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  • MECHANICAL ENGINEERING  (299)
  • 1980-1984  (299)
  • 1982  (153)
  • 1981  (146)
  • 1
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2006-04-12
    Description: The adhesion, friction, and wear properties of materials are reviewed and some of the factors influencing these properties are discussed. The forms of lubrication and types of lubricants will also be discussed.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Research Center Advan. Mater. Technol.; p 391-410
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  • 2
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2006-02-14
    Description: Because of the immense noise background during the operation of a large engine such as the SSME, the relatively low level unique ball bearing signatures were often buried by the overall machine signal. As a result, the most commonly used bearing failure detection technique, pattern recognition using power spectral density (PSD) constructed from the extracted bearing signals, is rendered useless. Data enhancement techniques were carried out by using a HP5451C Fourier Analyzer. The signal was preprocessed by a Digital Audio Crop. DAC-1024I noise cancelling filter in order to estimate the desired signal corrupted by the backgound noise. Reference levels of good bearings were established. Any deviation of bearing signals from these reference levels indicate the incipient bearing failures.
    Keywords: MECHANICAL ENGINEERING
    Type: Alabama Univ. in Huntsville The 1981 NASA(ASEE Summer Fac. Fellowship Program; 20 p
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  • 3
    Publication Date: 2006-01-16
    Description: The requirements, capabilities, and unique design features of the instrument payload subsystem payload clamp assembly (PCA) are presented. The PCA is designed to have the flexibility to accommodate a wide payload range varying from 0.5 m to 3 m in diameter and from 500 kg to 3000 kg mass. This is achieved by modular clamp design in connection with replaceable struts. The design features include clamping of payload in a statically determined way and actuation of clamp latches by means of single linear actuator via ropes. The vibration and TV environmental conditions for the mechanism are extremely severe. A structural and prototype model was built. Test results of the operating characteristic are presented. In addition, problems of tribology are highlighted.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Marshall Space Flight Center The 15th Aerospace Mech. Symp.; p 375-390
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  • 4
    Publication Date: 2006-01-16
    Description: An antenna pointing mechanism for large reflector antennas on direct broadcasting communication satellites was built and tested. After listing the requirements and constraints for this equipment the model is described, and performance figures are given. Futhermore, results of the qualification level tests, including functional, vibrational, thermovacuum, and accelerated life tests are reported. These tests were completed successfully.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Marshall Space Flight Center The 15th Aerospace Mech. Symp.; p 253-261
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  • 5
    Publication Date: 2006-01-16
    Description: The requirements, capabilities, and unique design features of the instrument pointing system drive units (DU) are presented. The DU's are identical for all three gimbal axes (elevation, cross elevation, and azimuth) and provide alternating rotation of shaft versus the housing of + or - 180 deg. The design features include: two ball bearing cartridges using cemented carbide balls coated with TiC a layer; redundant brushless torque motors and resolvers; a load by-pass mechanism driven by a dc torque motor to off-load the bearings during ascent/descent, ground transportation, and to provide an emergency breaking capability; and cabling over each gimbal axis by means of cable follow-up consisting of 13 signal and 15 power flat band cable loops. Test results of disturbance torque characteristics are presented.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Marshall Space Flight Center The 15th Aerospace Mech. Symp.; p 263-278
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  • 6
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2006-01-16
    Description: SOFA, a device designed for the highly accurate 2 axis pointing of antenna or any feature installed on a spacecraft is described. The major characteristic of this system is complete freedom from friction and wear out, resulting in numerous advantages, such as outstanding precision, virtually endless service life, high simplicity, and reliability. The sizing method is described and performances are analyzed. The results from analogue simulations are presented. A functional model of the electrical and mechanical parts was built and subjected to on ground tests using a 2 axis platform simulating the spacecraft's motions. The results obtained are thoroughly in keeping with the predictions and simulations. Various possible applications of the SOFA system are mentioned.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Marshall Space Flight Center The 15th Aerospace Mech. Symp.; p 235-252
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  • 7
    Publication Date: 2006-01-16
    Description: Test results on the mechanical drive have indicated that the system is capable of deploying a typical telescopic mast under ambient conditions. The design can be considered for a wide range of space applications since, in theory, there is no limit to the number of tubes that can be deployed. The mechanical system offers a number of advantages over a gas driven system, such as the ability to retract and also provide a significant mass saving.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Marshall Space Flight Center The 15th Aerospace Mech. Symp.; p 205-217
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  • 8
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2006-02-14
    Description: A two-dimensional concept for Spacelab rack 7 was developed to study the interaction of liquid lubricants and surfaces under static and dynamic conditions in a low-gravity environment fluid wetting and spreading experiments of a journal bearing experiments, and means to accurately measure and record the low-gravity environment during experimentation are planned. The wetting and spreading process of selected commercial lubricants on representative surface are to the observes in a near-zero gravity environment.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Marshall Space Flight Center Spacecraft Dyn. as Related to Lab. Expt. in Space; p 58-60
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  • 9
    facet.materialart.
    Unknown
    In:  Other Sources
    Publication Date: 2011-08-19
    Keywords: MECHANICAL ENGINEERING
    Type: NASA Technol. Appl. Team; p 15
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  • 10
    Publication Date: 2011-08-18
    Description: (Previously announced in STAR as N81-28233)
    Keywords: MECHANICAL ENGINEERING
    Type: Wear; 77; Apr. 1
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  • 11
    Publication Date: 2011-08-18
    Description: A polytetrafluoroethylene (PTFE) sphere of radius 4.8 mm was rubbed against nickel and S-Monel at speeds from 0.94 to 94 mm/s and at loads from 0.19 to 3.9 N. The transfer film of PTFE on the metal was examined with X-ray photoelectron spectroscopy. In all cases the film was found to be indistinguishable from bulk PTFE. A trace of metal fluoride was observed whether the rubbing took place on oxidized or atomically clean metal. The film was of the order of a molecule thick for the entire range of loads and did not increase with repeated passes over the same rubbed area. An erratic increase in thickness at rubbing speeds above 10 mm/s was taken as evidence of random transfer of bulk material.
    Keywords: MECHANICAL ENGINEERING
    Type: Wear; 66; Feb. 16
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  • 12
    Publication Date: 2011-08-18
    Description: Material and bonding procedures designed for use as seals at the National Transonic Facility at the NASA Langley Research Center are presented. Teflon TFE was chosen for its ability to withstand pressures of up to 130 psi and temperatures ranging from -320 to 150 F, in addition to tolerances of 0.074 in. and having a movement allowance of 0.75 in. during transient cycles. Since some of the seals are 14 in. in diameter, Teflon sheets had to be sliced and bonded together after machining to size, resulting in seals with circular, oval, straight, and rectangular cross sections. Step-by-step preparation procedures are provided, and it is noted that the scarf joints performed as predicted during tests.
    Keywords: MECHANICAL ENGINEERING
    Type: Astronautics and Aeronautics; 20; Sept
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  • 13
    Publication Date: 2011-08-18
    Description: The history of ball bearings is examined, taking into account rollers and the wheel in the early civilizations, the development of early forms of rolling-element bearings in the classical civilizations, the Middle Ages, the Industrial Revolution, the emergence of the precision ball bearing, scientific studies of contact mechanics and rolling friction, and the past fifty years. An introduction to ball bearings is presented, and aspects of ball bearing mechanics are explored. Basic characteristics of lubrication are considered along with lubrication equations, the lubrication of rigid ellipsoidal solids, and elastohydrodynamic lubrication theory. Attention is given to the theoretical results for fully flooded elliptical hydrodynamic contacts, the theoretical results for starved elliptical contacts, experimental investigations, the elastohydrodynamics of elliptical contacts for materials of low elastic modulus, the film thickness for different regimes of fluid-film lubrication, and applications.
    Keywords: MECHANICAL ENGINEERING
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  • 14
    Publication Date: 2011-08-18
    Description: Results of an investigation into the causes of the deterioration and premature failure of the grout under the hydrostatic bearing runner at DSS 14 are reported. Generic types of materials were screened and tested to find a grout material more resistive to the causes of grout failure. Emphasis was placed on the physical properties, strength, modulus of elasticity, and resistance to erosion and chemical attack by oil and unique requirements imposed by each material for mixing, placing, compacting, and cooling. The polymetric grout developed to replace the dry grout is described.
