G =f (material and configuration) is proposed for the modelling of ductile growth in finite element studies. It is applied to a set of data in the literature, for the variation of CTOA with size in the deep notch bend test and for the configurations, bending, double edge and centre cracked tension.
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  • 13
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— In this investigation the Electron Channelling Contrast (ECC) technique in scanning electron microscopy (SEM) was applied to reveal the dislocation structures in the vicinity of surface fatigue cracks in comparison to those of cyclically-deformed recrystallized polycrystalline copper. The plastic zone around a fatigue crack was found to consist of an innermost region containing cells, followed by a region containing dense veins and PSBs, surrounded by a structure of loose veins, bundles and loop patches typical of the cyclically deformed matrix. A relation between plastic strain amplitude values deduced from cyclic stress-strain investigations and the dislocation structures near fatigue cracks are given. Typical regions of damage accumulation were identified and plastic strain contours for surface fatigue cracks established. The essentially non-destructive ECC technique is particularly suited to identify the changes in mesoscopic dislocation structures from surface layers to the interior of specimens over large specimen areas.
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  • 14
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    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 15
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The propagation behaviour of fatigue cracks emanating from pre-cracks was numerically simulated to evaluate the development of crack closure with crack growth. The crack opening stress intensity factor at the threshold was approximated as a function of the applied stress and the amount of crack extension. Pre-cracked specimens of a medium-carbon steel with a small surface crack and a single-edge crack were fatigued to investigate experimentally the initiation and propagation of cracks from pre-cracks. Crack closure was dynamically measured by using an interferometric strain/displacement gauge. The threshold condition of crack initiation from pre-cracks was given by a constant value of the effective stress intensity range which was equal to the threshold value for long cracks. The cyclic R-curve was constructed in terms of the threshold value of the maximum stress intensity factor as a function of crack extension approximated on the basis of the experimental and numerical results. The cyclic R-curve method was used to predict the fatigue thresholds of pre-cracked specimens. The predicted values of the fatigue limits for crack initiation and fracture, and the length of non-propagating cracks agreed very well with the experimental results.
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  • 16
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A basic study was performed on the evolution of three-dimensional shapes of small surface fatigue cracks during fatigue, and the effect of this evolution on small-crack growth behavior of a titanium-base alloy. Specifically, the nature and the magnitude of variations in crack aspect ratio, a/c (a is the crack depth and c is the half-surface crack length), during cyclic crack growth and its impact on growth rates have been studied. Experiments were performed on naturally initiated micro-cracks in a microstructure consisting of equiaxed primary-α2 phase in a Widmanstätten (transformed β) matrix. Several cracks under stress ratio (R) levels of 0.1 and −1, were studied. A specialized experimental system, consisting of a laser interferometer (to measure precisely the small-crack surface displacements), and a photo microscope (to automatically and continuously photograph the fatigue micro-cracks) was employed in the study. Apparent aspect ratios of surface cracks were calculated from the compliance response and the surface crack length data as a function of fatigue cycles. These data enabled accurate calculations of growth rates at the surface crack tip as well as the tip at depth in the bulk over the entire crack growth period, thus giving an insight into the crack growth process. Measurements of closure levels of small cracks were also performed and were used to partly account for the differences in growth rates. In the comparisons of small-crack growth data with the large-crack data, surface growth rates correlated relatively well with the large-crack data. Growth rates at depth exhibited large variations due to the irregularity of crack fronts at this location, and these rates deviated significantly from the large-crack behavior. Additionally, these growth rates varied between different cracks. An attempt was made to rationalize these observations in terms of the effects of inhomogeneities present in the microstructure.
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  • 17
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A new technique, known as crack modelling, is used here to predict fatigue failure in a crankshaft component. The technique uses a linear elastic finite element (FE) analysis to derive a stress intensity factor (K) for the component under load. The novel feature of the technique is that K is calculated without introducing a crack into a component; the stress field around the maximum stress point is examined and compared to that for a standard centre-cracked plate. The fatigue limit for a crankshaft was successfully predicted, when compared to experimental data. The only material parameter required for this prediction was the threshold stress intensity range, ΔKth.
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  • 18
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The effects of bluing, associated with drawing strain, on the fatigue strength of eutectoid steel wires have been investigated. The fatigue limit increases by bluing and the increase is more significant with higher drawing strain. The peak in the fatigue limit with regard to the drawing strain in the wires, at a strain of 2.5, disappears after bluing. On the other hand, in the ferritic steel wires investigated for comparison, the fatigue limit gradually increases with the drawing strain up to 7.7. Furthermore, no appreciable change in the fatigue limit due to bluing is found. Based on the results of hardness tests on fatigue specimens with- and without-bluing, it is deduced that the decrease of the fatigue limit beyond the peak drawing strain in the eutectoid steel wire can partly be attributed to insufficient locking of the high-density dislocations by solute atoms. The effect of relaxation of residual stress during bluing is also briefly discussed.
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  • 19
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— It is well known that for very short cracks the stress intensity factor K is not a suitable parameter to estimate the stress level over the small but finite Stage II process zone activation region of size rs near the crack tip, within which crack growth events take place. A critical appreciation of the reasons for the limitations on the applicability of ΔK as a fatigue crack propagation (FCP) parameter, when the crack length a is of the same order of magnitude or smaller than the size of the ‘fatigue-fracture activation region’, rs is presented. As an alternative to ΔK the range Δσs of the cyclic normal stress at a point situated at the fixed distance s=rs/2, ahead of the crack tip, inside the fatigue-fracture activation region, is proposed. It is observed that the limitation on the use of ΔK when the crack is short, is mathematical (and not physical) but this inconvenience is easily circumvented if the stress Δσs at the prescribed distance is used instead of ΔK since nowadays Δσs can be obtained numerically by using finite element methods (FEM). It follows that the parameter Δσs is not restricted by the mathematical limitations on ΔK and so it would seem that there is, a priori, no reason why the validity of the parameter Δσs cannot be extended to short cracks. It is shown that if the Paris law is expressed in terms of Δσs (πrrs)½ instead of ΔK the validity of the modified Paris law can be extended to short cracks.A coherent estimate of the value of the fatigue-fracture activation region rs is derived in terms of the fatigue limit ΔσFL obtained from S-N tests and of the threshold value ΔKth obtained from tests on long cracks where both relate to Stage II crack growth that ends in failure, namely, rs= (ΔKth/ΔσFL)2/π. An overall, threshold diagram is presented based on the simple criterion that, for sustained Stage II FCP, Δσs must be greater than ΔσFL. The study is based on a simple continuum mechanics approach and its purpose is the investigation of the suitability of both ΔK and Δσs to characterise the crack driving force that activates complex fracture processes at the microstructure's scale. The investigation pertains to conditions that lead to the ultimate failure of the component at values of Δσs 〉 ΔσFL.
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  • 20
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The boundary value problem for an arbitrarily shaped plane crack embedded in a 3D linear elastic solid can be reduced to a governing hyper-singular integral equation. A discretizing procedure based on a triangulation of the crack area has been offered in Part I of this work. The main goal of Part I is to introduce the analytical results for the 18 resulting finite-part integrals defined over a triangular mesh area. The finite-part integrals occur in those triangles where the source point coincides with one of the element nodes. Mostly the source point lies outside of the considered triangle. In these cases the occurring area integrals are regular.The aim of Part II is, therefore, the derivation of the closed form expressions for the relevant 18 regular area integrals. The resulting relations are of algebraic form which can easily be coded in compact form. Their numerical proof by two different methods shows the highest accuracy and, therefore, the correctness of the final solutions. The relevant numerical results are offered in Appendix I.With the formulae provided in Part I and Part II of the paper the determination of the coefficient matrix, necessary for the calculation of COD values from a linear equation system, is precise and needs only minimum computer time.
