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  • 1
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 110-115 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A new crystallization kinetic equation has been derived considering the decrease in growth rate. The average linear growth rate of spherulite was assumed to be proportional to the m-th order of the uncrystallized fraction of the crystallizing material. A modified Avrami equation, 1 - Vc = exp[-Kf(t)n], was used where f(t) is the integral of the growth function, (1 - Vc)m. The validity of the equation was tested by analyzing the isothermal crystallization kinetic data of poly(ethylene terephthalate) from the melt using differential scanning calorimetry.
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  • 2
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 99-103 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Process changes aimed at improving printer engine performance must take into consideration not only the process variables (such as nip temperature and pressure and process time to), but also the melt rheological variables (such as the characteristic time scale of the toner Tc). The melt rheology relevant to the electrophotographic toner fusing process is discussed. One criterion for toner quality can be conveniently measured through the Deborah number De, which is the ratio of Tc to to. Modification of the melt rheology by matrix polymer composition and carbon black size and concentration has previously been explored. Here, the melt rheology of toners with a range of gel content was studied using a step shear test. The coupled relaxation model was employed to fit the stress relaxation data. The viscoelastic properties were calculated from the melt data with this model. These properties were then used to estimate the strain deformation of the toner as it passes through the nip with arbitrary residence time and nip pressure as a function of gel content. This method can be used to match the toner melt properties with the processing conditions.
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  • 3
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 4
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 125-139 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The unified numerical simulation of the filling/postfilling stages of the injection-molding process described in Part I is compared in the present paper with experimental results obtained with instrumented test molds. Flush-mounted pressure traces in the delivery system as well as in the cavity are favorably compared with corresponding predictions for both an amorphous and a semicrystalline polymer. It is demonstrated that the present unified formulation is well suited to handle complicated molds where compressibility effects can become important even during the filling stage, as portions of the cavity fill and undergo a packing behavior even when other regions of the cavity are still only partially filled.
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  • 5
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 116-124 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This study employs a unified theoretical model to simulate the filling and postfilling stages of the injection-molding process. Implementation of such a model is based on a hybrid finite-element/finite-difference numerical solution of the generalized Hele-Shaw flow of a compressible viscous fluid under nonisothermal conditions. The shear viscosity of the polymeric material is represented by a Cross model for the shear-rate dependence and a WLF-type functional form for the temperature and pressure dependence, whereas the specific volume is modeled in terms of a double-domain Tait equation. The analysis also handles variable specific heat and thermal conductivity of the polymer as a function of temperature. Complex thin parts of variable thickness can be modeled and discretized by flat, triangular finite elements which may have arbitrary orientation in three-dimensional space, whereas runners and possible round pins or bosses in the part are represented as one-dimensional circular-tube elements. A control-volume scheme is employed that leads to automatic melt-front advancement during the cavity-filling stage.
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  • 6
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 140-144 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The characteristic sigmoid compressive stress-strain relationships of sponges and their layered arrays are described by two kinds of mathematical models having three experimentally determined parameters. Since sponge compression is not accompanied by a significant cross-sectional area expansion, it was assumed that the stress in a multilayered array is the same in each layer. This enables prediction of the array's stress-strain relationship from the parameters of the individual layers and their known thickness. The applicability of the method is demonstrated with experimental data of two kinds of double-layered arrays of polyurethane sponges. It is shown that the arrays' compressive behavior can be satisfactorily predicted irrespective of the mathematical form of the model and whether the strain is expressed as engineering strain or Hencky's.
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  • 7
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 145-152 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The gapwise density distributions of the injection molded specimens of two engineering thermoplastics, i.e., poly(phenylene ether) and poly(ether imide), were characterized employing the density gradient column technique. The samples were molded using a 40t Van Dorn injection molding machine. The effects of the thermal history on the density distribution of unconstrained quenched specimens were also investigated. In addition, various material properties, such as pressure-volume-temperature, isothermal contraction, and pressure induced densification behavior were characterized, for the two resins employed in this study. The moldings of the two resins exhibited different trends in their density distributions. These findings were explained in terms of the competing effects of cooling rate and the pressure history experienced by the engineering plastic resins during the molding cycle. The data collected were also used as input to mathematical modeling of density distributions in injection molded articles, which is reported in Part II of this article.
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  • 8
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    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 191-196 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The problem of steady solidification of a power law fluid flowing in a round tube was solved numerically. The fluid considered was a polymer with temperature dependent viscosity. The mathematical solution was obtained by using an implicit finite difference method. Results are presented to show the effects of the Peclet number, Nahme number, and the power law index on the profiles of the frozen layer. Melt temperature profiles at different axial locations are also presented.
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  • 9
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 10
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 197-203 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Extensional flow of a bicomponent two-layer slot cast coextrusion process has been studied. A Newtonian and an upper-convected Maxwell fluid were considered to be the two layers, respectively, and the two-layer flow was assumed to be steady and isothermal. This choice was made as a simple model for a system which consists of two distinctly different fluids in terms of their extensional behaviors. Present study considered only the draw-down region where the film thickness changes slowly with the distance from the die exit. For this region, asymptotic solutions could be obtained for two limiting cases in which the elasticity effect of the Maxwell fluid layer is small and the applied tension at the take-off is large, respectively. When the elasticity effect is small, the melt thickness and the velocity profiles are exponential as in the case of a Newtonian single-layer flow. When the applied tension is large, on the other hand, the velocity profile is shown to be near linear. Furthermore, the viscoelasticity effect of the Maxwell fluid layer becomes so dominant that it dictates the mechanics of the coextrusion flow even when its flow rate and shear viscosity may be much smaller than those of the Newtonian layer.
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  • 11
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 12
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 353-364 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Optimal open loop control strategies are developed for a semibatch free radical copolymerization of methyl methacrylate and vinyl acetate using the multiobjective dynamic optimization method. A detailed kinetic model is validated through experimentation and used for the design of optimal controls. Both monomer feed rate and reactor temperature are varied to produce the copolymer of desired composition and molecular weight. The open loop control policies are implemented in a process control computer and tested on an experimental stirred tank polymerization system. Excellent agreement between the model predictions and the experimental data have been obtained.
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  • 13
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 333-352 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dynamic behavior of two continuous stirred tank reactors in series has been investigated for free radical solution polymerization of styrene with a binary mixture of two initiators having different thermal decomposition activities. For a wide range of initiator feed composition, both reactors exhibit quite complex nonlinear steady state and transient behavior. When the reactor residence time is used as a bifurcation parameter, the second reactor can have up to five steady states. For certain range of reactor operating conditions, bifurcations to various types of periodic solutions have been observed, such as Hopf bifurcation, isolas, period doubling, period-doubling cascade, and homoclinics. The effects of other reactor variables, such as total initiator concentration, coolant temperature, and reactor volume ratio on the reactor dynamics, are illustrated to show the complex dynamic behavior of the two-reactor system catalyzed by a mixture of t-butyl perbenzoate and benzoyl peroxide.
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  • 14
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    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 365-375 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper presents the development of a novel in-line extrusion rheometer based on the flow of polymer through a wedge (vertically tapered slit). This rheometer is suitable for measuring changes in rheological properties on-line during reactive extrusion, because it can be used to estimate the viscosity for a range of shear rates without the need to change the polymer flow rate (i.e., extruder throughput). Equations have been developed to estimate the parameters of the power-law equation, used to describe the viscosity-shear rate relationship, from measurements of pressure drops along the wedge. An experimental in-line wedge rheometer has been built and used to measure the viscosity for a series of polypropylenes prepared via reactive extrusion. Viscosity measurements from the experimental in-line wedge rheometer are compared with measurements from a capillary rheometer. Good agreement is found between the capillary and wedge rheometer measurements.
