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  • MECHANICAL ENGINEERING  (523)
  • 1980-1984  (523)
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  • 1
    Publication Date: 2006-01-16
    Description: The requirements, capabilities, and unique design features of the instrument payload subsystem payload clamp assembly (PCA) are presented. The PCA is designed to have the flexibility to accommodate a wide payload range varying from 0.5 m to 3 m in diameter and from 500 kg to 3000 kg mass. This is achieved by modular clamp design in connection with replaceable struts. The design features include clamping of payload in a statically determined way and actuation of clamp latches by means of single linear actuator via ropes. The vibration and TV environmental conditions for the mechanism are extremely severe. A structural and prototype model was built. Test results of the operating characteristic are presented. In addition, problems of tribology are highlighted.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Marshall Space Flight Center The 15th Aerospace Mech. Symp.; p 375-390
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  • 2
    Publication Date: 2006-01-16
    Description: An antenna pointing mechanism for large reflector antennas on direct broadcasting communication satellites was built and tested. After listing the requirements and constraints for this equipment the model is described, and performance figures are given. Futhermore, results of the qualification level tests, including functional, vibrational, thermovacuum, and accelerated life tests are reported. These tests were completed successfully.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Marshall Space Flight Center The 15th Aerospace Mech. Symp.; p 253-261
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  • 3
    Publication Date: 2006-01-16
    Description: The requirements, capabilities, and unique design features of the instrument pointing system drive units (DU) are presented. The DU's are identical for all three gimbal axes (elevation, cross elevation, and azimuth) and provide alternating rotation of shaft versus the housing of + or - 180 deg. The design features include: two ball bearing cartridges using cemented carbide balls coated with TiC a layer; redundant brushless torque motors and resolvers; a load by-pass mechanism driven by a dc torque motor to off-load the bearings during ascent/descent, ground transportation, and to provide an emergency breaking capability; and cabling over each gimbal axis by means of cable follow-up consisting of 13 signal and 15 power flat band cable loops. Test results of disturbance torque characteristics are presented.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Marshall Space Flight Center The 15th Aerospace Mech. Symp.; p 263-278
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  • 4
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    In:  CASI
    Publication Date: 2006-01-16
    Description: SOFA, a device designed for the highly accurate 2 axis pointing of antenna or any feature installed on a spacecraft is described. The major characteristic of this system is complete freedom from friction and wear out, resulting in numerous advantages, such as outstanding precision, virtually endless service life, high simplicity, and reliability. The sizing method is described and performances are analyzed. The results from analogue simulations are presented. A functional model of the electrical and mechanical parts was built and subjected to on ground tests using a 2 axis platform simulating the spacecraft's motions. The results obtained are thoroughly in keeping with the predictions and simulations. Various possible applications of the SOFA system are mentioned.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Marshall Space Flight Center The 15th Aerospace Mech. Symp.; p 235-252
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  • 5
    Publication Date: 2006-01-16
    Description: Test results on the mechanical drive have indicated that the system is capable of deploying a typical telescopic mast under ambient conditions. The design can be considered for a wide range of space applications since, in theory, there is no limit to the number of tubes that can be deployed. The mechanical system offers a number of advantages over a gas driven system, such as the ability to retract and also provide a significant mass saving.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Marshall Space Flight Center The 15th Aerospace Mech. Symp.; p 205-217
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  • 6
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    In:  CASI
    Publication Date: 2006-02-14
    Description: A two-dimensional concept for Spacelab rack 7 was developed to study the interaction of liquid lubricants and surfaces under static and dynamic conditions in a low-gravity environment fluid wetting and spreading experiments of a journal bearing experiments, and means to accurately measure and record the low-gravity environment during experimentation are planned. The wetting and spreading process of selected commercial lubricants on representative surface are to the observes in a near-zero gravity environment.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Marshall Space Flight Center Spacecraft Dyn. as Related to Lab. Expt. in Space; p 58-60
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  • 7
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    Publication Date: 2011-08-18
    Description: Two-phase turbines would be useful in Rankine cycles using low-quality or saturated-liquid working fluids. The chief problem is low efficiency due to slip losses in nozzles and due to liquid impact and friction losses in rotors. To raise efficiency, a staging method was tested in which the first stage operated at high speed with low relative liquid velocity, and the second stage recovered the first-stage exit energy. The theoretical efficiency for an experimental turbine operating with Refrigerant-22 was raised from 55 percent to 66 percent, and the measured efficiency was raised from 52 percent to 57 percent.
    Keywords: MECHANICAL ENGINEERING
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  • 8
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    Publication Date: 2011-08-18
    Description: An overview of the DOE/NASA Automotive Stirling Engine Project is presented. The background and objectives of the project are reviewed. Project activities are described and technical progress and status are presented and assessed. Prospects for achieving the objective 30 percent fuel economy improvement are considered good. The key remaining technology issues are primarily related to life, reliability and cost, such as piston rod seals, and low cost heat exchanges. Previously announced in STAR as N83-27924
    Keywords: MECHANICAL ENGINEERING
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  • 9
    Publication Date: 2011-08-18
    Description: In this paper, some of the effects of unbalance on the nonlinear response and stability of flexible rotor-bearing systems is presented from both a theoretical and experimental standpoint. In a linear system, operating above its stability threshold, the amplitude of motion grows exponentially with time and the orbits become unbounded. In an actual system, this is not necessarily the case. The actual amplitudes of motion may be bounded due to various nonlinear effects in the system. These nonlinear effects cause limit cycles of motion. Nonlinear effects are inherent in fluid film bearings and seals. Other contributors to nonlinear effects are shafts, couplings and foundations. In addition to affecting the threshold of stability, the nonlinear effects can cause jump phenomena to occur at not only the critical speeds, but also at stability onset or restabilization speeds.
    Keywords: MECHANICAL ENGINEERING
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  • 10
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    Publication Date: 2011-08-18
    Description: The paper addresses the potential that ceramic materials can play an important role in future automotive powerplants - both advanced heat engines and advanced battery systems. A number of related experimental programs are reviewed including ceramics for gasoline and diesel piston engines, gas turbine and Stirling Engines and sodium-sulfur batteries. A strong integrated program to develop ceramics technology is recommended.
    Keywords: MECHANICAL ENGINEERING
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  • 11
    Publication Date: 2011-08-19
    Description: An analysis was conducted for into mesh oil jet lubrication with an arbitrary offset and inclination angle from the pitch point for the case where the oil jet velocity is equal to or less than pitch line velocity. The analysis includes the case for the oil jet offset from the pitch point in the direction of the pinion and where the oil jet is inclined to intersect the common pitch point. Equations were developed for the minimum oil jet velocity required to impinge on the pinion or gear and the optimum oil jet velocity to obtain the maximum impingement depth.
    Keywords: MECHANICAL ENGINEERING
    Type: ASME; 713-718
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  • 12
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    Publication Date: 2011-08-17
    Description: The present work deals with the fundamentals of gas lubrication theory, which forms the foundation of all analytical design tools for gas bearings. Most of the hard lessons learned in the past are outlined with reference to dry contact, debris ingestion, sliding speed, and chemical stability of lubricant. The mathematical theory of gas lubrication is described for scaling rules in thin-film viscous flow, momentum conservation, mass conservation, energy conservation, isothermal gas bearing theory, coupling effects, and global bearing characteristics. Particular attention is given to the governing differential equations for common bearing configurations. Also discussed are representative solutions of self-acting gas bearings, externally pressurized bearings, and time-dependent effects.
    Keywords: MECHANICAL ENGINEERING
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  • 13
    Publication Date: 2011-08-18
    Description: A polytetrafluoroethylene (PTFE) sphere of radius 4.8 mm was rubbed against nickel and S-Monel at speeds from 0.94 to 94 mm/s and at loads from 0.19 to 3.9 N. The transfer film of PTFE on the metal was examined with X-ray photoelectron spectroscopy. In all cases the film was found to be indistinguishable from bulk PTFE. A trace of metal fluoride was observed whether the rubbing took place on oxidized or atomically clean metal. The film was of the order of a molecule thick for the entire range of loads and did not increase with repeated passes over the same rubbed area. An erratic increase in thickness at rubbing speeds above 10 mm/s was taken as evidence of random transfer of bulk material.