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  • 21
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Circumferentially notched cylindrical specimens are tested in torsion to obtain critical J values from crack resistance curves. The specimens are explosion cladded, half ferrite, half austenite, with the interface perpendicular to the cylinder axis and the circumferential notch at, or parallel to, the interface. Critical J values for crack extension in mode III were found to be a factor 1.1 to 2.1 higher than under comparable mode I loading.
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  • 22
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Strength measurements are becoming increasingly important for electroceramics. Bending of specimens small enough to be cut out of small electroceramic components may be one possibility. Therefore the miniaturisation of the 4-point bend-test for ceramic specimens is now being attempted. In this paper the errors in determining the flexural strength arising from the test principle itself, plus the geometry and measuring inaccuracies are calculated and expressed as a function of the outer span length. Contact pressure and a tolerable total measuring inaccuracy determines the dimensions of miniature specimens and fixtures. The possibilities of appropriate specimen preparation are also investigated.Ceramic materials show a volume (i.e. a specimen size) dependence of strength which is described by Weibull's statistical theory. The applicability of the miniature bend-fixtures is demonstrated by measuring this volume effect.
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  • 23
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— This paper describes a versatile technique for simulating the fatigue growth of a wide range of planar cracks of practical significance. Crack growth is predicted on a step-by-step basis from the Paris law using stress intensity factors calculated by the finite element method. The crack front is defined by a cubic spline curve from a set of nodes. Both the 1/4-node crack opening displacement and the three-dimensional J-integral (energy release rate) methods are used to calculate the stress intensity factors. Automatic remeshing of the finite element model to a new position which defines the new crack front enables the crack propagation to be followed. The accuracy and capability of this finite element simulation technique are demonstrated in this paper by the investigation of various problems of both theoretical and practical interest. These include the shape growth trend of an embedded initially penny-shaped defect and an embedded initially elliptical defect in an infinite body, the growth of a semi-elliptical surface crack in a finite thickness plate under tension and bending, the propagation of an internal crack in a round bar and the shape change of an external surface crack in a pressure vessel.
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  • 24
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    Oxford, UK : Blackwell Publishing Ltd
    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Cold-expansion of fastener holes is now commonly used within the aerospace industry to increase the fatigue endurance of airframes. Although a number of methods of cold expansion are possible, the split-sleeve cold-expansion process is the most widely accepted and is frequently used in the repair and manufacture stages of both military and civil aircraft. In the present work, the redistribution of residual hoop stresses due to the application of constant amplitude fatigue loading at 4% cold-expanded holes has been studied. A modified Sachs method was adopted to evaluate the residual stress profiles and a replication technique was used to quantify crack growth. It was found that the decay of the residual hoop stress profile near the bore of the hole was due to the initiation and growth of small fatigue cracks. Cracks were found to initiate both near and below the fatigue limit, but subsequently arrested so stabilising the overall residual stress profile.
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  • 25
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The factors affecting the fatigue strength of nitrided titanium were clarified. The fatigue strength depended strongly on the fracture strength of the compound layer formed on the surface by nitriding. We found a Hall-Petch relationship between the fatigue strength of nitrided titanium and the grain size. The findings indicated that the reduction in the fatigue strength by nitriding results from both the formation of the compound layer possessing low fracture strength and grain growth occurring from ordinary nitriding. Furthermore, low-temperature nitriding (620°C, 24 h) was proposed to suppress grain growth. This treatment method improved not only the wear resistance and the corrosion resistance but also the fatigue strength of titanium.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Sphere-reinforced metal-matrix composites are modelled as a three dimensional array of hexagonal cylinders, each one with a broken or intact spherical reinforcement at its centre. Using this model, the stress-strain response of the composite in uniaxial tension was obtained. A parametrical analysis of the influence of matrix and reinforcement properties as well as volume fraction on the ductility of these composites was performed. It was found that the decrease in ductility with respect to the unreinforced matrix depended mainly on the reinforcement/matrix strength ratio and on the defect distribution in the particulates.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Since the degradation effect due to environment on the cracking of materials depends on time, the loading rate has an important influence on the parameters that characterise its behaviour. This work analyses the effect of loading rate on the resistance to hydrogen induced cracking (HIC) of two microailoyed steels, E690 and E500. Monotonic loading tests were performed on precracked CT samples using a slow strain rate machine. Tests were done under constant displacement rate varying from 4.1 × 10–7 m/s to 8.2 × 10–10m/s on the two steels that were cathodically charged with hydrogen at different current densities (1, 5 and 10 mA/cm2) to obtain different hydrogen concentration levels inside the material.Based on an analytical study, the initiation conditions for cracking as well as the crack propagation rates were determined in each case, and analysed as a function of K1. An extensive fractographic SEM study has been performed to help in the analysis of the different zones of behaviour obtained as an effect of loading rate, for each material and environmental condition used.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A reaction sintering route is developed to produce, “in situ”, composites of alumina-aluminium titanate using alumina and titania as starting powders. Aluminium titanate, can be formed by a solid state reaction between Al2O3 and TiO2 at temperatures above the eutectoid temperature of 1280°C. These composites have different grain sizes of alumina matrix and a different quantity and distribution of aluminium titanate according to the heating cycle used.In the present work direct push-pull tests under cyclic loads have been carried out with both monolithic alumina and alumina-aluminium titanate composites. It has been found that all the samples show a decrease in tensile strength with the number of applied cycles of loading when plotted in graphical form but the slopes of these graphs for both Al2O3-Al2TiO5 composites are lower than for the alumina specimens. The role of aluminium titanate and the alumina matrix grain size in fatigue crack growth resistance has been studied during push-pull tests, where failure occurs by catastrophic propagation of small surface cracks after a very short regime of subcritical crack growth. These results have been compared with measurements of slow stable fatigue crack growth rates in Al2O3-Al2TiO5 composites carried out elsewhere with pre-notched specimens of the compact tension type. These latter tests provide information about the behaviour of significantly long cracks, i.e. cracks that are several millimetres long.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The Technical Committee “Ceramics” (TC 6) of the European Structural Integrity Society (ESIS) organized a round robin relating to the fracture toughness of ceramic materials at room temperature. Five materials were tested with five testing methods by eighteen laboratories. The five testing methods were: chevron notched beam in four point bending, direct measurement of the cracks emanating from a Vickers indentation, indentation strength by four-point bending, single edge precracked beam in four-point bending, and single edge notched beam in four-point bending. The results of the round robin performed in the period 1993 to 1994 are presented and discussed.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— This paper reviews the stress intensity factor, limit load, compliance and J-integral functions for a centre cracked tensile (CCT) specimen available in the literature. Compliance and J-integral functions are derived from the optimum stress intensity factor and limit load solutions. The functions are compared with the results obtained from two-dimensional finite element analyses of the specimen.The finite element results have confirmed the accuracy of the compliance and limit load functions available in the literature and suggest that the unloading compliance technique, based on crack mouth opening displacement, could be developed for a CCT specimen. Non-linear finite element analyses have shown that J can be estimated from the measured load versus load-point displacement behaviour providing a/W≥ 0.5
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The behaviour of fatigue cracks in an Al-alloy under cyclic compression, either with or without overloads, was studied. For constant-amplitude compressive cycling, a non-catastrophic (saturation) character of the fatigue crack behaviour was confirmed, with the final depth of a crack depending on the applied load level. Single (tensile or compressive) intermittent overloads were shown to re-activate a previously arrested crack while reversed (tensile—compressive or compressive—tensile) ones were also shown to maintain continual fatigue crack extension under otherwise fully compressive cycling.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A new method for accelerating the collection of near-threshold corrosion fatigue crack propagation data, using local hydrogen embrittlement in the crack tip region, has been investigated for ASTM A710 HSLA steel. Fatigue tests were conducted at 10 and 0.2 Hz (stress ratio, R= 0.1) on “constant K” contoured double cantilever beam (CDCB) specimens, to establish near-threshold crack growth rates in a locally hydrogen charged region at the crack tip. Hydrogen charging was then discontinued and crack growth rates were monitored in the uncharged material. Near-threshold fatigue crack growth rates were found to be 100 times faster in the locally hydrogen charged specimens than in the uncharged material. Fatigue thresholds, ΔKth, were defined in less than one fifth the time required for load shedding tests in air at 0.2 Hz. Although demonstrated for HSLA steels, the technique is applicable to any material which can be embrittled by hydrogen.