ALBERT

Description: The objective of this experiment is to determine the effects of long-term orbital exposure on the materials used in solid-rocket space motors. Specifically, structural materials and propellants from the STAR/PAM-D series motors and the PAM DII/IPSM-II motors will be tested, as well as advanced composite case and nozzle materials planned for future use. The experiment approach is to expose samples of solid-rocket propellant, liner, insulation, case, and nozzle specimens to the space environment and to compare preflight and postflight measurements of various mechanical, chemical, and ballistic properties.

Description: The hydraulic actuation system of the space shuttle main engine is discussed. The system consists of five electrohydraulic actuators and a single engine filter used to control the five different propellant valves, which in turn control thrust and mixture ratio of the space shuttle main engine. The hydraulic actuation system provides this control with a precision of 98.7 percent or an error in position no greater than 1.3 percent of full scale rotational travel for critical positions.

Description: The system components and operation of the space shuttle solid rocket booster (SRB) dewatering set are described. The SRB dewatering set consists of a nozzle plug, control console, remote control unit, power distribution unit, umbilical cable, interconnect cables, and various handling and storage items. The nozzle plug (NP) is a remotely controlled, tethered underwater vehicle that is launched from the retrieval vessel (RV) by a crane, descends down the side of the SRB, and is positioned below the SRB nozzle. A TV camera mounted at the top of the NP central core is used by the control console operator to visually guide the NP during descent and docking. The NP is then driven up and locked into the nozzle. Compressed air is passed through the umbilical from the RV, through the NP and into the SRB motor. The water inside the SRB is expelled causing the SRB to rotate to a near horizontal attitude on the surface of the water.

Description: Zero gravity testing in the KC-135 aircraft of flat fold flexible solar array test specimens sufficiently demonstrated the adequacy of the panel design. The aircraft flight crew provided invaluable assistance and significantly contributed to the design and development of the flexible solar array, and ultimately to the potential success of the solar electric propulsion solar array shuttle flight experiment program.

Description: A space based orbital transfer vehicle (SBOTV) and ground based OTV's (GBOTV) are compared for debris protection, space based OTV maintenance provisions, flight performance, onorbit refueling, and launch and return operations. Debris protection has a severe impact on the SBOTV, while the penalty for the GBOTV is much less severe. A key technology issue is the protection capability of composite materials. Onorbit maintenance is critical for SBOTV. Reduction of losses during the various transfers is th maine problem with refueling a SBOTV. Zero-g propellant storage and transfer is an important technology area for SBOTV. A reusable shroud must be developed to return GBOTV's if a Shuttle derivative vehicle is used. The advantage of space basing lies in more efficient use of the launch vehicle. Since most of the mass going to LEO is OTV propellant, and the launches to deliver the SBOTV propellant are generally mass limited, substantially fewer launches are required to support the SBOTV.

Description: Larger, more complex spacecraft of the future such as a manned Space Station will require electric power systems of 100 kW and more, orders of magnitude greater than the present state of the art. Power systems at this level will have a significant impact on the spacecraft design. Historically, long-lived spacecraft have relied on silicon solar cell arrays, a nickel-cadmium storage battery and operation at 28 V dc. These technologies lead to large array areas and heavy batteries for a Space Station application. This, in turn, presents orbit altitude maintenance, attitude control, energy management and launch weight and volume constraints. Size (area) and weight of such a power system can be reduced if new higher efficiency conversion and lighter weight storage technologies are used. Several promising technology options including concentrator solar photovoltaic arrays, solar thermal dynamic and ultimately nuclear dynamic systems to reduce area are discussed. Also, higher energy storage systems such as nickel-hydrogen and the regenerative fuel cell (RFC) and higher voltage power distribution which add system flexibility, simplicity and reduce weight are examined. Emphasis placed on the attributes and development status of emerging technologies that are sufficiently developed so that they could be available for flight use in the early to mid 1990's.

Description: Transmission of power in space using lasers will require devices for converting the laser power to electrical power. One such type of device for accomplishing this is the photovoltaic converter. This paper reviews photovoltaic converters and their application for conversion of monochromatic laser power to electrical power. Laser power densities greater than 1000 W/sq cm are considered. For a converter operated at 300 K a lower bandgap limit of 0.67 eV (1.80 micron) is defined. For ideal conditions, an efficiency of 47.8 percent is calculated for Nd/Liquid laser radiation incident on an Si converter. Several types of photovoltaic converters are discussed. Series resistance is identified as a major problem. Vertical multijunction converters are the most promising photovoltaic devices for use as laser to electric power converters.