    Keywords: MECHANICAL ENGINEERING
    Type: The Telecommun. and Data Acquisition; p 115-148
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  • 15
    facet.materialart.
    Unknown
    In:  Other Sources
    Publication Date: 2011-08-18
    Description: Welding fabrication and welding processes were studied. The following research projects are reported: (1) welding fabrication; (2) residual stresses and distortion in structural weldments in high strength steels; (3) improvement of reliability of welding by in process sensing and control (development of smart welding machines for girth welding of pipes); (4) development of fully automated and integrated welding systems for marine applications; (5) advancement of welding technology; (6) research on metal working by high power laser (7) flux development; (8) heat and fluid flow; (9) mechanical properties developments.
    Keywords: MECHANICAL ENGINEERING
    Type: The Mater. Process. Res. Base of the Mater. Process Center; p 217-277
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  • 16
    facet.materialart.
    Unknown
    In:  Other Sources
    Publication Date: 2011-08-18
    Description: New sensors for both arc welding and resistance spot welding processes were studied. For arc welding, the arc itself is used as the sensor. Minor changes in both composition and geometry of the plasma result in fluctuations in the arc voltage. While the process as currently employed is an off-line system, development of an on-line process controller would be possible once the optimum analysis technique is developed. It has been shown that for resistance spot welding, the dynamic resistance of the weld joint can be correlated to growth of the fusion zone. It is indicated that this technique is not as useful for projection welds as for spot welds.
    Keywords: MECHANICAL ENGINEERING
    Type: The Mater. Process. Res. Base of the Mater. Process. Center; p 155-158
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  • 17
    Publication Date: 2011-08-18
    Description: Actuating torque data from field testing of a 122-centimeter (48 in.) butterfly valve with a hydro/pneumatic actuator is presented. The hydraulic cylinder functions as either a forward or a reverse brake. Its resistance torque increases when the valve speeds up and decreases when the valve slows down. A reduction of flow resistance in the hydraulic flow path from one end of the hydraulic cylinder to the other will effectively reduce the hydraulic resistance torque and hence increase the actuating torque. The sum of hydrodynamic and friction torques (combined resistance torque) of a butterfly valve is a function of valve opening time. An increase in the pneumatic actuating pressure will result in a decrease in both the combined resistance torque and the actuator opening torque; however, it does shorten the valve opening time. As the pneumatic pressure increases, the valve opening time for a given configuration approaches an asymptotical value.
    Keywords: MECHANICAL ENGINEERING
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  • 18
    Publication Date: 2011-08-18
    Description: (Previously announced in STAR as N81-11395)
    Keywords: MECHANICAL ENGINEERING
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  • 19
    facet.materialart.
    Unknown
    In:  Other Sources
    Publication Date: 2011-08-18
    Description: The research program begun by NASA in 1959 in order to investigate the projected temperature and speed requirements of large bore ball and roller bearings was expanded in the 1970s to include tapered roller and small bore bearings. In the course of the program, bearing speeds as high as 3 million DN and 2.4 million DN, respectively, were achieved for ball and tapered roller bearings with fatigue lives exceeding those common in commercial aircraft. The computer analysis of rolling element bearings operation have yielded reasonably accurate performance predictions for speeds up to 3 million DN. It was found that under-race bearing lubrication improved operational performance over that achieved with conventional jet lubrication methods at high bearing speeds.
    Keywords: MECHANICAL ENGINEERING
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  • 20
    Publication Date: 2011-08-18
    Description: The materials research program in support of the Automotive Stirling Engine Project focuses on the hot heater head of the engine including the heater head tubes, cylinders, and regenerator housings, which are considered to be the most critical components from a materials viewpoint. The specific areas of investigation in the program involve hydrogen permeability testing, doping of the hydrogen working fluid to reduce permeability rates, oxidation/corrosion studies, creep-rupture evaluation, and assessing effects of hydrogen environment on mechanical properties. Emphasis is placed on the materials challenges that result from the use of hydrogen as the working fluid. Previously announced in STAR as N81-26236
    Keywords: MECHANICAL ENGINEERING
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  • 21
    Publication Date: 2017-10-02
    Description: Numerical methods were used to detemine the effects of lubricant starvation on the minimum film thickness under conditions of a hydrodynamic point contact. Starvation was effected by varying the fluid inlet level. The Reynolds boundary conditions were applied at the cavitation boundary and zero pressure was stipulated at the meniscus or inlet boundary. A minimum film thickness equation as a function of both the ratio of dimensionless load to dimensionless speed and inlet supply level was determined. By comparing the film generated under the starved inlet condition with the film generated from the fully flooded inlet, an expression for the film reduction factor was obtained. Based on this factor a starvation threshold was defined as well as a critically starved inlet. The changes in the inlet pressure buildup due to changing the available lubricant supply are presented in the form of three dimensional isometric plots and also in the form of contour plots.
    Keywords: MECHANICAL ENGINEERING
    Type: AGARD Probl. in Bearings and Lubrication; 12 p
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  • 22
    Publication Date: 2016-06-07
    Description: The technical problems encountered in the development of an advanced separation nut design are described. The nut is capable of sustaining a large preload and releasing that load with a low level of induced pyrotechnic shock, while demonstrating a tolerance for extremely high shock imposed by other pyrotechnic devices. The analysis of the separation nut was performed to acquire additional understanding of the phenomena affecting operation of the nut and to provide quantitative evaluation of design modification for aerospace applications.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Kennedy Space Center Center The 16th Aerospace Mech. Symp.; p 87-98
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  • 23
    Publication Date: 2016-06-07
    Description: A roll-out flexible array which provides more than 4 kW of power for the space telescope was developed. The Array is configured as two wings. The deployment mechanism for each wing is based on flight-proven FRUSA design. Modifications have been incorporated to accommodate an increase in size and mission requirements. The assembly and operation of the deployment mechanism are described together with environmental and functional tests results.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Kennedy Space Center The 16th Aerospace Mech. Symp.; p 223-233
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  • 24
    Publication Date: 2016-06-07
    Description: On the second flight of the INTELSAT V spacecraft the time required for successful deployment of the north solar array was longer than originally predicted. The south solar array deployed as predicted. As a result of the difference in deployment times a series of experiments was conducted to locate the cause of the difference. Deployment rate sensitivity to hinge friction and temperature levels was investigated. A digital computer simulation of the deployment was created to evaluate the effects of parameter changes on deployment. Hinge design was optimized for nominal solar array deployment time for future INTELSAT V satellites. The nominal deployment times of both solar arrays on the third flight of INTELSAT V confirms the validity of the simulation and design optimization.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Kennedy Space Center The 16th Aerospace Mech. Symp.; p 211-222
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  • 25
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2016-06-07
    Description: A new class of electromechanical actuators is described. These dual drive actuators were developed for the NASA-JPL Galileo Spacecraft. The dual drive actuators are fully redundant and therefore have high inherent reliability. They can be used for a variety of tasks, and they can be fabricated quickly and economically.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Kennedy Space Center The 16th Aerospace Mech. Symp.; p 123-141
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  • 26
    Publication Date: 2016-06-07
    Description: Six 440-C hardened stainless steel roller bearing test rods were ion plated with various chromium films of thicknesses from .2 microns to 7 microns. The thinner (approximately .2 microns) coating sample had 3 times the fatigue life of the unplated (standard) specimens. Contrastingly, the samples having thicker coatings (several microns) had short fatigue lives (about 3% of the unplated standard).
