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  • Chemical Engineering  (1,326)
  • 2015-2019
  • 1990-1994  (1,326)
  • 1985-1989
  • 1993  (638)
  • 1992  (688)
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  • 2015-2019
  • 1990-1994  (1,326)
  • 1985-1989
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  • 1
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1605-1609 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Au patterns are formed by photographical patterning of polymeric Au mercaptoterpenes (Au resinate), followed by bakeout of the Au resinate patterns to remove carbonaceous materials. Since commercially available Au resinate is not sensitive to 436 nm (g-line) light and cannot be photographically patterned, we mixed azide (photocrosslinker) with Au resinate to give photosensitivity to the g-line. The mixture of Au resinate and azide was spun on an Si substrate, and then exposed with 436 nm (g-line) light by a standard contact printing technique. Upon exposure, Au resinate was crosslinked by the reaction with azide, and became insoluble. Au resinate patterns were generated by development with monochlorobenzene. On baking out the Au resinate patterns to remove carbonaceous materials, we obtained 2 μm line and space Au patterns. The conductivity of the Au patterns obtained was 1/4 that of bulk Au. For a mask repair application, we mixed Cr resinate with a mixture of Au resinate and azide to improve the adhesion of the resulting metal patterns onto the quartz plate. The transmittance and the adhesion were found to depend on the bakeout condition and the mixing ratios of the Cr resinate. Bakeout in vacuum with 0.1 torr oxygen gave far better adhesion and opaqueness than bakeout in air, because of residual carbon in the resultant metal. Mask repair was carried out at the optimized condition by using a spot exposure system. The clear defect was repaired with the transmittance 〈 1% and good adhesion.
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  • 2
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1623-1629 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An overview is given on auto-photosensitive polyimides as introduced for the first time in 1985. It is shown how development proceeded and how the chemical basis of auto-photosensitive polyimides was extended beyond BTDA. Novel “photosensitizer tetracarboxylic dianhydrides” like 2,3,6,7-thioxanthonetetracarboxylic dianhydride (TXDA) were synthesized and copolymerized into preimidized nonphotoactive polyimides containing tetracarboxylic acids like 6FDA or ODPA. Novel photosensitive polyimides were obtained that carry all essential features of BTDA based systems plus higher photospeed. They provide the ability to better tailor material properties to specific applications.
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  • 3
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1695-1702 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effects of rubber particle size and rubber/matrix adhesion on the impact properties of a brittle polymer have been separated using polystyrene (PS)/acrylonitrile-butadiene rubber (NBR) as a model system in which interfacial chemical reaction could be controlled. It has been proven that the interfacial adhesion between the rubber phase and the PS matrix not only greatly aids in reducing the rubber particle size but also plays a further role in improving the impact properties of the matrix polymer. The impact energies of PS/NBR blends with interfacial chemical bonding are four to ten times as high as those without interfacial bonding for the same average rubber particle size. However, at temperatures below the glass transition temperature of the rubber, there is no difference in impact energies with or without interfacial chemical bonding. It has been found that the optimum rubber particle size for toughening PS is influenced by interfacial adhesion. Smaller optimum rubber particle size is observed for blends with greater amounts of interfacial chemical bonding.
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  • 4
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1703-1710 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An increasing number of polymer alloys made by reactive processing of a compatibilizer precursor (CP) to form the compatibilizer in situ have appeared in recent years. Literature reports on compatibilization studies have focused on interactions of chemistry-morphology, processing-morphology, morphology-rheology, morphology-properties, etc. In commercial alloys, the interaction of chemistry and processing results in a material that has a balance of physical properties and rheological behavior. To maximize the contribution of each phase, it is of interest to be near the phase inversion region. In this work, maleic anhydride functionalized polyethylene is used as an effective CP for polyamide/polyethylene blends. In blends containing 50% nylon 6, the melt viscosity of the alloy increases exponentially as the ratio of CP to polyethylene increases though the morphology remains dispersed polyamide 6. High ratios of CP/PE are desired for toughness, alloys containing lesser amounts of CP exhibit better processability. The balance of toughness and processability is shown to be affected by the molecular weight of the CP.
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  • 5
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1750-1754 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: For two high density polyethylene resins, the isothermal time dependency of extrudate swell has been measured. Very minor differences in the large molecular weight part of the molecular weight distribution, hardly detectable with gel permeation chromatography and low angle laser light scattering techniques, dramatically influence the time dependency of extrudate swell as well as the maximum swell attainable. The presence of larger molecules in sample 802 than in 801 is reflected in a lower short time (after seconds) and a larger long time (after minutes) or maximum extrudate swell value. Extruding the polymers through a capillary die L:D = 30:2 mm into air at ambient temperature allows only the short time swelling behavior to be observed, because cooling and sagging of the strand.
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  • 6
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1824-1833 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The theoretical and experimental data on the breakup of droplets are reviewed. Several factors influence development of droplets: flow type and its intensity, viscosity ratio, elasticity of polymers, composition, thermodynamic interactions, time, etc. For Newtonian systems undergoing small, linear deformation, both the viscosity ratio and the capillary number control deformability of drops. On the other hand, the breakup process can be described by the dimensionless breakup time and the critical capillary number. Drops are more efficiently broken in elongational flow than in shear, especially when the viscosity ratio λ ≥ 3. The drop deformation and breakup seems to be more difficult in viscoelastic systems than in Newtonian ones. There is no theory able to describe the deformability of viscoelastic droplet suspended in a viscoelastic or even Newtonian medium. The effect of droplets coalescence on the final morphology ought to be considered, even at low concentration of the dispersed phase, φd ≥ 0.005. Several drop breakup and coalescence theories were briefly reviewed. However, they are of little direct use for quantitative prediction of the polymer blend morphology during compounding in a twin-screw extruder. Their value is limited to serving as general guides to the process modeling.
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  • 7
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1834-1845 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In Part II of the work, the intermeshing twin-screw extruder is briefly described and the theoretical procedures used to model its operation are summarized. Based on the microrheological considerations discussed in Part I, a predictive procedure of the morphology evolution during compounding of two immiscible polymers is proposed. In this first generation model, only the shear flow effects are considered. Furthermore, to avoid complications due to coalescence a low concentration of the dispersed phase was assumed. In the procedure, two drop breakup mechanisms are discussed. The first assumes that the drops do not break under flow while the second postulates that breakup occurs under flow. Two dispersion mechanisms are considered, the first postulating continuously increasing polydispersity of drop size and the second postulating that drop polydispersity is inversely proportional to deformation strain. The influence of the screw configuration and operating conditions on blend morphology evolution is studied. It is expected that the computed drop size distribution provides limiting values for the experimental data. Dependency of predicted morphology on operating conditions is also investigated. Increasing screw rotating speed (resulting in increasing energy consumption) and decreasing throughput (resulting in decreasing productivity) lead to prediction of finer drop size. In practice, therefore, a compromise would be required. The proposed procedure is limited to melt flow (excluding the die region) within the region of large capillary parameter values, k 〉 4kcrit.
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  • 8
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1857-1862 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Polystyrene (PS) and poly(vinylmethylether) (PVME) were used to study the orientation of miscible and immiscible polymer blends. A miscible blend containing 60 wt% PS was prepared by casting the sample from a benzene solution. The immiscible blend was made by annealing the initially miscible mixture above its lower critical solution temperature for different times and temperatures. Fourier transform infrared spectroscopy and birefringence were used to measure the orientation of PS and PVME, before and after phase separation. Stress-strain curves were also measured for the two types of systems. It was found that the two polymers orient differently and that phase separation induces an increase in the overall orientation of the mixture, in the modulus and in PS orientation. The differences observed between pure PS and PS in the blend were attributed to changes in specific interactions and density of entanglements. The variations with phase separation were attributed to a change in the morphology of the system.
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  • 9
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 70-74 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dry friction properties of three engineering thermoplastics, ultra high-molecular-weight polyethylene (UHMWPE), polyoxymethylene (POW) and polyamide 66 (PA 66), have been investigated using a plane on plane contact. During running-in, the steady-state of the friction coincides with stable values for the surface temperature of the slider. The proper trend as well as the correct order of magnitude are observed between the measured surface temperatures and those calculated using the equation of Lancaster. The increase of the run-in friction as function of the Pv factor could be well correlated by μ(t) = μss - Pv-nexp(- 2 104 t), where μss is the steady-state value of the coefficient of friction, n is a constant depending on the material tested. A decrease of μss with increasing load for UHMWPE and POM indicates that friction is primarily the result of adhesion. However, for the PA 66, the opposite is valid, assuming that in this case the high Tg of this material may play an important role. Friction increases as the rugosity of specimen diminishes and as speed increases. Finally, the coefficient of friction could be well correlated by μ = kPmexp(βv) where k, m, and β are constants depending on roughness and type of material.
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  • 10
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 83-91 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The memory effect of shear history was studied with poly(ethylene terephthalate) (PET) prepared under different shear conditions of 11.7 to 1168 s-1 in a capillary rheometer. The shear history of PET resin led to a memory effect, which in turn affected the crystallization kinetics. The crystallization rate increased with increasing shear rate. Double peaks of heating crystallization exotherms and a low value of Avrami exponent appeared at low shear rates, which was attributed to the existence of crystallization processes with different rates; one was the fast process involving the disentangled molecules that persisted during melting, and the other was the slow process involving the highly entangled molecules. The change of instantanenous Avrami exponent and overall crystallization rate constant was in good agreement with the expected trends assuming coexistence of the two crystallization processes. The crystallization kinetics of PET with shear history could be regarded as a growth rate decrease problem to be interpreted by the modified Avrami equation, 1 - Vc = exp[- K·f(t)n], when the fast process dominated the overall crystallization. The effect of shear history was reduced because of the relaxation process as the holding time in melt state before crystallization was increased.