Description: A solar power plant suitable for earth orbits passing through Van Allen radiation belts is described. The solar-to-electricity conversion efficiency is estimated to be around 9 percent, and the expected power-to-weight ratio is competitive with photovoltaic arrays. The system is designed to be self-contained, to be indifferent to radiation belt exposures, store energy for periods when the orbiting system is in earth shadow (so that power generation is contant), have no moving parts and no working fluids, and be robust against micrometeorite attack. No electrical batteries are required.

Description: Many future satellites and spacecraft with spun and despun configurations will require the transfer of power across rotating interfaces in lieu of slip-rings and/or flexures. This is particularly true of spacecraft that have to demonstrate a long life expectancy. The rotary transformer has the desirable characteristics of high reliability and low noise, which qualify it as a potential replacement for slip rings. Development of a rotary power transformer follows the successful completion of a task to develop rotary signal-level transformers for the Galileo Spacecraft Project. The physical configuration of a rotary power transformer has a significant effect on its magnetic and electrical characteristics and therefore impacts the design of the dc/ac inverter driver. Important characteristics addressed during this development effort include: operating frequency, efficiency, transformer gap size, leakage inductance, and leakage flux. A breadboard inverter and rotary transformer were designed, fabricated and tested.

Description: The paper describes the design of the solar array system (SAS) for the Solar Maximum Mission, the unique features of the SAS, and the results of its successful in-orbit operation. It is noted that the array was unique in that: (1) major weight concessions were made to produce a dynamically stiff array; (2) it was the first array designed to be compatible with the NASA Multimission Modular Spacecraft; (3) it is the first jettisonable solar array; and (4) it represents the first use of FEP-bonded overslides on a prime power array. It is concluded that the array performed as predicted with no evidence of the FEP causing any unusual array power degradations. In addition, the deployment and telemetry systems performed as designed.

Description: A broad overview is presented of current and near-term solar array technology that could be suitable for space use. Particular consideration is given to such advanced concepts as high power arrays, concentrator arrays, and ultrathin solar cell arrays. It is concluded that if such ambitious concepts as geosynchronous space platforms, orbital space stations, and alternate forms of propulsion are realized, the type of new technology described in this paper may find acceptance for space.

Description: The feasibility and performance parameters for beam microwave power supplies from a space station to nearby orbiting satellites are examined. A 5.8 GHz transmission frequency is found suitable for beaming 1-10 kW over a distance of 1-10 km. The antenna could have a 15 m diameter, a 64 kW output, provide uniform illumination, and have a retrodirective phase control system. A LEO to ground demonstration project is described, involving power levels of 0.0025 mW/sq cm and yielding 202 W at a 100 x 100 m rectenna.

Description: A Programmable Power Processor (P3) has been developed for application in future large space power systems. The P3 is capable of operation over a wide range of input voltage (26 to 375 Vdc) and output voltage (24 to 180 Vdc). The peak output power capability is 18 kW (180 V at 100 A). The output characteristics of the P3 can be programmed to any voltage and/or current level within the limits of the processor and may be controlled as a function of internal or external parameters. Seven breadboard P3s and one 'flight-type' engineering model P3 have been built and tested both individually and in electrical power systems. The programmable feature allows the P3 to be used in a variety of applications by changing the output characteristics. Test results, including efficiency at various input/output combinations, transient response, and output impedance, are presented.

Description: Previously cited in issue 15, p. 2361, Accession no. A82-31876

Description: An improved design, shallow junction heteroface, n-p, gallium arsenide solar cell for space applications is reported, with a predicted AM0 efficiency in the 21.9 to 23.0 percent range. The optimized n-p structure, while slightly more efficient, has the added advantage of being less susceptible to radiation-induced degradation by virtue of this thin top junction layer. Detailed spectral response curves and an analysis of the loss mechanisms are reported. The details of the design are readily measurable. The optimized designs were reached by quantifying the dominant loss mechanisms and then minimizing them by using computer simulations.

Description: Prospective missions requiring large power supplies that might be satisfied with space nuclear reactors (SNR) are discussed, along with design concepts and problems and other potential high-power space systems. Having a minimum economic output of 10 kWe, SNR seem well-suited as the power sources for DBS systems, space-based ATC systems manned planetary missions, an expanding Space Station, materials processing, and outer planets missions. SNR avoid the large area problems of solar cell arrays, short lifetimes of thermionic converters, and vibration and heat control in Stirling engines. Design problems exist for SNR in the heat transfer and rejection systems, radioactive emissions and degradation of reactor materials, and size. The latter is a function of Shuttle payload constaints and raises the possibility of having to load the fuel while in orbit. The earliest operational date of SNRs is projected for the early 1990s, if progress is good in the current SP-100 program.