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Marshall Space Flight Center The 1982 NASA(ASEE Summer Fac. Fellowship Program; 8 p
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  • 27
    Publication Date: 2016-06-07
    Description: A comparative experimental investigation of the unstable operating modes of a centrifugal compressor was made. Impeller and/or diffuser rotating stall was observed, depending on the flow conditions. The measured relative rotational speed of this perturbation is cross checked with other experimental data and it is shown that the rotational speed is strongly dependent on the type of rotating stall. The diffuser absolute inlet flow angle at the onset of diffuser rotating stall agrees well with the value predicted by an existing stability criterion.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 365-381
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  • 28
    Publication Date: 2016-06-07
    Description: A stability study of rotor/bearing systems is presented. Even though it was limited to study of a fully lubricated bearing subject to oil whirl, and further limited to low eccentricity region for linearity and with only one type of lubricant, it can be seen that the perturbation methodology, together with the sorting of the impedance terms into direct and quadrature with respect to input force can be very useful to the general study of stability. Further, the concept of active feedback should assist to increase knowledge in rotor system stability. While there remains a large amount of study to be accomplished, perhaps some more tools are available to assist this field of analysis.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 307-322
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  • 29
    Publication Date: 2016-06-07
    Description: The effects of load factor and rotor eccentricity were determined on flow conditions in test series for two stages. The results indicate that swirl-type entry flow follows the rules of potential swirl. Within the labyrinth cavities two spatial separated flow areas are considered. A dominating flow in periphera direction nearly fills the space between the sealing strips and the ceiling of the cavity. Below this flow, an area of axial mass transport is situated, with a slight peripheral component, limited on the nearest surroundings of the seals gap and the rotor surface. Between both flows, an exchange of energy takes place. Within the gaps, flow direction depends on axial velocity and therefore on variable flow contraction. A balance of energy within the seal and the cavities interprets the results of lateral force measurements as an influence of friction at the sealing strips surface and the rotating shaft surface. Stages with their blades put together in buckets by means of shrouding segments are particularly influenced by the rotating speed of the shrouding.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Intability Probl. in High-Performance Turbomachinery; p 242-259
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  • 30
    Publication Date: 2016-06-07
    Description: A research program to isolate and study leakage flow through labyrinth glands was initiated. Circumferential pressure distributions were measured in the labyrinth glands with geometry appropriate to the high pressure labyrinths in large steam turbines. Knowledge of this pressure distribution is essential as it is this unequal pressure field that results in the destabilizing force. Parameters that are likely to affect the pressure distributions are incorporated into the test rig. Some preliminary pressure profiles are presented.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance; p 223-241
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  • 31
    Publication Date: 2016-06-07
    Description: The mounted, preloaded contact angle of the structural bearings in the assembled design mechanical assembly was measured. A modification of the Turns method is presented, based upon the clarity and definition of moving parts achieved with X-ray technique and cinematic display. Contact angle is estimated by counting the number of bearings passing a given point as a function of number of turns of the shaft. Ball and pitch diameter variations are discussed. Ball train and shaft angle uncertainties are also discussed.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Kennedy Space Center The 16th Aerospace Mech. Symp.; p 189-199
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  • 32
    Publication Date: 2016-06-07
    Description: A solar array drive mechanism (MEGS) for the SPOT platform, which is a prototype of a multimission platform, is described. High-resolution cameras and other optical instruments are carried by the platform, requiring excellent platform stability in order to obtain high-quality pictures. Therefore, a severe requirement for the MEGS is the low level of disturbing torques it may generate considering the 0.6 times 10 to the minus 3 power deg/sec stability required. The mechanical design aspects aiming at reducing the mean friction torque, and therefore its fluctuations, are described as well as the method of compensation of the motor imperfections. It was concluded, however, that this is not sufficient to reach the stability requirement.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Kennedy Space Center The 16th Aerospace Mech. Symp.; p 143-157
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  • 33
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2016-06-07
    Description: The Ball Trunnion Capture Latch described was developed and designed to restrain a spacecraft deployable appendage in three translational directions. The latch is capable of supporting an appendage during STS ascent and landing events and is capable of releasing and restowing an appendage distorted in three translational directions by thermal growth. The requirements, design, analyses, and tests conducted on a development unit of the latch are discussed.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Kennedy Space Center The 16th Aerospace Mech. Symp.; p 99-107
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  • 34
    Publication Date: 2016-06-07
    Description: Viton-70 elastomeric shear mounted damper was built and tested on a T-55 power turbine spool in the rotor's high speed balancing rig. This application of a shear mounted elastomeric damper demonstrated for the first time, the feasibility of using elastomers as the primary rotor damping source in production turbine engine hardware. The shear damper design was selected because it was compatible with actual gas turbine engine radial space constraints, could accommodate both the radial and axial thrust loads present in gas turbine engines, and was capable of controlled axial preload. The shear damper was interchangeable with the production T-55 power turbine roller bearing support so that a direct comparison between the shear damper and the production support structure could be made. Test results show that the Viton-70 elastomer damper operated successfully and provided excellent control of both synchronous and nonsynchronous vibrations through all phases of testing up to the maximum rotor speed of 16,000 rpm. Excellent correlation between the predicted and experienced critical speeds, mode shapes and log decrements for the power turbine rotor and elastomer damper assembly was also achieved.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 440-452
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  • 35
    Publication Date: 2016-06-07
    Description: Experimental findings of a three mass rotor with four channels of feedback control are reported. The channels are independently controllable with force being proportional to the velocity and/or instantaneous displacement from equilibrium of the shaft at the noncontacting probe locations (arranged in the vertical and horizontal attitudes near the support bearings). The findings suggest that automatic feedback control of rotors is feasible for limiting certain vibration levels. Control of one end of a rotor does afford some predictable vibration limiting of the rotor at the other end.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 434-439
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  • 36
    facet.materialart.
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    In:  CASI
    Publication Date: 2016-06-07
    Description: Squeeze film dampers are a means of curing instabilities in rotating shaft assemblies. Their efficiency depends very much on the condition of the oil, which in turn depends on inlet and outlet arrangements, on damper geometry and on the flexibility of the rotor and surrounding structure. Rig investigations in which structural flexibility is included experimentally are discussed. Comparisons are made between measured and predicted results.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 415-433
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  • 37
    Publication Date: 2016-06-07
    Description: The results of an experimental investigation on a typical centrifugal compressor stage running on an atmospheric pressure test rig are shown. Unsteady flow was invariably observed at low flow well before surge. In order to determine the influence of the statoric components, the same impeller was repeatedly tested with the same vaneless diffuser, but varying return channel geometry. Experimental results show the strong effect exerted by the return channel, both on onset and on the behavior of unsteady flow. Observed phenomena have been found to confirm well the observed dynamic behavior of full load tested machines when gas density is high enough to cause appreciable mechanical vibrations. Therefore, testing of single stages at atmospheric pressure may provide a fairly accurate prediction of this kind of aerodynamic excitation.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 344-364
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  • 38
    Publication Date: 2016-06-07
    Description: Transient increases in one, two and three per revolution vibration characteristics of a low pressure steam turbine were observed during steam temperature reduction operations. Vibration and fracture mechanics analyses suggested the presence of a transverse shaft crack which was eventually identified by ultrasonic inspection and confirmed by destructive sectioning. Signature analyses of vibration data recorded over a two-year period prior to crack identification are correlated with fatigue crack growth, which occurred intermittently during transient temperature decreases. The apparent increased response of the rotor to vibration is due to asymmetric stiffness changes introduced by the growing transverse crack. The vibration response is predicted to increase with increasing crack depths in excess of 10% of the shaft diameter. Fracture mechanics analyses predict that fatigue crack growth occurred during periods of steam temperature decrease, when high surface tensile stresses are present. These same transient thermal stresses are shown to have retarded and prevented subsequent fatigue crack growth during steady operation.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 33-44
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  • 39
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2016-06-07
    Description: Vibration data obtained during several rotor instability investigations is presented to illustrate the effect of changes in system parameters on overall rotor stability. The data includes the effects of bearing and seal changes as well as those due to variations in speed and pressure ratio. Field Problems indicate that the stability of rotors is often highly sensitive to fairly minor variations in bearing and seal parameters. Measured field data is valuable in normalizing analytical computer models so that effective solutions can be obtained.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 1-19
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  • 40
    Publication Date: 2016-06-07
    Description: During the past years the dynamic behavior of rotors with cracks has been investigated mainly theoretically. This paper deals with the comparison of analytical and experimental results of the dynamics of a rotor with an artificial crack. The experimental results verify the crack model used in the analysis. They show the general possibility to determine a crack by extended vibration control.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 81-97
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  • 41
    Publication Date: 2016-06-07
    Description: The use of couplings for high speed turbocompressors or pumps is essential to transmit power from the driver. Typical couplings are either of the lubricated gear or dry diaphragm type design. Gear couplings have been the standard design for many years and recent advances in power and speed requirements have pushed the standard design criteria to the limit. Recent test stand and field data on continuous lube gear type couplings have forced a closer examination of design tolerances and concepts to avoid operational instabilities. Two types of mechanical instabilities are reviewed in this paper: (1) entrapped fluid, and (2) gear mesh instability resulting in spacer throw-out onset. Test stand results of these types of instabilities and other directly related problems are presented together with criteria for proper coupling design to avoid these conditions. An additional test case discussed shows the importance of proper material selection and processing and what can happen to an otherwise good design.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 58-80
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  • 42
    Publication Date: 2016-06-07
    Description: Rotordynamic instability problems are not uncommon in high speed industrial turbomachinery. One type of the many destabilizing forces that can occur is caused by a rub between the stationary and rotating parts. Descriptions are given of several cases of rub induced instabilities. Included in the descriptions are the conditions at onset, the whirl frequency and direction, and the steps taken to eliminate the problem.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 20-32
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  • 43
    Publication Date: 2016-06-07
    Description: The specifics of the CONSCAN, including calibration, signal cleanup, and system protection are presented. The CONSCAN was previously recommended for implementation in the antenna control assembly. Equations for programming the algorithms are provided. The described treatment is designed to lead to developing K-band. The recommended techniques to be employed in conjunction with CONSCAN are summarized: (1) for initial acquisition, employ stepped spiral search; (2) employ continued and incessant testing of signals to verify: in-lock, reasonable in level, and within limits; (3) use FFT for signal processing if feasible, as it provides more tests and insight into existence of glitches and spurious content of the input signal level.