    Keywords: MECHANICAL ENGINEERING
    Type: Wear; 66; Feb. 16
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  • 14
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    Publication Date: 2011-08-19
    Description: In the Advanced Adiabatic Development program, the following technology were identified as critical: piston development for oil-less, adiabatic engine; positive displacement compounding and charge system; experimental evaluation of the preheat concept; combustion system with positive ignition assist; and ceramic manufacturing technology. Of these five areas, ceramic manufacturing technology is the pacing item, and is already being addressed by several organizations. Therefore the four remaining areas need immediate attention. Since the lead time involved in engine development and production is long, this technology development should be done concurrently with the AAD engine development. A four year program is outlined which will simultaneously study these first four areas. This program requires two test rigs; one single cylinder adiabatic engine; and one multicylinder adiabatic turbocompound engine.
    Keywords: MECHANICAL ENGINEERING
    Type: Advan. Automotive Diesel Assessment Program; 7 p
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  • 15
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    Publication Date: 2011-08-19
    Description: A critique of the various characteristics of engine design influencing noise and attempts to indicator areas where attention is required to obtain noise acceptable engine for automobiles are discussed. It was concluded that the engine has a potential to be quiet beccause a ion rated speed is chosen. Problems with high gas pressure, the fuel injection pump, and the expander/compressor are discussed.
    Keywords: MECHANICAL ENGINEERING
    Type: Cummins Engine Co., Inc. Advan. Automotive Diesel Assessment Program; 29 p
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  • 16
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    Publication Date: 2011-08-19
    Description: Preliminary selection and sizing of a positive displacement screw compressor-expander subsystem for a light-duty adiabatic diesel engine; development of a mathematical model to describe overall efficiencies for the screw compressor and expander; simulation of operation to establish overall efficiency for a range of design parameters and at given engine operating points; simulation to establish potential net power output at light-duty diesel operating points; analytical determination of mass moments of inertia for the rotors and inertia of the compressor-expander subsystem; and preparation of engineering layout drawings of the compressor and expander are discussed. As a result of this work, it was concluded that the screw compressor and expander designed for light-duty diesel engine applications are viable alternatives to turbo-compound systems, with acceptable efficiencies for both units, and only a moderate effect on the transient response.
    Keywords: MECHANICAL ENGINEERING
    Type: Cummins Engine Co., Inc. Advan. Automotive Diesel Assessment Program; 46 p
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  • 17
    Publication Date: 2011-08-19
    Description: The proposed design for the light duty diesel is an in-line four cylinder spark assisted diesel engine mounted transversely in the front of the vehicle. The engine has a one piece cylinder head, with one intake valve and one exhaust valve per cylinder. A flat topped piston is used with a cylindrical combustion chamber recessed into the cylinder head directly under the exhaust valve. A single ceramic insert is cast into the cylinder head to insulate both the combustion chamber and the exhaust port. A similar ceramic insert is cast into the head to insulate the intake port. A ceramic faceplate is pressed into the combustion face of the head to insulate the face of the head from hot combustion gas. The valve seats are machined directly into the ceramic faceplate for the intake valve and into the ceramic exhaust pot insert for the exhaust valve. Additional ceramic applications in the head are the use of ceramic valve guides and ceramic insulated valves. The ceramic valve guides are press fit into the head and are used for increased wear resistance. The ceramic insulated valves are conventional valves with the valve faces plasma spray coated with ceramic for insulation.
    Keywords: MECHANICAL ENGINEERING
    Type: Advan. Automotive Diesel Assessment Program; 65 p
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  • 18
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    Publication Date: 2011-08-19
    Description: A conceptual study of an advanced automotive diesel engine is discussed. The engine concept selected for vehicle installation was a supercharged 1.4 liter, 4 cylinder spark assisted diesel of 14:1 compression ratio. A compounding unit consisting of a Lysholm compressor and expander is connected to the engine crankshaft by a belt drive. The inlet air charge is heated by the expander exhaust gas via a heat exchanger. Four levels of technology achievement on the selected engine concept were evaluated, from state-of-the-art to the ideal case. This resulted in the fuel economy increasing from 53.2 mpg to 81.7 mpg, and the 0-60 mph time decreasing from 17.6 seconds to 10.9 seconds.
    Keywords: MECHANICAL ENGINEERING
    Type: Cummins Engine Co., Inc. Advan. Automotive Diesel Assessment Program; 18 p
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  • 19
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    Publication Date: 2011-08-19
    Description: The introduction of ceramics to those parts suffering high thermal loading was successfully demonstrated, and there is no question that the 100 kw (134 hp) naturally aspirated engine of the future will be developed to produce up to 300 kw (402 hp) by the application of turbocharging or its equivalent. However, at the 60 - 80 kw (80 - 107 hp) size needed for the economic automotive engine, scaling down the 300 kw (402 hp) is beset by the laws of scale. The conventional four stroke diesel was not shown to be successful at the small high speed engine size. The opposed piston two stroke engine does not suffer the same laws of scale and engines in the low power range have already been marketed successfully. The half liter/cylinder Armstrong Whitworth Swing Beam Engine is the latest to be designed with the automotive market in mind. Its low noise structure and balanced linkage system coupled with advantages for easy start and potential use of low grade fuels, derived from its variable compression ratio and slow piston motion, qualifies it for the application.
    Keywords: MECHANICAL ENGINEERING
    Type: Cummins Engine Co., Inc. Advan. Automotive Diesel Assessment Program; 3 p
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  • 20
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    Publication Date: 2011-08-19
    Description: An analysis of the frictional behavior of a roller crosshead configuration is given. This configuration consists of a piston which carries at the wristpin position a roller of large diameter which can roll on the cylinder liner surfaces. A preliminary assessment is given of whether the roller can roll on the cylinder liner without skidding, and what, if any, are the tribological implications of this approach to a dry lubricated design. The rotational speed of the roller must change during the stroke if it is not to slip on the cylinder liner. The maximum value of angular acceleration occurs at top dead center and bottom dead center. If the traction force on the rim of the roller, which is the product of the normal force due to piston side load and the coefficient of friction, is not sufficient to drive the roller through the necessary angular acceleration, sliding will occur. At 1,000 rpm, it appears that there will be a definite area of slip near each end of the stroke. The length of the area of slip may be of the order of 1/8 inch at each of these points.
    Keywords: MECHANICAL ENGINEERING
    Type: Advan. Automotive Diesel Assessment Program; 9 p
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  • 21
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    Publication Date: 2011-08-19
    Description: The objectives of this analytical study were: to select one advanced automotive diesel engine (AAD) concept which would increase the tank mileage of a 3,000 pound passenger car from the present 35 mpg to at least 52 mpg; to identify long term component research and development work required to bring the selected concept to fruition; and to prepare a development strategy that will bring the selected concept to a prototype testing phase. Cummins Engine Company has completed this study. The selected concept is a 4 stroke cycle, direct injection, spark assisted, advanced adiabatic diesel engine with positive displacement compounding plus expander and part load air preheating. The engine does not use a liquid coolant nor liquid lubricants. It is a 4 cylinder, in-line, 77 mm bore x 77 mm stroke, 1.434 liters displacement engine weighing 300 lb, and rated at 70 BHP at 3000 rpm. Installation dimensions are 621 mm length x 589 mm width x 479 mm height (24.4 inch x 22 inch x 18.9 inch).
    Keywords: MECHANICAL ENGINEERING
    Type: Advan. Automotive Diesel Assessment Program p; 59 p
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  • 22
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    Publication Date: 2011-08-19
    Description: New concepts for engine performance improvement are seen through the adoption of heat regeneration techniques; advanced methods to enhance the combustion; and higher efficiency air handling machinery, such as the positive displacement helical screw expander and compressor. Each of these concepts plays a particular role in engine performance improvement. First regeneration has a great potential for achieving higher engine thermal efficiency through the recovery of waste energy. Although the concept itself is not new (this technique is used in the gas turbine), the application to reciprocating internal combustion engines is quite unusual and presents conceptual difficulties. The second important area is better control of the combustion process in terms of heat transfer characteristics, combustion products, and heat release rate. The third area for performance improvement is in the adoption of high efficiency air handling machinery. In particular, positive displacement helical expander and compressor exhibit an extremely high efficiency over a wide range of operating conditions.