Description: The paper employs relative defect concentrations, energy levels, capture cross sections, and minority carrier diffusion lengths in order to identify the defect responsible for the reverse annealing observed in a radiation damaged n(+)/p silicon solar cell. It is reported that the responsible defect, with the energy level at +0.30 eV, has been tentatively identified as boron-oxygen-vacancy complex. In conclusion, it is shown that removal of this defect could result in significant cell recovery when annealing at temperatures well below the currently required 400 C.

Description: The status of a fluorine/hydrazine thruster development program is discussed. A solid rhenium metal sea-level thrust chamber was successfully fabricated and tested for a total run duration of 1075 s with 17 starts. Rhenium fabrication methods are discussed. A test program was conducted to evaluate performance and chamber cooling. Acceptable performance was reached and cooling was adequate. A flight-type injector was fabricated that achieved an average extrapolated performance value of 3608 N-s/kg (368 lbf-s/lbm). Altitude thrust chambers were fabricated. One chamber incorporates a rhenium combustor and nozzle with an area ratio of 15:1, and a columbium nozzle extension with area ratios from 15:1 to 60:1. The other chamber was fabricated completely with a carbon/carbon composite. Because of the attributes of rhenium for use in high-temperature applications, a program to provide the materials and processes technology needed to reliably fabricate and/or repair vapor-deposited rhenium parts of relatively large size and complex shape is recommended.

Description: The group of techniques that as a class are referred to as synthetic battery cycling are described with reference to spacecraft battery systems. Synthetic battery cycling makes use of the capability of computer graphics to illustrate some of the basic characteristics of operation of individual electrodes within an operating electrochemical cell. It can also simulate the operation of an entire string of cells that are used as the energy storage subsystem of a power system.

Description: Rechargeable nickel-hydrogen systems are described that more closely resemble a fuel cell system than a traditional nickel-cadmium battery pack. This was stimulated by the currently emerging requirements related to large manned and unmanned low Earth orbit applications. The resultant nickel-hydrogen battery system should have a number of features that would lead to improved reliability, reduced costs as well as superior energy density and cycle lives as compared to battery systems constructed from the current state-of-the-art nickel-hydrogen individual pressure vessel cells.

Description: Partitioning of hydrogen chloride between the aerosol and gaseous phases in the first Space Shuttle exhaust cloud was experimentally investigated as the exhaust cloud was diluted with ambient air. Airborne measurements were obtained of gaseous hydrogen chloride (HCl), total HCl, relative humidity, and temperature to determine the conditions controlling HCl aerosol formation in the Shuttle exhaust cloud. Two segments of the cloud, each at a significantly different relative humidity, were monitored. Equilibrium predictions of HCl aerosol formation agreed with the measured HCl partitioning at the higher and lower relative humidity conditions, but do not agree at the aerosol formation threshold region. Measurements were taken in the Shuttle exhaust cloud from 8.6 min until 2 h and 8 min after launch. HCl concentrations ranged from 17.5 to 0.9 ppm and relative humidity from 86% to less than 10%.

Description: The subject interface measurements are described for the Ion Auxiliary Propulsion System (IAPS) flight test of two 8-cm thrusters. The diagnostic devices and the effects to be measured include: 1) quartz crystal microbalances to detect nonvolatile deposition due to thruster operation; 2) warm and cold solar cell monitors for nonvolatile and volatile (mercury) deposition; 3) retarding potential ion collectors to characterize the low energy thruster ionic efflux; and 4) a probe to measure the spacecraft potential and thruster generated electron currents to biased spacecraft surfaces. The diagnostics will also assess space environmental interactions of the spacecraft and thrusters. The diagnostic data will characterize mercury thruster interfaces and provide data useful for future applications.

Description: Small quantities of solid rocket motor propellant, of the type to launch the Space Shuttle, were burned at ambient pressure in the laboratory to provide aerosol samples for characterization. A portion of each sample was injected into an isothermal cloud chamber and the remainder into a 770-liter holding tank. Portable ice nucleus (IN) counters, filter devices for IN determinations and a cloud condensation nucleus (CCN) counter sampled from the tank. The measurements show that particles resulting from the combustion of the propellant are active IN (3.3 times 10 to the 8th to 1.5 times 10 to the 11th/g active at 20 C). The portable counters and filters detected significantly fewer IN than the isothermal cloud chamber. The propellant aerosol is a prolific source of CCN that swamped the instrument.