    Keywords: MECHANICAL ENGINEERING
    Type: The Telecommun. and Data Acquisition Report; p 153-160
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  • 44
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2016-06-07
    Description: The need for additional power on spinning satellites required development of deployable solar arrays activated, as on a 3-axis vehicle, after separation from a booster or shuttle orbiter. Mechanisms were developed for telescopically extending a secondary 36.3 kg (80 lb.), 2.13 m (84 in.) diameter spinning solar drum for a distance of 2.0 m (80 in.) or more along the spin axis. After extension, the system has the capability of dynamically controlling the drum tilt angle about the spin axis to provide precision in-orbit balancing of the spacecraft. This approach was selected for the SBS, ANIK C, ANIK D, WESTAR B and PALAPA B satellites. It was successfully demonstrated during the in orbit deployment of the aft solar panels of the SBS F-3 and F-1 satellites, subsequent to the November 1980 and September 1981 launches.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Kennedy Space Center The 16th Aerospace Mech. Symp.; p 235-247
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  • 45
    Publication Date: 2016-06-07
    Description: A recurrent requirement of spaceborne instruments and communications equipment is that of accurate pointing. This need is recognizable in such diverse applications as Star Sensor trimming, Momentum Wheel gimballing, in-orbit adjustment or alignment of equipment, inter-satellite communication and Antenna Pointing. A pointing mechanism of novel design having several advantages over the more conventional gimbal, centre-pivoted, or cross axis pointing concepts is described.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Kennedy Space Center The 16th Aerospace Mech. Symp.; p 159-173
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  • 46
    Publication Date: 2016-06-07
    Description: Operating experience on a compressor commissioned 12 years ago has presented an interesting history of sporadic increases in shaft vibration. Initial operation was satisfactory with low levels of vibration. However, after some time the shaft vibration level increased to several mils. Initially this was believed to be due to rotor unbalance from deposits formed in the passages due to process upsets. After cleaning up the rotor, operation was again increased. It was then found that the rotor vibration was primarily subsynchronous. Further investigation revealed that the original seal design was subject to wear and was no longer properly pressure balanced. A modified seal design was installed and it has operated successfully for the past six years.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 187-204
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  • 47
    Publication Date: 2016-06-07
    Description: For turbomachinery with low natural frequencies, considerations have been recently required for rotor vibrations caused by external forces except unbalance one, such as foundation motion, seismic wave, rub and so forth. Such a forced vibration is investigated analytically and experimentally in the present paper. Vibrations in a rotor-bearing system under a harmonic excitation are analyzed by the modal technique in the case of a linear system including gyroscopic effect. For a nonlinear system a new and powerful quasi-modal technique is developed and applied to the vibration caused by rub.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 105-129
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  • 48
    Publication Date: 2016-06-07
    Description: The paper is concerned with the effect of friction in drive couplings on the non-sychronous whirling of a shaft. A simplified model is used to demonstrate the effect of large coupling misalignments on the stability of the system. It is concluded that provided these misalignments are large enough, the system becomes totally stable provided the shaft is supported on bearings exhibiting a viscous damping capacity.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 45-57
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  • 49
    Publication Date: 2016-06-07
    Description: The occurrence of unstable vibrations in rotating machinery requires corrective measures for improvement of the stability behavior. A simple approximate method is represented to find out the influence of parameter changes to the stability behavior. The method is based on an expansion of the eigenvalues in terms of system parameters. Influence coefficients show the effect of structural modifications. The method first of all was applied to simple nonconservative rotor models. It was approved for an unsymmetric rotor of a test rig.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 284-306
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  • 50
    Publication Date: 2016-06-07
    Description: A fluid-filled journal bearing is viewed as a powerful pump circulating fluid around the annular space between the journal and the bearing. A small whirling motion of the journal generates a wave of thickness variation progressing around the channel. The hypothesis that the fluid flow drives the whirl whenever the mean of the pumped fluid velocity is greater than the peripheral speed of the thickness variation wave is discussed and compared with other simple explanations of journal bearing instability. It is shown that for non-cavitation long bearings the hypothesis predicts instability onset correctly for unloaded bearings but gradually overpredicts the onset speed as the load is increased.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 274-283
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  • 51
    Publication Date: 2016-06-07
    Description: Results of experimental measurements made on a small high speed, axial flow test apparatus are presented to verify the existence of Alford's force (that circumferential variation of blade-tip clearances in axial-flow turbomachinery will produce cross-coupled (normal to the eccentricity) aerodynamic forces on the rotor) and to investigate the validity of his mathematical prediction model.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 260-273
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  • 52
    Publication Date: 2016-06-07
    Description: Flow induced instability force due to a labyrinth seal is analyzed. An approximate solution is given for the partial differential equation representing the flow in labyrinth seal and it is compared with the finite difference method in order to verify the accuracy of both methods. The effects of difference of inlet and outlet pressures of the seal, deflection of pressure and mass flow from the steady state, rotor diameter, seal clearance, seal interval and seal number on the flow induced force of the seal are investigated and it is known that some of these factors are very influential on the flow induced force.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Tubomachinery; p 205-222
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  • 53
    Publication Date: 2016-06-07
    Description: The work described in this paper is part of an Electric Power Research Institute sponsored effort to improve rotor vibrational performance on power plant feed water pumps. A major objective of this effort is to reduce vibration levels by devising inter-stage sealing configurations with optimized damping capacity, realizing that the typical multi-stage centrifugal pump has several ore inter-stage fluid annuli than it has journal bearings. Also, the fluid annuli are distributed between the journal bearings where vibration levels are highest and can therefore be 'exercised' more as dampers than can the bearings. Described in this paper is a test apparatus which has been built to experimentally determine fluid-annulus dynamical coefficients for various configurations of inter-stage sealing geometry.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 147-156
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  • 54
    facet.materialart.