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The objective of this work is to study the delamination growth behaviour of hybrid composite-aluminium bonded laminates. A modified Double Crack Lap Shear (DCLS) specimen was chosen for this study. An expression relating the delamination size and the compliance of a DCLS specimen was derived, and a test method for the delamination growth rate in DCLS specimens developed. The delamination sizes and the delamination growth rates of DCLS specimens were determined by monitoring the compliances of specimens during fatigue. Delamination growth rates at different stress ratios (R= 0.1, 0.3,0.5) were measured. A Walker-type equation for the delamination growth rate was obtained by a multiple linear regression analysis.It was shown that the compliance method for determining the delamination growth rate of DCLS specimens is not only convenient and practical, but also accurate. The delamination size in DCLS specimens increases linearly with cycles during fatigue, i.e. delamination growth rate is constant, independent of delamination size. The energy release rate was adopted to characterize delamination growth behaviour. Good agreement between the Walker equation and test results of the delamination growth rate was found.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The aim of the paper is to compute the local crack face displacements of a linear elastic body containing an arbitrarily shaped plane crack. From the crack face displacements the local stress intensity factors can be derived.The boundary value problem for a plane crack of arbitrary shape, embedded in a linear elastic medium, has been treated by several authors by the singular integral equation (SIE) approach. Their computations lead to a set of hyper-singular integral equations for the Cartesian components of the unknown crack face displacements. To solve these equations the authors present a discretization procedure based on six-node triangular finite elements. A total set of 24 finite-part integrals defined over a triangular area can be developed. These 2D-finite-part integrals can be split into both a 1D-regular and a 1D-finite-part-integral by means of the polar coordinates so that they can be solved in closed form. Finally, the investigation of the SIEs is reduced to a discrete set of linear algebraic equations for the unknown nodal point values. The necessary steps will be demonstrated in detail. The derived closed-form solutions will be offered in the text and in the appendices.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A new tool is presented to investigate cleavage fracture surfaces. It is based on the combined techniques of crystal orientation measurements using the Electron Back-Scatter Diffraction (EBSD)-technique and 3-dimensional surfaces reconstruction by an Automatic Surface Reconstruction System (ASRS).With this tool we can perform crystallographic fractometry of cleavage fracture facets of polycrystals within the limits of the resolution of a Scanning Electron Microscope (SEM), e.g. we can determine the crystallographic indices of cleavage planes and of directions on such planes.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Ordinary ceramic refractories are used as lining material for industrial pyro-processes. A high resistance to mechanical failure from an imposed strain or thermal shock is usually termed “flexibility”. A scientific approach to enhance this property is hindered by the fact that there is a lack of understanding, definition and measurement of this parameter in relation to its physical basis.Wedge splitting tests were performed on a variety of typically shaped refractories together with standard procedures. This type of test enables stable crack propagation even for relatively large specimen dimensions that are necessary due to the size effect. High “flexibility” proved to be achievable in low brittleness materials and can be characterised by a brittleness number, the characteristic length or the thermal shock fracture resistance parameter according to Hasselman. A sufficient decrease of brittleness can be successfully achieved by the formation of precracks during the burning process which enhance the development of a fracture process zone. For a magnesia refractory (with additions of magnesia-alumina spinel) a friction bridging mechanism plays an important role in reducing brittleness.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— This paper describes the microstructure of Type 304 stainless steel after cyclic loading at room temperature under tension-torsion non-proportional strain paths. The degree of cyclic non-proportional hardening is correlated with changes in the dislocation substructure. Dislocation cells, dislocation bundles, twins and stacking faults are all observed. The type of microstructure formed and resultant stress response is dependent on the degree of non-proportional loading and strain range. Cyclic stress range was uniquely correlated with mean cell size.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Multiple underloads and overloads with constant ΔK were carried out on centre-cracked tension specimens. It was found that when shear lips develop, underloads or overloads affect the crack growth rate da/dN and the subsequent retardation. The appearance of the shear lip fracture surfaces depends on the frequency. At higher frequencies a greater number of rough shear lip fracture surfaces will develop, while at lower frequencies there is a tendency towards smooth shear lips. The amount of crack closure differs in each case. It was found that the type of shear lip, rough or smooth, can be related to the effect on da/dN during and after underloads. The effect of rough and smooth shear lip growth was investigated in constant ΔK tests, performing these tests with and without crack closure.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— In this paper, a stress and modal analysis of an ultrasonic vibration system consisting of a notched specimen and one or two amplifying horns have been performed by using 3D finite element calculations. The stress intensity factors in ultrasonic fatigue crack propagation are evaluated by means of displacement and energy approaches. The particular advantages as well as limitations of the two approaches are briefly discussed. Two types of ultrasonic fatigue loading, with a different stress ratio, are exerted on the specimen. From a comparison of the results a conclusion is formed that the energy approach is more accurate; it also has a wide range of practicality in engineering industries.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— In this study, the relation between fracture toughness and mechanical properties, grain structure, temperature and strain rate is analysed on the basis of a thermo-activation analysis of the plastic deformation of metals.As a result of the study, the relationships obtained are of sufficient accuracy in relation to standard cracked samples of many steels.These relations can be used as a tool when designing new alloys which have a strong resistance to crack growth.This study is limited to temperatures in the range 0 ≤ T ≤ 0.2Tm and BCC metals.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A numerical model for determining the pitting resistance of gear teeth flanks is presented in this paper. The model considers the material fatigue process leading to pitting, i.e. the conditions required for crack initiation and then simulation of fatigue crack propagation. The theory of dislocation motion on persistent slip bands is used to describe the process of crack initiation, where the microstructure of a material plays a crucial role. The simulation of crack growth takes into account both short crack growth, where the modified Bilby, Cottrell and Swinden model is used for simulation of dislocation motion, and long crack growth, where the theory of linear elastic fracture mechanics is applied. The stress field in the contact area of meshing spur gear teeth and the functional relationship between the stress intensity factor and crack length are determined by the finite element method. For numerical simulations of crack initiation and crack propagation in the contact area of spur gear teeth, an equivalent model of two cylinders is used. On the basis of numerical results, and with consideration of some particular material parameters, the service life of gear teeth flanks is estimated. The developed model is applied to a real spur gear pair, which is also experimentally tested. The comparison of numerical and experimental results shows good agreement and it can be concluded that the developed model is appropriate for determining the pitting resistance of gear teeth flanks.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Stress intensity factors for quarter-elliptical corner cracks emanating from a circular hole are determined using a 3-D weight function method combined with a 3-D finite element method. The 3-D finite element method is used to analyze uncracked configurations and provide stress distributions in the region where a crack is likely to occur. Using this stress distribution as input, the 3-D weight function method is used to determine stress intensity factors. Three different loading conditions, i.e. remote tension, remote bending and wedge loading, are considered for a wide range of geometrical parameters. The significance of using 3-D uncracked stress distributions is studied. Comparisons are made with solutions available in the literature.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— This paper presents the results of an experimental testing programme to examine the uniaxial creep, low cycle fatigue and creep/fatigue interaction behaviour of a Ni-base superalloy at 700°C. The material is used in the manufacture of aeroengine turbine discs. A creep continuum damage mechanics model is shown to be capable of accurately predicting the creep and creep rupture behaviour of the material. A healing term has been incorporated into the damage mechanics model to allow the behaviour under creep/fatigue conditions to be described.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The effect of short periods of mixed-mode overloading on the environmental hydrogen induced fracture life of 0.42%C, 0.87%Cr, 0.21%Mo steel has been studied. Tests were performed in 0.5 mol/L H2SO4 solution under continuous hydrogen charging conditions using a weight loading system. Experimental results show that the application of mixed-mode overloads can cause more severe crack growth retardation than those of mode I. Possible mechanisms responsible for the retardation of subsequent crack growth, such as crack deflection, plasticity-induced residual compression stresses, dislocation shielding and overload damage, are examined.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The whole damage process in a finite sized specimen with interacting microcracks is simulated by a method combining the closed form crack solutions with boundary elements. Interactions among microcracks and boundary elements are taken into account with an explicit interaction matrix. A coalescence criterion is assumed to rule the intersection behaviour and propagation arrest. The fatal coalescence cluster resulting in the failure of the specimen, out of many intersections of propagating microcracks, is identified with a particular coalescence matrix. The numerical model proposed in this paper can be used to simulate the damage process in a brittle specimen of any shape, under arbitrary plane stress conditions.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Creep Crack Growth (CCG) tests were performed at 405°C on specimens cut out of the cold bent extrados of five tubes of a C-Mn-Mo steel. Intergranular fracture and grain boundary cavitation was less in the C-Mn-Mo than in the C-Mn steels, in accordance with better CCG resistance of the former material. The dimensions and hardness variation across the crack tip process zone were measured by microhardness profiles performed on metallographic sections of the broken samples. TEM analysis of the dislocation patterns close to the fracture surface confirmed the presence of temperature- and stress-induced plasticity phenomena. A significant enrichment of N at grain boundaries (GB) inside the process zone was detected by Auger spectroscopy; N not only inhibits dislocation motion and stress field relaxation at the crack tip but also causes a decrease in GB cohesion ahead of the crack tip. These results help in understanding the micromechanisms which reduce the creep ductility of C-Mn-Mo and C-Mn cold bent tubes and the role of chemical composition in improving CCG resistance.