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  • 11
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 75-82 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Water sorption in epoxy based materials was analyzed by dielectric spectroscopy using remote sensors. A method to determine diffusion coefficients from the changes in permittivity during water absorption is proposed and was verified experimentally by comparison with standard water gain measurements. Although the technique is limited by electrode polarization phenomena, it is sensitive to the presence of water molecules and is capable of detecting different levels of water concentration as a function of frequency. The utilization of remote sensors demonstrated the capability of dielectric analysis to be applied both in the laboratory environment, and on a larger scale, as a nondestructive technique for monitoring environmental changes in actual polymer matrix composite parts.
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  • 12
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 92-96 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In the presence of excess hydrogen peroxide and formic acid the latex stage epoxidation of natural rubber is pseudo-first order in nature. A kinetic model is developed to predict the maximum extent of epoxidation for the reaction system and its variation with increasing acid concentration. Th dependence of the overall rate constant on acid concentration is also studied.
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  • 13
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 97-99 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Structural parts made of plastics are usually tested under creep loading conditions, i.e., the stress is applied almost suddenly and then kept constant, while defomation is measured. In practice, however it happens that such a structural part is loaded by an elastic member (for example, by a spring). In this case, the acting force is no longer constant; it decreases in the course of time, while the deformation of the specimen increases (and, obviously, that of the spring decreases). The present paper describes a numerical approach for the solution of this problem, based on the assumption that the creep behavior of the material is known. An example is presented.
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  • 14
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 100-107 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Carboxyl-terminated butadiene-acrylonitrile-rubber decreases modulus and yield stress of the studied epoxy but increases fracture toughness. The addition of glass bead compensates for the loss in modulus but has little effect on yield stress. However, it significantly contributes to the fracture toughness by providing additional mechanisms for toughening of both the unmodified and rubber-modified epoxy. For the toughened epoxies studied, fracture surfaces gave only limited information on fracture mechanisms since significant energy absorption also occurs in the material below the fracture surface. Suggestions for suitable material compositions for fiber composite matrices are given.
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  • 15
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    Polymer Engineering and Science 33 (1993), S. 115-121 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A general-purpose unsaturated polyester resin with 2:1 mol ratio of styrene to polyester unsaturation was modified with three vinyl monomers and two hydroxyl terminated polybutadienes. Tensile, flexural, and puncture impact properties were examined. The three acrylate monomers were tetraethylene glycol dimethylacrylate, 1,3 butylene glycol dimethacrylate, and trimethylpropane trimethylacrylate with weight percents of 2.5, 5, 15, and 30. Two hydroxyl terminated polybutadienes with slightly different contents of hydroxyl functionality were also employed in the weight percents of 2.5, 5.0, and 10.0. Results showed that an increase in the number of crosslinks and crosslink density resulted in a deterioration in the mechanical properties. The addition of an immiscible polybutadiene polymer to the polyester resin also showed a decrease in the mechanical performance of the resulting thermoset materials.
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  • 16
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 17
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    Polymer Engineering and Science 33 (1993), S. 122-124 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In oscillatory rheometry, since the dynamic storage modulus (G′) represents the elastic component of the viscoelastic melt, it has been a rather common practice to associate it with the melt elasticity. Although this assumption might be valid in many instances, there can be exceptions as well. In the present study, we have chosen polypropylene/talc system to demonstrate an exception. For example, the melt elasticity decreases with increasing talc content as revealed by extrudate die swell, entrance pressure drop, and elastic compliance measurements; the opposite trend being reflected by G′. We can envision similar exceptions when stiffening agents are added to a polymer melt, e.g., rigid rod molecules. We are suggesting that G′ represents the elastic modulus or stiffness of the melt, which in certain situations might not reflect elasticity, i.e., the ability of a melt to recover from a deformation. The implication of the present manuscript is that caution be exercised when relating G′ to the melt elasticity of a polymer.
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  • 18
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In this paper, the rheology of a 60 mol% para-hydroxybenzoic acid (PHB)/40 mol% poly(ethylene terephthalate) (PET) copolyester (herein referred to as PHB60/PET40) produced by Unitika Co., Japan, was investigated using viscoelastic property temperature sweeps. In addition to the large-scale hysteresis (super-cooling) of viscoelastic properties that has also been seen with other PHB-based materials, in which it is possible for several PHB linkages to occur side by side along the polymer backbone (most notably the PHB60/PET40 polymer produced by Tennessee Eastman), smaller-scale viscoelastic transitions, one present in heating, and believed to be associated with the partial isotropization of liquid crystalline material, and the other apparent on cooling, occurring at a lower temperature than the first and thought to be associated with the opposite process, were observed. When overall mol% PHB composition along individual chains is considered, the well-defined appearance of the additional smaller-scale rheological transitions seen here is believed to be due to a unimodal composition distribution, rather than a bimodal distribution of which there is increasing evidence in the Tennessee Eastman materials. This difference is believed to be caused by differences in the preparation technique used for the Unitika version of the polymer.
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  • 19
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    Polymer Engineering and Science 33 (1993), S. 125-131 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The cure monitoring of cyanoacrylate resin using a dielectric technique shows that in addition to the usual fast anionic polymerization step, there may be a secondary process involved over longer time scales. Two peaks are distinctly observed in the isothermal curing curves, and from the position of these at various temperatures, the activation energies of 0.4 eV and 0.17 eV could be derived. In cured cyanoacrylate resin, three relaxations were observed, viz., α, β, and γ, occurring at 152°c, 87°c, and 47°c, respectively (for 1 KHz measuring frequency), with activation energies of 1.3 eV, 0.56 eV, and 0.4 eV, respectively. The various results have been explained on the basis of secondary bond formation through the nitrile group, for which some evidence could be obtained from the infrared absorption spectra.
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  • 20
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    Polymer Engineering and Science 33 (1993), S. 132-139 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In rotational molding, shortening the cycle time is one of the most important requirements for increasing production rates and reducing product cost. A characteristic feature of the process is that the mold and plastic powder are heated from room temperature to the melting temperature of the plastic and then back to room temperature. In addition, in the vast majority of cases the heat input and subsequent heat extraction occur at the outside surface. In order to improve the heat transfer, this paper considers the effects of internal heating and cooling. A mathematical model has been developed in which an internal heating term can be incorporated. The experiments with rotomolding powders show that the predictions made by the model are accurate. In particular, it is found that the introduction of internal heating is very effective in shortening the cycle time and that the introduction of internal cooling in rotational molding provides a more uniform structure and less likelihood of warpage.
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  • 21
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    Polymer Engineering and Science 33 (1993), S. 156-165 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Isothermal melt-spinning of two thermotropic liquid crystalline polymers (TLCPs), a wholly aromatic copolyester KU-9211 (also named K161 from Bayer AG) and an aliphatic containing TLCP, PET/PHB60 (Tennessee Eastman), was studied to analyze the effect of processing conditions on fiber properties. Fibers were melt-spun from a capillary rheometer equipped with an isothermal chamber in which cross-flowed air was used as the cooling medium. The processing variables studied included the extrusion temperature, the extrusion rate, the cooling conditions, and the draw ratio. As-spun fibers were characterized by measuring storage moduli and molecular orientation parameters as a function of draw ratio under various processing conditions. Among the processing variables studied, the draw ratio was the primary factor in determining both the fiber modulus and the molecular orientation. The extrusion rate did not appear to affect the fiber properties within the range studied. The properties of K161 fibers were also dependent on the extrusion and cooling temperatures, while PET/PHB60 fibers were rather insensitive to the processing temperatures within data scatter and temperatures studied. A composite model based on a rigid-rod rotation mechanism and the deformation of nematic domains in an elongational flow field was used to model the experimental results and was compared with other theories available. Conformance of data to the composite model was obtained by use of a single temperature dependent parameter n, suggesting that the rigid-rod rotation mechanism could be used to predict the orientation development of TLCPs. The Halpin-Tsai equations and the orthotropic equation for angular dependence were used to describe the elastic properties of the TLCP fibers.
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  • 22
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    Polymer Engineering and Science 33 (1993), S. 175-182 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The change in morphology and interface quantities have been analyzed for an immiscible polymer blend during reactive processing. A model polymer/polymer combination, hydroxy-terminated poly(ε-caprolactone)/liquid rubber with α, ω-carboxy groups, was employed. The blend was subjected to light scattering measurements, ellipsometry, and gel permeation chromatography (GPC). Size reduction of the dispersed phase during processing was followed by a systematic decrease in the correlation distance ζ and an increase in the specific interfacial area Ssp, both by the Debye-Bueche plot of light scattering profiles. Also observed was the time variation of the volume fraction of interface Vλ estimated as a product of the Ssp and the interfacial thickness by ellipsometry. The changes in ζ, Ssp, and Vλ with processing were accelerated when a coupling agent,γ-aminopropyltriethoxysilane (APS), was added. The amount of block copolymer formed in-situ in the APS-loaded system was estimated by GPC with RI and UV detectors. For the size reduction kinetics in both APS-loaded and -unloaded systems, Rittinger's law was found to be applicable.
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  • 23
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    Polymer Engineering and Science 33 (1993) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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    Polymer Engineering and Science 33 (1993), S. 183-189 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Selection of the optimum conditions for the vulcanization of rubber products, particularly of bulky ones, often is quite difficult. Especially in cases of high demand, it is unavoidable to destruct expensive prototypes in order to check important properties of the rubber at various locations throughout the product. Finite element calculations can be used to predict the flow of heat during the vulcanization process. By converting the total heat input at a selected location during a certain time into a so-called “effective vulcanization time” at a fixed reference temperature, it becomes possible to predict the properties of the rubber at that location. An example of such a procedure is given. However, to secure optimum conditions in this way would require repetitive (expensive) calculations. In this article a method is developed in which the vulcanization conditions are derived from the required properties of the rubber compound. The idea behind it is that optimal vulcanization is reached when at each location within the rubber product the effective vulcanization time at a selected reference temperature lies within predefined limits. The choice of the limits can be derived from the dependence of each of the properties chosen on the vulcanization time at the reference temperature.