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  • 15
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 391-391 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 16
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 393-399 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The univariant element, Q1 P0, and the multivariant elements, Q1+P0 and R2+ P0, are compared for the numerical simulation of the flow in extrusion dies. The pressure distribution obtained by using the Q1 P0 element was found to be afflicted with the checkerboard pressure mode. On the other hand, the multivariant elements, Q1+ P0 and R2+ P0, gave accurate and physically reasonable velocity and pressure distributions. The computed values of the pressure drop across extrusion dies matched well with the pressure drop determined experimentally.
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  • 17
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 377-382 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The viscoelastic responses of some molten polymers, and particularly of low density polyethylene (LDPE), are known to vary with processing history. Reasons for the variations include the effects of shear history on morphological states of the polymer, or on its molecular weight parameters. A typical low density polyethylene has been used to test the shear-history dependence concept following a variety of processing steps. The polymer was sheared in single-screw and twin-screw extruders, and in a high speed melter / mixer (Gelimat). Samples also were precipitated from very dilute solutions in trichlorobenzene and in p-xylene. GPC analyses showed that, in general, these procedures did not affect the various moments of molecular weight. An exception was the Gelimat-mixed sample, for which mild reductions in Mn and Mw were noted. In contrast, melt viscosity and elasticity readings, the former from low shear evaluations and the latter from extrudate swelling, were affected by the various procedures. A drop in melt viscosity and in elasticity was observed, being most pronounced for precipitated and twin-screw extruded versions of the LDPE. Reductions also were observed in the specimen sheared in the Gelimat instrument. Following conditioning at the test extrusion temperature (170°C), viscous and elastic responses tended to revert to those of the unsheared control sample, the exception again being the sample sheared in the Gelimat melter / mixer. Of the various mechanisms proposed in the literature to account for transient property changes such as those reported, temporary changes in the degree of chain entanglement appear the most satisfactory explanation. Irreversible alterations in viscoelastic properties may be associated with changes in molecular weights due to processing at high shear.
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  • 18
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 400-409 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A model for the filling stage of injection molding of viscoelastic thermoplastics in cavities of complex shape is presented. The model considers two-dimensional melt flow, with converging and diverging flow patterns induced by complex boundary shape and by the presence of an obstacle. The model is non-isothermal (with the melt loosing heat to the mold walls as it travels into the cavity) and handles a viscoelastic (following the White-Metzner model) material with properties that vary with temperature, shear rate, and pressure. The numerical method is based on finite differences, with boundary fitted curvilinear coordinates used in the mapping of the flow field (which has an arbitrary shape that evolves with time) into a time invariant rectangle. The numerical results reveal geometry-induced asymmetries in the flow and thermal fields as well as the effect of various process parameters on the pressure and temperature profiles in the cavity. The model admits variable cavity thickness, thus allowing for a treatment of the cavity thickness as a process parameter in the simulations.
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  • 19
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 497-500 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The use of polymeric materials in building or construction applications is steadily increasing. Therefore, the potential for these materials to be exposed to fire is also increased. The understanding of the pyrolysis characteristics of these materials is thus a necessity. There are many standard tests used to evaluate materials. Unfortunately, the correlation between these tests and large scale fire is less than desirable. A new bench scale rate of heat release apparatus, the Cone Calorimeter, is now being used more frequently in pyrolysis testing of polymeric materials. This apparatus has been shown to correlate much better between room scale testing and large scale fire testing. The cone Calorimeter provides a pyrolysis profile of a material under ambient oxygen conditions. Characteristics such as ignition time, total heat release, maximum rate of heat release, mass loss during pyrolysis, CO2, CO, and smoke production are determined. In this work several almost neat polymers are examined and the general pyrolysis characteristics of these polymers are discussed. The objective of this work is to provide information of basic polymeric pyrolysis properties of these materials. Variations in the material, i.e., molecular weight, polydispersity, and residual catalysis, along with changes in testing procedures, can have dramatic effects on results. Obviously the addition of flame retardant and flame retardant packages to any of these materials will have dramatic effects on results.
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  • 20
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 21
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 33 (1993), S. 513-521 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The overall isothermal crystallization kinetics for nucleated and non-nucleated isotactic polypropylene (iPP)-dotriacontane systems was investigated. Adipic acid was used as the nucleating agent. Half-time was determined via differential scanning calorimetry as a function of the experimentally controlled variables dilution, crystallization temperature, and the addition of nucleating agent. The influence of these variables on crystallization mechanism and spherulitic structure, as implied by the Avrami analysis, was determined. The influence of these variables on fold surface energy was examined by the Lauritzen and Hoffman analysis.
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  • 22
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The overall non-isothermal crystallization kinetics for nucleated and non-nucleated isotactic polypropylene (iPP) in dotriacontane systems was investigated. Adipic acid was used as the nucleating agent. Crystallization peak temperature was determined via differential scanning calorimetry as a function of the experimentally controlled variables iPP concentration, cooling rate, and nucleating agent concentration. The influence of these variables on crystallization mechanism and spherulitic structure as implied by the Ozawa and Ziabicki analyses was determined. The non-isothermal crystallization kinetics presented here are the first for iPP-diluent systems with and without nucleating agent.
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  • 23
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    Polymer Engineering and Science 33 (1993), S. 543-548 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The static shear strength and static friction of three thermoplastics have been investigated for the case of contact between a bulk plastic sample and a very smooth metallic plate. The minimum tangential force required to shear the interfacial adhesion bonds between the two surfaces was measured and defined as the adhesion component of friction Fa. Experimental results showed that Fa is large when the surface energy is high or the interfacial energy is small and that a correlation may exist between this force and the work of adhesion evaluated from Dupré equation. The real area of contact Ar was also measured using an optical device designed to handle samples and experimental conditions similar to the static friction tests. It was found that Ar is proportional to Pa0.9 where Pa is the apparent pressure of contact and an increase of Fa with Pr was observed. The static shear strength τ has been evaluated as the ratio Fa/Ar, and its relationships with the real contact pressure P approximated by linear functions. It was concluded that τ increases at high P, although it has not been verified for ultra-high-molecular-weight polyethylene. An attempt has been made to explain the observed break in the data. The results indicated that (τ/τb) = κ′(τa/Pa) where b refers to bulk, a to apparent values, and κ′ is a proportionality constant that depends on the plastic material.
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  • 24
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    Polymer Engineering and Science 33 (1993), S. 549-558 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A variety of different styrene monomers [styrene (S), p-fluorostyrene (p-FS), pentafluorostyrene (PFS), p-chlorostyrene (p-ClS), p-bromostyrene (p-BrS), p-methylstyrene (p-MS), p-tert-butylstyrene (p-tBS), p-methoxystyrene (p-MOS), p-ethoxystyrene (p-EOS), and p-propoxystyrene (p-POS)] have been polymerized by radical and cationic mechanisms. Copolymers of S/PFS, S/p-ClS, S/2-vinyl-naphthalene (2-VN), and S/p-phenylstyrene (p-PhS) were prepared by radical polymerization. All polymers were fully amorphous and transparent and exhibited only one glass transition temperature in the temperature range 77 to 141°C. Thin films of the polymers were subjected to external electrical partial discharges (PD). Typically, 20 PD experiments were conducted for each polymer and the data for the time to breakdown were adapted to the two-parameter Weibull distribution function. The resistance towards PD of the various polymers was found to depend strongly on the monomeric structure. Complementary PD experiments on a series of narrow molecular mass polystyrenes confirmed that the minor variation in molecular mass between the different styrene polymers is of no importance for the PD resistance. The PD resistance of the homopolymers decreased in the following order: PS ≍ P(p-MS) 〉 P(p-tBS) ≍ P(p-BrS) 〉 P(p-POS) 〉 P(p-ClS) ≍ P(p-MOS) 〉 P(p-EOS) ≍ P(p-FS) 〉 P(PFS). The time to breakdown for copolymers of S and PFS decreased monotonously with increasing PFS content. Styrene copolymers with low molar contents of 2- VN and p-PhS exhibited a higher resistance towards PD than PS. The results are discussed with reference to various properties of the studied polymers, such as segmental mobility, ionization potential, resonance stabilization, and reactivity of the radicals formed.