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    In:  CASI
    Publication Date: 2016-06-07
    Description: An introduction to the computer programs developed to assist in the design and analysis of mechanisms is presented. A survey of the various types of programs which are available is given, and the most widely used programs are compared. The way in which the programs are used is discussed, and demonstrated with an example.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Kennedy Space Center The 16th Aerospace Mech. Symp.; p 175-188
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  • 55
    Publication Date: 2016-06-07
    Description: A movable stop mechanism (MSM) designed to activate flaps that change the size and shape of a telescope aperture stop on command is described. Operating at the cryogenic temperatures of the optical system, it consists primarily of a rotary solenoid that drives (activates) dual four-bar linkages in synchronism that in turn rotate the butterfly flaps into position. The design, performance characteristics, and testing of this mechanism are discussed. Specific problems that occurred during testing and the solutions that were adopted are also described.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Kennedy Space Center The 16th Aerospace Mech. Symp.; p 109-121
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  • 56
    Publication Date: 2016-06-07
    Description: With the availability of the Shuttle and the European launcher, Ariane, there will be a continuing trend towards large payload satellite missions requiring high-power, high-inertia, flexible solar arrays. The need arises for a solar array drive with a large power transfer capability which can rotate these solar arrays without disturbing the satellite body pointing. The modular design of such a Solar Array Drive Mechanism (SADM) which is capable of transferring 7kW of power or more is described. Total design flexibility has been achieved, enabling different spacecraft power requirements to be accommodated within the SADM design.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Kennedy Space Center The 16th Aerospace Mech. Symp.; p 341-350
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  • 57
    Publication Date: 2019-06-28
    Description: The SRB attach ring is thermally protected with layered phenolic cloth fairings that are fastened to the ring. The gap between the fairings and the motor case is closed off with a rubber seal of a fishtail cross sectional shape bonded to the phenolic. On both the STS-1 and STS-2 flights this gap was discovered to vary anywhere from an intended gap of 0.375 in. to an actual measured gap of 0.60 in. due to tolerances. Tests were conducted with and without a 0.25 in. thick cork shim placed under the seal with a 0.60 in. gap under the phenolic TPS to determine and compare the performance of the seal in the two different configurations. To alleviate the difficult and costly procedure of installing the cork shim under the seal, especially after phenolic TPS mounting on the attach ring, large fishtail seals of idential Elder gray silicon material and two different hardnesses were tested. A similar matrix of tests was conducted with this new large fishtail seal, and seals with both type hardnesses performed well regardless of whether or not the seal was bonded in the phenolic at the front of the seal groove. Similar results had been obtained with the original small fishtail seal which performed adequately with the 0.25 in. cork shim under it.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-CR-170887 , NAS 1.26:170887 , LMSC-HREC-TM-D784769
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  • 58
    Publication Date: 2019-06-28
    Description: The selection and evaluation of the numerical methods used in the thermoelastohydrodynamic analysis of an oil pumping ring seal are described, and the results from test problems used to demonstrate the validity of the implementing computer program are presented. A sampling of predicted pumping ring performance values is compared with existing experimental data. Agreement between prediction and test performance is obtained, yielding detailed information concerning fluid and solid parameters.
    Keywords: MECHANICAL ENGINEERING
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  • 59
    Publication Date: 2019-06-28
    Description: In this study a large scale digitized approach is used for an uninterrupted static and dynamic analysis of spur gearing. An interactive method was developed to calculate directly the variable gear mesh stiffness as a function of transmitted load, gear profile errors, gear tooth deflections and gear hub torsional deformation, and position of contacting profile points. The developed methods are applicable to both the normal and high contact ratio gearing. Certain types of simulated sinusoidal profile errors and pitting can cause interruptions of the normal gear mesh stiffness function and, thus, increase the dynamic loads in gearing.
    Keywords: MECHANICAL ENGINEERING
    Type: ASME PAPER 80-C2/DET-90
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  • 60
    Publication Date: 2019-06-28
    Description: A rigidizer, which provides greater rigidity against torsional oscillations, is highly resistant to radial motions, and has low thermal conductivity, has been developed to decrease vibrational levels affecting infrared detectors operated in cryostats (e.g., HD-3L Dewar) in aircraft such as NASA's Kuiper Airborne Observatory. The rigidizer is composed of two triangular elements and an intermediate support structure which joins them at the centers of their sides. The reentrant design provides a long heat path, while the triangular truss structure provides high rigidity in the horizontal plane. The structure is relatively compliant in the vertical direction, a desirable feature since the internal structure of the Dewar contracts as it cools. Rigidity in the vertical direction is provided by the neck tube. The support structure is quite compact. Several variants of the rigidizer have been fabricated, using flat sheets of G-10 fiberglass epoxy in thicknesses between 0.75-1.5 mm for the upper and lower truss assemblies, and either G-10 or stainless steel for the intermediate structure.
    Keywords: MECHANICAL ENGINEERING
    Type: Review of Scientific Instruments; 52; Mar. 198
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  • 61
    facet.materialart.
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    In:  CASI
    Publication Date: 2019-06-28
    Description: A system is described for guiding a claw to the proper distance and into the proper orientation in yaw and pitch, to engage a grappling fixture. The system includes four proximity sensors on the claw, that are arranged at corners of an imaginary square, which sense the distance to the top surface of the grappling fixture. If a pair of sensors at opposite corners of the square sense a different distance to the top surface of the grappling fixture, then it is known that the claw is rotated about a corresponding axis with respect to the plane of the grappling fixture.
    Keywords: MECHANICAL ENGINEERING
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  • 62
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2019-06-28
    Description: A method for cold welding metal joints is described. In order to remove the contamination layer on the surface of the metal, an ion beam generator is used in a vacuum environment. A gas, such as xenon or argon, is ionized and accelerated toward the metal surface. The beam of gas effectively sputters away the surface oxides and contamination layer so that clean underlying metal is exposed in the area to be welded. The use of this method allows cold welding with minimal deformation. Both similar and dissimilar metals can be cold welded with this method.
    Keywords: MECHANICAL ENGINEERING
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  • 63
    Publication Date: 2019-06-28
    Description: Parametric tests were conducted with a 35 millimeter bore, angular contact ball bearing having a single outer land guided cage. Lubrication was achieved by flowing oil through axial grooves and radial holes machined in the inner ring of the bearing. Test conditions were a thrust load of 667 N (150 lb), shaft speeds from 48,000 to 72,000 rpm, and an oil inlet temperature of 394 K (250 F). Data from tests where the distribution of the total oil supplied to the inner ring was 50 percent for bearing lubrication and 50 percent for bearing inner ring cooling were compared with those where the distribution pattern was 25 percent lubrication and 75 percent cooling. Successful operation was experienced with both the 50-50 and 25-75 percent flow distribution patterns to 2.5 million DN. The 50-50 percent flow pattern provided the cooler bearing operation of the two inner ring lubricated bearings. The jet lubricated bearing had lower outer ring and higher inner ring temperatures than the inner ring lubricated bearings. Maximum power loss of 2.8 kW (3.7 hp) was experienced with the 25-75 percent flow distribution, and maximum percent cage slip of 7.0 occurred at 72,300 rpm with the 50-50 percent flow distribution.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TP-1808 , E-515
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  • 64
    Publication Date: 2019-06-28
    Description: The governing differential equations of motion for a high speed cylindrical roller bearing are programmed for numerical solution and plotted output. This computer program has the capability of performing a two dimensional or three dimensional simulation. Two numerical solutions of the governing differential equations were obtained to simulate the motion of a roller bearing, one for the two dimensional equations of motion and one for the three dimensional equations of motion. Computer generated plots were obtained and present such data as roller/cage interaction forces, roller/race traction forces, roller/race relative slip velocities and cage angular speed over a nondimensional time equivalent to 1.2 revolutions of the inner race. Roller axial displacement, roller skew angle, and skew moment are also plotted for the three dimensional solution. The trajectory of the cage center is plotted for both the two dimensional and three dimensional solutions.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-CR-3335
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  • 65
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2019-06-28
    Description: The familiar precision rolling-element bearings of the twentieth century are products of exacting technology and sophisticated science. Their very effectiveness and basic simplicity of form may discourage further interest in their history and development. Yet the full story covers a large portion of recorded history and surprising evidence of an early recognition of the advantages of rolling motion over sliding action and progress toward the development of rolling-element bearings. The development of rolling-element bearings is followed from the earliest civilizations to the end of the eighteenth century. The influence of general technological developments, particularly those concerned with the movement of large building blocks, road transportation, instruments, water-raising equipment, and windmills are discussed, together with the emergence of studies of the nature of rolling friction and the impact of economic factors. By 1800 the essential features of ball and rolling-element bearings had emerged and it only remained for precision manufacture and mass production to confirm the value of these fascinating machine elements.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TM-81689 , E-209
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  • 66
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2019-06-28
    Description: An intake valve arrangement for positively controlling the opening and closing of the poppet valve in a hot gas cylinder in a hydrazine powered engine is described. The poppet valve is operated by the piston and gas pressure only. The poppet valve uses a pneumatic spring which holds the poppet valve against the piston while the valve is opened and closed. To accomplish this, a poppet valve is slidably mounted in a pneumatic spring chamber which reaches a pressure approaching the gas supply pressure and, during the opening of the valve, the spring chamber retains enough pressure to hold the poppet valve onto the piston. In addition, the bottom of the poppet valve can have a suction cup type configuration to hold the poppet valve on the piston during the down stroke.
    Keywords: MECHANICAL ENGINEERING
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  • 67
    facet.materialart.