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  • 25
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    Polymer Engineering and Science 33 (1993), S. 193-201 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A numerical simulation model for the analysis of the buildup and, the relaxation of molecular orientation in injection-molded products has been developed. The constitutive equations of the material are described using an extended version of the viscoelastic material model developed by Leonov. The volumetric responses are described using two different equations of state, the Tait equation and an equation developed by Spencer and Gilmore. A WLF-type of equation is used for the temperature and pressure dependence. Stresses calculated with the model are coupled to birefringence by means of the stress-optical rule. Birefringence, in turn, is used to characterize the molecular orientation. The model is used to investigate the influence of the processing conditions, the mold elasticity, and the pressure dependence of the material functions on the pressure and birefringence profiles. The material data used are for polystyrene, PS 678E, and are determined experimentally.
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  • 26
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    Polymer Engineering and Science 33 (1993), S. 248-252 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Heat deflection is often the only test used to determine a materials ability to withstand exposure to elevated temperatures under load. This test has its limitations, simply because not all materials operate under loads of 1820 kPa (264 psi) or 455 kPa (66 psi). Consequently, heat deflection cannot always give a true indication of a materials high temperature capabilities. The automotive industry has used the heat sag test to measure the deformation of elastomeric materials during the paint curing process. The heat sag test measures the sag of a molded bar. One end of the bar is clamped while the other end is free to sag or deflect. Samples are tested over a range of temperatures to determine the failure deflection point. This study examines the correlation of the heat sag to heat deflection and dynamic mechanical analysis (DMA) on polypropylene resins and compounds and polystyrene.
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  • 27
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    Polymer Engineering and Science 33 (1993), S. 240-247 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The problem of excessive heat buildup in a heat diffusion supported thermosetting process may lead, especially in the case of thick composite profiles, to compromised quality or even thermal degradation of the final product. A computer simulation of a real manufacturing process demonstrates this intrinsic weakness of the conventional manufacturing process by showing nonuniformities in the degree of cure development and a temperature inversion at the end of the processing cycle. Those nonuniformities in thermal expansion and contraction may be avoided by heating the composite uniformly throughout the whole cross section. This can be achieved with the help of electromagnetic irradiation. The electric energy absorption and, hence, conversion to heat takes place uniformly in the whole bulk of the material, regardless of the position. In effect, one can expect that the uniformly fast cured composite features superior mechanical properties over that of a composite that is conventionally processed.
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    Polymer Engineering and Science 33 (1993), S. 217-226 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Using the Crack Layer Theory, differences in damage formation under different stress states during fatigue crack propagation in an ethylene-butene copolymer were quantified and compared. Despite having vastly different stress states and crack propagation behaviors, arc specimens (28 mm thick) and single edge notched (SEN) specimens (2 mm thick) were shown to have the same specific enthalpy of damage, ∼300 J/g, a parameter in the Crack Layer Theory that is a measure of the material's intrinsic toughness. Damage in the SEN specimen consisted of crazing the significant material yielding; the latter damage type is associated with plane stress conditions. In the predominantly plane strain arc specimen, material yielding was minimal compared to crazing, the dominant damage form. After measuring these damage forms and applying the Crack Layer Theory, the constancy of the specific enthalpy of damage was established. Also the dissipation coefficient, β, a second parameter of the Crack Layer Theory, was shown to be a process-dependent parameter, which was inversely proportional to the lifetime of the specimen: βSEN = 4.6 × 10-5, βarc = 1.1 × 10-4, which corresponds to lifetimes of 140,000 and 30,000 cycles to failure, respectively.
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    Polymer Engineering and Science 33 (1993) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 30
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    Polymer Engineering and Science 33 (1993), S. 253-259 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A new manufacturing process of high performance, waterborne coatings for can coating applications is developed, which includes emulsification of an epoxy resin with or without its hardener by incorporation of an acrylic resin. It becomes possible by this new process to emulsify a variety of resins with minimum effects of the surfactant acrylic resin. Thus, latitude to design formulations is widened and the performance of epoxy resin and its hardener can be fully developed.
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  • 31
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    Polymer Engineering and Science 32 (1992), S. 383-391 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of short-length carbon and Kevlar fibers on the crystallization of isotactic polypropylene (iPP) in composites prepared by compression molding has been investigated. The tendency of carbon and Kevlar fibers to nucleate the iPP during isothermal and nonisothermal crystallization has been evaluated by differential scanning calorimetry. The influence of different thermal histories used to prepare the unreinforced and reinforced samples on the crystallization parameters of iPP was examined. In addition, the tensile behavior was related to the resulting morphologies of the samples. It was observed that the crystallinity content, obtained by using different thermal treatments (slowly cooling or quenching), gives rise to different morphologies by influencing the mechanical behavior of materials as well. Moreover, the composites obtained by slow cooling seem to present a better fibber/matrix adhesion then that found in quenched samples. Possible underlying microstructures, which can explain the properties and the morphological characteristics, are also discussed.
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  • 32
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    Polymer Engineering and Science 32 (1992), S. 409-414 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A series of bismaleimide resin systems has been examined in order to identify the molecular features responsible for the mechanical response of these materials. A range of network structures was produced both by formulation of resins with different ratios of N,N′-bismaleimido-4,4′-diphenylmethane (BMI) and methylene dianiline (MDA), and by the use of different thermal processing cycles. Spectrographic and chromatographic techniques were used to study the reactions that occurred during the cure. Two principal reactions were confirmed: a Michael addition reaction which provides linear chain growth, and an addition reaction which produces crosslinking through the double bonds of the maleimide group. In general, curing at a lower temperature or increasing the MDA content served to favor chain extension over crosslinking, which might be expected to increase molecular mobility in the resin.
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  • 33
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    Polymer Engineering and Science 32 (1992), S. 400-408 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Thermotropic LCP/LCP fiber blends were prepared by a combination of meltblending and hot-drawing, using a wholly aromatic copolyester KU-9211 (also called K161 from Bayer A.G.) and an aliphatic containing LCP (liquid crystalline polymer) PET/PHB60 (from Kodak Tennessee Eastman). Morphological evidence, including scanning electron (SEM) and transmission electron microscopy (TEM), showed that the dispersed phase consisted primarily of highly oriented, 0.5 to 2 μm diameter rigid-rods of aromatic fibers imbedded in a matrix of predominantly aliphatic LCP fibrils with diameters in the range of 20 to 50 nm. An interphase of approximately 50 nm strongly bonded the two phases together. The fiber blends were characterized using dynamic mechanical thermal analysis (DMTA), thermogravimetric analysis (TGA), gas chromotography/mass spectroscopy (GC/MS), and rheological measurements. It appears that the processing conditions employed for melt blending had caused PET/PHB60 to undergo chain scission, thereby creating chemical interactions between the two LCP components during the melt blending process. Differential scanning calorimetry (DSC) thermograms as well as nuclear magnetic resonance (NMR) spectra of the extracted fraction from the mixture of 30 wt% K161/70 wt% PET(PHB60) confirmed the chemical interaction between the two thermotropic liquid crystalline polymers.
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  • 34
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    Polymer Engineering and Science 32 (1992), S. 426-430 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A foam rheometer has been developed based on the impulse theory of linear viscoelasticity. The rheometer is a large-volume parallel-plate device which operates under gap-loaded conditions, and is designed as an add-on fixture for the Materials Testing System Model 312. The rheometer provides characterization data of the pre-gel (via the zero-shear viscosity) or the post-gel (via the equilibrium modulus) properties of a foaming cellular polymer with a precision of better than ± 15%.
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    Polymer Engineering and Science 32 (1992), S. 443-447 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The usefulness of waste (mainly cellulosic) materials as a reinforcement for acrylonitrile-butadiene rubber (NBR) compounds is shown in this work. The materials tested are: henequen, pine, coconut, sugarcane husks, lignin, and wood sawdust. Their performance is compared with that of commercial reinforcement materials (santocel and solka), using the same copolymer composition without reinforcement as a reference compound. Uniform particle size is achieved by milling and screening. For some of the materials, 6 mm fibers and polymerfiber coupling agent are also tested. Reinforced copolymer formulations are prepared by milling. Optimum curing times are determined with a torsion rheometer. Mechanical and rheological tests (stress-strain behavior, tear resistance, hardness, interfacial strength, storage modulus, and loss tangent), show promising results for some materials, especially when looking for a reinforced product with low dissipation energy.
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    Polymer Engineering and Science 32 (1992), S. 457-466 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: To understand the performance of multicomponent reactions in twin screw extruders the mixing mechanism in the extruder had to be understood. Therefore, two new relevant mixing parameters are defined; the mixing efficiency, which is the average number of passages of material through a high shear region; and the mixing deficiency, which is the fraction of material that does not pass through a high shear region. With these parameters an analysis can be made of the mixing circumstances in the extruder. The new model was applied to the polymerization of urethanes in a counter-rotating twin screw extruder. The results agreed very well with the theoretical expectations.
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    Polymer Engineering and Science 32 (1992), S. 467-474 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The grafting of maleic anhydride (MAH) on high density polyethylene in a counter-rotating twin screw extruder has been studied. As the reaction kinetics appear to be affected by mass transfer, good micro mixing in the extruder is important. Due to the competing mechanisms of increasing mixing and decreasing residence times at increasing screw speed, and due to the complicated reaction scheme, various non-linearities exist that are prohibitive for simple optimization rules. The interaction diagram presented in this paper for a twin screw extruder as a MAH grafting reactor can be used for better understanding of the influence of the extruder parameters on the reaction process.