    Keywords: MECHANICAL ENGINEERING
    Type: Advan. Automotive Diesel Assessment Program; 46 p
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  • 23
    Publication Date: 2011-08-18
    Description: The history of ball bearings is examined, taking into account rollers and the wheel in the early civilizations, the development of early forms of rolling-element bearings in the classical civilizations, the Middle Ages, the Industrial Revolution, the emergence of the precision ball bearing, scientific studies of contact mechanics and rolling friction, and the past fifty years. An introduction to ball bearings is presented, and aspects of ball bearing mechanics are explored. Basic characteristics of lubrication are considered along with lubrication equations, the lubrication of rigid ellipsoidal solids, and elastohydrodynamic lubrication theory. Attention is given to the theoretical results for fully flooded elliptical hydrodynamic contacts, the theoretical results for starved elliptical contacts, experimental investigations, the elastohydrodynamics of elliptical contacts for materials of low elastic modulus, the film thickness for different regimes of fluid-film lubrication, and applications.
    Keywords: MECHANICAL ENGINEERING
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  • 24
    Publication Date: 2011-08-18
    Description: An investigation was conducted to examine the adhesion and friction of single-crystal diamond in contact with various transition metals and the nature of metal transfer to diamond. Sliding friction experiments were conducted with diamond in sliding contact with the metals yttrium, titanium, zirconium, vanadium, iron, cobalt, nickel, tungsten, platinum, rhenium and rhodium. All experiments were conducted with loads of 0.05 to 0.3 N, at a sliding velocity of 0.003 m per minute, in a vacuum of 10 to the -8th Pa, at room temperature, and on the (111) plane of diamond with sliding in the 110 line type direction. The results of the investigation indicate that the coefficient of friction for diamond in contact with various metals is related to the relative chemical activity of the metals in high vacuum. The more active the metal, the higher the coefficient of friction. All the metals examined transferred to the surface of diamond in sliding.
    Keywords: MECHANICAL ENGINEERING
    Type: Applications of Surface Science; 6; 1980
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  • 25
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    Publication Date: 2011-08-18
    Description: A small-scale explosive seam welding process has been developed that can significantly contribute to remote metal joining operations under hazardous or inaccessible conditions, such as nuclear reactor repair and assembly of structure in space. This paper describes this explosive seam welding process in terms of joining principles, variables, types of joints created, capabilities, and applications. Very small quantities of explosive in a ribbon configuration are used to create narrow (less than 0.5 inch), long-length, uniform, hermetically sealed joints that exhibit parent metal properties in a wide variety of metals, alloys, and combinations. The practicality of this process has been demonstrated by its current acceptance, as well as its capabilities that are superior in many applications to the universally accepted joining processes, such as mechanical fasteners, fusion and resistance welding, and adhesives. Previously announced in STAR as N83-24896
    Keywords: MECHANICAL ENGINEERING
    Type: (ISSN 0025-6501)
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  • 26
    Publication Date: 2014-09-10
    Description: A necessary step in the design of a high accuracy microwave antenna system is to establish the signal error budget due to structural, pointing, and environmental parameters. A unified approach in performing error budget analysis as applicable to ground-based microwave antennas of different size and operating frequency is discussed. Major error sources contributing to the resultant deviation in antenna boresighting in pointing and tracking modes and the derivation of the governing equations are presented. Two computer programs (SAMCON and EBAP) were developed in-house, including the antenna servo-control program, as valuable tools in the error budget determination. A list of possible errors giving their relative contributions and levels is presented.
    Keywords: MECHANICAL ENGINEERING
    Type: The Telecommun. and Data Acquisition Rept.; p 40-59
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  • 27
    Publication Date: 2011-08-18
    Description: Results of an investigation into the causes of the deterioration and premature failure of the grout under the hydrostatic bearing runner at DSS 14 are reported. Generic types of materials were screened and tested to find a grout material more resistive to the causes of grout failure. Emphasis was placed on the physical properties, strength, modulus of elasticity, and resistance to erosion and chemical attack by oil and unique requirements imposed by each material for mixing, placing, compacting, and cooling. The polymetric grout developed to replace the dry grout is described.
    Keywords: MECHANICAL ENGINEERING
    Type: The Telecommun. and Data Acquisition; p 115-148
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  • 28
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    Publication Date: 2011-08-18
    Description: The power distribution of an electron seam is analyzed. Digital computer techniques are used to evaluate the radial distribution of power detected by a wire probe circulating through the beam. Results are reported.
    Keywords: MECHANICAL ENGINEERING
    Type: Alabama Univ. Res. Rept.: The 1980 NASA(ASEE Summer Fac. Fellowship Program; 31 p
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  • 29
    Publication Date: 2011-08-18
    Description: The details of the flow on the bladed side of a centrifugal type dynamic shaft seal utilized to contain liquid oxygen in the Space Shuttle Main Engine high pressure oxidizer turbopump were clarified. The governing equations are solved to predict the pressure and temperature gradients and to aid in investigating the nature of the liquid-vapor interface. Recommendations for design improvements are discussed.
    Keywords: MECHANICAL ENGINEERING
    Type: Alabama Univ. Res. Rept.: The 1980 NASA(ASEE Summer Fac. Fellowship Program; 22 p
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  • 30
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    Publication Date: 2011-08-18
    Description: Two methods were investigated for retrieving the ball bearing signals buried by the overall signature of an operating large engine such as the main space shuttle engine. The signal averaging method averages n** signals over a time duration equaling the known period of the ball bearing defect frequency. With this method, the desired ball bearing defect signal will be enhanced over the noise by a factor of the square root of n. A second method is to perform a further frequency analysis on the logarithmic spectrum in order to detect and separate different families of harmonics and sidebands, thereby giving information about modulating frequencies. These two alternate IFD methods were carried out with a Norland 3001 waveform and data system. The obtained results are then compared with the power spectral density (PSD) of the overall machine signals and conclusions are made accordingly.
    Keywords: MECHANICAL ENGINEERING
    Type: Alabama Univ. Res. Rept.: The 1980 NASA(ASEE Summer Fac. Fellowship Program; 24 p
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  • 31
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    Publication Date: 2011-08-17
    Description: In contrast to hydrodynamic bearings, which depend for low-friction characteristics on a fluid film between the journal and the bearing surfaces, roller-element bearings employ a number of balls or rollers that roll in an annular space. The paper briefly outlines the advantages and disadvantages of roller-element bearings as compared to hydrodynamic bearings. The discussion covers bearing types, rolling friction, friction losses in rolling bearings, contact stresses, deformations, kinematics (normal and high speeds), bearing dynamics including elastohydrodynamics, load distribution, lubrication (grease, solid oil, oil-air mist), specific dynamic capacity and life, specific static capacity, and fatigue or wearout (elastohydrodynamics, wear). Rolling bearing wear factor as a function of operating environment is plotted and discussed.
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  • 32
    Publication Date: 2011-08-17
    Description: A review of various types of seal locations in a gas turbine engine and the significance of wear for each type are presented. Material selection guidelines and the PV (contact pressure times sliding velocity) criteria for seal materials are discussed, and examples of wear mechanisms in positive contact seals are given. It is suggested that improved wear, erosion, and oxidation resistant materials will be required for improved seal durability; finally, a correlation is proposed between wear characteristics and a factor that includes material strength, ductility, specific heat and hot-working temperature to attain low porosity metallic gas path seal materials.