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    Polymer Engineering and Science 33 (1993) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 26
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    Polymer Engineering and Science 33 (1993), S. 614-621 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The glass transition temperatures in bismaleimide-based resins were investigated using different stoichiometric ratios of 1, 1′-(methylenedi-4, 1-phenylene)bismaleimide (BMI) and 4, 4′-methylenedianiline (MDA). The resin cure involves a low temperature primary amine addition to the maleimide double bonds and a high temperature homopolymerization of the maleimide double bonds. The network topology and the glass transition temperature changes with resin composition and curing conditions were determined using differential scanning calorimetry (DSC). An empirical model was used to relate the glass transition temperature to the extents of the amine addition and the homopolymerization reactions in 1:1 and 2:1 BMI:MDA resins. The changes in thermal properties with resin post-cure were also examined.
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  • 27
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    Polymer Engineering and Science 33 (1993), S. 640-644 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Dynamic mechanical properties, tensile properties, and scanning electron microscopy of blends of poly(methyl methacrylate) and polycarbonate were investigated after phase separation above their cloud point temperature by annealing in a hot press. The dynamic mechanical properties show that phase separation proceeds more distinctly for the blends annealed at higher temperature and for longer time. The scanning electron micrographs show that the morphology of phase separated blends varies with the conditions of heat treatment. The tensile properties of phase separated blends deteriorate on account of the coarsening of the brittle dispersed phase over the optimum size and the occurrence of voiding during the heat treatment.
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  • 28
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    Polymer Engineering and Science 33 (1993), S. 665-674 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The packing stage starts at the end of mold filling. During this stage, additional material is forced into the mold to compensate for the shrinkage during subse-quent cooling. Underpacking results in molded parts with dimensional variation. Overpacking causes flash at the parting lines, stick during ejection, and excess residual stresses resulting in warpage. The packing stage is thus extremely important in the determination of the final quality of the product. Despite its importance, analysis of the packing stage has been relatively ignored, particularly the viscoelastic effect. In this work, the analysis of the isothermal packing stage is presented for a Maxwell fluid. A set of governing equations is derived for a two-dimensional mold and solved using the Galerkin finite element method. In addition to the distribution of velocity and pressure, the model predicts the stresses in the planar direction, which could be used for subsequent calculation of the residual stresses.
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  • 29
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    Polymer Engineering and Science 33 (1993), S. 675-685 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The objective this work was to determine the effects of selected polyester catalysts on the reaction of a polyester with epoxy functional polymers. Polyesters containing various catalyst metals were melt blended with either an ethylene-co-glycidyl methacrylate or a styrene-co-glycidyl methacrylate copolymer. The viscosities of the blends were monitored as a function of mixing time using torque rheometry. In addition, the molecular weight distributions of selected samples were analyzed using gel permeation chromatography. Both the torque rheometry and the gel permeation chromatography results indicate that the polyester reacts with epoxy functional polymers. This reaction occurs under conditions and at processing times which are readily obtainable in conventional melt processing equipment. Furthermore, the reaction kinetics of polyesters with glycidyl methacrylate copolymers are dramatically affected by the nature of the catalyst system used to prepare the polyester. Under the conditions used, antimony catalysts are particularly effective at promoting the reaction between polyesters and the epoxy functionality and the activity of the catalysts studied appears to decrease in the following order: antimony 〉 gallium 〉 tin ≃ titanium 〉 germanium. Manipulation of the polyester catalyst system may offer a method to control the extent of reaction obtained in reactive processing of polyesters with epoxy functional compounds.
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  • 30
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    Polymer Engineering and Science 33 (1993), S. 709-715 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The flow kinematics of power-law fluids in fishtail dies is studied. A general isothermal three-dimensional finite element code developed by the authors is used for the flow analysis purpose. The basic geometry of the fishtail die is defined by simple super-elliptical curves, which allows a smooth transition from a circle to a slit. The three-dimensional path line and the residence time distribution (RTD) are calculated from the velocity field obtained from the finite element solution of the conservation equations. The effects of the rheological properties and the die geometry on the path line pattern and the residence time distribution are investigated. The results indicate that as both the length of the transition zone and the fishtail angle increases, the residence time distribution becomes more uniform. However, the power-law index does not affect the residence time distribution significantly.
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  • 31
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    Polymer Engineering and Science 33 (1993), S. 736-741 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The polymers of the aromatic nitrogen compounds N-methyl-pyrrole (P-N-Me-PPY), carbazole (PCarb), and aniline (PANI) have been investigated with electro-optical and surface analytical methods. The in-situ reflection spectra indicate the formation of polarons or bipolarons during electrochemical oxidation, depending on polymer type. The absorption bands can be attributed to changes in the electronic structure with regard to the applied potential. Photocurrent spectra of P-N-Me-PPY and PCarb show a p-type semiconducting behaviour for the polymers in the reduced state. The transition to the oxidized state with quasi-metallic properties is indicated by a significant shift in the Fermi level energy and can be followed with XPS and UPS measurements.
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  • 32
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    Polymer Engineering and Science 33 (1993), S. 838-844 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Extruded films of liquid crystalline polymer (LCP)/fluoropolymer blends were melt drawn to develop uniaxial orientation of a microfibrillar dispersed LCP phase. The anisotropy of the films increased with increasing draw and LCP content in the blend. Laminated composite plates were prepared using the extruded sheets as prepreg. The mechanical properties and coefficient of thermal expansion (CTE) of the prepreg and laminates agreed well with predictions from composite lamination theories. The potential for replacing glass fiber reinforced fluoropolymers with LCP/fluoropolymer blends in applications such as microwave circuit boards is discussed.
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  • 33
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    Polymer Engineering and Science 33 (1993) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 34
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    Polymer Engineering and Science 33 (1993), S. 865-876 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This review presents a general picture of suspension, dispersion, and interfacial polycondensation processes employed for the preparation of beaded resins, dry powders, and high solid dispersions. The polymer systems covered include polyamides, polyesters, polycarbonates, polyurethanes, and phenol-formaldehyde and urea-formaldehyde resins. Basic features of heterogeneous polycondensation processes are outlined, and different mechanisms of particle formation in suspension, dispersion, and interfacial polycondensation are discussed. Effects of manufacturing parameters such as feed ratio, droplet/particle stabilizer, and stirrer speed on product characteristics are also briefly covered.
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  • 35
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    Polymer Engineering and Science 33 (1993), S. 781-788 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The extrudate swell and the dynamic rheological properties of poly(butylene terephthalate) (PBT) and polyamide 6 (PA6) binary blends were investigated at 240°C. The extrudate swell of the blend varies with the viscosity ratio and composition of constituents, and it is several times larger than that of homopolymers when the viscosity ratio of constituents is around unity. The dynamic oscillatory data could be interpreted by Oldroyd's emulsion model proposed by Graebling, et al. These results suggest that the extrudate swell is caused by the shape recovery of the dispersed particles. A semi-empirical method to estimate the terminal relaxation time with experimental data was introduced, and a clear correlation between the extrudate swell and the terminal relaxation time was obtained.
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  • 36
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    Polymer Engineering and Science 33 (1993), S. 819-826 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Much work in recent years had focused on the improvements of the impact properties of engineering thermoplastics by the addition of a low modulus modifier that contains polar moieties as a result of polymerization or that has been modified to contain polar moieties as a result of various grafting techniques. Styrenic block copolymers (styrene-ethylene/butylene-styrene) functionalized with maleic anhydride have proved useful as impact modifiers and compatibilizers in blends with engineering thermoplastics. This paper focuses on the use of these functionalized elastomers to modify nylon 6. In such compositions, a nylon material with unique mechanical performance may be achieved using the functionalized elastomer either alone or in combination with an unfunctionalized styrenic block copolymer. The optimization of performance in these rubber toughened polyamide blends using various types of styrenic block copolymers is discussed. The morphology as it pertains to performance is also reviewed. The information contained herein may prove useful in obtaining a better understanding of the mechanisms of compatibilization and modification of nylon 6 systems.