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  • 38
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    Polymer Engineering and Science 33 (1993), S. 311-315 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The synthesis of unsaturated polyesters (UP) by high-temperature polycondensation is accompanied by isomerization of the double bond from the cis to the trans configuration. The presence of the trans double bonds facilitates crosslinking and may have an important influence on rheological and mechanical properties of the UP and the cured end product. All-trans polyesters are not available on the market. A study of “all-trans” low-temperature polycondensation based on chemical and enzymatic lipase catalysis was recently reported. This paper presents the characteristics of lipase-synthesized UP vs. general-purpose UP, as obtained by X-ray, differential scanning calorimetry (DSC), and other methods. In contrast to the commercial amorphous UP, crystallinity was found in the “alltrans” enzymatically and chemically synthesized UP. The crystallinity of the enzymatically and chemically synthesized UP. The crystallinity of the enzymatically synthesized UP was confirmed by higher values of elasticity. DSC analyses complemented the results obtained by other methodologies.
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  • 39
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    Polymer Engineering and Science 33 (1993), S. 303-310 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Pipes of isotactic polybutene-1 (PB) have been exposed to internal water and external air in pressure tests at 105°C. The pipes exposed to different internal pressures exhibited different failure mechanisms, referred to as stages I, II, and III. Samples taken from these pipes have been analyzed by infrared (IR) spectroscopy, wide-angle X-ray scattering (WAXS), size exclusion chromatography (SEC), and differential scanning calorimetry (DSC). IR spectroscopy and WAXS confirmed that thermal oxidation of the amorphous part of the polymer accompanied the onset of stage III. Thermal oxidation led to extensive molar mass reduction and to a significant increase in mass crystallinity and melting peak temperature. Extensive and visible degradation in pipes failing according to stage III was confined to so-called “oxidation spots.” The latter were first formed at the outer wall and propagated inwards, finally constituting approximately 50% of the wall thickness. The antioxidant concentration profiles obtained by DSC were always symmetrical and were successfully adapted to a previously developed model. It was shown that migration of the antioxidant was the dominant loss mechanism, that the diffusion coefficient was constant through the pipe wall, and that the evaporative loss to the external air was marginally greater than the loss to the internal water phase. Chemical consumption of the antioxidant was found to be negligible.
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  • 40
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    Polymer Engineering and Science 33 (1993), S. 317-321 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Sample size sensitivity of thermal gravimetric analysis (TGA) presents a serious handicap in the obtaining of reliable thermal stability data for high-temperature applications. For example, predictions of the apparent time for degradation during an isothermal experiment based on the results obtained using a 10 μm thick specimen can be off by an order of magnitude when applied to a product with a thickness of 10 cm. To address this effect, TGA experiments studying the thermal degradation of poly(methyl methacrylate) were conducted. Analysis of the experimental data resulted in the development of a relationship between the apparent time scale of the thermal degradation and the specimen thickness. Origins of the new dependence were traced to the change of the diffusivity resulting from material volatilization. Implications of the coupling between these two events for the analysis of thermal stability for new polymeric materials are discussed, and required changes in the current methodology are outlined.
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    Polymer Engineering and Science 33 (1993), S. 322-327 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The mutual diffusion coefficients for styrene-butadiene rubber(SBR)-n-nonane systems were measured using a sorption apparatus with a quartz spring at 100 and 130°C for mass fractions of n-nonane ranging from 0 to 0.16. The mutual diffusion coefficients were correlated with good agreement by the free-volume theory.
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    Polymer Engineering and Science 33 (1993), S. 328-333 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The application of a method to determine and correct for the influence of non-specimen extension in tensile testing is reviewed and demonstrated using two different thermotropic liquid crystalline polymers. In the tensile testing of high modulus polymer extrudate, where the amount of specimen extension is inferred from the crosshead travel, the error associated with system compliance can be significant and parameters such as modulus and elongation will be in error. The need to apply the correction depends on the magnitude of the product of the sample modulus and cross-sectional area, divided by the test gage length, relative to the system compliance value. Its application is not necessarily restricted to high modulus materials, and can be extended to samples of larger cross-sectional area and lower modulus. Guidance to assist in the choice of a suitable gage length to avoid compliance correction and a method to quantify the error contribution is presented.
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  • 43
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    Polymer Engineering and Science 32 (1992), S. 582-585 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Deep penetration welding of polymers can be carried out at high speed with relatively low laser power. This results from an efficient coupling CO2 laser radiation to polymers that leads to volume heating. A brief review of energy coupling and heat transfer effects in polymers under CO2 laser welding conditions is given. Some examples of low power (10 to 100 watt) CO2 welding of polypropylene and polyethylene at depths of up to 1.5 cm are discussed.
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  • 44
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    Polymer Engineering and Science 32 (1992), S. 593-599 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Fatigue data are presented for the strengths of 120-Hz vibration-welded butt joints of four resins: the three amorphous polymers polycarbonate (PC), polyetherimide (PEI), and modified polyphenylene oxide; and the semicrystalline polymer poly(butylene terephthalate). Data are also presented for the fatigue strength of 250-Hz vibration welds of the high-temperature polymer PEI. For all the welds, fatigue strength was evaluated through 10-Hz, tension-tension, load-controlled tests at an R value (ratio of minimum stress) of 0.1. Surprisingly, for all the stress levels studied, none of the PC test specimens failed at the welds, indicating that the fatigue strength of PC welds equals that of the base resin. This is not true of the other three resins, except at relatively low stress levels. For each of the four resins, macrographs are used to highlight the differences between the failure surfaces of monolithic specimens and specimens that failed at the welds.
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  • 45
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    Polymer Engineering and Science 32 (1992), S. 612-619 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The influence of tie-layer Melt Flow Index on the lap-shear strength of ultrasonic welds in oriented polypropylene (OPP) has been evaluated. The tie-layer Melt Flow Index was varied from 0.03 dg/min to 2600 dg/min; the highest lap-shear strength properties were obtained using tie-layers that had melt flow index values between 30 and 100 dg/min. When using low Melt Flow Index tie-layers, hot spot formation and concomitant changes in fusion zone and heat-affected-zone dimensions produced stress concentrations that promoted failure in oriented polypropylene material away from the bondline region. When very high Melt Flow Index (2600 dg/min) tie-layers were used, the mode of failure during lap-shear testing was a mix of cohesive, in oriented polypropylene, and adhesive failure. The molecular weight of material at the bondline was not markedly affected by the thermal cycle produced during ultrasonic welding. Only the flash ejected when using low Melt Flow Index tie-layers exhibited any evidence of degradation; it is suggested that the ejected flash may have been degraded because of a combination of thermal, cavitation, and thermo-oxidative processes.
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    Polymer Engineering and Science 32 (1992), S. 620-631 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A study to investigate fusion bonding (welding) of AS4 graphite/polyetheretherketone (PEEK) thermoplastic composites is presented. Processing studies are conducted for resistance welding preconsolidated AS4/PEEK laminates in both unidirectional and quasi-isotropic configurations using PEEK and polyetherimide (PEI) film at the joint interface. All bonding was done under a constant displacement process. The influence of processing time, initially applied consolidation pressure, and the rate of heat generation on weld performance is examined through lap shear and Mode I interlaminar fracture toughness testing. A rapid increase in strength with processing time that asymptotically approaches the compression molded baseline is measured. Weld times for quasi-isotropic lap shear coupons are significantly shorter than those with a unidirectional lay-up. Variation of the initially applied consolidation pressure is shown to have little influence on the lap shear strength of PEEK film welded lap joints. A discussion of the mechanisms allowing void formation during the welding process is given. Bond strength test results are correlated with ultrasonic C-scans of the weld regions.
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    Polymer Engineering and Science 32 (1992), S. 221-230 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A critical part of any master model used to simulate or control a composite material manufacturing process is the description of resin flow through the fiber bed. We present here a review of both theoretical and experimental studies of fluid flow through porous media, including fiber beds. For the practical porosity range of interest in continuous fiber composites processing (0.3〈 ∊ 〈 0.6), the permeability cannot be accurately described using the Blake-Kozeny-Carman equation, even though the flow is Newtonian at very low Reynold's number. For aligned fiber situations, the Kozeny constant, k, deviates radically from theory, depends on bed nonuniformities, and is only constant over very narrow porosity ranges. Thus, one cannot experimentally determine k at high porosities and use this value to describe low porosity situations. Theoretical attempts, based on perfectly spaced and aligned arrays of cylinders, adequately describe the transverse permeability of ideal fiber beds in the high porosity range, but do not succeed at porosities below 0.6. For axial flow through aligned fiber beds, the theory yields permeabilities much lower than are experimentally observed throughout the entire porosity range. For randomly arranged fibers, random cylinder theory also predicts permeabilities that are significantly lower than are measured.
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  • 48
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    Polymer Engineering and Science 32 (1992), S. 267-272 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effects of thermal modification on the structural properties were studied for a poly(ethylene terephthalate-co-p-hydroxybenzoic acid) liquid crystal bended with phenoxy resin. Poor miscibility and phase separation between the blend components are observed by the temperature dependence of dynamic mechanical properties of sample molded at 260°C, over the composition range studied. The miscibility of the blends is increased by molding at 280°C, and the blends molded by increasing the processing time show a dynamic mechanical transition to a homogeneous blend. These changes are the result of an interchange reaction between the blend components. A rubbery modulus has been observed for such blends. This implies the formation of cross-linked structures that accompany the interchange reactions.
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  • 49
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    Polymer Engineering and Science 32 (1992), S. 231-239 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Proper description of the resin flow through fibrous media is an important input to the modeling of composite manufacturing processes. Based on our conclusions in a recent review of pertinent literature (see Part I, this issue), Newtonian flow through ideal cylinder arrangements has been analyzed and measured. The analytical and numerical solutions agreed well with both our own experimental observation and those of others. Experiments with actual carbon fiber beds revealed significant deviations from ideal bed behavior. These deviations include dependence of the permeability on the nature of the permeant and the applied pressure difference, both of which make questionable the use of the Blake-Kozeny-Carman (BKC) equation to describe flow in real carbon fiber beds. Experiments that simulate the autoclave process by featuring combined permeation and consolidation of fiber beds have yielded additional dependencies of the permeability on process characteristics, such as the consolidation load and the original resin-rich areas within the fiber beds.