Description: The suggestion that keV Ar(+) resulting from ion propulsion operations during solar power satellite construction could cause energetic proton precipitation from the inner radiation belt is examined to determine if such precipitation could cause significant increases in middle atmosphere nitric oxide concentrations thereby adversely affecting stratospheric ozone. It is found that the initial production rate of NO (mole/cu cm-sec) at 50 km is 130 times that due to nitrous oxide reacting with excited oxygen. However, since the time required to empty the inner belt of protons is about 1 sec and short compared to the replenishment time due to neutron decay, precipitation of inner radiation belt protons will have no adverse atmospheric environmental effect.

Description: An alternative propulsion subsystem for MSAT is presented which has a potential of reducing the satellite weight by more than 15%. The characteristics of pulsed plasma and ion engines are described and used to estimate of the mass of the propellant and thrusters for attitude control and stationkeeping functions for MSAT. Preliminary estimates indicate that the electric propulsion systems could also replace the large momentum wheels necessary to counteract the solar pressure; however, the fine pointing wheels would be retained. Estimates also show that either electric propulsion system can save approximately 18% to 20% of the initial 4,000 kg mass. The issues that require further experimentation are mentioned.

Description: Priorties are identified for spacecraft propulsion system development and for the integration of the propulsion system with various subsystems. Near-term and long-term propulsion technology needs are identified.

Description: Orbital construction, demonstration, space construction system analysis, solar power satellite, and space operations are reviewed. Satellite services, holding and positioning aids, and space construction experiments are discussed.

Description: The workings of systems integration, its accomplishments, the influences of its character changes on the STS, propulsion out of the orbiter and LSS, and technological demands are discussed. The task of systems integration is to define, understand, and account for interactions between the major systems on a space mission. The safety and propulsion systems and their reliability are outlined.

Description: The functions and requirements of auxiliary propulsion systems are reviewed. None of the three major tasks (attitude control, stationkeeping, and shape control) can be performed by a collection of thrusters at a single central location. If a centralized system is defined as a collection of separated clusters, made up of the minimum number of propulsion units, then such a system can provide attitude control and stationkeeping for most vehicles. A distributed propulsion system is characterized by more numerous propulsion units in a regularly distributed arrangement. Various proposed large space systems are reviewed and it is concluded that centralized auxiliary propulsion is best suited to vehicles with a relatively rigid core. These vehicles may carry a number of flexible or movable appendages. A second group, consisting of one or more large flexible flat plates, may need distributed propulsion for shape control. There is a third group, consisting of vehicles built up from multiple shuttle launches, which may be forced into a distributed system because of the need to add additional propulsion units as the vehicles grow. The effects of distributed propulsion on a beam-like structure were examined. The deflection of the structure under both translational and rotational thrusts is shown as a function of the number of equally spaced thrusters. When two thrusters only are used it is shown that location is an important parameter. The possibility of using distributed propulsion to achieve minimum overall system weight is also examined. Finally, an examination of the active damping by distributed propulsion is described.

Description: Orbit transfer vehicles (OTV) are evaluated against mission model requirement. Mission suitability of OTVs using storable propellant, cryogenic propellant, and electric propulsion systems is outlined. Energy required, g-level, spacecraft deploy/return, operational constraints, mission duration, and packaging are considered.

Description: Possible uses of satellite technology up to the year 2000 are suggested and discussed. Included are electronic mail transmission, a personal communications capability, quick location of vehicles or shipments, monitoring of disputed territorial borders, upgraded scientific exploration of the universe, providing better maps of the Earth by remote sensing, space solar power stations and the safe transmission of the electrical energy to Earth, night lighting, and a small personal navigation capability. Support requirements are outlined.

Description: An review of the problems associated with modeling laser thermal propulsion flows, a synopsis of the status of such models, and the attributes of a successful model are presented. The continuous gaseous hydrogen laser-supported combustion wave (LSCW) thruster, for which a high-energy laser system (preferably space-based) should exist by the time the propulsion technology is developed, is considered in particular. The model proposed by Raizer (1970) is based on the assumptions of one-dimensional flow at constant pressure with heat conduction as the principal heat transfer mechanism. Consideration is given to subsequent models which account for radiative transfer into the ambient gas; provide a two-dimensional generalization of Raizer's analysis for the subsonic propagation of laser sparks in air; include the effect of forward plasma radiation in a one-dimensional model; and attempt a time-dependent (elliptic) solution of the full Navier-Stokes equations for the flow in a simple axisymmetric thruster. Attention is also given to thruster and nozzle flow models and thermodynamic and transport properties.