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    Polymer Engineering and Science 33 (1993), S. 827-837 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Oriented blends of poly(ethylene terephthalate) (PET) and high density polyethylene (HDPE) with and without compatibilizing agent have been studied with regard to orientation temperature, stretch rate, extension ratio, mode of orientation, and blend composition. These oriented blends have been characterized using infrared spectroscopy and differential scanning calorimetry. The tensile and tensile impact properties were also investigated. The results show that blends with compatibilizer show strain hardening upon orientation, whereas the blend without compatibilizer does not strain harden upon orientation. The blends with less PET content have been difficult to orient. The morphology of these blends show fibril structure, highly oriented in the direction of stretch. Infrared measurements show that PET within the blend has undergone strain induced crystallization upon orientation. It has also been observed that the mechanical properties, such as the modulus and ultimate stress, show improvement upon orientation. Simultaneously stretched blends show better physical properties than sequentially oriented blends.
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  • 38
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    Polymer Engineering and Science 33 (1993), S. 895-900 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper illustrates the factors that control brittle failure under fatigue loading for test specimens cut from medium-density polyethylene pipes for gas distribution. A square bar specimen cut from a pipe with a notch was made and a fatigue test was conducted to cause a brittle failure. To obtain the correlation among stress range, frequency, temperature, and cycles to failure in this fatigue test, Coffin-Manson's frequency-modified fatigue life equation was adopted and the material constants were determined. By gradually lowering the frequency, the resistance to creep can be estimated because cycles to failure - indicating the fatigue damage - decreased, and the actual loading time - indicating the creep damage - increased.
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  • 39
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    Polymer Engineering and Science 33 (1993), S. 923-930 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The interfacial tension, phase morphology, and phase growth was determined for four polymer blend systems: polyethylene/polystyrene, polyethylene/polyamide-6, polystyrene/polyamide-6, and polystyrene/poly(ethylene terephthalate). Generally, high interfacial tension correlates with coarse phase morphology and rapid phase coalescence. The addition of various potential compatibilizing agents to these binary blend systems results in lowered interfacial tension, finer and stabilized phase morphologies. The characteristics of different compatibilizing agents were compared for several of the blend systems. We also look at the influences of compatibilizing agents on mechanical properties of the blend systems. Some compatibilizing agents are able to produce substantial improvements in ultimate properties.
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  • 40
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    Polymer Engineering and Science 33 (1993), S. 937-943 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Unidirectional sheets were extruded of an in-situ composite of thermotropic liquid crystalline Vectra B950 in a matrix of polyphenylene-ether and polystyrene. Three important processing parameters were systematically varied: draw-ratio, slit opening and extruder throughput. Morphology and mechanical properties of these films were determined, and qualitatively related to the processing conditions.
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  • 41
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    Polymer Engineering and Science 33 (1993), S. 959-970 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: It is of great importance to accurately measure or predict the Residence Time Distribution (RTD) in designing extruders and/or in setting up a proper operating condition, because chemical reactions depend significantly on the RTD and temperature when chemical reactions take place during the extrusion process. A previous method to predict the RTD can analytically determine RTD, Residence Time Distribution Function f(t) and Cumulative Residence Time Distribution Function F(t), based on a simplified two-dimensional velocity field in an extruder. However, this previous method cannot accurately take into account the three-dimensional circulatory flow inside the extruder. The present paper suggests a new method to accurately determine the RTD taking into account the three-dimensional circulatory flow and presents a new formula derived to calculate f(t). In order to demonstrate the applicability of the new method including the circulatory flow effect, RTD, f(t) and F(t) were calculated based on a three-dimensional velocity field obtained via a quasi-three-dimensional finite element analysis. It was found that the previous method has a tendency to underestimate the RTD, owing to the neglect of the three-dimensional circulatory flow in comparison with the new method.
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    Polymer Engineering and Science 33 (1993), S. 980-988 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Experimental data confirm the utility of the following simple equation in predicting the spin coating behavior of polyimide precursor solutions: \documentclass{article}\pagestyle{empty}\begin{document}$$ {\rm h} = {\rm c\beta }_{\rm 0} {\rm k}^{{\rm \beta }_{\rm 1} } {\rm \omega }^{{\rm \beta }_{\rm 2} } {\rm t}^{{\rm \beta }_{\rm 3} } \quad\quad\quad\quad{\rm (1)} $$\end{document} in which \documentclass{article}\pagestyle{empty}\begin{document}$$ \begin{array}{*{20}c} {c = {\rm polymer\, solution\, solid\, weight\, fraction;}} \\ {\beta _i = {\rm fitted\, coefficient\, (Greek\, letter\, beta)};} \\ \quad{h = {\rm film\, thickness\, after\, cure\, or\, solvent\, removal};} \\ \quad{k = {\rm polymer\, solution\, kinematic\, viscosity, centistokes};} \\ {t = {\rm time},{\rm and;}} \\ \quad{\omega = {\rm wafer\, spin\, speed, rpm (Greek\, letter\, omega)}.} \\ \end{array} $$\end{document}.
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  • 43
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Ternary systems consisting of polypropylene (PP), ethylene-propylene-dieneterpolymer (EPDM) and different types of inorganic fillers (kaolin, BaSO4) have been investigated with respect to their mechanical behavior. On the basis of an Interphase model, it was possible using the modified van der Poel equation to describe the temperature dependence of the storage modulus G′(T) and the loss modulus G″(T). The interphase properties G′(T) and G″(T) could be calculated.
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  • 44
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    Polymer Engineering and Science 33 (1993), S. 1251-1260 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Signal deterioration of optical discs depends strongly on the substrate surface roughness. Characteristics of surface roughness of the molded substrate have been studied in order to clarify the transcription mechanism of smooth surfaces in injection molding of polycarbonate resin. When the melt temperature, mold temperature, and injecting rate are low, microscopic flow marks more than 5 nm deep are observed on the surface. These flow marks are formed when the melted resin near the mold wall is cooled to the no-flow temperature of resin before it comes into contact with the mold wall. Molding transcription improves by optimizing the molding conditions for preventing these flow marks. As a result, the surface roughness of the molded substrate obtained is 3.2 nm in maximum height Rmax, which is nearly equal to that of the mold stamper at 2.7 nm in Rmax.
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  • 45
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    Polymer Engineering and Science 33 (1993), S. 1279-1287 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A finite element numerical analysis of preform inflation associated with the injection blow molding process has been developed using a neo-Hookean constitutive model. The analysis is capable of predicting final wall thickness distributions for axisymmetric mold geometries. Experimental studies were conducted on a Uniloy injection blow molding machine (Model 189-3 and Model 122). A twelve ounce (355 mL) cylindrical bottle mold was instrumented with contact sensors, thermocouples, and pressure transducers. Visualization studies of the inflation process were performed using specialized tooling and high-speed video cameras. The experimental studies provide justification for analyzing the deformation by means of a static elastic approach. The predicted wall thickness distribution is in reasonable agreement with the experimental data. Nonuniformities in the temperature distribution in the preform were found to have the most significant impact on the inflation behavior and the resulting wall thickness.
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  • 46
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    Polymer Engineering and Science 33 (1993), S. 1301-1307 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Dielectric α-relaxation of a bisphenol-A type epoxide oligomer has been investigated in the vicinity of the glass transition temperature (Tg) by the direct current (DC) transient method. The logarithm of the DC transient current for the oligomer was well approximated by the third order function of the logarithm of time. The complex dielectric constant was calculated through the Fourier transformation of that approximation function according to Simpson's integration rule in a frequency range of 10-5 - 1 Hz. At the temperature around the Tg (45°C), the dielectric α-relaxation process of the oligomer was found to be governed by the Havriliak-Negami equation. The relationship between the DC conductivity (σ) and the dielectric relaxation time (τ), σ·τm = const, is valid near and above the Tg of the oligomer. The DC transient current method combined with the DC conduction and the dielectric bridge measurements is considered to be a practical tool for analyzing the dielectric α-relaxation process of the epoxide oligomer over a wide frequency and temperature range.