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  • 50
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    Polymer Engineering and Science 32 (1992), S. 254-266 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We develop a numerical method for calculating fiber orientation in the midsurface of a molded part of small thickness. Two-dimensional fiber orientation is predicted on the basis of either Jeffery's equation or a constitutive equation for the orientation tensor. The calculation is fully transient; it is performed on a time-dependent flow domain. The method is based on finite elements. Updated finite element meshes are generated at every instant of filling and allow one to perform an accurate calculation of the orientation even along the boundary of the flow domain. The method is applied to several examples in plane and three-dimensional geometries.
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  • 51
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    Polymer Engineering and Science 32 (1992), S. 240-253 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A method is presented for measuring three-dimensional fiber orientation in fiber-reinforced polymers and placing confidence limits on the results. The orientations of individual fibers are determined from the elliptical intersections between the cylindrical fibers and a polished section. This can be done using either manual digitization or automated image analysis. Volume averages for the sample are computed using an orientation-dependent weighting function that corrects for the bias of an area-based sample. Equations are developed for nonuniform fiber lengths, using both number-average and weight-average measures of orientation. Sources of systematic, measurement, and sampling error are discussed and equations for sampling error and the propagation of measurement error are derived. The results use a second-rank tensor to characterize fiber orientation, but the error analysis can be applied to any type of orientation parameter. We implement the technique using manual digitization of optical micrographs. Our implementation accurately measures samples with known orientation, and produces identical results from two perpendicular sections of a glass fiber/nylon injection-molded sample.
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  • 52
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    Polymer Engineering and Science 32 (1992), S. 273-279 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We have studied the impact strength, by Charpy and Izod tests, of blends of polyamide 6 with different rubbers, 10 wt% of each, or rubbers and glass fibers (8.5 wt% and 15 wt% respectively). The rubbers are from three different families: (i) a nonreactive cross-linked terpolymer, methyl methacrylate/butadiene/styrene (17/64.5/18.5); (ii) two block copolymers compatible with the matrix, poly(tetramethylene glycol)/polamide 12 (70/30 or 34/66); and (iii) two polymers containing reactive functionality, a terpolymer ethylene/ethyl acrylate/maleic anhydride (68/30.5/1.5) and a copolymer ethylene/acrylic acid (90/10). The classification of additives in regard to improved impact depends on the procedure used for the impact strength measurement, particularly on whether the samples are notched or unnotched. The results are discussed in relation to the dimensions and the adhesion of the rubber particles. The level of adhesion has been estimated from observations in scanning electron microscopy of cavities due to pullout nodules and of nonextracted rubber after treatment in boiling xylene. Strong variations in the morphologies are found, depending on the chemical nature of the rubber. The crystalline state of the polyamide in the blends has also been evaluated from differential scanning calorimetry.
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    Polymer Engineering and Science 32 (1992), S. 287-297 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Sheet composites of polypropylene and poly(ethylene terephthalate) were produced by melt consolidation of alternating layers of polymer films and random glass fiber mats. The composites had a nominal glass content of 50 wt% (∼30 vol%). The sheets were stamped into a complex part from which test specimens were machined, and mechanical properties determined. Flexural strengths as high as 159 MPa were recorded for polypropylene composites and 313 MPa for poly(ethylene terephthalate) composites. The flexural modulus of the polypropylene composites reached 9.1 MPa, whereas the modulus of the stiffest poly(ethylene terephthalate) composite was 15 GPa. The impact properties of the composites were equally high. Polypropylene composites absorbed up to 257 J/cm during an instrumented falling dart impact test. Poly(ethylene terephthalate) composites absorbed as much as 116 J/cm in the same test.
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    Polymer Engineering and Science 32 (1992) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 55
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    Polymer Engineering and Science 32 (1992), S. 298-304 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The fiber straightening pre-tension applied during the sample preparation of single fiber composites is suggested here to significantly affect the number of fragments as well as the value of the Kelly-Tyson interface shear strength obtained from single filament composite tests. This implies that fragmentation tests performed under seemingly identical conditions, but in which the fiber pre-tension is not accurately controlled during sample preparation, might yield widely differing experimental results. We present and discuss a new set of experimental results dealing with fiber pre-tension effects in carbon/epoxy single fiber composites.
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  • 56
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    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Surface-induced transcrystallization in fibers has been reported in some advanced polymer composites. It is believed that transcrystalline interphase may affect stress transfer efficiency between the reinforcing fiber and the matrix. In this study, attempts were made to examine the effects of transcrystallinity on composite performance, particularly on fiber-matrix interfacial bond strength, and to investigate possible attributes of transcrystallization. Three polymer resins, poly(etherketoneketone) (PEKK), poly(etheretherketone) (PEEK), and poly(phenylenesulfide) (PPS), and four types of fiber, polyacrylonitrile (PAN)-based AU-4 (untreated AS-4) carbon, pitch-based carbon, poly (p-phenylene terephthalamide) (PPDT) aramid, and E-glass were used. It was found that PPDT aramid and pitch-based carbon fibers induce a transcrystalline interphase in all three polymers because of an epitaxial effect. Under certain conditions, transcrystallization was also observed in PAN-based carbon and E-glass fibers, which may be partially attributed to the thermal conductivity mismatch between the fiber and the matrix. Plasma treatment on fiber surface showed a negligible effect on inducing transcrystallization, whereas solution-coating of PPDT on the fiber surface showed a positive effect. The Microdebonding test, which measures the interfacial bond strength between the fiber and the matrix, consistently showed more than 40% increments for various single filament systems with transcrystalline interphase versus without. However, the effects of transcrystallinity on the interfacial bond strength appeared to decrease as the fiber content increased in composites.
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    Polymer Engineering and Science 32 (1992), S. 305-309 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Superconductor/polymer composites were prepared by mixing powders representing the Y-Ba-Cu-O and Bi(Pb)-Sr-Ca-Cu-O systems with high-density polyethylene. Their electrical resistivities were measured as a function of temperature. By controlling the powder preparation techniques, it was possible to fabricate composites with superconductive transition to zero resistivity in the Bi(Pb)-Sr-Ca-Cu-O system. These composites can be fabricated in certain desired shapes.
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  • 58
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    Polymer Engineering and Science 32 (1992), S. 335-343 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of surface treatment of particulates on the curing kinetics of unsaturated polyester resin has been investigated using a differential scanning calorimeter. Two coupling agents, γ-methacryloxy propyltrimethoxy silane (γ-MPS) and phenyltriethoxy silane (PTS), were employed. The former reacted with the resin; the latter did not. A kinetic model of free radical addition polymerization was used. A correction factor was used to represent the effective free radical concentration in order to account for the formation of charge transfer complex between the glass beads and the free radicals in the resin. The results indicate that (1) the resin with treated particulates showed generally faster reaction rate and conversion than the resin with untreated particulates; (2) no obvious difference on the curing kinetics was observed between these two coupling agents; the primary role of coupling agent is to inhibit the influence of particulates on the curing kinetics of the resin by effective surface coverage; and (3) a minimum aqueous concentration of 0.05 wt% was suggested for surface treatment of particulates; the reaction rate of the resin was slightly improved when the concentration of the coupling agent was 0.01 wt%; this might possibly be due to insufficient coverage of the particulate surface.
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    Polymer Engineering and Science 32 (1992), S. 327-334 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Magnesium hydroxide and magnesium carbonates have attracted attention as endothermic flame retardants that are sufficiently stable to be incorporated into thermoplastics without decomposition. In this survey, a basic form of magnesium carbonate, magnesium carbonate hydroxide pentahydrate [(MgCO3)4 · Mg(OH)2 · 5H2O] was evaluated as a flame retardant for polypropylene. This filler (MCHP) has a thermal stability intermediate between that of alumina trihydrate (ATH) and magnesium hydroxide, which is sufficient to allow incorporation into polypropylene without decomposition. The MCHP is most effective at high filler concentrations near 60% where it was found to impart a Limiting Oxygen Index of 28.2 with a V-O rating (no dripping). This is slightly more effective than the flammability ratings for ATH and Mg(OH)2 under the same conditions. The effectiveness of MCHP was attributed to the large endothermic loss of water of hydration, which also dilutes the combustion gases. This action was further aided by the formation of an intumescent char on the burning surface, which eventually extinguished the flame. Various combinations of magnesium oxide, magnesium hydroxide, magnesium carbonate, and MCHP were evaluated in order to clarify the mechanism of the flame retardant and improve the efficiency of the protective action. However, no synergism was evident, and the flame retardant results were found to be additive. The mechanical properties and processabilities of these highly filled compounds are very sensitive to the type of surface treatment. The method of Savides was employed to compare the burning temperature of the test specimens and to measure the rates of combustion.
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    Polymer Engineering and Science 32 (1992), S. 878-885 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Melt blends of nylon-6/modified ABS (acrylonitrile-butadiene-styrene terpolymer) have been prepared using a single screw extruder. Electron microscopic observations revealed that the rubber particles are as finely dispersed as in ABS. Both the heat of fusion and the dynamic storage modulus of the blends were linear functions of the blend composition. The melting point of nylon crystallites and glass transition temperatures of poly(acrylonitrile-co-styrene) (AS) and the rubber phase in ABS and the amorphous phase in nylon were almost independent of the composition. Very high Izod impact strength was achieved over a broad compositional range. These facts suggest that the nylon and the modified ABS are not mixed on a molecular level although there must be sufficient interaction between them. The melt viscosities were increased with an increase in the ABS component. In the region of less than 65% ABS, the viscosities bend off to the zero-shear viscosity at low shear rates. Above 65% ABS, the viscosity curves were expressed by a power law fluid. The power law index decreased with an increase in the ABS content. The activation energy of flow vs. composition curve indicated a discontinuous point between 60% and 70% ABS. The phase inversion takes place at about 65% ABS, judging from the rheological point of view.