Description: Aluminum oxide samples from the exhaust of Space Shuttle launches STS-1, STS-4, STS-5, and STS-6 were collected from surfaces on or around the launch pad complex and chemically analyzed. The results indicate that the particulate solid-propellant rocket motor (SRM) alumina was heavily chlorided. Concentrations of water-soluble aluminum (III) ion were large, suggesting that the surface of the SRM alumina particles was rendered soluble by prior reactions with HCl and H2O in the SRM exhaust cloud. These results suggest that Space Shuttle exhaust alumina particles are good sites for nucleation and condensation of atmospheric water. Laboratory experiments conducted at 220 C suggest that partial surface chloriding of alumina may occur in hot Space Shuttle exhaust plumes.

Description: A study was undertaken to develop a methodology for analyzing, selecting, and implementing automation functions for multi-hundred-kW photovoltaic power systems intended for manned space station. The study involved identification of generic power system elements and their potential faults, definition of automation functions and their resulting benefits, and partitioning of automation functions between power subsystem, central spacecraft computer, and ground. Automation to a varying degree was concluded to be mandatory to meet the design and operational requirements of the space station. The key drivers are indefinite lifetime, modular growth, high performance flexibility, a need to accommodate different electrical user load equipment, on-orbit assembly/maintenance/servicing, and potentially large number of power subsystem components. Functions that are good candidates for automation via expert system approach includes battery management and electrical consumables management.

Description: The developmental history, major design drives, and final topology of the computer memory power system on the Galileo spacecraft are described. A unique method of generating memory backup power directly from the fault current drawn during a spacecraft power overload or fault condition allows this system to provide continuous memory power. This concept provides a unique solution to the problem of volatile memory loss without the use of a battery of other large energy storage elements usually associated with uninterrupted power supply designs.

Description: Four laser receiver systems are compared to onboard solar photovoltaic power generation for spacecraft electrical requirements. The laser photovoltaic and laser MHD receivers were found to be lighter than a comparable planar solar photovoltaic system. The laser receiver also shows less drag at lower altitudes. Panel area is also reduced for the laser receiver allowing fewer Shuttle trips for construction. Finally, it is shown that a 1 megawatt laser and receiver system might be constructed with less weight than a comparable planar solar photovoltaic system.

Description: Matrix methods for computing the projected area of a solar array as a function of the rotational position of a spacecraft and of array position on a spacecraft are presented. Formulas are derived which provide the optimum solar array pitch, cant and tracking angles for a given spacecraft configuration and orbit. These formulas are general and applicable to many spacecraft. Formulas are also provided for determining the energy output from an array for a given orbit and the resultant energy available to spacecraft loads. Results are simply obtained and realizable with a hand calculator. The methods above can be extended to the case of computer analysis of solar array shadowing. How this can be done is outlined and results are presented from a spacecraft study program.

Description: Battery cell voltage scanners have been previously used in low voltage spacecraft applications. In connection with future missions involving an employment of high-power high voltage power subsystems and/or autonomous power subsystem management for unattended operation, it will be necessary to utilize battery cell voltage scanners to provide battery cell voltage information for early detection of impending battery cell degradation/failures. In preparation for such missions, a novel battery cell voltage scanner design has been developed. The novel design makes use of low voltage circuit modules which can be applied to high voltage batteries in a building block fashion. A description is presented of the design concept and test results of the high voltage battery cell scanner, and its operation with an autonomously managed power subsystem is discussed.

Description: Previously cited in issue 03, p. 283, Accession no. A83-14375

Description: Silicon solar cells manufactured for the terrestrial market are examined as a potential low cost option for low earth orbit (LEO) space flight use. The results of simulated space environmental testing of representative samples are reported and discussed. It is shown that although the terrestrial cells are compatible with most space use requirements significant deficiencies still exist. Cell modifications are discussed which would enhance the space applicability of the various cells examined. In most cases these are expected to be of minimal cost impact. Concern for contact/interconnector designs capable of surviving 30,000 thermal cycles (corresponding to five years in LEO) however, needs to be resolved for the large area terrestrial devices.