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    Notes: Abstract— The effect of specimen size on fracture toughness of a pipe-grade high density polyethylene has been examined using the J integral approach. It was found that the size requirements set up by common standards appear inadequate for this material. Measurements at low temperatures, at which a plane strain fracture toughness value could be obtained, turned out to be very effective in establishing a more appropriate size requirement for this material.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Fractographic peculiarities of fatigue crack development are studied in cruciform specimens of D16T aluminium alloy under out-of-phase biaxial tension and tension-compression. In the range of the biaxial load ratios λ from −0.5 to +0.5 and an R-ratio of 0.3, fatigue striation formation took place beyond a crack growth rate near to 4 × 10−8 m/cycle. The striation spacing and the crack growth rate increase as the φ-angle of the out-of-phase biaxial loads increases in the range of φ-angles from 0° to 180°. The ratio between the increment of crack growth, da/dN, and the striation spacing, δ, is approximately 1 to 1 when da/dN is greater than 4 × 10−8 m/cycle. The relationship between the number of cycles from the beginning of a test up to the growth rate of 10−6 m/cycle (Nd), and the crack growth period, NP, from when the crack initiates up to the instant when that growth rate is reached, was determined for different λ ratios and φ angles. The value of Nd decreases as the φ angle is increased in the range from 0° to 1807deg;.Cycle loading parameters must be taken into account in order to describe the crack growth period when using a unified method that involves an equivalent stress intensity factor Ke=KIF1(λ, R)F2(φ). The values of F2(φ) were determined.The calculated fatigue crack growth period, Nc, applicable up to and including the stage of fatigue striation formation (predicted by using both of the F1(λ, R) and F2(φ) functions) is correlated with the experimental data and the error is of the order of 15%.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The occurrence of brittle stable crack growth before unstable fracture was demonstrated with the aid of heat-tinting, for a ferritic matrix super duplex stainless steel which had been age-hardened at 475°C. The critical crack tip opening displacement for stable crack growth, i.e. the crack initiation toughness, was measured using the direct-current-potential drop crack monitoring technique. A quantitative model for the effect of temperature and age-hardening on the brittle crack initiation toughness is described.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Fatigue crack propagation characteristics are measured by continuously determining the resonant frequency in vibrating systems, which is stabilized through a feedback control loop. The precisely controlled resonant frequency is related to the crack length by a nonlinear model based on fracture mechanics, hence crack growth can be monitored with respect to time with very high accuracy. The nonlinearity due to the opening and closing of the crack needs to be taken into account. In contrast to conventional fatigue tests, which require a long duration of time due to the high numbers of load cycles at low frequencies, the proposed technique operates at much higher frequencies, i.e. in the range of 100 Hz to 100 kHz. Thus the required time for measurements in the high cycle fatigue range is considerably reduced. The experimental setup is simple and inexpensive and does not require high energy inputs.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Microstructure and mechanical properties of HP (Hot Pressed), HP/GP (Gas Pressed), and HP/HIP (Hot Isostatic Pressed)—Si3N4 are studied using scanning electron microscopy, bending tests and the indentation fracture method. The grain diameter distribution is analyzed to clarify the relationship between microstructure and mechanical properties; and also the bending strength and fracture toughness. It is shown that bending strength increases with decreasing grain diameter. The results also show that a Hall—Petch type of relationship is obtained between grain diameter and fracture strength. The fracture toughness shows a linear relationship with 〈inlineGraphic alt="inline image" href="urn:x-wiley:8756758X:FFE829:FFE_829_fu1" location="image_n/FFE_829_fu1.gif" extraInfo="missing"/〉, where σF= bending strength, β= a proportionality factor and da= average grain diameter, and is closely related to the aspect ratio of Si3N4 grains. It is concluded, from the morphological analysis, that a microstructure composed of Si3N4 grains, with both a small grain diameter and a large aspect ratio, is effective in improving both the fracture strength and fracture toughness.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The random temperature fluctuation produced by the incomplete mixing of hot and cold fluid streams passing over the surface of a component or structure is known as thermal striping. This phenomenon may cause thermal fatigue to occur. It is of particular concern in various types of nuclear reactors, for rapid shut-downs of hot plant and in thermal stratification. A computer code, “TBL”, is a design tool which has been developed to assess thermal striping damage in plates. This model is further developed in this paper to assess such damage in cylindrical components. A recent, universal weight function method is examined and incorporated into TBL. Good comparisons are found between TBL and finite element results for a sinusoidally varying temperature-time-striping history. Potential thermal striping damage is assessed for a cylindrical component of material typically found in the above-core region of a fast reactor under a random temperature-time-striping history.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The mechanical behaviour of AISI 329 steel has been investigated for ageing times up to 20,000 h at temperatures of 475, 425, 375, 325 and 275°C. The study has concentrated on the changes in the response to cyclic strains, in the low-and the high-cycle fatigue regimes, and in the resistance to fatigue crack propagation as a function of temperature and time of ageing.It is shown that ageing increases the fatigue resistance in the high-cycle fatigue regime, but the opposite occurs in the low-cycle fatigue regime. Ageing increases the LEFM threshold stress intensity factor range for fatigue crack propagation which reaches high values in these alloys, and is influenced by the fatigue load ratio. Crack closure contributes to the LEFM threshold stress intensity factor range for crack propagation only in the annealed condition of the AISI 329 steel.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Low cycle fatigue tests under axial, torsional and combined axial-torsional loading were conducted using thin-wall tubular specimens of Ti-6A1–4V titanium alloys. Two kinds of alloys with different microstructures, the (α+β) and β alloys, were investigated in fatigue tests at room temperature. When the failure life was correlated with the equivalent plastic strain, the life in axial loading shifted toward the lower life region compared with those in other loading modes in both alloys. Dominant surface cracks propagated in mode I under axial and combined loading in the two alloys. Although growth by the mode II type was predominant under torsional loading, the growth direction of the main crack coincided with the specimen axis in the (α+β) alloy, but the circumferential direction in the β alloy. The cracking morphology depended on the microstructure, especially under the torsional mode of loading, and was simulated successfully by using the proposed model for crack initiation.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Fracture behaviour of injection-moulded polypropylene filled with silane-treated talc was studied as a function of filler volume fraction (0–20%) and compared to that of polypropylene filled with untreated talc. High-rate tests (0.57 m/s) on SENB specimens were carried out using an instrumented Charpy impact pendulum, and linear elastic fracture mechanics (LEFM) was applied to calculate the fracture parameters, KC and GC. It was found that moderate fractions of talc which were added to the polypropylene matrix increased the fracture toughness of the composite independent of the talc surface treatment. This general improvement seems to be due to the peculiar orientation of the talc platelets in the injection-moulded specimens. The fracture behaviour of the composites was also studied at low strain rate (1 mm/min) by tests on J-integral type specimens with the same SENB geometry. In this case, the composites with silane-treated talc presented poor J-integral values compared to those of the samples with untreated talc. This was attributed to a reduction of the plastic zone at the crack tip, since the improved coupling between the talc platelets and matrix increased the yield strength of the composite. All the results are explained on a basis of morphological and microstructural details.