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    Polymer Engineering and Science 33 (1993), S. 543-548 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The static shear strength and static friction of three thermoplastics have been investigated for the case of contact between a bulk plastic sample and a very smooth metallic plate. The minimum tangential force required to shear the interfacial adhesion bonds between the two surfaces was measured and defined as the adhesion component of friction Fa. Experimental results showed that Fa is large when the surface energy is high or the interfacial energy is small and that a correlation may exist between this force and the work of adhesion evaluated from Dupré equation. The real area of contact Ar was also measured using an optical device designed to handle samples and experimental conditions similar to the static friction tests. It was found that Ar is proportional to Pa0.9 where Pa is the apparent pressure of contact and an increase of Fa with Pr was observed. The static shear strength τ has been evaluated as the ratio Fa/Ar, and its relationships with the real contact pressure P approximated by linear functions. It was concluded that τ increases at high P, although it has not been verified for ultra-high-molecular-weight polyethylene. An attempt has been made to explain the observed break in the data. The results indicated that (τ/τb) = κ′(τa/Pa) where b refers to bulk, a to apparent values, and κ′ is a proportionality constant that depends on the plastic material.
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    Polymer Engineering and Science 32 (1992), S. 370-375 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Ethyl α-hydroxymethyl acrylate (EHMA) was synthesized and evaluated as a candidate for wood impregnation and in-situ polymerization. Southern Pine softwood was impregnated under a variety of conditions with EHMA alone and with various comonomers plus free radical initiator. Following thermal polymerization, the wood-polymer composites were tested for increased dimensional stability (water soaking swell resistance) and mechanical properties over untreated wood. The greatest increase in dimensional stability was attained using EHMA alone, while the maximum compression modulus was achieved by impregnating with 1:1 EHMA-styrene and styrene alone. The composites were further characterized by 13C CP/MAS solid state NMR and scanning electron microscopy.
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    Polymer Engineering and Science 32 (1992), S. 376-382 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The isothermal crystallization from the melt of isotactic polypropylene in the presence of Kevlar 49 fibers has been investigated. The nucleating ability of the fibers was demonstrated, and the presence of extensive transcrystalline regions was related to crystallization parameters, such as crystallization temperature, melt precrystallization temperature, and residence time at precrystallization temperature. The results are discussed in terms of the presence of heterogeneities in the bulk and preformed self-seeded nuclei located in the anfractuosities of fiber surfaces.
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    Polymer Engineering and Science 33 (1993), S. 614-621 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The glass transition temperatures in bismaleimide-based resins were investigated using different stoichiometric ratios of 1, 1′-(methylenedi-4, 1-phenylene)bismaleimide (BMI) and 4, 4′-methylenedianiline (MDA). The resin cure involves a low temperature primary amine addition to the maleimide double bonds and a high temperature homopolymerization of the maleimide double bonds. The network topology and the glass transition temperature changes with resin composition and curing conditions were determined using differential scanning calorimetry (DSC). An empirical model was used to relate the glass transition temperature to the extents of the amine addition and the homopolymerization reactions in 1:1 and 2:1 BMI:MDA resins. The changes in thermal properties with resin post-cure were also examined.
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    Polymer Engineering and Science 33 (1993), S. 640-644 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Dynamic mechanical properties, tensile properties, and scanning electron microscopy of blends of poly(methyl methacrylate) and polycarbonate were investigated after phase separation above their cloud point temperature by annealing in a hot press. The dynamic mechanical properties show that phase separation proceeds more distinctly for the blends annealed at higher temperature and for longer time. The scanning electron micrographs show that the morphology of phase separated blends varies with the conditions of heat treatment. The tensile properties of phase separated blends deteriorate on account of the coarsening of the brittle dispersed phase over the optimum size and the occurrence of voiding during the heat treatment.
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    Polymer Engineering and Science 33 (1993), S. 665-674 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The packing stage starts at the end of mold filling. During this stage, additional material is forced into the mold to compensate for the shrinkage during subse-quent cooling. Underpacking results in molded parts with dimensional variation. Overpacking causes flash at the parting lines, stick during ejection, and excess residual stresses resulting in warpage. The packing stage is thus extremely important in the determination of the final quality of the product. Despite its importance, analysis of the packing stage has been relatively ignored, particularly the viscoelastic effect. In this work, the analysis of the isothermal packing stage is presented for a Maxwell fluid. A set of governing equations is derived for a two-dimensional mold and solved using the Galerkin finite element method. In addition to the distribution of velocity and pressure, the model predicts the stresses in the planar direction, which could be used for subsequent calculation of the residual stresses.
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    Notes: Non-isothermal crystallization growth rates of nucleated and non-nucleated isotactic polypropylene (iPP) in dotriacontane were determined experimentally by thermal optical microscopy. Adipic acid was used as the nucleating agent. The non-isothermal growth rates of the nucleated and non-nucleated systems were compared with experimentally determined isothermal growth rates. The Lauritzen and Hoffman growth rate equation, originally developed for isothermal crystallization, was modified to describe the non-isothermal growth. The modified Lauritzen-Hoffman equation was used to predict isothermal growth rates from non-isothermal crystallization for the nucleated and non-nucleated polymer-diluent mixtures. This study is the first to deal with polymer-diluent-nucleating agent systems vital to membrane production.
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    Polymer Engineering and Science 33 (1993), S. 564-572 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The Dow process for producing perfluorinated ionomeric membranes includes several emulsion copolymerizations involving gaseous tetrafluoroethylene and a second liquid phase monomer. The choice of the organic phase monomer depends on the desired product. The emulsion copolymerization reactor model was developed by extending the Smith-Ewart-Gardon theory for emulsion polymerization processes. Population balance techniques and Flory-Huggins solution theory were applied. The resulting coupled partial differential equations were solved using the method of characteristics. The reactor model, with minimal adjustable parameters, predicts most polymerization results, including molecular weight, reaction rates in the three process stages, latex particle size, polymer composition, and the composition drift as a function of reaction time. The analysis and reactor model is used in the manufacturing process to set process conditions to obtain the desired properties in the polymer product.
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    Polymer Engineering and Science 33 (1993), S. 598-606 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The phase separation behavior of unsaturated polyester (UPE)-polyurethane (PU) interpenetrating polymer networks (IPNs) was investigated by light scattering measurements during simultaneous polymerization. The scattered light intensity change with time showed the formation of the dispersed domains, and the average domain correlation length could be calculated from the angle of maximum scattering intensify. It was noted that the dominant phase separation process was spinodal decomposition due to fast reaction. The morphology observed by the transmission electron micrographs for various process conditions showed similar results as obtained from the light scattering experiment.
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    Polymer Engineering and Science 33 (1993), S. 754-763 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Blends of a thermotropic liquid crystalline polymer (LCP), Vectra A900, and a thermoplastic elastomer, Kraton G1650, were made on a single screw extruder. During extrusion, fibers of the LCP are formed under influence of shearing and elongating forces. The stiffness and tensile strength of the elastomer are greatly improved by the addition of the LCP. The modulus of elasticity of blends containing up to 20% LCP can be described well with the Halpin-Tsai equation. Differential scanning calorimetry and dynamic mechanical thermal analysis (DMTA) measurements show that the polymers are immiscible, but the DMTA results show a shift of the glass transition temperature of the elastomeric block of the Kraton polymer. This shift may be attributed to a layer of elastomer adsorbed on the LCP particles.
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    Polymer Engineering and Science 33 (1993), S. 772-780 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The morphology developing during the spinodal decomposition process of polystyrene (PS)/poly(vinyl methyl ether) (PVME) blends was successfully controlled by photo-crosslink reactions between PS chains. The crosslink reaction was carried out by taking advantage of the photodimerization of anthracene moieties that are labeled on PS chains. Effects of photo-crosslinks on the morphology induced by temperature jumps (T-jump) from the one-phase region into the spinodal region were examined under several experimental conditions such as T-jump depths and irradiation times. It was found that the concentration fluctuations developing during the spinodal decomposition process were efficiently frozen upon irradiation using a XeF excimer laser as well as a mercury (Hg) lamp. Furthermore, these ordered structures are quite stable upon annealing. These results demonstrate that the morphology developing during the spinodal decomposition process can be well controlled by easily accessible light sources such as high pressure mercury lamps. Thus the photo-crosslink reaction described in this work can provide the basis for a potential technique to design multiphase polymer materials with controllable ordered structures.
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  • 72
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    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dynamic behavior of the solution polymerization of styrene in a continuous stirred tank reactor is analyzed with a mixture of tert-butyl perbenzoate and benzoyl peroxide as an initiator system. In the modeling of the reactor, a viscosity dependent reactor wall heat transfer coefficient is used to account for the changing heat transfer efficiency as monomer conversion and polymer molecular weight increase. The steady state and bifurcation behaviors have been investigated with the reactor residence time, initiator feed composition, initiator concentration, feed solvent volume fraction, and coolant temperature as bifurcation parameters. Unlike the reactors with constant heat transfer coefficient, the present system exhibits relatively simple steady state and dynamic bifurcation behaviors. Oscillatory behavior is observed only when the solvent volume fraction in the feed exceeds 0.2. The dynamic simulation of the reactor also indicates that a feedback temperature controller may fail to maintain the reactor temperature when the heat transfer coefficient changes as a result of process disturbances.
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  • 73
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    Polymer Engineering and Science 32 (1992), S. 517-523 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Improved compatibility of blends of polystyrene and an amorphous polyamide was achieved by lightly sulfonating the polystyrene. Hydrogen bonding between amide groups and either sulfonic acid or metal sulfonate groups lowered the interfacial tension between the two polymers, which led to a much finer dispersed phase size in blends involving the sulfonated polystyrene. At relatively high sulfonate to amide ratios, the two polymers formed a miscible blend. Improved mixing of the phases was verified by shifts in the glass transitions, and the specific interactions that occurred were characterized by Fourier transform infrared spectroscopy.