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  • 33
    Publication Date: 2011-08-18
    Description: Actuating torque data from field testing of a 122-centimeter (48 in.) butterfly valve with a hydro/pneumatic actuator is presented. The hydraulic cylinder functions as either a forward or a reverse brake. Its resistance torque increases when the valve speeds up and decreases when the valve slows down. A reduction of flow resistance in the hydraulic flow path from one end of the hydraulic cylinder to the other will effectively reduce the hydraulic resistance torque and hence increase the actuating torque. The sum of hydrodynamic and friction torques (combined resistance torque) of a butterfly valve is a function of valve opening time. An increase in the pneumatic actuating pressure will result in a decrease in both the combined resistance torque and the actuator opening torque; however, it does shorten the valve opening time. As the pneumatic pressure increases, the valve opening time for a given configuration approaches an asymptotical value.
    Keywords: MECHANICAL ENGINEERING
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  • 34
    Publication Date: 2011-08-18
    Description: An experimental gas turbine engine was destroyed as a result of the combustion of its titanium components. It was concluded that a severe surge may have caused interference between rotating and stationary compressor parts that either directly or indirectly ignited the titanium components. Several engine oil samples (before and after the failure) were analyzed with a Ferrograph, and with plasma, atomic absorption, and emission spectrometers to see if this information would aid in the engine failure diagnosis. The analyses indicated that a lubrication system failure was not a causative factor in the engine failure. Neither an abnormal wear mechanism nor a high level of wear debris was detected in the engine oil sample taken just prior to the test in which the failure occurred. However, low concentrations (0.2 to 0.5 ppm) of titanium were evident in this sample and samples taken earlier. After the failure, higher titanium concentrations (2 ppm) were detected in oil samples taken from different engine locations. Ferrographic analysis indicated that most of the titanium was contained in spherical metallic debris after the failure. The oil analyses eliminated a lubrication system bearing or shaft seal failure as the cause of the engine failure. Previously announced in STAR as N83-12433
    Keywords: MECHANICAL ENGINEERING
    Type: Wear (ISSN 0043-1648); 90; 239-249
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  • 35
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    In:  Other Sources
    Publication Date: 2011-08-18
    Description: Metallic shells are fabricated for a size range from several millimeters down to less than 500 microns in diameter. The technology, developed at JPL, is based on the hollow-jet instability for the large-shell formation, and in addition, on the Bernoulli's force for the microbubble generation. Various materials were processed into hollow spheres, such as AL1100, tin, lead, and a metallic glass-forming alloy, AuPbSb. They exhibited a range of contrasting solidification behaviors and surface characteristics. Some of their potential applications will be explored in this paper.
    Keywords: MECHANICAL ENGINEERING
    Type: SAMPE Journal (ISSN 0091-1062); 19; 7-11
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  • 36
    Publication Date: 2011-08-18
    Description: Thermohydrodynamic effects in journal bearings operating under steady load in laminar regime are investigated. An analytical model for the finite and infinitely long journal bearings is formulated. The model includes correction factors for the cavitation effects in the unloaded region of the bearing and the mixing of the recirculating oil and supply oil at the oil inlet. A finite difference computer program is developed to numerically solve the governing equations of the continuity, Reynolds, energy, Laplace heat conduction, and a viscosity-temperature relation simultaneously. The program includes a numerical technique for obtaining an isothermal shaft temperature. The numerical results of temperature distribution and the heat effects on the bearing load carrying capacity agree closely with those of experimental findings. Several different sets of simpler boundary conditions for the energy equation are studied.
    Keywords: MECHANICAL ENGINEERING
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  • 37
    Publication Date: 2011-08-18
    Description: Changes in traction, caused by dents and grooves on a highly polished ball, are investigated as these defects approach and go through sliding elastohydrodynamic point contacts. The contacts are formed with the ball loading against a transparent disk. The ball and thus the topographical features are held stationary at various locations in the vicinity and within the contact while the disk is rotating. These topographical features can cause substantial changes in the traction when compared to traction obtained with smooth surfaces. Previously announced in STAR as N82-32734
    Keywords: MECHANICAL ENGINEERING
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  • 38
    Publication Date: 2011-08-18
    Description: The plastic deformation and wear of a 304 stainless steel surface sliding against an aluminum oxide rider with a spherical surface (the radius of curvature: 1.3 cm) were observed by using scanning electron and optical microscopes. Experiments were conducted in a vacuum of one million Pa and in an environment of fifty thousandth Pa of chlorine gas at 25 C. The load was 500 grams and the sliding velocity was 0.5 centimeter per second. The deformed surface layer which accumulates and develops successively is left behind the rider, and step shaped proturbances are developed even after single pass sliding under both environmental conditions. A fully developed surface layer is gradually torn off leaving a characteristic pattern. The mechanism for tearing away of the surface layer from the contact area and sliding track contour is explained assuming the simplified process of material removal based on the adhesion theory for the wear of materials. Previously announced in STAR as N82-32735
    Keywords: MECHANICAL ENGINEERING
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  • 39
    Publication Date: 2011-08-18
    Description: The materials research program in support of the Automotive Stirling Engine Project focuses on the hot heater head of the engine including the heater head tubes, cylinders, and regenerator housings, which are considered to be the most critical components from a materials viewpoint. The specific areas of investigation in the program involve hydrogen permeability testing, doping of the hydrogen working fluid to reduce permeability rates, oxidation/corrosion studies, creep-rupture evaluation, and assessing effects of hydrogen environment on mechanical properties. Emphasis is placed on the materials challenges that result from the use of hydrogen as the working fluid. Previously announced in STAR as N81-26236
    Keywords: MECHANICAL ENGINEERING
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  • 40
    Publication Date: 2017-10-02
    Description: The use of inviscid-viscous interaction methods for the case of radial or mixed-flow cascade diffusers is discussed. A literature review of investigations considering cascade flow-field prediction by inviscid-viscous iterative computation is given. Cascade aerodynamics in the third blade row of a multiple-row radial cascade diffuser are specifically investigated.