Description: Known models of Shuttle Solid Rocket Motor (SRM) performance have failed to produce pressure-time traces which accurately matched actual motor performance, especially during the first 5 seconds after ignition and during the last quarter of web burn time. Efforts to compensate for these differences in model reconstruction and actual performance resulted in resorting to the use of a Burning Anomaly Rate Function (BARF). It was suspected that propellant erosive burning was primarily responsible for the variation of model from actual results. The three dimensional Hercules Grain Design and Internal Ballistics Evaluation Program was made operational and slightly modified and an extensive trial and error effort was begun to test the hypothesis of erosive burning as an explanation of the burning anomaly. It was found that introduction of erosive burning (using Green's erosive burning equation) over portions of the aft segment grain and above a threshold gas Mach number did, in fact, give excellent agreement with the actual motor trace.

Description: A model is presented that explains the 'flat-spot' power-loss phenomenon observed in silicon solar cells operating under deep space (low temperature, low intensity) conditions. Evidence is presented suggesting that the effect is due to localized metallurgical interactions between the silicon substrate and the contact metallization. These reactions are shown to result in localized regions in which the PN junction is destroyed and replaced with a metal-semiconductor-like interface. The effects of thermal treatment, crystallographic orientation, junction depth, and metallization are presented along with a method of preventing the effect through the suppression of vacancy formation at the free surface of the contact metallization. Preliminary data indicating the effectiveness of a TiN diffusion barrier in preventing the effect are also given.

Description: Previously cited in issue 17, p. 2705, Accession no. A82-35015

Description: Previously cited in issue 19, p. 3280, Accession no. A81-40847

Description: Photovoltaic solar array technology dominates NASA space station planning for the late 1980s, although the reduction of fabrication costs and the extension of service life for such arrays remain essential goals for research and development. Attention is given to concentrator arrays, in which highly reflective surfaces concentrate solar energy onto the solar cells. Two types of concentrator arrays are under consideration: one with a low geometric concentration ratio which after reflector losses can produce about 5 suns at the cell surface, and the other with a Cassegrainian concentrator that produces a flux level of 100 suns on the cell surface. Costs are reduced from the $300/W for planar arrays to $250/W and as little as $100/W, respectively, in 1982 dollars. The storage of electrical energy by means of novel battery systems is also considered.

Description: This study analyzes certain selected topics in rival dc and high frequency ac electric power systems for a Space Station. The interaction between the Space Station and the plasma environment is analyzed, leading to a limit on the voltage for the solar array and a potential problem with resonance coupling at high frequencies. Certain problems are pointed out in the concept of a rotary transformer, and further development work is indicated in connection with dc circuit switching, special design of a transmission conductor for the ac system, and electric motors. The question of electric shock hazards, particularly at high frequency, is also explored. and a problem with reduced skin resistance and therefore increased hazard with high frequency ac is pointed out. The study concludes with a comparison of the main advantages and disadvantages of the two rival systems, and it is suggested that the choice between the two should be made after further studies and development work are completed.

Description: The results and status of engine technology efforts to date and related company funded activities are presented. Advanced concepts in combustors and injectors, high speed turbomachinery, controls, and high-area-ratio nozzles that package within a short length result is engines with specific impulse values 35 to 46 seconds higher than those now realized by operational systems. The improvement in life, reliability, and maintainability of OTV engines are important.

Description: The propulsion system requirements of orbit transfer vehicles (OTV). A baseline expander cycle engine which will meet those requirements was defined. The principal characteristics of a baseline engine and some options which are available to accommodate OTV system optimization studies was discussed. Engine program issues which are dependent on the mission scenario and the vehicle system configuration are shown. The rationale for a new cryogenic OTV engine is summarized.

Description: The future orbit transfer vehicle (OTV) requirements which dictate the need for a highly versatile, highly reliable, reusable propulsion module are discussed. To attain maximum operational economy, space-basing is essential. This requires a reusable, maintenance free engine. The design features of this space based engine are defined. A new engine cycle and its advantages allow all the maintenance goals to be attained. Rubbing contact and interpropellant seals and purges are eliminated when GO2 is used to drive the LO2 pump. The TPA design has only one moving part. The use of both GH2 and GO2 to drive the turbines lowers the turbine temperatures in addition lower GH2 temperatures and pressures improve chamber cooling and longer life. The use of GO2 as a turbine drive fluid is addressed. Space based engines require an integrated control and health monitoring system to improve system reliability and eliminate all scheduled maintenance. It is concluded that all OTV propulsion requirements can be fulfilled with a single engine. The technological developments required to demonstrate that engine are outlined.

Description: Advanced power electronic components development for space applications is discussed. The components described include transformers, inductors, semiconductor devices such as transistors and diodes, remote power controllers, and transmission lines.