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  • 47
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    Polymer Engineering and Science 33 (1993), S. 1329-1335 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In this study, styrene-(ethylene-co-butylene)-styrene (SEBS) triblock copolymer (Kraton G-1652) was modified with maleic anhydride (MA). The maleated SEBS was used as compatibilizer for the blends of Nylon 6 (PA6) and SEBS. The morphology and impact strength of the blends were measured as functions of concentration and MA graft ratio of maleated SEBS. The compatibility and fracture mechanism of the blends were evaluated from the SEM micrographs of the xylene-etched surfaces and of fractured surfaces. Some of the blends exhibited an impact strength up to about 30 fold greater than neat PA6. The fracture involved both both cavitation and shear yielding. The mechanism of compatibilization of maleated SEBS in the ternary components blends was proposed.
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  • 48
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    Polymer Engineering and Science 33 (1993), S. 1341-1351 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper reports on the theoretical and experimental studies of structure formation and strengthening (stiffening) of flexible-chain polymers. Two techniques of strengthening relying on the melt extrusion, i.e., orientational crystallization (crystallization initiated by melt extension) and drawing (uniaxial stretching of a crystallized polymer) are analysed by theory. The experiments involved preparation and study of melt extruded films and film fibers of linear polyethylene formed by the two techniques mentioned above. The effect of the degree of orientation and other parameters of the formation processes on the mechanical characteristics and the factors limiting the ultimate values of these characteristics are discussed. It is shown that multistage drawing succeeds in achieving a higher tensile strength and elastic modulus (1.2 and 35 GPa, respectively) than the orientational crystallization, which gives 0.8 and 15 GPa. The strengthening by drawing is accompanied by microcrack formation. In contrast, no discontinuities are observed in orientationally crystallized samples up to their ultimate extension.
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    Polymer Engineering and Science 33 (1993), S. 1370-1371 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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    Polymer Engineering and Science 33 (1993), S. 1381-1389 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Because of the inability of existing automotive bumpers to absorb energy during impacts over the supports, energy absorbers have to be used to make bumpers effective in barrier impacts. A parametric analysis of a novel double-beam bumper concept has shown that its performance, in terms of energy absorption and impact forces, is insensitive to the location of the point of impact. Physical realizations of this concept, which may not require more material than existing designs, and which are particularly suited to thermoplastic materials, have been developed.
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    Polymer Engineering and Science 33 (1993), S. 1270-1278 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Flow in a three-dimensional channel with a sinusoidally-wavy, vertical wall is examined for the case of applied down- and cross-channel velocity components. An important parameter for the analysis of the nature of laminar mixing in the flow field occurs when the changes in the downstream direction can be decoupled from the changes in the cross-channel direction, thereby allowing for a two-dimensional solution of the system of equations. This paper shows the effect on the nature of laminar mixing when the decoupling of the momentum equations from a fully three-dimensional case to one where a two-dimensional solution can be performed. Experiments are performed on a channel with sinusoidally varying vertical walls that cover the range of decoupling criteria. Silicone pigmented either white or black was run in the apparatus, cured, and cross-sectioned. The cross sections embody a local, detailed history of the state of mixing as it proceeds down the mixer. The amount of mixing is presented as a function of position at each cross section for the different channel configurations. The nature of mixing changes from a linear growth rate in the amount of interfacial area to an exponential rate as the amplitude of the wave is increased. Results demonstrate the existence of chaos, islands, and the factors affecting the mixing behavior.
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    Polymer Engineering and Science 31 (1991) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 53
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    Polymer Engineering and Science 31 (1991), S. 1-5 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Orbital space structures are required to be lightweight, have high specific stiffness, have near-zero coefficient of thermal expansion, exhibit low outgassing, and be cost-effective. Graphite-reinforced thermoplastics have the potential to satisfy the criteria noted. However, prior to committing the materials to specific projects, technology demonstration and risk reduction is necessary. In order to demonstrate the application of fiber-reinforced thermoplastic composites for truss structure applications, a graphite-reinforced poly(ether ether ketone) (PEEK) composite tetrahedron truss array was designed and manufactured. The resulting structure clearly demonstrated that fiber-reinforced thermoplastic composites are a viable alternative to epoxy composites for orbital structures.
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  • 54
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The 371°C (700°F) properties of Celion 6000/N-phenylnadimide modified PMR-15 polyimide composites were investigated to determine the feasibility of using these materials at a 371°C (700°F) service temperature. The processing characteristics and physical and mechanical properties of the composite systems are presented. The results of the 371°C thermooxidative stability study suggest that the composite materials can be considered for short-term (at least 100 hours) application at 371°C.
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  • 55
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    Polymer Engineering and Science 31 (1991), S. 6-13 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A series of graphite fiber/PMR-15 polyimide composites, isothermally aged at 316°C in flowing air (100 cc/min) for time periods up to 2000 h, were investigated for mechanical property changes, fiber/resin interface changes, overall dimensional changes, and weight loss. The mechanism of the degradation process is suggested based on shear and flexural property measurements at room temperature and 316°C, optical micrographs of composite cross sections, and SEM analysis of fractured surfaces. The fiber materials investigated in composite form were Celion 6000 unsized and epoxy sized. G40-700 unsized and epoxy sized, and T40R and IM6 both unsized.
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    Polymer Engineering and Science 31 (1991), S. 28-33 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A high performance semi-interpenetrating polymer network (semi-IPN) has been synthesized from Thermid-600 and LARC-TPI. Notable improvements in resin fracture toughness and graphite fiber reinforced composite microcracking resistance over the unmodified Thermid-600 neat resin and composite have been realized. The chemistry, processing, physical and mechanical properties, and phase morphology of the neat resin and composite reinforced with graphite fibers are presented.
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  • 57
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    Polymer Engineering and Science 31 (1991), S. 20-27 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Recently, we reported on the interpenetrating polyimide network (IPN) approach to develop tough and microcracking resistant high temperature matrix resins for use in aircraft/aerospace structural components. One such polymer developed is designated LaRC-RP40. This new simultaneous semi-IPN was prepared from easy-to-process but brittle crosslinking PMR-15 and tough but difficult-to-process linear NR-150B2. Significantly improved toughness, microcracking resistance, and glass transition temperature over PMR-15 were realized from the combination. These property improvements were achieved without compromising ease of processing, high temperature mechanical performance, and cost effectiveness compared to PMR-15. These results encouraged us to further explore this approach for the development of a wider range of polymers of basic technological and economic interest. In the present work, we combine crosslinking PMR-15 and linear LaRC-TPI to provide a new sequential semi-2-IPN called LaRC-RP41. The physical and mechanical properties of the neat resin and composite reinforced with graphite fibers are presented. The phase morphology and phase stability of the neat resin and composite studied by various techniques are also discussed.
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    Polymer Engineering and Science 31 (1991), S. 40-46 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The mechanical properties of three dimensional stitched composites were compared against those of the traditional two dimensional laminates. An attempt was made to correlate the change in properties to the change in the third directional fiber density. Tests conducted were the impact, three-point bending, damage tolerance, end notched flexure, and bending fatigue test. The results of these tests show that the third directional fibers can effectively inhibit delamination by increasing the interlaminar shear strength. Three dimensional composites also possess better damage tolerance, fracture toughness, and fatigue life. However, a high stitching density can degrade the in-plane properties of the composites.