    Keywords: MECHANICAL ENGINEERING
    Type: AGARD Centrifugal Compressors, Flow Phenomena and Performance; 11 p
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  • 41
    Publication Date: 2016-06-07
    Description: Rotor support systems interaction with parametric excitation is considered for both unequal principal shaft stiffness (generators) and offset disc rotors (ventilators). Instability regions and types of instability are computed in the first case, and parametric resonances in the second case. Computed and experimental results are compared for laboratory machine models. A field case study of parametric vibrations in industrial ventilators is reported. Computed parametric resonances are confirmed in field measurements, and some industrial failures are explained. Also the dynamic influence and gyroscopic effect of supporting structures are shown and computed.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 383-400
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  • 42
    Publication Date: 2016-06-07
    Description: Fluid forces on a centrifugal impeller, whose rotating axis whirls with a constant speed, were calculated by using unsteady potential theory. Calculations were performed for various values of whirl speed, number of impeller blades and angle of blades. Specific examples as well as significant results are given.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 317-328
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  • 43
    Publication Date: 2016-06-07
    Description: The role of fluid forces acting on the blades of an axial turborotor with regards to whirling was analyzed. The dynamic equations were formulated for the coning mode of an overhung rotor. The exciting forces due to the motion were defined through a set of rotor stability derivatives, and analytical expressions of the aerodynamic contributions were found for the case of small mean stream deflection, high solidity and equivalent flat plate cascade. For a typical case, only backward whirl was indicated when the phase shifting of the rotor wake effect was ignored. A parametric study of the dynamic stability boundary reveals that a reduction in blade stagger angle, mass flow rate, fluid density and an increase in stiffness and external damping are all inductive for improved stability.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 267-284
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  • 44
    Publication Date: 2016-06-07
    Description: A simple two dimensional model for calculating the rotordynamic effects of the impeller force in centrifugal compressors and pumps is presented. It is based on potential flow theory with singularities. Equivalent stiffness and damping coefficients are calculated for a machine with a vaneless volute formed as a logarithmic spiral. It is shown that for certain operating conditions, the impeller force has a destablizing effect on the rotor.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 249-265
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  • 45
    Publication Date: 2016-06-07
    Description: The effect of working fluid on the dynamics of an impeller with radial vanes was investigated. The impeller was supported vertically from a very flexible quill shaft in order to produce a low critical speed, and to allow the fluid dynamic effects on the impeller to predominate. The shaft was supported from ball bearings, so that there was no possibility of oil whip from fluid film bearings as a destabilizing influence. The impeller was run both in the atmosphere, and submerged in working fluids contained in a cylindrical housing, open at the top. Variable speed was obtained with a dc gearmotor drive unit. The speed was measured with a proximity probe pulse tachometer and electronic digital counter.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 361-367
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  • 46
    Publication Date: 2016-06-07
    Description: A symmetric 3 mass rotor supported on hydrodynamic bearings is described. An approximate method of representing finite bearings is used to calculate bearing forces. As the method sums forces from a number of independent circular lobes lemon 3 and 4 lobe bearings are taken into account. The calculations are based on an axial groove bearing. Linear analysis precedes nonlinear simulation of some unstable conditions. The demonstration of small limit cycles suggests that necessarily flexible rotors e.g., helicopter tail rotors, may be practical without either tilt pad bearings or external dampers.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 331-343
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  • 47
    Publication Date: 2016-06-07
    Description: An unstable asynchronous vibration problem in a high pressure centrifugal compressor and the remedial actions against it are described. Asynchronous vibration of the compressor took place when the discharge pressure (Pd) was increased, after the rotor was already at full speed. The typical spectral data of the shaft vibration indicate that as the pressure Pd increases, pre-unstable vibration appears and becomes larger, and large unstable asynchronous vibration occurs suddenly (Pd = 5.49MPa). A computer program was used which calculated the logarithmic decrement and the damped natural frequency of the rotor bearing systems. The analysis of the log-decrement is concluded to be effective in preventing unstable vibration in both the design stage and remedial actions.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 109-118
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  • 48
    Publication Date: 2016-06-07
    Description: The summary of a complete analytical design evaluation of an existing parallel flow compressor is presented and a field vibration problem that manifested itself as a subsynchronous vibration that tracked at approximately 2/3 of compressor speed is reviewed. The comparison of predicted and observed peak response speeds, frequency spectrum content, and the performance of the bearing-seal systems are presented as the events of the field problem are reviewed. Conclusions and recommendations are made as to the degree of accuracy of the analytical techniques used to evaluate the compressor design.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 45-63
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  • 49
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2016-06-07
    Description: The need for clean, oil free space simulation systems has demanded the development of large, clean pumping systems. The assurance of optically dense liquid nitrogen baffles over diffusion pumps prevents backstreaming to a large extent, but does not preclude contamination from accidents or a control failure. Turbomolecular pumps or ion pumps achieve oil free systems but are only practical for relatively small chambers. Large cryopumps were developed and checked out which do achieve clean pumping of very large chambers. These pumps can be used as the original pumping system or can be retrofitted as a replacement for existing diffusion pumps.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Johnson Space Center The 11th Space Simulation Conf.; p 71-78
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  • 50
    Publication Date: 2016-06-07
    Description: The occurrence of oil whirl instability in rigid and flexible rotor systems was investigated. The effect of various bearing parameters on the oil whirl frequency and amplitude of rigid and flexible shafts supported on fluid film bearings was also studied.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 345-357
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  • 51
    Publication Date: 2016-06-07
    Description: The quasisteady computer analysis of the perturbated centrifugal impeller passage flow was reviewed. A total of 115 stage calculations were used to define the fluid damping coefficient, delta sub fluid. Results indicate that the average total damping coefficient per stage needed for stability is delta sub total 1.85.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery p285-302 (SEE N80-29706 20-37)
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  • 52
    Publication Date: 2016-06-07
    Description: The hydraulic forces caused by annular pressure seals were investigated. The measured inlet and exit loss coefficients of the flow through the seals were much smaller than the conventional values. The results indicate that the damping coefficient and the inertia coefficient of the fluid film in the seal are not affected much by the rotational speed or the eccentricity of the rotor, though the stiffness coefficient seemed to be influenced by the eccentricity.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery p213-225 (SEE N80-29706 20-37)
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  • 53
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2016-06-07
    Description: An analysis is presented to calculate damping in ring seals for a compressible fluid. Results show that damping in tapered ring seals (optimized for stiffness) is less than that in straight bore ring seals for the same minimum clearance. Damping in ring seals can promote fractional frequency whirl and can, thus, be detrimental. Thus, tapered seals can benefit rotor and seal stability by having lower damping as well as higher stiffness. Use of incompressible results leads to large errors.
    Keywords: MECHANICAL ENGINEERING
    Type: Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 169-188
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  • 54
    Publication Date: 2016-06-07
    Description: Lateral and torsional vibration data obtained on a centrifugal compressor train which had shaft instabilities and gear failures is examined. The field data verifies that the stability of centrifugal compressors can be adversely affected by coincidence of torsional natural frequencies with lateral instability frequencies. The data also indicates that excitation energy from gear boxes can reduce stability margins if energy is transmitted either laterally or torsionally to the compressors. The lateral and torsional coupling mechanisms of shaft systems is discussed. The coupling mechanisms in a large industrial compressor train are documented and the potential effect on rotor stability is demonstrated. Guidelines are set forth to eliminate these potential problems by minimizing the interaction of torsional and lateral responses and their effect on rotor stability.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 15-34
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  • 55
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2014-09-10
    Description: Excessive vibrations of the liquid oxygen pump in the Space Shuttle's Main Engine have been recorded during hot firing ground testing. In order to determine mathematical explanations of this possibility, destructive phenomenon differential equations have been examined which describe the rotordynamics of the pump. Modeling the rotor as a random eigenvalue problem was considered. Analytical expressions were derived for the solution in the case of symmetric damping and stiffness. This enables one to determine accuracy estimates when testing numerical techniques to solve both asymmetric and nonlinear problems. Finally, the rotor model has had nonlinear elements incorporated to improve its simulation of the pump and to expand the corresponding mathematical theory.
    Keywords: MECHANICAL ENGINEERING
    Type: Alabama Univ. Res. Rept.: 1983 NASA(ASEE Summer Faculty Fellowship Program; 22 p
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  • 56
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2014-09-12
    Description: The potential for using computer vision as sensory feedback for robot gas-tungsten arc welding is investigated. The basic parameters that must be controlled while directing the movement of an arc welding torch are defined. The actions of a human welder are examined to aid in determining the sensory information that would permit a robot to make reproducible high strength welds. Special constraints imposed by both robot hardware and software are considered. Several sensory modalities that would potentially improve weld quality are examined. Special emphasis is directed to the use of computer vision for controlling gas-tungsten arc welding. Vendors of available automated seam tracking arc welding systems and of computer vision systems are surveyed. An assessment is made of the state of the art and the problems that must be solved in order to apply computer vision to robot controlled arc welding on the Space Shuttle Main Engine.