Description: A program to study the application of a graphite/epoxy, magnetically suspended, pierced disk flywheel for the combined function of spacecraft attitude control and energy storage (ACES) is described. Past achievements of the program include design and analysis computer codes for the flywheel rotor, a magnetically suspended flywheel model, and graphite/epoxy rotor rings that were successfully prestressed via interference assembly. All hardware successfully demonstrated operation of the necessary subsystems which form a complete ACES design. Areas of future work include additional rotor design research, system definition and control strategies, prototype development, and design/construction of a UM/GSFC spin test facility. The results of applying design and analysis computer codes to a magnetically suspended interference assembled rotor show specific energy densities of 42 Wh/lb (92.4 Wh/kg) are obtained for a 1.6 kWh system.

Description: An overview of magnetic bearing control and linearization approaches which have been considered for annular magnetically suspended devices is presented. These devices include the Annular Momentum Control Device and the Annular Suspension and Pointing System. Two approaches were investigated for controlling the magnetic actuator. One approach involves controlling the upper and lower electromagnets differentially about a bias flux. The bias flux can either be supplied by permanent magnets in the magnetic circuit or by bias currents. In the other approach, either the upper electromagnet or the lower electromagnet is controlled depending on the direction of force required. One advantage of the bias flux is that for small gap perturbations about a fixed operating point, the force-current characteristic is linear. Linearization approaches investigated for individual element control include an analog solution of the nonlinear electromagnet force equation and a microprocessor-based table lookup method.

Description: Design criteria for spacecraft inertia-wheel suspensions are listed. The advantages of magnetic suspensions over other suspension types for spacecraft inertia-wheel applications are cited along with the functions performed by magnetic suspension. The common designs for magnetic suspensions are enumerated. Materials selection of permanent magnets and core materials is considered.

Description: The basic concept of the Annular Momentum Control Device (AMCD) is that of a rotating annular rim suspended by noncontacting magnetic bearings and driven by a noncontacting electromagnetic spin motor. The purpose of this paper is to highlight some of the design requirements for AMCD's in general and describe how these requirements were met in the implementation of laboratory test model AMCD. An AMCD background summary is presented.

Description: Several of the issues of the workshop are addressed from the perspective of a potential Space Station developer and energy wheel user. Systems' considerations are emphasized rather than component technology. The potential of energy storage wheel (ESW) concept is discussed. The current status of the technology base is described. Justification for advanced technology development is also discussed. The study concludes that energy storage in wheels is an attractive concept for immediate technology development and future Space Station application.

Description: A new system is being developed that performs satellite attitude control, attitude reference, and energy storage utilizing inertia wheels. The baseline approach consists of two counter rotating flywheels suspended in specially designed magnetic bearings, spin axis motor/generators, and a control system. The control system regulates the magnetic bearings and spin axis motor/generators and interacts with other satellite subsystems (photovoltaic array, star trackers, Sun sensors, magnetic torquers, etc.) to perform the three functions. Existing satellites utilize separate subsystems to perform attitude control, provide attitude reference, and store energy. These functions are currently performed using reaction or momentum wheels, gyros, batteries, and devices that provide an absolute reference (Sun sensors and star trackers). A Combined Attitude, Reference, and Energy Storage (CARES) system based on high energy density inertial energy storage wheels (flywheels) has potential advantages over existing technologies. Even when used only for energy storage, this system offers the potential for substantial improvements in life, energy efficiency, and weight over existing battery technologies. Utilizing this same device for both attitude control and attitude reference would result in significant additional savings in overall satellite weight and complexity.

Description: The MSFC facility proposed for the Space Station Attitude Control Simulator which consists of a large three degree of freedom table driven by computer controlled hydraulic actuators designed to give high bandwidth and extremely fine control through large angles is outlined. The facility includes star and solar simulators providing collimated light with the spectral content and intensity typical of Earth orbit.

Description: The specifications of the flywheel system for momentum storage and vehicle torquing are somewhat dependent upon the attitude control requirements of the space station in orbit. As a ground rule, the flywheel system will be sized large enough to provide all attitude maneuvers, if practical, to avoid or minimize turning on the reaction control system (RCS). The RCS, whenever used, expels expensive mass and tends to contaminate optical surfaces of the vehicle. The vehicle rate and acceleration specifications of 0.10 deg/sec and 0.01 deg/square sec are tentative, and may be reduced if lesser values are more practical for flywheel design. For local vertical attitude hold, the average attitude error should be zero, and not the classical 1 degree, since control moment gyro (CMG) gimbal angles provide an exact reference feedback for gravity gradient momentum. Docking presents a problem for docking transients and attitude alignment which will require use of the RCS.