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  • 59
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    Polymer Engineering and Science 31 (1991), S. 34-39 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Research has been conducted to investigate the water absorption in carbon fiber reinforced poly(ether ether ketone) (PEEK/CF) and poly(phenylene sulfide) composites (PPS/CF). Effect of humidity and temperature on tensile, flexural, and impact strength of these composites were also studied. Results indicated that the water absorbed in PPS/CF and PEEK/CF are 0.059 %wt, 0.130 %wt, 0.138 %wt, and 0.153 %wt at 80°C. 75 %RH and 85 %RH, respectively. The diffusion process is a classical Fickian diffusion in the temperature range investigated. The activation energies of diffusion are 667 cal/g-mole (for PPS/CF) and 8934 cal/g-mole (for PEEK/CF) at 80°C and 75 %RH. The retention of mechanical properties of these composites is very good under hot-wet conditions. These composite materials can be served as high performance materials even in the hostile environment. PEEK/CF composites shows excellent mechanical properties retention even at 80°C, 75 %RH, and 85 %RH.
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    Polymer Engineering and Science 31 (1991), S. 47-55 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A feasibility study on the use of vibration spectrum analysis as a tool for nondestructive evaluation (NDE) of polymer composites was conducted. Material integrity of polymer composite samples was determined from the vibrational measurements by analyzing the resonant frequency and damping information. A number of important “states” in the composites tested could be characterized by this analysis. The vibration tehnique was found to be sensitive to physical flawing (fiber breakage, delamination, and matrix cracking). Vibrational NDE has many potential advantages that make it very attractive for composite applications. These include the ability to make global measurements of large structures in real-time, no geometry restrictions, and high sensitivity to a wide variety of damage states.
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    Polymer Engineering and Science 31 (1991), S. 56-60 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Resin transfer molding (RTM) of advanced fiber architecture materials promises to be a cost effective process for obtaining composite parts with exceptional strength. However there are a larger number of material processing parameters that must be observed, known, and/or controlled during the resin transfer molding process. These include the viscosity both during impregnation and cure. In-situ sensors which can observe these processing properties within the RTM tool during the fabrication process are essential. This paper will discuss recent work on the use of frequency dependent electromagnetic sensing (FDMS) techniques to monitor these properties in the RTM tool. Our objective is to use these sensing techniques to address problems of RTM scaleup for large complex parts and to develop a closed loop, intelligent, sensor controlled RTM fabrication process.
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  • 62
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    AIChE Journal 37 (1991), S. 111-122 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The time-averaged void fraction, pressure drop and flow regime transition behavior of horizontal air-water two-phase flows is studied experimentally and numerically for 2-cm-inner-diameter tubes with various flow dividing junctions at its end. The time-average void and pressure drop behavior along the channel is simulated using a two fluid separated flow model. The results show that two-phase behavior (flow regime, void fraction, and pressure drop) is affected strongly by the presence of a flow division in the system. These effects extend far upstream of the junction for low-momentum flows and far downstream for high-momentum flows. Both numerical and experimental results show that there occurs a large increase in void just downstream of the junction owing to the halving of the fluid volume flow rates and the liquid deceleration.
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    AIChE Journal 37 (1991), S. 137-141 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 37 (1991) 
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    Keywords: Chemistry ; Chemical Engineering
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    AIChE Journal 37 (1991), S. 169-181 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Nonequilibrium diffusion behavior in nonionic and ionic surfactant microemulsion systems has been studied experimentally using the open-ended capillary method. Experimental results for these systems have been compared with a drop theory of diffusion for microemulsions under conditions where large concentration and electrostatic gradients exist. The results show good agreement in concentration profiles between theory and experiment for the microemulsion components - water, benzene, and phenol. Furthermore, under certain conditions the theory predicts that over a limited time interval phenol will diffuse from low-concentration regions to regions of higher concentration. This phenomenon has been observed.
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    AIChE Journal 37 (1991), S. 225-232 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Three parametric sensitivity criteria were examined for application to a pseudohomogeneous tubular reactor system, in which both methanol dehydration (exothermic) and methanol dissociation (endothermic) were catalyzed. The addition of the endothermic reaction was shown to lead to a desensitized reactor. It was illustrated, however, that the relative activities of the two catalysts should be somewhat similar to maintain the overall conversion of the resulting reactor for a given residence time.The three criteria investigated tended to disagree with one another more, as the system was made less sensitive by the addition of more endothermic catalyst. A potential application of the resulting nonsensitive reactor design would be in methanol-fueled vehicles.
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    AIChE Journal 37 (1991), S. 597-606 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The tray hydrodynamics were determined for a system containing water and kerosene as immiscible liquids. Plates with hole diameters ranging from 3.18 to 12.70 mm were used in a 44.5-cm2 perspex air-water-kerosene simulator. Experiments were also carried out in a 50-mm-ID column using different depths of oil and water mixtures to study the drop and bubble mechanisms. A spray-to-bubble transition occurred for the two liquid-phase system experiments. The liquid holdup at the transition increased directly with gas velocity and hole diameter, and decreased with increasing free area. At the same hole velocity, the presence of two liquid phases caused the transition to occur at different liquid holdups than for the single pure liquid. Two different modes of coalescence were observed in the small column work. New correlations have been proposed for the liquid holdup at the transition which allow for the presence of two liquid phases.
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    AIChE Journal 37 (1991), S. 803-803 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    AIChE Journal 37 (1991) 
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    AIChE Journal 37 (1991), S. 1009-1018 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A computational study of fully-developed flow of gas-particle suspensions in vertical pipes was carried out, using the model proposed recently by Sinclair and Jackson (1989), to understand the predicted scale-up characteristics. It was shown that the model can capture the existence of steady-state multiplicity wherein different pressure gradients can be obtained for the same gas and solids fluxes. A pronounced and nonmonotonic variation of the pressure gradient required to achieve desired fluxes of solid and gas with tube diameter was predicted by the model, and this is explained on a physical basis. The computed results were compared with the experimental data. The model manifests an unsatisfactory degree of sensitivity to the inelasticity of the particle-particle collisions and the damping of particle-phase fluctuating motion by the gas.
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    AIChE Journal 37 (1991), S. 1109-1112 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 37 (1991), S. 1121-1128 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The solubility of L-serine in water was measured as a function of temperature, and the solubility in methanol-water solutions was determined as a function of temperature and methanol concentration. Solubility in aqueous solutions was found to be a linear function of temperature. Additionally, a statistical design of experiments was used to identify the kinetic variables that influence the purity of L-serine crystals recovered by batch crystallization. Agitation and the rate at which super-saturation was generated through cooling and methanol addition were found to influence the methanol content of the recovered crystals. The size of the recovered crystals also was found to depend on agitation and the rate at which methanol was added to the L-serine mother liquor.
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    AIChE Journal 37 (1991), S. 1139-1150 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: An emulsion layer model is presented which predicts the thickness of a downward-moving emulsion layer along the wall of a circulating fluidized bed, the mean solids velocity, and the solids flux in the layer. Also presented is a heat transfer model which, in combination with the emulsion layer model, predicts the low-temperature data very well. An alternate slab model proposed for the radiative component in a high-temperature circulating fluidized bed agrees well with experimental data. The heat transfer predictions of the overall model for such operating parameters as solid circulation flux, suspension temperature, length of the heat transfer surface, superficial gas velocity, and mean particle size are in good agreement with the published data for long surfaces.
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    AIChE Journal 37 (1991), S. 1187-1195 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The sorption behavior of water and ethanol on starch material has been investigated in relation to the adsorptive separation of water from ethanol. The adsorption isotherms of water-starch, ethanol-starch and water-ethanol-starch were measured using a Cahn electrobalance. Careful examination of the many sorption isotherm models resulted in selection of Sircar's model and the potential theory to best represent the isotherm data of water-starch and ethanol-starch adsorption. Experimental results showed that ethanol as well as water can adsorb on starch. The adsorption rate of ethanol, however, is much slower than that of water. This suggests that the selective removal of water from ethanol vapor in a packed-bed adsorber is likely a rate-dependent, not an equilibrium-dependent, process.