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Using experimentally determined data on fibre radius distributions, yarn geometry, matrix and fibre elastic moduli and frictional shear stress at the matrix/fibre interface (obtained by nano-indentation experiments), the failure probability of the composite fibre yarns (after matrix cracking) is estimated. Each fibre is divided into a fixed number of segments above and below the matrix crack. The failure probability on every segment of each fibre is computed using Weibull fibre strength statistics. A fibre is assumed to be broken when the cumulative failure probability for the complete yarn reaches a value of 0.5. The segment and fibre are then selected at “random”, according to their individual failure probabilities. After fibre failure, the broken fibre can only carry the frictional load and the load drop is transferred to its neighbours according to their distances to the broken fibre. The remote stress is then modified to match again the cumulative failure probability of 0.5 and a new fibre is broken. This procedure is repeated until all the fibres are broken. In this way, it is possible to obtain the “characteristic” load carried by the yarn and its corresponding elongation. Fibre extraction and pull-out behaviour are also considered. The roles of different load-transfer laws (from global to highly localised) are examined. The model is applied to simulate the fracture tensile behaviour of individual yarns of SiC/SiC ceramic-matrix composites. The results are compared with those obtained from tensile experiments on SiC/SiC individual yarns. The computed fracture morphology, in terms of individual pull-out lengths, is also compared to the actual SEM fractography of a woven SiC/SiC composite.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The subject of hypersingular boundary integral equations is a rapidly developing topic due to the advantages which this kind of formulation offers compared to the standard boundary integral method. The hypersingular formulation is particularly well suited for fracture mechanics problems, where there are important gradients of the stress field and singularities. This formulation for time domain antiplane problems has been recently addressed by the authors and in the present paper, the formulation for time domain plane problems is presented and applied for the first time. A mixed Boundary Element approach based on the standard integral equation and the hypersingular integral equation is developed. The mixed formulation allows for a very simple discretization of the problem, where no subregion is needed. Conforming quadratic elements are used for the crack and the external boundaries. The hypersingular integral equation is used for collocation points within the crack elements, while the standard integral representation is used for the external boundaries. Several examples with different crack geometries are studied to illustrate the possibilities of the method. The Stress Intensity Factor (S.I.F.) is very accurately computed from the crack tip opening displacements along the crack tip element. The results show that the proposed approach for S.I.F. evaluation is simple and produces accurate solutions.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— A two-dimensional elastic-plastic finite element analysis is performed for plane stress conditions with 4-node isoparametric elements to examine closure behaviour of fatigue cracks, giving special attention to the determination of the most appropriate mesh sizes. It is found that a smaller mesh size does not always give more accurate simulation results in the fatigue crack closure analysis, unlike a conventional structural analysis. A unique, most-appropriate mesh size exists for a given loading condition that will provide numerical results which agree well with experimental data. The most appropriate mesh size can be determined approximately in terms of the theoretical reversed plastic zone size. In particular, the ratio of the most appropriate mesh size to the theoretical reversed plastic zone size is nearly constant for a given stress ratio in the so-called crack-length-fixed method proposed in this study. By using the concept of the most appropriate mesh size, the finite element analysis can predict fatigue crack closure behaviour very well.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— High strain-rate tensile tests have been carried out on pre-notched specimens of OFHC copper and Remko iron at both elevated and cryogenic temperatures. When properly expressed as a function of stress triaxiality at the centre of the notch (as predicted by numerical simulations of the experiment), the ductility of copper was found to be independent of temperature over a range from —190°C to 300°C. The specially-processed Remko iron was found to undergo a ductile-to-brittle transition at a temperature dependent on the stress triaxiality and the particular batch of the material. Otherwise the fully ductile strains-to-failure (when expressed as a function of stress triaxiality) for iron were found to decrease with increasing temperature up to 400°C; this being the maximum temperature tested.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Fatigue crack growth experiments were carried out on cruciform specimens of D16T Al-alloy, loaded under uniaxial and biaxial loads, including a sequence of various overloads. It is shown that, for biaxial cyclic loads at stress ratios λ and various R-ratios, fracture surface development during overloads and the crack length dependences on the cyclic loads following overloads are similar to those for uniaxial loading.The aim of this investigation was to study interaction effects by analyzing the crack retardation length and associated parameters together with their relationships. These parameters’depend on the biaxial ratio (λ) and the stress ratio (R) and their uses in crack growth modelling are briefly considered.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The fracture behaviour of cast duplex stainless steels, heat treated to different ferrite contents and hardness was investigated using tensile and notched bend tests. The purpose was to identify the microstructural features which controlled the ductile-to-brittle fracture transition of 475°C embrittled duplex stainless steel. The results indicate that twin nucleated cleavage has a tensile stress fracture criteria and the brittle-to-ductile transition temperature depends on ferrite microhardness, ferrite grain size and constraint.
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    Notes: Abstract— A number of fretting fatigue tests were carried out on CMV steel and INCO 718 alloys under closely controlled experimental conditions. A fracture mechanics-based lifing model was developed and the Paris Law employed to predict fatigue lives under a range of experimental conditions. An effective initial flaw size was used to describe initiation and early propagation of cracks. This approach was found to give good predictions of fatigue life of specimens for different values of bulk stress under the same fretting load.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— This paper develops some useful formulae relating the estimated and the actual values of the parameters of the Weibull and of the Exponential Probability Distribution functions. These formulae simplify the calculations for Monte Carlo simulations executed for the estimation of some reference statistics, for instance, the reliability function. The reduction of the calculation is possible because of the reduction of the possible values that the parameters of the random numbers generating function should assume. In some cases of the reliability function, only one Monte Carlo simulation is necessary for a given data sample amplitude. An explanation is made of the use of these formulae when estimating the reliability function.