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    In:  CASI
    Publication Date: 2019-06-28
    Description: Detailed definitions of the baseline antenna drive and control/instrumentation equipment for 34 meter antennas included in Network Consolidation Program of the Deep Space Network are presented. The overall antenna control and monitor system and its interfaces with other higher level control and monitor equipment is described. Explicit descriptions of the antenna axis drive motors and motor controllers, the axis angle encoding systems, and miscellaneous antenna located components are presented, and related to system functional and performance requirements. Some potential alternates to the baseline system configuration are described and discussed.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-CR-164683 , WDL-TR9153 , JPL-9950584
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  • 68
    Publication Date: 2019-06-28
    Description: An investigation into laser material removal showed that laser burns act in a manner typical of mechanical stress raisers causing a reduction in fatigue strength; the fatigue strength is lowered relative to the smooth specimen fatigue strength. Laser-burn zones were studied for four materials: Alloy Steel 4340, Stainless Steel 17-4 PH, Inconel 718, and Aluminum Alloy 6061-T6. Calculations were made of stress concentration factors K, for laser-burn grooves of each material type. A comparison was then made to experimentally determine the fatigue strength reduction factor. These calculations and comparisons indicated that, except for the 17-4 PH material, good agreement (a ratio of close to 1.0) existed between Kt and Kf. The performance of the 17-4 PH material has been attributed to early crack initiation due to the lower fatigue resistance of the soft, unaged laser-affected zone. Also covered in this report is the development, implementation, and testing of an influence coefficient approach to balancing a long, slender shaft under applied-torque conditions. Excellent correlation existed between the analytically predicted results and those data obtained from testing.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-CR-165314 , MTI-81TR8
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  • 69
    Publication Date: 2019-06-28
    Description: A contact fatigue life analysis was performed for a constant ratio, Nasvytis Multiroller Traction Drive. The analysis was based on the Lundberg-Palmgren method for rolling element bearing life prediction. Life adjustment factors for materials, processing, lubrication and traction were included. The 14.7 to 1 ratio drive consisted of a single stage planetary configuration with two rows of stepped planet rollers of five rollers per row, having a roller cluster diameter of approximately 0.21 m, a width of 0.06 m and a weight of 9 kg. Drive system 10 percent life ranged from 18,800 hours at 16.6 kW (22.2 hp) and 25,000 rpm sun roller speed, to 305 hours at maximum operating conditions of 149 kw (200 hp) and 75,000 rpm sun roller speed. The effect of roller diameter and roller center location on life were determined. It was found that an optimum life geometry exists.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TP-1710 , AVRADCOM-TR-80-C-16 , E-484
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  • 70
    Publication Date: 2019-06-28
    Description: The operating characteristics of large diameter rolling-element bearings in the ultra high speed regimes expected in advanced turbine engines for high performance aircraft were investigated. A high temperature lubricant, DuPont Krytox 143 AC, was evaluated at bearing speeds to 3 million DN. Compared to the results of earlier, similar tests using a MIL-L-23699 (Type II) lubricant, bearings lubricated with the high density Krytox fluid showed significantly higher power requirements. Additionally, short bearing lives were observed when this fluid was used with AISI M50 bearings in an air atmosphere. The primary mode of failure was corrosion initiated surface distress (fatigue) on the raceways. The potential of a case-carburized bearing to sustain a combination of high-tangential and hertzian stresses without experiencing race fracture was also investigated. Limited full scale bearing tests of a 120 mm bore ball bearing at a speed of 25,000 rpm (3 million DN) indicated that a carburized material could sustain spalling fatigue without subsequent propagation to fracture. Planned life tests of the carburized material had to be aborted, however, because of apparent processing-induced material defects.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-CR-168029 , NAS 1.26:168029 , GE-R82AEB304
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  • 71
    facet.materialart.
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    In:  CASI
    Publication Date: 2019-06-28
    Description: The isothermal elastohydrodynamic lubrication (EHL) of a point contact was analyzed numerically by simultaneously solving the elasticity and Reynolds equations. In the elasticity analysis the contact zone was divided into equal rectangular areas, and it was assumed that a uniform pressure was applied over each area. In the numerical analysis of the Reynolds equation, a phi analysis (where phi is equal to the pressure times the film thickness to the 3/2 power) was used to help the relaxation process. The EHL point contact analysis is applicable for the entire range of elliptical parameters and is valid for any combination of rolling and sliding within the contact.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TM-81695 , E-209 , NAS 1.15:81695
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  • 72
    facet.materialart.
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    In:  Other Sources
    Publication Date: 2019-06-28
    Description: (Previously announced in STAR as N81-16473)
    Keywords: MECHANICAL ENGINEERING
    Type: ASME PAPER 81-LUB-45
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  • 73
    facet.materialart.
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    In:  CASI
    Publication Date: 2019-06-28
    Description: A machine is disclosed for cleaving hard crystals. A typical example of which is lithium fluoride, with prcision and uniformity and includes vertical axis positioning control means for an adjustable spring tension guided hammer mechanism employed to strike an anvil. A crystal cleaving shock wave transmitted to a cleaving blade is generated having an angulated cleaving edge in contact with one corner of the crystal. Connection between the anvil and the blade is by means of a pair of vertical shafts held in substantially friction free engagement by two pairs of adjustable linear bearings. An underlying crystal holding fixture with horizontal position control means includes a zero reference stop face for the crystal and opposing spring-loaded clamping and vertical positioning elements which are precisely guided.
    Keywords: MECHANICAL ENGINEERING
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  • 74
    Publication Date: 2019-06-28
    Description: X-ray photoelectron spectroscopy analyses and hardness experiments were conducted on cleaved magnesium oxide /001/ surfaces. The magnesium oxide bulk crystals were cleaved to specimen size along the /001/ surface, and indentations were made on the cleaved surface in corrosive solutions containing HCl, NaOH, or HNO3 and in water without exposing the specimen to any other environment. The results indicated that chloride (such as MgCl2) and sodium films are formed on the magnesium oxide surface as a result of interactions between an HCl-containing solution and a cleaved magnesium oxide surface. The chloride films soften the magnesium oxide surface. In this case microhardness is strongly influenced by the pH value of the solution. The lower the pH, the lower the microhardness. Sodium films, which are formed on the magnesium oxide surface exposed to an NaOH containing solution, do not soften the magnesium oxide surface.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TP-2040 , E-1035 , NAS 1.60:2040
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  • 75
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2019-06-28
    Description: A latching mechanism in which there is linear movement and rotational movement is described. The umbilical doors of the space shuttle orbiter are required to be open during vehicle launch. After the external tank is released, the doors are closed. Presently, the device for maintaining the doors in an open position is mounted on the external tank and therefore has a single mission life. The latching mechanism of the invention is mounted in the orbiter and therefore is returned and has multimission capability. The latching mechanism is comprised of a pair of concentric nested, cylindrical cams and motors to actuate the cams, and latch pin all contained within a cover mounted on a support bracket carried by the substructure. A shaft having a latch pin is mounted inside the inner cylindrical cam.