    Keywords: MECHANICAL ENGINEERING
    Type: Alabama Univ. Res. Rept.: 1983 NASA(ASEE Summer Faculty Fellowship Program; 56 p
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  • 57
    Publication Date: 2016-06-07
    Description: A concept in manipulator development to overcome the 'weak wrist syndrome', a triple-axis common-pivot arm wrist (TACPAW), is presented. It contains torque motors for actuation, tachometers for measuring rate, and resolvers for position measurements. Furthermore, it provides three degrees of freedom, i.e., pitch, yaw, and roll, in a single manipulator joint. The advantages of this development are increased strength, compactness, and simplification of controls. Designed to be compatible with the protoflight manipulator arm, the joints of TACPAW are back-driveable with + or - 45 deg rotation in pitch, + or - 45 deg in yaw and continuous roll in either direction while delivering 20.5 N-m (15 ft-lb) torque in each of the three movements.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 111-124
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  • 58
    Publication Date: 2016-06-07
    Description: The mechanisms incorporated in the vertical sounding infrared radiometry experiments which were launched on Nimbus 5 in 1972 and on Nimbus 6 in 1975 are discussed. Both use dry lubricants. The Nimbus 5 radiometer includes a rotating chopper driven via a carbon fiber-acetal resin gearwheel. The driving motor runs at 2000 rpm and has completed over 7 x 10 to the 9th power revolutions. Four gear driven filter wheels powered by stepper motors have each completed 2 x 10 to the 8th power changes. The input calibration mirror mechanism and its field of view compensation mechanisms are also described. All 25 ball races used in the experiment are of the film transfer type. The Nimbus 6 radiometer includes two cells. Each contains a piston supported on diaphragm springs and driven electromagnetically. The pistons are 6 cm in diameter with a stroke of 1 cm and are driven at their mechanical resonant frequency of approx. 15 Hz. The calibrating mirrors rotate periodically to view a target. The support pivots are synthetic sapphire ring stones with separate end thrust stones. The problems of mounting these stones to withstand vibration loads is described.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 101-110
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  • 59
    Publication Date: 2016-06-07
    Description: The requirements, design, and performance of a centrifugal regulator aimed at limiting deployment rates of deployable elements are discussed. The overall mechanism is comprised of four distinct functional parts in a machined housing: (1) the centrifugal brake device, which checks the payout of a deployment cable; (2) the reducing gear, which produces the spin rate necesary for the braking device; (3) the payout device, which allows the unwinding of the cable; and (4) the locking device, which prevents untimely unwinding. The centrifugal regulator is set into operation by a threshold tension of the cable which unlocks the mechanism and allows unwinding. The pulley of the windout device drives the centrifugal brake with the help of the reducing gear. The centrifugal force pushes aside weights that produce friction of the studs in a cylindrical housing. The mechanism behaved well at qualification temperature and vibrations.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 93-99
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  • 60
    Publication Date: 2016-06-07
    Description: A lightweight extendable structure that can precisely position magnetically sensitive instruments safe distances from magnetic sources in a spacecraft is described as well as the major areas of concern that played dominant roles in its development. Weight, packaging volume, thermal distortion, mechanical misalignments, dimensional instability, launch environments, and low temperature functioning were areas that presented some formidable obstacles. The ways in which these obstacles were dealt with are examined for those involving the development of similar aerospace mechanisms with equally restrictive requirements.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 267-278
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  • 61
    facet.materialart.
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    In:  CASI
    Publication Date: 2016-06-07
    Description: Safe reentry of the shuttle orbiter requires that the payload bay doors be closed and securely latched. Since a malfunction in the door drive or bulkhead latch systems could make safe reentry impossible, the requirement to provide tools to manually close and secure the doors was implemented. The tools would disconnect a disabled door or latch closure system and close and secure the doors if the normal system failed. The tools required to perform these tasks have evolved into a set that consists of a tubing cutter, a winch, a latching tool, and a bolt extractor. The design, fabrication, and performance tests of each tool are described.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 19-31
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  • 62
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2016-06-07
    Description: A new concept in actuation for aerospace mechanisms is presented. This actuator, called an 'eccentuator', features unique output characteristics, installation and envelope efficiencies, and relative simplicity. The actuator can be powered by either hydraulic or mechanical inputs. Potential applications of the 'eccentuator' and development efforts are discussed.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 57-67
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  • 63
    facet.materialart.
    Unknown
    In:  CASI
    Publication Date: 2016-06-07
    Description: An actuated latch pin developed to meet the need for a reusable locking device is described. The unit can function as a pin puller or as a pin pusher latch. Initial prototype testing demonstrated the feasibility of the device with the unit being driven from a 28 V dc supply and using 15 W to drive a 12 mm diameter pin through a stroke of 10 mm with a side load of 100 N in 120 ms. High wear rates with a MOS2 lubrication on the ballscrew and angular contact bearings have necessitated the reduction in the duty cycle from 1000 cycles in air and vacuum to 100 in air and 1000 in vacuum.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 69-78
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  • 64
    Publication Date: 2016-06-07
    Description: The dynamic characteristics of elastomeric supports are discussed. Stiffness and damping characteristics for elastomers of various geometries including O-rings, buttons loaded in compression, and rectangular elements loaded in shear are presented. The effects of frequency, temperature, and amplitude are illustrated, as well as the effects of material and geometry. Empirical design methods are illustrated, and several examples are presented where elastomers have successfully controlled both synchronous and nonsynchronous vibrations.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery p453-465 (SEE N80-29706 20-37)
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  • 65
    Publication Date: 2016-06-07
    Description: The destabilizing effect of rotating damping was investigated. When the rotation was faster than the whirl, rotating damping drags the orbiting particle forward. When stationary damping was also present, the stability borderline was readily determined by balancing the backward and forward drags. A key notion was that a forward whirl at rate omega a sub n with respect to stationary axes appears to be a backward whirl at rate Omega - omega sub n with respect to a system rotating supercritically at rate Omega. The growth rate of unstable whirls (or the decay rate of stable whirls was readily estimated by a simple energy balance.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery p369-382 (SEE N80-29706 20-37)
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  • 66
    Publication Date: 2016-06-07
    Description: The limitations in the performance of turbomachines which arise as a result of selfexcited vibration were investigated. Bearing forces, elastic hysteresis, and forces from fluid flow through clearances were considered as possible origins. A theoretical evaluation was made to determine the dependence of the forces form the leakage losses and from rotating flow in radial gaps.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery p303-316 (SEE N80-29706 20-37)
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  • 67
    Publication Date: 2016-06-07
    Description: Flow induced aerodynamic spring coefficients of labyrinth seals are discussed and the restoring force in the deflection plane of the rotor and the lateral force acting perpendicularly to it are also considered. The effects of operational conditions on the spring characteristics of these components are examined, such as differential pressure, speed, inlet flow conditions, and the geometry of the labyrinth seals. Estimation formulas for the lateral forces due to shaft rotation and inlet swirl, which are developed through experiments, are presented. The utilization of the investigations is explained and results of stability calculations, especially for high pressure centrifugal compressors, are added. Suggestions are made concerning the avoidance of exciting forces in labyrinths.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotodyn. Instability Probl. in High-Performance Turbomachinery; p 189-212
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  • 68
    Publication Date: 2016-06-07
    Description: The effects of a force induced by the labyrinth seal on the stability of rotor systems and the factors of the seal which affect the stability are investigated. In the analysis, it is assumed that the fluid in the seal is steady and that the rotor is set vertically in order to avoid the effects of gravity force. The force induced by the seal is expressed in terms proportional to the velocity and displacement of the rotor and is deduced to that expression for the oil film force in journal bearings. That force is taken into account in the equations of motion; then the stability of the system is discussed by energy concept. The force induced by the labyrinth seal always makes the rotor system unstable, and the tendency is marked when seal leakages are small. The resonance point of the rotor system is also affected by the labyrinth seal (the resonance point of the rotor system is removed by the seal leakages). The force induced by the labyrinth seal was measured by using a water-tunnel experimental system which was designed to measure the labyrinth seal force by using the similarity between gas and liquid flow theory.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery p139-167 (SEE N80-29706 20-37)
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  • 69
    Publication Date: 2016-06-07
    Description: The measurability of destabilizing actions is demonstrated for a rotor built to produce a forward circular, self excited malfunction (gas whip). It is argued that the continued use of past modeling technqiues is unfortunate in that it has led to the use of inappropriate words to express what is happening and a lack of full understanding of the category of forward circular whip instability mechanisms.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery p95-106 (SEE N80-29706 20-37)
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  • 70
    Publication Date: 2016-06-07
    Description: Two field situations illustrate the consequences of rotordynamic instability in centrifugal compressors. One involves the reinjection of produced gas into a North Sea oil formation for the temporary extraction of crude. The other describes on-shore compressors used to deliver natural gas from off-shore wells. The problems which developed and the remedies attempted in each case are discussed. Instability problems resulted in lost production, extended construction periods and costs, and heavy maintenance expenditures. The need for effective methods to properly identify the problem in the field and in the compressor design stage is emphasized.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 3-13
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  • 71
    Publication Date: 2016-06-07
    Description: In opertion, the East/West spot beam reflectors on the Intelsat-5 series communication satellite are required to satisfy initial precise-pointing to particular Earth locations; and repositioning and pointing to different Earth locations as traffic changes dictate during the seven year mission. Two 2 axis antenna positioner mechanisms (APM) are utilized in fulfilling these requirements. Each APM is comprised of three components which consist of one center pivot and two linear actuators rather than an integral two axis gimbal design. The step resolution of the APM can be adjusted as required with the present design, at a step resolution of 0.002865 degrees. The design philosophy and considerations, test program, and test results are discussed as well as some major problems encountered during the course of testing and their resolution.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 311-322
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  • 72
    facet.materialart.