Description: There is currently no single Space Station configuration which is accepted as a baseline. However, the latest approach is toward symmetry in both geometry and mass distribution. This minimizes aerodynamic and gravity gradient torques. Solar arrays and radiators drive the configuration strongly. One axis of the solar arrays needs to be perpendicular to the orbit plane, and the geometric and principal axis should remain common along this axis to minimize secular torques. The need for both inertial and earth-fixed modes drives the structure of the Station toward a disk-like shape in the orbital plane.

Description: The effect on attitude control by multiple wheels (used for energy storage) is described.

Description: The assessment of flywheel energy storage for spacecraft power system is based on the conceptual flywheel design. This conceptual design of an integrated flywheel is based on the Mechanical Capacitor which evolved from development of magnetic bearings and permanent magnet ironless-brushless DC motors. The mechanical capacitor is based on three key technologies: (1) a composite rotor with a low ID to OD ratio for high energy density (weight and volume); (2) magnetic suspension close to the geometric center of the rotating mass to minimize loads normally encountered on the ends of a shaft, a no-wear mechanism in a vacuum environment, and to minimize losses at high rotational speeds; (3) permanent magnet ironless-brushless DC motor/generator for high efficiency of conversion and low losses at high rotational speeds. The complete system would include the necessary electronics for the motor/generator, containment, and counterrotating wheels for attitude control compatibility.

Description: Larger facilities or the Space Station and its evolutionary versions are considered for the control bandwidth which will evolve to lower values, probably in the 0.01 to 0.1 hertz range. An integrated power attitude control systems (IPACS) unit that incorporates conventional mechanical bearings to have a bandwidth of 4-10 hertz is expected. If the IPACS unit incorporates the advanced technology magnetic bearing, a bandwidth of 1.2 hertz is expected. It is found that for the Space Station or even the Space Platform, either of the above IPACS concepts are adequate.

Description: Electrical power trade studies were initiated in September 1982 supporting the Space Station Systems Definition activity. Responsibility for performing the electrical power trade studies (Power Data Base) was divided between the NASA Centers. Center representatives and their respective subjects are identified in the accompanying chart. The data base material was used to conduct a general storage trade study. When the results appeared to favor the flywheel option, effort was focused on a comparative flywheel investigation wherein a range of flywheel performance and cost possibilities was compared with optimistic projections of competing options.

Description: The technology and applications evaluation task focuses on defining performance and cost requirements for flywheels in the various areas of application. To date the DOE program has focused on automotive applications. The composite materials effort entails the testing of new commercial composites to determine their engineering properties. The rotor and containment development work uses data from these program elements to design and fabricate flywheels. The flywheels are then tested and their performance is evaluated to indicate possible areas for improvement. Once a rotor was fully developed it is transferred to the private sector.

Description: The potential benefits of an IPACS system compared to NiCd and/or Regen Fuel Cell systems are summarized. The benefits are: (1) significant life cycle cost savings; (2) total weight to orbit savings (30 yrs) as much as 10 times; (3) end to end efficiency increase results in approximately 10 kW reduction in array size(6%); (4) motor/generator controller regulation during discharge simplifies distribution system; and (5) momentum stored for attitude control increased by 4 times.

Description: Different battery technologies for energy storage in space missions were examined. One of the best ways of the possibilities of high energy density batteries were determined by looking at more conventional batteries (i.e., lead-acid, nickel-cadmium, nickel-hydrogen, etc.). The theoretical specific energy density for state of the art batteries and the usable energy density for a reasonable life expectancy are outlined. The most mature of these couples is lead acid, which achieves nearly 20% of its theoretical capacity. The nickel-cadmium couple, has matured to where the active capacity is 17% of its theoretical capacity. The achievements are used to measure the practicality of more advanced batteries and to estimate what is needed for future high power space systems.

Description: The advanced control and power system (ACAPS) program is to establish the technology necessary to satisfy space station and related large space structures requirements for efficient, reliable, and cost effective energy storage and attitude control. Technology advances in the area of integrated flywheel systems capable of performing the dual functions of energy storage and attitude control are outlined.

Description: Requirements of the flywheel electronic system are to accelerate the momentum wheel to a fixed maximum speed when solar energy is available and to maintain a constant voltage on the spacecraft bus under varying loads when solar energy is not available. Requirements, energy flow control, types of motors considered, type of electronic control, and efficiency considerations, are outlined.