    Keywords: MECHANICAL ENGINEERING
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  • 76
    Publication Date: 2019-06-28
    Description: The extravehicular activity (EVA) ratchet wrench was developed. Shortly after Space Telescope (ST) maintenance simulations began, the need for a specialized maintenance tool arose. With inputs of tool requirements and design recommendations, several development model wrenches were tested in conjunction with ST neutral buoyancy simulations. The wrench design was modified and refined.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-CR-162060 , NAS 1.26:162060 , H-82-03
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  • 77
    Publication Date: 2019-06-28
    Description: Previous measurements of the specific heat of V-doped Ti2O3 at low temperatures were explained by a model which also suggested the material would have a high thermoelectric figure-of-merit. The sample preparation, experimental apparatus, and the results of measurements on the thermal conductivity, thermoelectric power, and electrical resistivity of a single crystal Ti2O3 - 4% V sample are described. The results are used to derive the thermoelectric figure-of-merit between 5 and 300 K. The figure-of-merit is much smaller than expected and of little practical value because of the very high phonon thermal conductivity.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-CR-166343 , NAS 1.26:166343 , NBSIR-82-1665
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  • 78
    Publication Date: 2019-06-28
    Description: The kinematic errors in spiral bevel gear trains caused by the generation of nonconjugate surfaces, by axial displacements of the gears during assembly, and by eccentricity of the assembled gears were determined. One mathematical model corresponds to the motion of the contact ellipse across the tooth surface, (geometry I) and the other along the tooth surface (geometry II). The following results were obtained: (1) kinematic errors induced by errors of manufacture may be minimized by applying special machine settings, the original error may be reduced by order of magnitude, the procedure is most effective for geometry 2 gears, (2) when trying to adjust the bearing contact pattern between the gear teeth for geometry 1 gears, it is more desirable to shim the gear axially; for geometry II gears, shim the pinion axially; (3) the kinematic accuracy of spiral bevel drives are most sensitive to eccentricities of the gear and less sensitive to eccentricities of the pinion. The precision of mounting accuracy and manufacture are most crucial for the gear, and less so for the pinion.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TM-82888 , E-1196 , NAS 1.15:82888 , AVRADCOM-TR-82-C-11
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  • 79
    Publication Date: 2019-06-28
    Description: Spur gear stress analysis results are presented for a variety of loading conditions, support conditions, root radii, and rime thicknesses. These results are obtained using the SAP-IV finite element code. The maximum stresses, occurring at the root surface, substantially increase with decreasing rim thickness for partially supported rims (that is, with loose fitting hubs). For fully supported rims (that is, with tight fitting hubs), the root surface stresses slightly decrease with decreasing rim thickness. The fillet radius has a significant effect upon the maximum stesses at the root surface. These stresses increase with decreasing fillet radius. Finally, the fillet radius has little effect upon the internal root section stresses.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-CR-167938 , NAS 1.26:167938
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  • 80
    Publication Date: 2019-06-28
    Description: The effect of bearing thermal growth on the effectiveness of the bearing preload springs on the space shuttle main engine high pressure oxygen turbopump (SSME HPTOP) were examined. The SSME HPTOP turbine end bearings, preload spring, and bearing mounting design were evaluated relative to spalling, excessive ball wear, possible thermal problems, and cage delamination. The magnitude of the thermal stresses required to cause high levels of ball wear were calculated. Plots of maximum sheer stress and maximum reversing shear versus the axial load for the 57 mm SSME HPTOP bearing were created. A plot of the bearing thermal growth versus preload spring deflection was generated. It was determined that metallic wear, rather than thermal growth, caused enlargement of the contact zone between ball and races, that high fatigue-inducing shear stresses are generated under increased loads, and that at temperatures between 100 and 150 deg C, the springs bottom out and very high loads are developed in the bearing. Allowance for adequate spring movement after assembly is recommended.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-CR-162053 , NAS 1.26:162053
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  • 81
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2019-06-28
    Description: Aircraft engine and transmission rolling-element bearing state-of-the-art is summarized.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TM-82910 , E-1295 , NAS 1.15:82910
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  • 82
    Publication Date: 2019-06-28
    Description: Spur gear stress analysis results are presented for a variety of loading conditions, support conditions, fillet radii, and rim thickness. These results are obtained using the SAP IV finite-element code. The maximum stresses, occurring at the root surface, substantially increase with decreasing rim thickness for partially supported rims (that is, with loose-fitting hubs). For fully supported rims (that is, with tight-fitting hubs), the root surface stresses slightly decrease with decreasing rim thickness. The fillet radius is found to have a significant effect upon the maximum stresses at the root surface. These stresses increase with increasing fillet radius. The fillet radius has little effect upon the internal root section stresses.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TM-82865 , E-1234 , NAS 1.15:82865 , AVRADCOM-TR-82-C-8
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  • 83
    Publication Date: 2019-06-28
    Description: The design of a gear mesh is treated with the objective of minimizing the gear size for a given gear ratio, pinion torque, pressure angle, and allowable tooth lengths. Tooth strengths considered include scoring, pitting fatigue, and bending fatigue. Kinematic involute interference is avoided. The design variation on standard spur gear teeth called the long and short addendum system, is considered. In this system the mesh center distance and pressure angle are maintained as is the ability to manufacture the teeth with standard tooling. However, the pinion and gear tooth proportions are altered in order to obtain fewer teeth numbers for the same ratio as standard gears without kinematic involute interference. The effect of this nonstandard gearing geometry with on tooth strengths and gear mesh size are studied. For a 2:1 gearing ratio, the optimal nonstandard gear design is compared with the optimal standard gear design.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TM-82866 , E-1235 , NAS 1.15:82866 , AVRADCOM-TR-82-C-7
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  • 84
    Publication Date: 2019-06-28
    Description: A reliability model is presented for planetary gear trains in which the ring gear is fixed, the Sun gear is the input, and the planet arm is the output. The input and output shafts are coaxial and the input and output torques are assumed to be coaxial with these shafts. Thrust and side loading are neglected. This type of gear train is commonly used in main rotor transmissions for helicopters and in other applications which require high reductions in speed. The reliability model is based on the Weibull distribution of the individual reliabilities of the transmission components. The transmission's basic dynamic capacity is defined as the input torque which may be applied for one million input rotations of the Sun gear. Load and life are related by a power law. The load life exponent and basic dynamic capacity are developed as functions of the component capacities.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TM-82859 , NAS 1.15:82859 , AVRADCOM-TR-82-C-6
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  • 85
    Publication Date: 2019-06-28
    Description: A technology base of new developments which offered potential benefits to a general aviation engine was compiled and ranked. Using design approaches selected from the ranked list, conceptual design studies were performed of an advanced and a highly advanced engine sized to provide 186/250 shaft Kw/HP under cruise conditions at 7620/25,000 m/ft altitude. These are turbocharged, direct-injected stratified charge engines intended for commercial introduction in the early 1990's. The engine descriptive data includes tables, curves, and drawings depicting configuration, performance, weights and sizes, heat rejection, ignition and fuel injection system descriptions, maintenance requirements, and scaling data for varying power. An engine-airframe integration study of the resulting engines in advanced airframes was performed on a comparative basis with current production type engines. The results show airplane performance, costs, noise & installation factors. The rotary-engined airplanes display substantial improvements over the baseline, including 30 to 35% lower fuel usage.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-CR-165398 , NAS 1.26:165398 , CW-WR-81.021
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  • 86
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2019-06-28
    Description: A brief status report on bearing technology and present and near-term future problems that warrant research support is presented. For rolling element bearings a material with improved fracture toughness, life data in the low Lambda region, a comprehensive failure theory verified by life data and incorporated into dynamic analyses, and an improved corrosion resistant alloy are perceived as important needs. For hydrodynamic bearings better definition of cavitation boundaries and pressure distributions for squeeze film dampers, and geometry optimization for minimum power loss in turbulent film bearings are needed. For gas film bearings, foil bearing geometries that form more nearly optimum film shapes for maximum load capacity, and more effective surface protective coatings for high temperature operation are needed.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-CR-167908 , NAS 1.26:167908
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  • 87
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2019-06-28
    Description: Surface topography, including the various physical methods of measuring surfaces, and the various lubrication regimes (hydrodynamic, elastohydrodynamic, boundary, and mixed) are discussed. The historical development of elastohydrodynamic lubrication is outlined. The major accomplishments in four periods, the pre-1950's, the 1950's, the 1960's, and the 1970's are presented.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TM-81692 , E-209 , NAS 1.15:81692
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  • 88
    Publication Date: 2019-06-28
    Description: A radial seal for the inside diameter of a part that develops an out-of-round condition and grows under pressure was developed. The primary seal consists of overlapping segments fabricated from metal or composite material that has been molded into a rubber jacket. The purpose of the segments is to provide the strength to withstand side loads (seal tested at 2,300 psi), and the rubber encapsulation provides the sealing surface and needed flexibility to conform to the variable eccentric shape.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TM-85238 , MFS-19710 , NAS 1.15:85238
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  • 89
    Publication Date: 2019-06-28
    Description: The influence of the ellipticity parameter and the dimensionless speed, load, and materials parameters on minimum film thickness was investigated. The ellipticity parameter was varied from 1 (a ball-on-plate configuration) to 8 (a configuration approaching a line contact). The dimensionless speed parameter was varied over a range of nearly two orders of magnitude. Conditions corresponding to the use of solid materials of bronze, steel, and silicon nitride and lubricants of praffinic and naphthemic mineral oils were considered in obtaining the exponent in the dimensionless materials parameter. Thirty-four different cases were used in obtaining the minimum film thickness formula H min = 3.63U to the 0.68 power G to the 0.49 power W to the -0.073 power 1-e to the 0.68K power). A simplified expression for the ellipticity parameter was found where k = 1.03 (r(y)/r(x)) to the 0.64 power. Contour plots were also shown which indicate in detail the pressure spike and two side lobes in which the minimum film thickness occurs. These theoretical solutions of film thickness have all the essential features of the previously reported experimental observations based upon optical interferometry.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TM-81696 , E-209 , NAS 1.15:81696
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  • 90
    Publication Date: 2019-06-28
    Description: A 74.5 kW(100 hp) advanced automotive gas turbine engine is described. A design iteration to improve the weight and production cost associated with the original concept is discussed. Major rig tests included 15 hours of compressor testing to 80% design speed and the results are presented. Approximately 150 hours of cold flow testing showed duct loss to be less than the design goal. Combustor test results are presented for initial checkout tests. Turbine design and rig fabrication is discussed. From a materials study of six methods to fabricate rotors, two have been selected for further effort. A discussion of all six methods is given.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-CR-165346 , NAS 1.26:165346 , EDR-10578 , SATSR-2
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  • 91
    facet.materialart.