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    In:  CASI
    Publication Date: 2016-06-07
    Description: Requirements for shuttle orbiter missions to locate satellites for servicing and to communicate when out of touch with a direct ground link were established. A Ku Band deployed antenna system providing an integrated radar and communications function was designed to meet these requirements. The unique features of the gimbal assembly are described with emphasis on the following: edge mounted antenna to minimize stowage volume in shuttle and maximize gain; unique two axis housing and shaft arrangement to accommodate two runs of waveguide and 55 electrical conductors without requiring slip rings; maximum use of aluminum in gimbal structure to reduce costs; and lubricant chosen to survive Earth and space environments.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 163-172
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  • 73
    facet.materialart.
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    In:  CASI
    Publication Date: 2016-06-07
    Description: Requirements for the space fabrication of large space structures are considered with emphasis on the design, development, manufacture, and testing of a machine which automatically produces a basic building block aluminum beam. Particular problems discussed include those associated with beam cap forming; brace storage, dispensing, and transporting; beam component fastening; and beam cut-off. Various critical process tests conducted to develop technology for a machine to produce composite beams are also discussed.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 247-265
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  • 74
    Publication Date: 2016-06-07
    Description: A mechanical attachment adapter was designed, constructed, and tested. The adapter was was included in a simulation program that investigated techniques for assembling erectable structures under simulated zero-g conditions by pressure-suited subjects in a simulated EVA mode. The adapter was utilized as an interface attachment between a simulated equipment module and one node point of a tetrahedral structural cell. The mating performance of the adapter, a self-energized mechanism, was easily and quickly demonstrated and required little effort on the part of the test subjects.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 237-245
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  • 75
    Publication Date: 2016-06-07
    Description: A precision bearing gimbal system designed to allow a spaceborne infrared sensor to stare at points on the Earth while in orbit is described. The problems encountered, analytical tools and test methods used, and data applicable to users of similar systems are presented. Assembly procedures, bearing preload effects, moisture control, structural analysis, and noise control are specifically examined.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 143-153
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  • 76
    Publication Date: 2016-06-07
    Description: The Atlas fuel hydraulic transfer valve design is described. The design satisfies primary goals such as fuel and oil isolation before launch in order to use existing ground support and airborne hardware and procedures. The valve operates only after the vehicle has been committed to launch. Hydraulic system function is maintained if the valve fails to function. Valve operation is mechanical and interfaces only with the propulsion system.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 155-161
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  • 77
    Publication Date: 2016-06-07
    Description: The stratospheric and mesospheric sounder (SAMS) experiment on Nimbus 7 includes a 2 axis scanning mirror and 7 pressure modulator cells. The SAMS experiment is a limb sounding instrument to measure the temperature profile and minor constituents of the atmosphere. The limb scan requires small mirror steps over a 3 deg range, while the scan in azimuth is in larger steps over a 15 deg range. The mirror is plane, 20 cm in diameter, and of zero expansion glass-ceramic. It is supported on two tilt tables, fitted one on the other, with the axes at right angles. The angle of tilt is adjusted by means of recirculating ball screws which are ion plated with lead for lubrication and driven by stepper motors. The seven gas filled cells are each pressure modulated by a 3 cm diameter, 0.3 cm stroke piston which is supported by diaphragm springs and driven electromagnetically at the system's mechanical resonant frequency. The mean pressure of the filling gas, which is the atmospheric constituent being measured, is changed by varying the temperature of a suitable molecular sieve.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 323-333
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  • 78
    Publication Date: 2016-06-07
    Description: Different bearing technologies of momentum actuators for the attitude control of satellites are compared and a guideline for the selection of the suitable momentum actuators or momentum actuator configurations to meet given mission goals with high reliability and low cost is developed. The comparison between ball bearing and magnetic bearing momentum actuators shows that given mission requirements can be economically met by employing the ball bearing technology without decreasing reliability and lifetime. However, for some special mission requirements, such as 'zero friction at zero speed,' fine pointing (met by vernier gimballing), and/or active damping, magnetic bearings may be advantageous. This makes it evident that magnetic bearing technology will not replace ball bearing technology for momentum actuators, but will supplement it for some special mission requirements.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Langley Res. Center Proc. of the 14th Aerospace Mech. Symp.; p 79-91
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  • 79
    Publication Date: 2016-06-07
    Description: The original design analysis and shop test data are presented for a three stage (poster) air compressor with impellers mounted on the extensions of a twin pinion gear, and driven by an 8000 hp synchronous motor. Also included are field test data, subsequent rotor dynamics analysis, modifications, and final rotor behavior. A subsynchronous instability existed on a geared, overhung rotor. State-of-the-art rotor dynamics analysis techniques provided a reasonable analytical model of the rotor. A bearing modification arrived at analytically eliminated the instability.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery; p 67-83
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  • 80
    facet.materialart.
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    In:  CASI
    Publication Date: 2016-06-07
    Description: Using analytical mathematical modeling techniques for the system components, an attempt is made to gauge the destabilizing effects in a number of compressor designs. In particular the overhung (or cantilevered) compressor designs and the straddle-mounted (or simply supported) compressor designs are examined. Recommendations are made, based on experiences with stable and unstable compressors, which can be used as guides in future designs. High and low pressure compressors which operate well above their fundamental rotor-bearing lateral natural frequencies can suffer from destructive subsynchronous vibration. Usually the elements in the system design which contribute to this vibration, other than the shafting and the bearings, are the seals (both gas labyrinth and oil breakdown bushings) and the aerodynamic components.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Res. Center Rotordyn. Instability Probl. in High-Performance Turbomachinery p35-43 (SEE N80-29706 20-37)
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  • 81
    Publication Date: 2016-06-07
    Description: Secondary electric power generation with minimum engine bleed is discussed. Present and future jet engine systems are compared. The role of auxiliary power units is evaluated. Details of secondary electric power generation systems with and without auxiliary power units are given. Advanced bleed systems are compared with minimum bleed systems. A cost model of ownership is given. The difference in the cost of ownership between a minimum bleed system and an advanced bleed system is given.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Aircraft Elect. Secondary Power; p 37-50
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  • 82
    facet.materialart.
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    In:  CASI
    Publication Date: 2016-06-07
    Description: The device described in this paper is a modular hinge latch mechanism. It is used to latch and preload four motorized hinges after their deployment. The paper describes design requirements, hardware development and initial testing of this hinge latch module. A special effort has been made to cover the design philosophy incorporated into this hardware.
    Keywords: MECHANICAL ENGINEERING
    Type: JPL The 17th Aerospace Mech. Symp.; p 343-356
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  • 83
    Publication Date: 2016-06-07
    Description: Space tribology and a number of precepts to guide designers in its application are discussed. Of the many techniques available all, without exception, have limitations in performance. Two processes are discussed in more detail and their limitations identified. Some performance results on a liquid space lubricant are given.
    Keywords: MECHANICAL ENGINEERING
    Type: JPL The 17th Aerospace Mech. Symp.; p 19-38
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  • 84
    Publication Date: 2016-06-07
    Description: A gear tooth temperature analysis was performed using a finite element method combined with a calculated heat input, a calculated oil jet impingement depth, and estimated heat transfer coefficients for the different parts of the gear tooth that are oil cooled and air cooled. Experimental measurements of gear tooth average surface temperature and gear tooth instantaneous surface temperature were made with a fast response, infrared, radiometric microscope. Increasing oil pressure has a significant effect on both average surface temperature and peak surface temperature at loads above 1895 N/cm(1083 lb/in) and speeds of 10,000 and 7500 rpm. Both increasing speed (from 5000 to 10,000 rpm) at constant speed cause a significant rise in the average surface temperature and in the instantaneous peak surface temperatures on the gear teeth. The oil jet pressure required to provide the best cooling for gears is the pressure required to obtain full gear tooth impingement. Calculated results for gear tooth temperatures were close to experimental results for various oil jet impingement depths for identical operating conditions.