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    AIChE Journal 37 (1991), S. 1196-1204 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The influence of various operating and liquid-phase physical variables on interfacial area ab in cylindrical and spherical gas-liquid stirred contactors was studied using the sulfite method. Studied were stirring speed, sparger porosity, gas flow rate, liquid-phase temperature, surface tension, and pH.The results show that the influence of operating variables (gas flow rate Qg, stirring speed ω, and the average pore radius of the sparger used rp) on ab, for both types of contactors, can be given by the equation: \documentclass{article}\pagestyle{empty}\begin{document}$$ a_b = Q_g^{0.5} \left({\frac{{k_1 }}{{k_2 }} + \frac{{k_2 }}{{r_p^{1.5} }}\omega } \right) $$\end{document} Dependency of ab on surface tension observed was believed to be caused by a rising rate of bubble coalescence with increased surfactant concentration. The higher the surfactant concentration, the lower ab, tending to a limit that depends on both the type of surfactant and the average size of sparger pore used. Due to the measurement method used, solution pH and temperature were also observed to influence ab.
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    AIChE Journal 37 (1991), S. 1219-1226 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A correlation was developed to quantitatively describe the flux in a high-speed rotating filtration device using a minimum set of parameters. The experimental results were found to be consistent with the concentration polarization (CP) model. Beyond a threshold pressure flux ceases to depend on membrane permeability. The CP model was modified to include the concentration dependence of the diffusivity. This approach was found to be consistent with the strong dependence of flux on pH. Protein concentration in the polarized layer adjacent to the membrane surface was estimated using a procedure that corrects for some of the inconsistencies in the methods usually applied. Four dimensionless numbers were necessary to correlate the experiments with good accuracy. Previously-reported correlations used only three dimensionless numbers. Usage of four numbers could be justified by dimensional analysis. Finally, the performance of rotary or vortex filtration was compared to that of other configurations.
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    AIChE Journal 37 (1991), S. 1255-1260 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 37 (1991), S. 1249-1254 
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    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 37 (1991), S. 1270-1274 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 37 (1991), S. 1305-1317 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The problem of freely-suspended liquid droplets deforming due to an applied electrostatic field is examined. Developed is a numerical model capable of predicting the complete transient histories of droplets in systems with a wide range of dispersedand continuous-phase densities, viscosities, relative permittivities, and electric field strengths. For liquid/gas systems, the predictions of the numerical model demonstrated that the critical field strength and critical permittivity ratio during actual transient breakup are not necessarily the same as those predicted by steady-state theories. An approximate analytical model of transient droplet deformation is also developed, which is able to predict the deformation time histories for large Ohnesorge number, small-deformation liquid/liquid systems. The approximate analytical model agreed well with the results of the complete numerical model.
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    AIChE Journal 37 (1991), S. 1341-1353 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: We present an explicit analytical solution for the Lévêque's problem with the boundary condition of the third kind. This solution is applicable to problems of mass (heat) transfer with surface reaction (surface resistance) in the entry region of fully developed flow fields of power law fluids, and to the developing boundary layer flows that admit Falkner-Skan solutions, provided that the Schmidt (Prandtl) number is large. The series form of the solution developed by inversion of the Laplace transform has excellent convergence properties within the concentration (temperature) boundary layer in contrast to the integral forms that are usually reported for problems of this type. An efficient computational algorithm for evaluation of the surface concentration is presented, as well as accurate approximate formulas in the form of simple algebraic expressions for the local and average mass (heat) transfer coefficients and the surface concentration (temperature).
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    AIChE Journal 37 (1991), S. 1789-1800 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The finite element method was used to model microwave thawing of pure-water and 0.1-M NaCl cylinders. The electromagnetic field was described by Maxwell's equations with temperature-dependent dielectric properties, while the heat equation, coupled with the Stefan and Robin conditions, was used to describe the thawing process. An additional equation for the frozen volume fraction was used, when necessary, to account for the presence of a mushy region. Two microwave frequencies, 915 MHz and 2,450 MHz, were examined and the microwave radiation was assumed to be radially isotropic and normal to the surface of the cylinder. Results show that a two-phase mushy region may exist, and an additional thawing front may appear at the center of the cylinder. Salt cylinders have a higher dielectric loss than pure-water cylinders and therefore thaw more quickly. Internal resonance occurs when the wavelength of the radiation is a harmonic of the cylinder radius. Resonance increases power deposition and expedites the thawing process. The onset of resonance alters thawing times and complicates the development of heuristic rules for microwave thawing.
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  • 84
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    AIChE Journal 37 (1991), S. 1833-1843 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: An experimental study of the dynamics of electrodissolution of iron in sulfuric acid is reported. The experiments were done under potentiostatic conditions with a rotating disk electrode as a function of two parameters, potential and electrode diameter. The dynamic behavior depends strongly on the latter parameter; with increasing electrode size we observe transitions from periodic oscillations to low-order chaos to higher-order chaos. The attractor dimension increases with increasing electrode size. In addition, for the large electrodes at more positive potentials, a secondary higher frequency oscillation also arises.
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  • 85
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    AIChE Journal 37 (1991), S. 1863-1874 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A generalized technique for modeling resist performance is outlined. In this approach, the fraction of resist remaining after development as a function of incident dose, or characteristic curve, is related to the development rate which is assumed to be a power law of a dominant soluble species. Soluble species are either photochemically consumed for negative resists or generated for positive. Expressions for the dependence of characteristic curves on exposure dose and chemistry are derived for various resist systems, which are consistent with current models. For similar chemical kinetics, negative resists yield fewer lumped parameters to describe their development rate and characteristic curves than positive.Under conditions of negligible surface inhibition, lumped parameters can be extracted from characteristic curves and used to simulate lithography. A generalized method to correct for absorption in the resist and reflections is outlined. Exposure latitude was accurately predicted for a commercial negative chemically amplified resist. However, prediction of linewidths from characteristic curves of positive resists is complicated by surface inhibition effects.
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    AIChE Journal 37 (1991), S. 1905-1906 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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  • 87
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    AIChE Journal 37 (1991), S. 429-436 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The sensitivity of the calculated micropore size of zeolite Y in a fluidized cracking catalyst based on empirical models for argon adsorption has been tested by examining the effect of curvature and by systematically verifying the magnitude of physical constants in the model equations. With a consistent set of physical parameters the slit model provided a pore size value of 0.45 nm, while the new cylindrical models provided values of 0.69 and 0.74 nm. The latter values are found to correspond well with the known aperture size of zeolite Y, 0.74 nm. By separately varying the magnitudes of five of the physical constants in the model over a range of ±30%, it was concluded that the diameter of the oxide ion at the surface had a large effect on the calculated pore size, while the other parameters had only moderate to small effects. Preliminary application of the cylindrical pore model to isotherms of argon on other zeolites and molecular sieves leads to promising results, especially for medium to large pore zeolites. These results suggest that the cylindrical pore model is a useful means for the transformation of argon adsorption data on a zeolite into a micropore size distribution.
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    AIChE Journal 37 (1991), S. 461-465 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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  • 89
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    AIChE Journal 37 (1991), S. 448-460 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Efforts to model the turbulent flow in stirred tanks require accurate boundary conditions at the tip of the impeller, not just of velocities, but of the turbulence quantities k and ε. Kolar's (1982) phenomenological, swirling radial jet model of the impeller region is extended by using a two-equation k - ε turbulence model to obtain direct estimates of k and ε on the impeller periphery. The model is extended and clarified, so that the number of parameters required for its application is reduced to two: the rotational speed and the diameter of the impeller. Three-dimensional simulations allow a realistic treatment of the baffles. Agreement of the modeling results with recently published experimental data is excellent. This is particularly true in the important impeller discharge zone, where details of the predicted behavior of the turbulence kinetic energy and dissipation rate are in quantitative agreement with the available data. Based on these results, average values of ε are calculated, along with the zones over which the apply. For the impeller discharge zone, the dimensionless, volume-averaged ε is 0.19.