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  • 74
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    Polymer Engineering and Science 33 (1993), S. 865-876 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This review presents a general picture of suspension, dispersion, and interfacial polycondensation processes employed for the preparation of beaded resins, dry powders, and high solid dispersions. The polymer systems covered include polyamides, polyesters, polycarbonates, polyurethanes, and phenol-formaldehyde and urea-formaldehyde resins. Basic features of heterogeneous polycondensation processes are outlined, and different mechanisms of particle formation in suspension, dispersion, and interfacial polycondensation are discussed. Effects of manufacturing parameters such as feed ratio, droplet/particle stabilizer, and stirrer speed on product characteristics are also briefly covered.
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  • 75
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    Polymer Engineering and Science 33 (1993), S. 901-906 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Polyimide blends consisting of pyromellitic dianhydride/4,4′-oxydianiline (PMDA/ODA) and biphenyl-tetracarboxylic dianhydride/p-phenylene diamine (BPDA/PDA) show a distinct glass transition behavior at temperatures lower than each component does. Disruption of molecular packing by blending of polymers having dissimilar interaction sites leads to a significant increase in molecular mobility at much lower temperatures. This is examined by laminating two pieces of film cast from the blend and measuring the adhesive strength at the interface. A strong adhesion, 11.5 N/cm (6.6 lbf/in) by 180° peel test, was achieved indicating interpenetration of polyimide molecules. It was also found that the polyimide blends can be converted into highly ordered states by mechanical deformation of the blends above their glass transition temperatures (Tgs).
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    Polymer Engineering and Science 33 (1993), S. 913-922 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Semi-interpenetrating networks have been produced from castor oil and poly(ethylene terephthalate) (PET). Bond interchange between PET and castor oil plays a major role in the development of initial miscibility, also affecting morphology and chemical structure. Microheterogeneous morphology is developed for materials of intermediate composition, which have much greater toughness than the polymers from which they were made.
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    Polymer Engineering and Science 33 (1993) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 78
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    Polymer Engineering and Science 33 (1993), S. 989-995 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Using twin screw extrusion and stampable sheeting processes, we have investigated the application of reactive processing technology to fiber-reinforced stampable sheet made of an unsaturated polyester (UP) alloy with high toughness. As a result, we obtained a stampable sheet composed of a UP/nitrile butadiene rubber (NBR) polymer alloy matrix and glass fiber mats with physical properties equivalent to those of polypropylene (PP) stampable sheet, and moreover, with higher heat resistance than PP.
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  • 79
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    Polymer Engineering and Science 33 (1993) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 80
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    Polymer Engineering and Science 33 (1993), S. 1022-1026 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Steady flow behavior of bulk liquid crystals and polymeric liquid crystals are summarized into a three region flow curve. Changes in the internal structure during deformation and flow were investigated by rheo-optical methods. Two different optical geometries were used. In one method, a light beam passed through perpendicular to the shear plate, and in the other method a light beam passed perpendicular to the edge of the lamina flow. The results indicate that the details of the internal texture do not necessarily appear in the rheological properties, such as viscosity, and that the molecular orientation mechanism under shear force is fundamentally different in a liquid crystal of rod-like molecules and a suspended solution of rod-like molecules. In the isotropic solution, the rod-like molecules float or are suspended in a solvent and are oriented by the flow field of the solvent fluid. However, in a liquid crystal, the torque propagates directly on the individual rod-like molecules, affecting their orientation. They flow as if it were a plastic solid.
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  • 81
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    Polymer Engineering and Science 33 (1993), S. 1042-1048 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Polybenzimidazole (PBI) and polysulfone (PS) do not form miscible blends; however, the tensile modulus and strength of their blend fibers are comparable to, or better than, that of PBI fibers, depending on process conditions. Fibers spun from an 80/20 PBI/PS solution blend have PBI-like LOI (limiting oxygen indices) and flame shrinkage behavior. Sulfonation and stabilization of this fiber improve its thermal properties. The process window for these blend fibers has been determined. There was no aging phenomenon on as-spun PBI/PS blend fibers, while as-spun fibers made from PBI/polyarylate (PA) and PBI/high modulus aramides (HMA) exhibited remarkable aging effects on fiber properties. This difference probably arises from the fact that (1) the former is not a miscible blend, while the latter are; and (2) the former does not have hydrolysis groups, such as ester and amide groups, as that in the PA and HMA systems.
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    Polymer Engineering and Science 33 (1993), S. 1084-1084 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 83
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    Polymer Engineering and Science 33 (1993), S. 1110-1121 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dielectric behavior of glassy thermoplastic polymer in the microwave frequency range was investigated. Specifically, the relationship between energy absorption and temperature for several thermoplastic systems was examined to test the theoretical basis for heating under microwave irradiation. Irradiation under traveling and standing wave conditions were explored. The heating rate versus temperature data at a frequency of 2.45 GHz yielded a microwave calorimetry procedure for examination of the dielectric and relaxation behaviors. Correlations were drawn between (a) the apparent activation energy and the critical temperature, and (b) the shape of the dielectric spectra at 2.45 GHz and its shape in the kHz region. WLF relationships were examined for glassy thermoplastics to show the difference in changing activation energy with temperature.
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  • 84
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    Polymer Engineering and Science 33 (1993), S. 1132-1140 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Stoichiometric mixtures of DGEBA (diglycidyl ether of bisphenol A)/DDS (diaminodiphenyl sulfone) and DGEBA/mPDA (meta phenylene diamine) have been isothermally cured by electromagnetic radiation and conventional heating using thin film sample configurations. Fourier transform infrared spectroscopy (FTIR) was used to measure the extent of cure. Thermal mechanical analysis (TMA) was used to determine the glass transition temperatures directly from the cured thin film samples. Well-defined glass transitions were observed in the TMA thermograph for both thermal and microwave cured samples. Significant increases in the reaction rates have been observed in the microwave cured DGEBA/DDS samples. Only slight increases in the reaction rates have been observed in the microwave cured DGEBA/mPDA samples. Higher glass transition temperatures were obtained in microwave cured samples compared to those of thermally cured ones after gelation. The magnitude of increases of glass transition temperature is much larger for the DGEBA/DDS system than DGEBA/mPDA system. The microwave radiation effect was much more significant in DGEBA/DDS system than in DGEBA/mPDA system. DiBenedetto's model was used to fit the experimental Tg data of both thermal and microwave cured epoxy resins.
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  • 85
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    Polymer Engineering and Science 33 (1993), S. 959-970 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: It is of great importance to accurately measure or predict the Residence Time Distribution (RTD) in designing extruders and/or in setting up a proper operating condition, because chemical reactions depend significantly on the RTD and temperature when chemical reactions take place during the extrusion process. A previous method to predict the RTD can analytically determine RTD, Residence Time Distribution Function f(t) and Cumulative Residence Time Distribution Function F(t), based on a simplified two-dimensional velocity field in an extruder. However, this previous method cannot accurately take into account the three-dimensional circulatory flow inside the extruder. The present paper suggests a new method to accurately determine the RTD taking into account the three-dimensional circulatory flow and presents a new formula derived to calculate f(t). In order to demonstrate the applicability of the new method including the circulatory flow effect, RTD, f(t) and F(t) were calculated based on a three-dimensional velocity field obtained via a quasi-three-dimensional finite element analysis. It was found that the previous method has a tendency to underestimate the RTD, owing to the neglect of the three-dimensional circulatory flow in comparison with the new method.
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    Polymer Engineering and Science 33 (1993), S. 980-988 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Experimental data confirm the utility of the following simple equation in predicting the spin coating behavior of polyimide precursor solutions: \documentclass{article}\pagestyle{empty}\begin{document}$$ {\rm h} = {\rm c\beta }_{\rm 0} {\rm k}^{{\rm \beta }_{\rm 1} } {\rm \omega }^{{\rm \beta }_{\rm 2} } {\rm t}^{{\rm \beta }_{\rm 3} } \quad\quad\quad\quad{\rm (1)} $$\end{document} in which \documentclass{article}\pagestyle{empty}\begin{document}$$ \begin{array}{*{20}c} {c = {\rm polymer\, solution\, solid\, weight\, fraction;}} \\ {\beta _i = {\rm fitted\, coefficient\, (Greek\, letter\, beta)};} \\ \quad{h = {\rm film\, thickness\, after\, cure\, or\, solvent\, removal};} \\ \quad{k = {\rm polymer\, solution\, kinematic\, viscosity, centistokes};} \\ {t = {\rm time},{\rm and;}} \\ \quad{\omega = {\rm wafer\, spin\, speed, rpm (Greek\, letter\, omega)}.} \\ \end{array} $$\end{document}.
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  • 87
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    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Ternary systems consisting of polypropylene (PP), ethylene-propylene-dieneterpolymer (EPDM) and different types of inorganic fillers (kaolin, BaSO4) have been investigated with respect to their mechanical behavior. On the basis of an Interphase model, it was possible using the modified van der Poel equation to describe the temperature dependence of the storage modulus G′(T) and the loss modulus G″(T). The interphase properties G′(T) and G″(T) could be calculated.
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    Polymer Engineering and Science 33 (1993), S. 1033-1041 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A nonlinear diffusion equation is used to study early-stage spinodal decomposition of polymer solutions, in relation to the membrane formation, in two dimensions. The effects of overall polymer composition and composition-dependent mobility and diffusivity are included in our simulations. Our results show a kinetically stable structure is established during the early stages, which corresponds to a circular range of peaks in the two-dimensional frequency spectrum. Such a spectrum is found to result in an interconnected cell structure in the two-dimensional real space. A decrease in the level of polymer interdomain interconnectedness is obtained as time increases, which indicates the influence of interfacial tension. As the overall polymer composition is increased, an increase in interdomain distances is observed, although the same early stage morphological structure is obtained. Finally, calculated interdomain distances from the two-dimensional simulation are larger than those obtained in equivalent one-dimensional model systems.