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    Notes: Abstract— Measurements of CTODi on Charpy-V-specitnens of mild steel St 37 and pressure-vessel steel 22NiMoCr37 have been carried out. Slotted and precracked specimens have been used besides the original V-notched ones. A definition of CTOD = 2(R – Ro) has been proposed which corresponds to δ45, defining the CTOD of fatigue cracks. The symbols Ro and R represent the original and the actual crack tip radii respectively. Additionally, this definition presents the opportunity to measure CTOD and CTODi by a direct metallographic method. It is demonstrated that COD testing, based on the hinge model, can also be applied to slotted bars, delivering CTOD and CTODi values which are equal to those evaluated by direct metallographic measurements.The results obtained on four different tip radii, Ro, show a linear increase of CTODi as a function of Ro, which is steeper for the softer material St 37. The extrapolation to the tip radius Ro=0 gives a CTODi, which is equal to those determined from precracked specimens.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The magnetic emission (ME) technique is used to determine the onset of crack propagation in brittle and ductile steels under dynamic loading. Brittle fracture is directly indicated by the ME signal; however the onset of stable crack propagation can usually not be seen in this signal. A new result is that the integrated ME signal, which is proportional to the magnetic field at the site where the probe is located, is capable of detecting this event. Critical values of the J-integral derived with this method, in different test series, are compared with conventional R-curve and stretch zone methods. The ME-derived critical dynamic J-integral data fit very well to the stretch zone results which describe physical crack initiation. It is therefore concluded that the easy-to-apply and low-cost ME technique is capable of indicating material failure even with stable crack propagation and can therefore provide critical material parameters.
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    Notes: Abstract— An alternative methodology is presented for determining stress intensity factors for cracks subject to mixed-mode displacements. The methodology involves thermoelastic data generated from a SPATE (Stress Pattern Analysis by Thermal Emission) system and has been adapted from one used successfully in photoelasticity. The thermoelastic data is collected throughout the elastic stress field dominated by the crack tip singularity. The stress field is described using a Fourier series within Muskhelishvili's approach. This method allows different applied stress fields to be described which may include transient or non-uniform stress fields. The results obtained using the new methodology are at least as good as those obtained previously for pure mode I cases, and generally better for mixed mode displacement conditions.
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    Notes: Abstract— The solute-rich beta titanium alloy Ti-3Al-8V-6Cr-4Mo-4Zr was subjected to 1500 bar nitrogen pressure at elevated temperatures (500–920°C), leading to a diffusion layer with a high surface hardness. Microstructural, crystallographic and compositional analyses indicate that TiN (δ) and Ti2N (ε) are formed at temperatures exceeding 815°C. The increased concentration of nitrogen, which is a potent α-stabilizer in titanium, also causes α-Ti to form near the surface. The nitriding treatment does not significantly alter the tensile properties or fatigue limit in solution heat treated material. A subsequent ageing treatment of 72 h at 440°C and 16 h at 500°C reduces toughness significantly, allowing cracks induced by nitriding to propagate more easily into the bulk. Tensile ductility and fatigue performance of aged nitrided Ti-3Al-8V-6Cr—4Mo-4Zr are thus significantly lower than in the untreated reference condition.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Fatigue crack growth after a biaxial overload has been investigated. The crack retardation parameters, ND, and, aD, do not have monotonous dependencies on the biaxial stress ratio, λ, because the shear stress, τIII, acting in the perpendicular direction of the specimen face, influenced the values of these parameters.It has been found that the plastic zone size parameters, rab, and Δ, do not increase monotonously with increasing λ ratio. The plastic zone size in the crack growth direction, rho=aD13, was calculated on the basis of newly proposed relations.Crack growth after an overload was simulated on the basis of the equivalent mode I stress intensity factor, ICC, invoking a unified kinetic diagram and calculated crack increments, aD13 and aD=Δc, where Δc is the maximum value of the calculated size of plastic zone. The experimental data for crack growth after an overload had good agreement with the calculated data.
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    Notes: Abstract— A three dimensional, elastic-plastic, finite element analysis of fatigue crack growth and plasticity-induced crack closure has been performed for a range of small, semi-circular cracks. Predicted crack opening displacements have been compared with data obtained from in-situ SEM measurements for a coarse-grained aluminium alloy 2024-T351. The magnitude of fatigue crack closure measured from in-situ SEM measurements was consistently higher than that predicted from the finite element analysis. It is deduced that the higher closure stresses obtained from in-situ SEM measurements are due to the contact of asperities on the fatigue crack surfaces. A simple mathematical model is suggested to describe the fatigue crack closure stress caused by the combination of both a plastic wake and asperities on the fatigue crack surfaces. The predicted fatigue crack closure stresses and their dependence on crack size are consistent with experimental measurement.
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    Notes: Abstract— The precision with which the stress intensity factor (SIF) can be calculated from a finite element solution depends essentially on the extraction method and on the discretization error. In this paper, the influence of the discretization error in the SIF calculation was studied and a method for estimating the resulting error was developed. The SIF calculation method used is based on a shape design sensitivity analysis; this assures that the resulting error in the extracted SIF depends solely on the global discretization error present in the finite element solution. Moreover, this method allows us to extend the Zienkiewicz-Zhu discretization error estimator to the SIF calculation. The reliability of the proposed method was analysed solving a two-dimensional problem using an h-adaptive process. Also the convergence of the error with the h-adaptive refinement was studied.
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    Notes: Abstract— The effect of void shape on the mechanical behaviour of an elastic-plastic solid containing an isotropic array of aligned axisymmetric voids is examined. The mechanical response of such a material is studied by means of finite element (FE) analyses of an elementary unit cell containing an isolated void. The void shape is found to have a strong influence on both void growth rate and coalescence strain. This effect is strongest for low stress triaxialities. The numerical results are compared with analytical models of void growth, but none of the examined models give any good predictions of the results obtained numerically. A simple modification of the classical Gurson model is suggested so as to give reasonable correspondence with numerical results. Finally, some practical considerations of void shape effects are given.
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    Notes: Abstract— We consider the slow growth of normal tension cracks as quasi-brittle behaviour under hydrogen embrittlement conditions. Experiments show that the cracking resistance of a material in such cases is not a constant of the material, but is characterized by some function that relates the rate of crack growth to the stress intensity factor. We propose a numerical method for the calculation of opening mode crack growth when the kinetics are controlled by the gas diffusion into the material. The problems under consideration model the fracture phenomena inherent to structures (e.g. pressure vessels, pipelines) that operate in an aggressive medium and in particular a hydrogen environment.In such problems it is necessary to calculate the pressure variation inside a crack as a result of gas diffusion and crack growth under the action of this pressure. Hence it is necessary to solve problems of diffusion theory and elasticity theory for a cracked medium together with some additional conditions that provide the link between these two fundamental problems.We study the case of an infinite medium containing a crack which occupies a plane domain of arbitrary shape. To avoid difficulties related to the three-dimensionality of the problems, we reduce them to two-dimensional integro-differential equations for the crack domain. The integro-differential equation of the elasticity problem of the crack is solved on the basis of the Boundary Element Method (BEM). The crack kinetics are calculated using a scheme previously introduced by one of the authors and then the BEM is used to solve the integral equation for the diffusion-into-the-crack problem similar to the analogous problem of filtration of the fluid into a crack.