    Unknown
    In:  Other Sources
    Publication Date: 2019-06-28
    Description: Anaerobic polymers are useful as solventless leak sealants with good vacuum properties at moderate temperatures. Loctite 290 can seal leaks in a range generally encountered in carefully constructed ultrahigh vacuum and high vacuum systems. It was found that small leaks are sealed best under vacuum, whereas large leaks should be sealed at atmospheric pressure. The high-temperature behavior of Loctite 290 is limited by its fast cure, which prevents deep penetration into small leaks; cracking eventually occurs at the entrance to the leak. Repeated thermal cycling to about 300 C is possible, however, provided viscosity, curing time, and leak size are properly matched to ensure penetration into the body of the leak. This may require special formulations for high temperature vacuum applications.
    Keywords: MECHANICAL ENGINEERING
    Type: Journal of Vacuum Science and Technology; 20; Feb. 198
    Format: text
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  • 92
    Publication Date: 2019-06-28
    Description: A pad assembly method for analyzing tilting-pad bearings is presented. The method results in the complete coefficient matrix for a tilting-pad bearing; the matrix is independent of the pad inertia, the pitch frequency and the number of degrees of freedom of the pad. A pad assembly method is used because it allows the collection of more bearing data with less computer time than a brute force iterative procedure. The results given show the complete dynamical matrices for a five-pad tilting-pad bearing both including and ignoring the damping effects of the unloaded (top) pads. For a symmetrical tilting-pad bearing the reduced cross-coupling coefficients are zero when the moment of inertia of the pad is ignored.
    Keywords: MECHANICAL ENGINEERING
    Type: Wear; 72; Oct. 1
    Format: text
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  • 93
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2019-06-28
    Description: Various concepts concerning wear mechanisms and deformation behavior observed in the sliding wear track are surveyed. The mechanisms for wear fragment formation is discussed on the basis of adhesion. The wear process under unlubricated sliding conditions is explained in relation to the concept of adhesion at the interface during the sliding process. The mechanism for tearing away the surface layer from the contact area and forming the sliding track contour is explained by assuming the simplified process of material removal based on the adhesion theory.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TP-2037 , E-1118 , NAS 1.60:2037
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  • 94
    Publication Date: 2019-06-28
    Description: Surface fatigue tests were conducted on two groups of AISI 9310 spur gears. Both groups were manufactured with standard ground tooth surfaces, with the second group subjected to an additional shot peening process on the gear tooth flanks. The gear pitch diameter was 8.89 cm (3.5 in.). Test conditions were a gear temperature of 350 K (170 F), a maximum Hertz stress of 1.71 billion N/sq m (248,000 psi), and a speed of 10,000 rpm. The shot peened gears exhibited pitting fatigue lives 1.6 times the life of standard gears without shot peening. Residual stress measurements and analysis indicate that the longer fatigue life is the result of the higher compressive stress produced by the shot peening. The life for the shot peened gear was calculated to be 1.5 times that for the plain gear by using the measured residual stress difference for the standard and shot peened gears. The measured residual stress for the shot peened gears was much higher than that for the standard gears.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TP-2047 , E-936 , NAS 1.60:2047
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  • 95
    Publication Date: 2019-06-28
    Description: The plastic deformation and wear of a 304 stainless steel surface sliding against an aluminum oxide rider with a spherical surface (the radius of curvature: 1.3 cm) were observed by using scanning electron and optical microscopes. Experiments were conducted in a vacuum of one million Pa and in an environment of fifty thousandth Pa of chlorine gas at 25 C. The load was 500 grams and the sliding velocity was 0.5 centimeter per second. The deformed surface layer which accumulates and develops successively is left behind the rider, and step shaped proturbances are developed even after single pass sliding under both environmental conditions. A fully developed surface layer is gradually torn off leaving a characteristic pattern. The mechanism for tearing away of the surface layer from the contact area and sliding track contour is explained assuming the simplified process of material removal based on the adhesion theory for the wear of materials.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TM-82820 , E-1168 , NAS 1.15:82820
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  • 96
    Publication Date: 2019-06-28
    Description: A mechanical end joint system, useful for the transverse connection of strut elements to a common node, comprises a node joint half with a semicircular tongue and groove, and a strut joint half with a semicircular tongue and groove. The two joint halves are engaged transversely and the connection is made secure by the inherent physical property characteristics of locking latches and/or by a spring-actioned shaft. A quick release mechanism provides rapid disengagement of the joint halves.
    Keywords: MECHANICAL ENGINEERING
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  • 97
    Publication Date: 2019-06-28
    Description: An analysis of tooth profile changes in the transverse plane of circular-cut, spiral-bevel crown gears is presented. The analysis assumes a straight-line profile in the mid-transverse plane. The profile variation along the centerline is determined by using expressions for the variation of the spiral angle along the tooth centerline, together with the profile description at the mid-transverse plane. It is shown that the tooth surface is a hyperboloid and that significant variations in the pressure angle are possible.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TM-82840 , E-1209 , NAS 1.15:82840 , AVRADCOM-TR-82-C-05
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  • 98
    Publication Date: 2019-06-28
    Description: Tests were conducted on a nominal 14:1 fixed-ratio Nasvytis multiroller traction drive retrofitted as the speed reducer in an automotive gas turbine engine. Power turbine speeds of 45,000 rpm and a drive output power of 102 kW (137 hp) were reached. The drive operated under both variable roller loading (proportional to torque) and fixed roller loading (automatic loading mechanism locked). The drive operated smoothly and efficiently as the engine speed reducer. Engine specific fuel consumption with the traction speed reducer was comparable to that with the original helical gearset.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-TP-2027 , E-1002 , NAS 1.60:2027 , AVRADCOM-TR-81-C-11
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  • 99
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2019-06-28
    Description: A one piece reusable fastener capable of joining materials together from one side (blind backside) comprises a screw driven pin ending in a wedge-shaped expander cone. The cone cooperates within a slotted collar end which has a number of tangs on a cylindrical body. The fastener is set by inserting it through aligned holes in the workpieces to be joined. Turning the pin in one direction draws the cone into the collar, deforming the tangs radially outward to mate with tapered back-tapered hold in the workpiece, thus fastening the two pieces together. Reversing the direction of the pin withdraws the cone from the collar, and allows the tangs to resume their contracted configuration without withdrawing the fastener from the insertion hole. The fastener is capable of joining materials together from only one side with substantial strength in tension and shear over many resue attachment cycles, with no special operations on the main assembly parts other than the tapering of the back end of the insertion hole.
    Keywords: MECHANICAL ENGINEERING
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  • 100
    Publication Date: 2019-06-28
    Description: A large digitized approach was developed for the static and dynamic load analysis of spur gearing. An iterative procedure was used to calculate directly the "variable-variable" gear mesh stiffness as a function of transmitted load, gear tooth profile errors, gear tooth deflections and gear hub torsional deformation, and position of contacting profile points. The developed approach can be used to analyze the loads, Hertz stresses, and PV for the normal and high contrast ratio gearing, presently the modeling is limited to the condition that for a given gear all teeth have identical spacing and profiles (with or without surface imperfections). Certain types of simulated sinusoidal profile errors and pitting can cause interruptions of the gear mesh stiffness function and, thus, increase the dynamic loads in spur gearing. In addition, a finite element stress and mesh subprogram was developed for future introduction into the main program for calculating the gear tooth bending stresses under dynamic loads.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA-CR-165163
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