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  • 90
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    AIChE Journal 37 (1991), S. 475-479 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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  • 91
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    AIChE Journal 37 (1991), S. 499-511 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Simple distillation columns with ideal vapor-liquid equilibrium may display multiple steady-state solutions. Two fundamentally different sources for the multiplicity are presented. Both bring about the unexpected result that increasing reflux makes separation worse in the top part of the column. It corresponds to an unstable operating point.The first type of multiplicity is found for columns with mass or volume inputs (e.g., mass reflux and molar boilup). Even for constant molar flows, the transformation from the actual input units to molar units may become singular (corresponding to a pitchfork bifurcation point), resulting in multiple steady-state solutions. The results are highly relevant in practice, as industrial columns usually have inputs on a mass or volume basis. The second type for specifications on a molar basis (e.g., molar reflux and molar boilup) depends on the presence of an energy balance in the model. The multiplicity is caused by interactions between flows and compositions in the column.
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  • 92
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    AIChE Journal 37 (1991), S. 547-554 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The interstitial pressure buildup and the internal stresses on the skeleton of a cylindrical green body during burnout are analyzed numerically. The intrinsic kinetics of pyrolysis is coupled with the Carman-Kozeny equation or the slip-flow model of Wakao and Smith to evaluate the pressure distribution. The stress distributions before failure are estimated from elasticity theory. The stresses are tensile, and their maxima are located at the center of the cylinder. The tangential stress is larger than the radial stress. The effects of green body size, specific surface area, and pressurized atmosphere are discussed. The approximate solution is accurate for small green bodies. The pressurized atmosphere reduces the interstitial pressure and the internal stresses effectively.
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  • 93
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    AIChE Journal 37 (1991), S. 617-628 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Recent advances in knowledge engineering have led to develop the qualitative (deep) model based diagnostic systems. As process knowledge accumulated, however, the diagnostic system remains strictly qualitative. This limits the usefulness of such systems. In this work, a framework is developed for integrating quantitative process knowledge into the qualitative model. Once quantitative process information, e.g., steady-state gains, is available, it can be incorporated into the simplest qualitative process model called the signed directed graph. The quantitative process knowledge is described in terms of membership functions of fuzzy set theory. According to the measurement pattern, the truth values of a hypothesis (e.g., a fault origin) can be calculated based on the fuzzy logic. Consequently, the diagnostic resolution can be improved significantly. Furthermore, the proposed method becomes a strictly qualitative diagnostic system, if no quantitative information is available. A chemical reactor example illustrates the design and performance of the qualitative/quantitative model-based diagnostic system. The proposed approach can also be extended to the multiple-fault situations in a straightforward manner.
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    AIChE Journal 37 (1991), S. 641-649 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Ignition, extinction and autothermal behavior of surface and homogeneous oxidation reactions of CH4, NH3, and mixed NH3/CH4 fuel systems in air over resistively heated Pt foils was studied in an atmospheric pressure flow reactor. Also examined were the effects of varying fuel concentration on the ignition, extinction, and autothermal surface temperatures. Heterogeneous ignition occurred at ∼200°C for NH3 and at ∼600°C for CH4. The mixed fuel systems exhibited two surface ignitions (∼200°C and ∼600°C), implying a sequential ignition of the two fuels. The effects of removing one of the fuels during autothermal operation gave results consistent with this hypothesis.In homogeneous ignition, two types of flames were observed: a boundary layer flame associated with NH3 systems and an independent flame observed in all systems. Homogeneous ignition of the two fuels and the mixtures occurred at surface temperatures ranging from 1,100°C to 1,600°C and appeared to be dominated by CH4 in the mixed systems. A generic behavior is proposed for homogenous-heterogeneous combustion of single and mixed fuels.
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    AIChE Journal 37 (1991), S. 679-686 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: High-surface-area, Zr-pillared, layered clays are synthesized and characterized for their adsorption properties. Although large free interlayer spacings are claimed in the literature (as also found in this work, 14.3 Å), the limiting pore size is the narrow interpillar spacing. The distribution of interpillar spacing is determined by molecular probing and adsorption data along with a theoretical framework available from the literature. Interpillar spacing can be tailored by controlling the number density of pillars inserted during the ion exchange (oligomer inserting) step. The following variables in the ion exchange solution result in lowering the pillar density: higher pH, lower oligomer concentration, and introduction of competitive cations. By changing these variables, peak interpillar spacing is shifted by nearly 2 Å (from 5 to 7 Å). The versatility of pillared clays as sorbents for kinetic separation (i.e., separation based on diffusivity differences) has been demonstrated by the separations of air and xylene isomers.
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    AIChE Journal 37 (1991), S. 769-779 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Adsorption of air in 5A zeolites was studied using Monte Carlo simulations in the grand canonical ensemble (μ, V, T constant). Site-site potentials were used to model the adsorbate-zeolite and adsorbate-adsorbate interactions. The potential model contains one adjustable parameter that was fit to a single experimental isotherm data point. Adsorption isotherms and heats of adsorption were determined for pure argon, oxygen, and nitrogen at 203.15 K, 233.15 K, and 297.15 K from 0.1 bar to 4.0 bar. Multicomponent adsorption isotherms were determined for binary mixtures of oxygen and nitrogen at 203.15 K. The results for the pure-component isotherms are in excellent agreement with experimental data. The results for the heat of adsorption are in good agreement with experimental data for argon and oxygen, but not for nitrogen. The results for multicomponent adsorption isotherms are qualitatively correct; however, the simulation was not able to quantitatively predict mixture data.
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    AIChE Journal 37 (1991), S. 836-844 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Equilibrium adsorption data for the N-benzoyl derivatives of D- and L-phenyl alanine in water/propanol solutions have been determined on a chiral-selective stationary phase, bovine serum albumin immobilized on silica. These data are well accounted for by an isotherm equation resulting from the sum of two Langmuir terms. The first term corresponds to the chiral-selective interactions, and the second to the nonselective molecular interactions between the enantiomers and the stationary phase. The individual band profiles of the two enantiomeric amino acids, either pure or in binary mixtures of various compositions, are predicted exactly by an equilibrium dispersive model using this bi-Langmuir isotherm. A classical Langmuir isotherm fails to predict these band profiles, illustrating the importance to collect accurate adsorption data and to use a correct isotherm model when calculating chromatographic band profiles.
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    AIChE Journal 37 (1991), S. 871-885 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Waxy crude oils are highly non-Newtonian materials known to cause handling and pipelining difficulties and whose flow properties are time- and history-dependent. Experimental techniques are described that enable reproducible steady-state flow property data to be obtained from rotational viscometers. The flow properties are shown to depend strongly on the shear rate applied during cooling (shear history effect). This leads to a definable minimum operating point below which flow in a waxy crude oil pipeline would cease. Modified pipeline design techniques are presented for both laminar and turbulent flow at temperatures below the pour point, and it is shown that existing techniques overestimate the flow rate in laminar flow by the order of 100%. The modified design techniques can be used to quantitatively assess the performance of flow improver (pour point depressant) additives under steady-state conditions.
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    AIChE Journal 37 (1991), S. 915-922 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Direct conversion of methane into higher hydrocarbons (ethane, ethylene, and to small extent C3-4 hydrocarbons) by its partial oxidation with oxygen in the absence of catalyst has been investigated. It was carried out in a quartz flow reactor at atmospheric pressure under nonflame conditions at different temperatures (1,123-1,273 K), CH4/O2 ratios (1.7-9.0), space velocities (500-5,000 h-1), and water concentrations (0.0-80 mol %) in the feed. No coke deposition was observed in the reactor, but there was a formation of small amounts of tarry matter in the reaction at ≥ 1,223 K, particularly for the lower CH4/O2 ratios (≤3.5). The product distribution in the process was strongly influenced by the dilution of feed with N2 or water. Addition of water in the feed was highly beneficial to obtaining higher yield and/or to selectivity for the higher hydrocarbons and suppressing almost completely the formation of tarry matter.
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    AIChE Journal 37 (1991), S. 953-954 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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