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    Notes: Abstract— An overview is presented of studies conducted at the University of Pisa on the Weight Function technique as applied to Fatigue Crack Grown analysis. The fundamental theoretical aspects of the technique are summarised, discussing some recent methods for the determination of the Weight Function. The application of the technique to non-linear (contact) problems and to the evaluation of the crack tip stress field is also discussed. It is shown that the Weight Function method allows one to efficiently consider many crack propagation problems, some examples of which are provided.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The careful design of experiment (DOE) technique has been utilized to analyze the residual stress state and to investigate the fatigue life improvement of a material (nitriding steel) subjected to thermal and mechanical treatment.Nitriding treatments have been performed on several specimens which have been subsequently shot- peened, varying the main parameters controlling the process. The design of experiment method has been accomplished in order to evaluate the influence of the main shot-peening parameters on the distribution and values of the residual stresses close to the surface, and also in order to estimate the influence of these parameters on fatigue resistance.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Thermal fatigue is a well recognised source of damage in headers and steam piping of thermoelectric power plant. This topic has been extensively examined in the past for low alloy ferritic steels typically used in such applications. Experimental evidence obtained in low cycle fatigue testing with tensile hold times on Modified 9Cr1Mo and E911 steels suggests that the Linear Damage Summation rule conventionally used in engineering codes for high temperature damage analysis may not be particulary appropriate for the advanced 9Cr steel family. For this reason two alternatives have been examined: (a) a strain based creep damage evaluation using the R5 ductility exhaustion approach and (b) a creep-fatigue continuum damage mechanics method. The potential advantages and disadvantages of both are discussed. In addition, results from low cycle fatigue and thermomechanical fatigue tests on crossweld specimens machined from welded joints in the Mod.9Cr1Mo alloy are evaluated. Even if the usual cyclic life reduction factor of 2 with respect to base material behaviour appears adequate to account for the mean trend of cross-weld results, the large variability observed risks making the use of such a factor non-conservative for accurate life prediction.
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  • 82
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Cyclic loading behaviour of soda-lime silicate glass was studied using Vickers indentation flaws. Glass bars were indented in air using a load of 9.8 N. Some samples were annealed in order to remove the indentation residual stress field. Both as-indented and annealed specimens were subjected to static and cyclic bending tests in a water environment using a four-point bending configuration. The influence of maximum stress on lifetime was considered. Crack propagation was examined by fractography and fracture patterns were similar to those observed in static fatigue. Characteristic fracture markers were seen on samples subjected to cyclic load. Experimental results were compared with theoretical predictions which were obtained on the basis of typical sub-critical crack growth behaviour. Precise determination of crack shape and residual stress factors were shown to play an important role in lifetime predictions.
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  • 83
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Results of an experimental estimation of the crack closure stress, using electron fractography and laser interferometry for CT specimens of an aluminium-copper alloy are presented in this paper. Crack closure stress was estimated at stress ratios of 0.1, 0.3, 0.5 and 0.7 using programmed load sequences. In addition, the crack closure stress was estimated for a simple random load sequence. Scanning and transmission electron fractography provided a similar estimate of crack closure, with the later technique providing better quality fractographs. Laser-interferometry based estimates were closer to fractographic estimates when the crack-tip is very close to the micro-indent axis. In addition, laser-interferometry based estimates of the crack opening stress for a random load sequence, confirmed the possibility of a cycle-by-cycle variation of the crack opening stress.
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  • 84
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Thick thermal barrier coatings with thicknesses on the order of a few millimeters are being developed for use in diesel engines with operating temperatures of about 800°C. In this environment, a coating will experience thermomechanical cycling due to differences in elastic and thermal expansion properties between the coating and the substrate. The inelastic constitutive behavior of the coating material results in both compressive and tensile stresses. To observe the effects of such stresses, specimens of plasma-sprayed 8%Y2O3-ZrO2 were fabricated to allow testing of the coating material independent of the substrate. Cyclic compression fatigue tests were conducted at room and high temperature (800°C) to simulate the loading environment to which the coating materials will be exposed during service. At high temperature, the compressive fatigue strength of the coating material increased by nearly 100%. Fatigue tests in tension and combined tension/compression were conducted at room temperature to evaluate the effect of mean stress. It was observed that a varying mean stress had no significant impact on the fatigue lives of the coating material and the fatigue life was controlled by the maximum tensile stress of the cycle. Results from fatigue tests and SEM observations indicated that the damage accumulated during the tensile and the compressive portions of the fatigue cycle were independent of each other.
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  • 85
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The errors made during calculations for the “elastic” component of CTOD, δe, under slow stable crack growth conditions are analyzed and a model that considers this situation is proposed. Some examples are shown in which important errors occur in the CTOD value as a consequence of not having considered slow stable crack growth. This analysis complements previous work where an adaptation of the Plastic Hinge Model was made in order to consider corrections in the plastic component of CTOD due to rotation and stable crack growth.The errors in Schwalbe's CTOD term, δ5, which relate to a lack of alignment to the average crack front are also studied. Since the absolute value of this inexactitude is not known, bounds are set to this error.
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  • 86
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Nominal mode I and mixed mode I/II fatigue tests were carried out using the intermetallic compound Ni3Al(CrB) in the form of single crystal specimens. The effects of crystal orientation and load mode on fatigue crack initiation and growth were studied. The fracture surfaces of the single crystals were characterized by a cleavage-like appearance and cracking occurred either on a single {111} plane or on multiple {111} planes irrespective of whether mode I or mixed mode I/II loadings were applied. It was found that the crack initiation and growth behaviour are dependent on both crystal orientation and applied loading mode. The cracking behaviour predicted by three mixed mode fracture criteria (MTS, SED and G criteria) in polycrystalline materials under mixed mode loading can be understood from the present results on single crystals.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 88
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The process of brittle fracture in steels can be divided into three distinct steps: (1) initiation of a microcrack in a brittle particle, (2) propagation of the microcrack into the surrounding matrix and, finally, (3) crack progression through the matrix. Depending on microstructure, temperature and loading rate, the critical step which controls cleavage fracture is subject to change. In this work the behaviour of different microalloyed steels is considered and the energies γpm and γmm, which define the stress necessary for the microcrack to surmount steps 2 and 3 have been experimentally determined. While the γpm value remains constant around 7 J/m2, it has been observed that γmm is dependent on temperature. At −196°C the value is lower than 50 J/m2 and at room temperature it is higher than 200 J/m2. This increase in the matrix-matrix energy with temperature increases the probability of microcracks, generated in particles, arresting at grain boundaries. This is the reason why refinement of grain size has an important effect in improving the fracture toughness at room temperature.
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  • 89
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Structures made of quasibrittle materials show a marked decrease in strength as their size increases; this is the well known size effect on strength. This contribution proposes a general formula to predict with great accuracy the size effect of pre-cracked specimens. Such a formula provides the basis to determine experimentally the fracture parameters of a cohesive crack model from the measurement of the peak load in specimens with an initial crack. The formula is applicable whenever the fracture of the material can be described by a cohesive crack model with initial linear softening, as is generally accepted for concrete. Experimental evidence is presented showing that the formula is reasonably accurate also for rock.
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  • 90
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— In this paper, the behaviour of the LEFM strip-yield model proposed by Newman and implemented in the FASTRAN II computer program is analyzed. The capabilities of the model to predict crack growth life under variable amplitude loading is considered. Special attention is paid to the effect of the constraint factors used to consider the stress condition (plane stress to plane strain), the effect of the finite length loading sequence and the effect of overloads into an irregular loading history. The results of simulation for 30 different loading histories obtained from the same stationary random process are analyzed and compared with the experimental results obtained for 2024-T351 aluminium alloy. The simulated lives present a fairly good fit with the experimental results, with a strong influence of the constraint factor selected and of the maximum peak in the loading history. Although predictions are usually good, it has been found that for any constraint factor producing good life predictions (with respect to the mean value of the Life obtained with the 30 loading histories) the results of each particular simulation may be over- or under-conservative depending on the maximum peak in the loading history used.
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  • 91
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The growth rate of fatigue cracks in two single crystal nickel base superalloys, CMSX-6 and SRR99, along the 〈001〉 planes are presented and rationalised in terms of two interacting crack propagation mechanisms: one attributed to crack tip plastic blunting and the other attributed to the brittle failure of the oxide scales. The role of the oxide scale is twofold as it also wedges the crack and modifies the blunting term through a crack closure effect. On the other hand, a positive effective stress intensity range is required to fracture the oxide scale. Fatigue tests were carried out at different temperatures (500 to 1050°C), frequencies (0.001 to 20 Hz), cycle waveforms and load ratios (0 to 0.9), with starter crack lengths of abut 100 μm. The model predictions match the crack growth rates obtained for both materials. Even though both materials are nickel base superalloys, they have very different oxidation behaviours. CMSX-6 has an improved oxidation resistance over SRR99, however, because of the twofold nature of the oxidation process, which material provides the better life expectancy depends on the applied test temperature and loading cycle.