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    Polymer Engineering and Science 33 (1993), S. 1279-1287 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A finite element numerical analysis of preform inflation associated with the injection blow molding process has been developed using a neo-Hookean constitutive model. The analysis is capable of predicting final wall thickness distributions for axisymmetric mold geometries. Experimental studies were conducted on a Uniloy injection blow molding machine (Model 189-3 and Model 122). A twelve ounce (355 mL) cylindrical bottle mold was instrumented with contact sensors, thermocouples, and pressure transducers. Visualization studies of the inflation process were performed using specialized tooling and high-speed video cameras. The experimental studies provide justification for analyzing the deformation by means of a static elastic approach. The predicted wall thickness distribution is in reasonable agreement with the experimental data. Nonuniformities in the temperature distribution in the preform were found to have the most significant impact on the inflation behavior and the resulting wall thickness.
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  • 90
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    Polymer Engineering and Science 33 (1993), S. 1301-1307 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Dielectric α-relaxation of a bisphenol-A type epoxide oligomer has been investigated in the vicinity of the glass transition temperature (Tg) by the direct current (DC) transient method. The logarithm of the DC transient current for the oligomer was well approximated by the third order function of the logarithm of time. The complex dielectric constant was calculated through the Fourier transformation of that approximation function according to Simpson's integration rule in a frequency range of 10-5 - 1 Hz. At the temperature around the Tg (45°C), the dielectric α-relaxation process of the oligomer was found to be governed by the Havriliak-Negami equation. The relationship between the DC conductivity (σ) and the dielectric relaxation time (τ), σ·τm = const, is valid near and above the Tg of the oligomer. The DC transient current method combined with the DC conduction and the dielectric bridge measurements is considered to be a practical tool for analyzing the dielectric α-relaxation process of the epoxide oligomer over a wide frequency and temperature range.
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  • 91
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    Polymer Engineering and Science 33 (1993), S. 1065-1078 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The recirculating screw mixer (RSM), a new small-volume intensive mixer for the polymer laboratory, is designed, built, modeled, and tested. This type of batch mixer is intended for the mixing of 1 to 30 cm3 of viscous material at high shear rates. A material element in the mixer experiences alternating screw pump and tubular flows with reorientation between these flows. A mixer with a 10 cm3 sample capacity is built for testing and evaluation. Flow visualization experiments are used to investigate the quality of the distributive mixing achieved. The flows in the mixer are modeled for the cases of a Newtonian fluid and a power law fluid. The Newtonian model accurately predicts the recirculation time for particles suspended in Newtonian silicone oils. The power law model accurately predicts the screw torque obtained with a polystyrene and polyethylene. A method for the measurement of fluid rheology from the operating conditions of the RSM is proposed and tested. The mixing achieved by the RSM is compared to that obtained by a batch mixer with roller blades. Both mixers are used to prepare blends of ethylene-propylene rubber in polystyrene. The morphologies of the resultant blends are compared and differences in the mixing action are discussed. The mixers are also used to prepare composites of fumed silica in polyethylene. The quality of mixing obtained in the RSM compares quite favorably with that obtained in the batch mixer with roller blades for polystyrene/ethylene-propylene rubber reactive blends and polyethylene/silica composites.
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  • 92
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    Polymer Engineering and Science 33 (1993), S. 1092-1109 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The objective of this effort has been to investigate the relationship between polymer structure and microwave absorptivity. Dielectric loss factor, ε″, loss tangent, tan δ, and oscillator strength, (εS -- ε∞), were used to evaluate potential material processability under applied microwave radiation. Numerous polymeric materials varying in chemical and physical structures were irradiated in a low power (≤ 100W) electric field at 2.45 GHz. Electromagnetic radiation was applied as either traveling or resonant wave modes in cylindrical and rectangular waveguides. In general, heatability was found to be a direct function of the dielectric loss dispersion dependence on temperature and frequency. The dielectric loss factor obtained at low frequency measurements was found to be directly proportional to the heatability of polymers. A WLF plot was used to predict the shift of dielectric loss maxima into or out of the microwave frequency range.
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  • 93
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    Polymer Engineering and Science 33 (1993), S. 1141-1145 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Dynamic mechanical and tensile properties were investigated for blends of poly(styrene-co-acrylonitrile) and bisphenol-A polycarbonate prepared by the solution process. It is apparent from the dynamic mechanical properties that the as-blended sample has a phase separated structure and the structure changes further with heat treatment. The phase structures of as-blended and heat-treated samples were estimated using the theories of Kerner and Davies for the modulus of two-phase materials and the dynamic mechanical data. The tensile properties obtained at room temperature are not inconsistent with the phase structure estimated for the as-blended and heat-treated samples.
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    Polymer Engineering and Science 33 (1993), S. 1146-1151 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Fusion simulation is one of the key techniques used in designing and producing electrofusion joints for gas distribution and in evaluating fusion joint integrity. This paper describes the results of numerical simulation of the thermal fusion process, using the finite element method. A nonlinear heat transfer computer program was used to obtain the temperature profile of an electrofusion joint at fusion. It was found that the temperature experimentally measured at the fusion interface by insertion of a thermocouple agreed with the temperature computed by fusion simulation. In addition, as both the temperature at the fusion interface and the resin temperature close to the wire corresponding to the mechanical strength of the fusion part were measured, it was confirmed that the proper heating conditions for each joint could be determined based on the results of the fusion simulation.
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    Polymer Engineering and Science 33 (1993), S. 1152-1156 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of molecular weight on the spherulite growth rate of poly(ethylene terephthalate) (PET) has been determined using a real-time small angle light scattering (RTSALS) device equipped with a two-dimensional position-sensitive detector. This detector, the design of which was previously reported, incorporates a CCD camera, a personal computer, and an imaging board as the major hardware components. The device performs real-time analysis of the light scattering pattern and calculates the average spherulite radius as a function of time during the crystallization experiment. Growth rate data were obtained for PET having number-average molecular weights of 18,000, 24,700, and 33,100. Samples were crystallized isothermally following a temperature jump from the glass at room temperature to the desired crystallization temperature, which ranged from 130 to 200°C. Both the temperature and molecular weight dependence were found to be well described by the Hoffman equation. The temperature dependence agrees well with that found by previous workers, but the molecular weight dependence is somewhat different.
    Additional Material: 6 Ill.
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  • 96
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 1507-1508 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
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  • 97
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 1532-1539 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In industrial coextrusion operations, multiple layers are frequently brought in contact with each other at different temperatures to “match” viscosities and to reduce interfacial instability. Here, a linear stability analysis of multilayer plane Poiseuille flow is carried out for real, specific polymer melts in terms of process parameters, such as temperatures and flow rates. However, heat transfer across the layers is neglected as a first approximation. Previously, it was observed that below a certain Reynolds number and above a certain relaxation time, the flow-rate ratio (or the depth ratio), above which the flow is stable to all wavelengths, can be estimated by the long-wavelength asymptotic analysis (1,3). The Reynolds numbers for the industrial flows are smaller, and the relaxation times are larger than the corresponding critical values by several orders of magnitude. Therefore, the critical stability parameters can be estimated in the present study for industrial cases using the asymptotic stability analysis at long wavelengths. Although a large number of earlier parametric studies of model fluids indicate the influence of various theological parameters, only the viscosity stratification plays an important role in the interfacial instability within the operating range of industrial coextrusion processes.
    Additional Material: 4 Ill.
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  • 98
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    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
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  • 99
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 1540-1547 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Measurements are performed on film thickness and free surface velocity around a rotating roll for Newtonian, non-Newtonian inelastic, and viscoelastic fluids by using noncontact methods of a capacitance probe and a laser Doppler velocimeter probe. The film thickness decreases with increasing inspection angle for Newtonian fluids. For non-Newtonian fluids, it retains an approximately constant value, owing to shear-thinning of viscosity, except for a meniscus region development, which is dependent on fluid elasticity. Comparison of current results with the film thickness from a previous work is also made. With the increment of inspection angle, the free surface velocity increases rapidly in the meniscus region and maintains a constant value almost equal to a roll speed in the other region for viscoelastic fluids, while it increases linearly for Newtonian fluids. The shear rate at a roll surface is presented assuming that the velocity distribution in the liquid film is a polynomial equation. It is found that viscoelastic fluids exhibit different behavior from that of Newtonian and non-Newtonian inelastic fluids. Evaluation of the force acting on the liquid film for Newtonian fluids implies that the velocity gradient at a roll surface in an ascending region may be steeper than the parabolic form assumed in this study.
    Additional Material: 16 Ill.
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  • 100
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 1592-1605 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In Part I of this work, experimental data showed that the effect of low concentrations of free radical initiator injected into polyethylene during extrusion depended upon the degree of unsaturation and branching in the feed as well as the molecular weight. This paper shows attempts to quantitatively explain these reactive extrusion results through development of two kinetic models based upon the rate equations for reactions considered dominant. The first model developed incorporated unsaturation via consideration of simultaneous crosslinking-endlinking reactions. It contains two variable parameters: the overall initiator efficiency and a ratio of two rate constants reflecting the reactivity of the unsaturated bonds. The model was able to fit the changes in molecular weight distribution of both the low density and linear low density polyethylene but not the high density polyethylene samples. In addition to fitting the molecular weight distribution, this model also provided reasonable values of initiator efficiencies for crosslinking, endlinking, and chain extension reactions, as well as the number of terminal vinyls of the products. The second model is a special case of the first: it neglects the presence of unsaturation in the feed. This second model is actually the usual “crosslinking” model widely known from a derivation based upon statistical arguments. It was not able to fit most molecular weight distributions obtained. However, the model was shown to be useful for accounting for observed molecular weight distribution for a high density polyethylene sample of low initial unsaturation. Also, it was able to explain the amount of gel formed as a function of initiator concentration.
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