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  • 92
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The fracture behaviour of borosilicate glass reinforced by molybdenum and/or vanadium particles has been investigated. For the addition of 5 vol% molybdenum particles, two processing procedures have been tested and the influence of volume fraction of vanadium particles (in the range 2 to 30 vol%) on fracture resistance has been assessed. The use of chevron-notched specimens in three-point bending has been shown to be a reliable method for the evaluation of fracture toughness even at toughness levels of order 0.7 to 1.3 MPa √m. The existence of subtle differences in fracture behaviour of glass-composites having comparable volume fractions of molybdenum particles but obtained by two different processing procedures has been established by statistical treatment of the fracture toughness data. An increase in the volume fraction of metallic particles results in an increase of the fracture resistance and the measured fracture toughness level. Toughening mechanisms which have been identified include both the plastic deformation of particles and the bridging of cracks by ductile particles. Some particle cleavage and debonding has been observed, which indicates that a decrease in particle plasticity, probably induced by processing or due to constraints imposed by the rigid matrix, is responsible for a smaller than expected enhancement of the fracture toughness.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The Ductile Fracture Method (DFM) proposed by Ernst and Landes and further developed by Landes and coworkers is examined in conjunction with the Common Format Equation (CFE) proposed by Donoso and Landes. The DFM can be used to predict the load versus displacement behavior for a structure from the load versus displacement record for a fracture toughness test specimen. This involves a calibration function transformation procedure which is often laborious. But, it will be shown here that using the CFE approach with an adequate normalizing parameter for the deformation function, H, the transformation procedure can be virtually eliminated. As a consequence, the predictions done by the DFM can be completed in a shorter time. The equations which originated the CFE approach are reviewed to show that the modification proposed in this paper is necessary for H to get closer to a unique representation, independent of the geometry. Some examples are presented to demonstrate the applicability of the approach.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 95
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— In recent literature it is asserted that the concept of crack closure in fatigue fracture mechanics is not capable of explaining fatigue crack growth behaviour. The reasons given are that both asperity induced crack closure and plasticity induced crack closure should be either negligible or non-existent. We have re-considered these hypotheses since their correctness would completely change the established picture of fatigue crack growth. In order to get mathematically tractable systems the present studies are confined to long cracks loaded in mode I. The results suggest that in case of asperity induced crack closure the proposed hypothesis is only true in special cases and the demonstration of the non-existence of plasticity induced crack closure is proved to be wrong.
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    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The fatigue crack growth behaviour of the fibre metal laminate “GLARE-1” has been investigated for different blunt notches in Constant Amplitude (CA) tests. In order to investigate the influence of the fibres, the same laminate material but containing no fibres (Laminate 7475) was also tested. The fatigue crack growth properties of GLARE-1 are superior to those of Laminate 7475. GLARE-1 shows lower crack growth velocities at the same Knom values and in addition the crack growth rates decrease with increasing crack length. The Laminate 7475 shows typical metal behaviour for single crack propagation and accelerating crack growth with increasing crack length. In GLARE-1, multiple crack propagation takes place. The cracks propagate independent of each other and have similar crack growth rates, in part due to closure effects caused by the unbroken fibre layers.The crack growth rates of specimens having a small root radius are higher in both materials than in specimens with a large notch radius. In GLARE-1, the superiority of a larger notch radius is more pronounced than in the Laminate 7475 and is attributed to a stronger crack closure effect owing to fibre bridging. The reason for the higher bridging capability in specimens containing larger notches is that less fibres are broken or damaged in the notch vicinity.
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  • 97
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— This paper gives a brief review of research in rock fracture mechanics as conducted at the Fracture and Photo-Mechanics Laboratory (FPML) at Vienna University of Technology. The mechanisms pertaining to percussion drilling and blasting are investigated, with specific reference to the application of fracture mechanics. In order to gain an improved understanding of the mechanisms controlling rock fragmentation, a multidisciplinary approach is followed which includes laboratory experiments conducted in plexiglass and rock, in-situ field experiments and analytical/numerical modelling techniques.Field experiments revealed that percussively drilled holes exhibit a very shallow region of damaged rock. An analytical model to simulate damage accumulation and crack initiation due to elastic waves generated by impacting drill bits was developed. This model, based on damage and fracture mechanics, was incorporated into a numerical finite difference code. Fracture and damage mechanics parameters are related to the moment tensor which is determined experimentally by means of acoustic emission. Small scale model blasts were used to investigate the blast-induced fractures in the near-borehole zone as well as in the far field. Analytical and numerical investigations give insight into stress wave and gas driven fracturing. The applicability of the dynamic finite difference program SWIFD to the interaction between stress waves and cracks is illustrated.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The warm prestressing (WPS) effect has been studied in three different steels. One of these, a Cr-Ni steel (EN36), was heat treated to cause fracture to occur either intergranularly, by cleavage, or by a mixture of cleavage and intergranular fracture. A plain carbon steel (EN3) was also used for experiments involving cleavage fracture and thermally aged A533B was used for additional experiments involving intergranular fracture. A significant WPS effect was found for each fracture mode. There were slight differences in the magnitude of the effect for different groups of specimens but, except in certain special cases, these were not considered significant. Experiments involving stress relieving treatments following warm prestressing were also carried out. They indicated that the WPS effect was not completely eliminated by stress relieving. Crack blunting during warm prestressing has been proposed to account for this and for certain other aspects of the results.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— Cyclic fatigue-crack growth and resistance-curve behavior have been studied in a fine-grained (∼ 1 μm), high-purity alumina. Specific emphasis is given to the mechanisms associated with crack growth that are controlled by the maximum (Kmax) and the alternating (ΔK), stress intensities and to the role of crack-face interference (crack closure), which is known to be an important crack-tip shielding mechanism in metal fatigue. Significant levels of subcritical crack growth were detected above a threshold stress intensity of ∼60% of the fracture toughness (Kc) in the alumina, with growth rates displaying a far larger dependence on Kmax compared to ΔK. The role of crack closure was examined using constant-Kmax experiments, where the minimum stress intensity (Kmin) was maintained either above or below the stress intensity for crack closure (Kcl). Where Kmin〈 Kcl, growth rates were found to exhibit a lower dependence on ΔK, which was rationalized in terms of the frictional wear model for crack growth in grain-bridging ceramics. It is concluded that crack closure, as conventionally defined, has little relevance as a crack-tip shielding mechanism during fatigue-crack growth in grain-bridging ceramics, due to the low dependence of growth rates on ΔK compared to Kmax.
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    Fatigue & fracture of engineering materials & structures 20 (1997), S. 0 
    ISSN: 1460-2695
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Abstract— The method of caustics was used to determine the stress intensity factor of fatigue cracks in steel compact tension specimens. Under zero load a residual caustic was observed at the tip of a fatigue crack indicating the presence of a residual stress field. Caustics were generated at increasing static loads and the stress intensity factors were compared with those predicted by theory. It was found that the difference between each measured stress intensity factor and its corresponding theoretical value was a constant for the range of loads. This difference was shown statistically to be equal to the stress intensity factor determined from the residual caustic. The proposed mechanism for the formation of this residual caustic was probably due to crack tip plasticity effects and not due to crack closure. It was concluded that residual caustics can be measured to quantify crack tip behaviour in fatigue cracks and have been shown to be a useful tool in the measurement of residual stress fields.
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