    Keywords: MECHANICAL ENGINEERING
    Type: Advanced Power Transmission Technol.; p 477-490
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  • 85
    Publication Date: 2016-06-07
    Description: An analytical method for predicting surface fatigue life of gears was presented. General statistical methods were outlined, showing the application of the general methods to a simple gear mesh. Experimentally determined values for constants in the life equation were given. Comparison of the life theory with test results and AGMA standards was made. Gear geometry pertinent to life calculations was reviewed.
    Keywords: MECHANICAL ENGINEERING
    Type: Advanced Power Transmission Technol.; p 421-434
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  • 86
    Publication Date: 2016-06-07
    Description: The predictions of five spur-gear efficiency calculation methods were compared with three sets of test data using different gear geometries. The data and the analysis methods were limited to jet lubricated, ground, spur gears. The data covered a range in pitch line velocity to 1 to 20 m/sec (200 to 4000 ft/min) and K-load factor range of 17 to 1600.
    Keywords: MECHANICAL ENGINEERING
    Type: Advanced Power Transmission Technol.; p 365-382
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  • 87
    Publication Date: 2016-06-07
    Description: A new aproach to the solution of determination of surface principal curvatures and directions is proposed. Direct relationships between the principal curvatures and directions of the tool surface and those of the principal curvatures and directions of generated gear surface are obtained. The principal curvatures and directions of geartooth surface are obtained without using the complicated equations of these surfaces. A general theory of the train kinematical errors exerted by manufacturing and assembly errors is discussed. Two methods for the determination of the train kinematical errors can be worked out: (1) with aid of a computer, and (2) with a approximate method. Results from noise and vibration measurement conducted on a helicopter transmission are used to illustrate the principals contained in the theory of kinematic errors.
    Keywords: MECHANICAL ENGINEERING
    Type: Advanced Power Transmission Technol.; p 335-344
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  • 88
    Publication Date: 2016-06-07
    Description: A test program was initiated to evaluate the key operational and performance factors associated with the Nasvytis multiroller concept. Two sets of Nasvytis drives, each of slightly geometry, were parametrically tested on a back to back test stand. Initial results from these tests are reported. One of these units was later retrofitted to the power turbine of an automotive gas turbine engine and dynamometer tested.
    Keywords: MECHANICAL ENGINEERING
    Type: Advanced Power Transmission Technol.; p 271-284
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  • 89
    Publication Date: 2016-06-07
    Description: The operating characteristics and experimental life estimates for 120.65 mm bore tapered roller bearings of two designs under combined radial and thrust loads were determined. A modified standard bearing design was tested at speeds up to 15,000 rpm. A computer optimized, high speed design was tested at speeds up to 20,000 rpm. Both designs were tested at a combined load of 26,700 N (6000 lb) radial load and and 53,400 N (12,000 lb) thrust load. Advanced helicopter transmissions which require the higher-speed capability of tapered-roller bearings also require higher temperature capability (ref. 2). Thus, materials with temperature capabilities higher than the conventional carburizing steels are required.
    Keywords: MECHANICAL ENGINEERING
    Type: Advanced Power Transmission Technol.; p 253-270
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  • 90
    Publication Date: 2016-06-07
    Description: Parametric tests were conducted with 35mm bore, angular contact ball bearings with either a single or double outer and guided cage. The bearings were either lubricated by oil jets or employed inner ring lubrication. Outer ring cooling was added in selected tests. Lubricant flow to the bearing ranged from 300 to 1900 cc/min. All bearings were successfully run at speeds to 2.5 million DN. Increasing the lubricant flow decreased bearing ring temperatures but increased bearing power lines. The power loss and race temperatures of a jet lubricated with double outer land guided cage were always higher than those of the single land guided design at similar test conditions. The lowest bearing operating temperatures were achieved when inner ring lubrication and outer ring cooling were combined. It is found that cage slip of a double outer land guided cage is approximately twice that of a single outer land guided cage.
    Keywords: MECHANICAL ENGINEERING
    Type: Advanced Power Transmission Technol.; p 221-238
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  • 91
    Publication Date: 2016-06-07
    Description: Characteristics of good computerized analysis software are suggested. These general remarks and an overview of representative software precede a more detailed discussion of load support system analysis program structure. Particular attention is directed at a recent cylindrical roller bearing analysis as an example of the available design tools. Selected software modules are then examined to reveal the detail inherent in contemporary analysis. This leads to a brief section on current design computation which seeks to suggest when and why computerized analysis is warranted. An example concludes the argument offered for such design methodology. Finally, remarks are made concerning needs for model development to address effects which are now considered to be secondary but are anticipated to emerge to primary status in the near future.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Advanced Power Transmission Technol.; p 185-202
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  • 92
    Publication Date: 2016-06-07
    Description: The advancement of the state-of-the-art in aircraft bearing materials technology is reviewed. Current specifications and design practices resulting from NASA-sponsored programs are included.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Advanced Power Transmission Technol.; p 173-184
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  • 93
    Publication Date: 2016-06-07
    Description: The values of inner and outer race temperature, cage speed, and heat transferred to the lubricant or bearing power loss, calculated using the computer programs Shaberth and Cybean, with the corresponding experimental data for the large bore ball and roller bearings were compared. After the development of computer program, it is important that values calculated using such program are compared with actual bearing performance data to assess the programs predictive capability. Several comprehensive computer programs currently in use are capable of predicting rolling bearing operating and performance characteristics. These programs accept input data of bearing internal geometry, bearing material and lubricant properties, and bearing operating conditions. The programs solve several sets of equations that characterize rolling element bearings. The output produced typically consists of rolling element loads and Hertz stresses, operating contact angles, component speed, heat generation, local temperatures, bearing fatigue life, and power loss. Two of these programs, Shaberth and Cybean were developed.
    Keywords: MECHANICAL ENGINEERING
    Type: Advanced Power Transmission Technol.; p 203-220
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  • 94
    Publication Date: 2016-06-07
    Description: The evolution of traction-drive technology, in a limited sense, is traced from its early development to the efforts underway today.
    Keywords: MECHANICAL ENGINEERING
    Type: Advanced Power Transmission Technol.; p 79-108
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  • 95
    facet.materialart.
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    In:  CASI
    Publication Date: 2016-06-07
    Description: The present technology of rolling-element bearings, the barriers and limits which currently exist, and some of the future requirements that will demand further advancements are identified.
    Keywords: MECHANICAL ENGINEERING
    Type: Advanced Power Transmission Technol.; p 35-47
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  • 96
    facet.materialart.
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    In:  CASI
    Publication Date: 2016-06-07
    Description: The historical path of the science and art of gearing is reviewed. The present state of gearing technology is discussed along with examples of some of the NASA-sponsored contributions to gearing technology. Future requirements in gearing are summarized.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Lewis Research Center Advanced Power Transmission Technol.; p 49-77
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  • 97
    Publication Date: 2016-06-07
    Description: The purpose of the NASA Helicopter Transmission System Technology Program is to improve specific mechanical components and the technology for combining these into advanced drive systems to make helicopters more viable and cost competitive for commerical applications. The history, goals, and elements of the program are discussed.
    Keywords: MECHANICAL ENGINEERING
    Type: Advanced Power Transmission Technol.; p 15-34
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  • 98
    Publication Date: 2016-06-07
    Description: A solar array drive mechanism (MEGS) for the SPOT platform, which is a prototype of a multimission platform, is described. High-resolution cameras and other optical instruments are carried by the platform, requiring excellent platform stability in order to obtain high-quality pictures. Therefore, a severe requirement for the MEGS is the low level of disturbing torques it may generate considering the 0.6 times 10 to the minus 3 power deg/sec stability required. The mechanical design aspects aiming at reducing the mean friction torque, and therefore its fluctuations, are described as well as the method of compensation of the motor imperfections. It was concluded, however, that this is not sufficient to reach the stability requirement.
    Keywords: MECHANICAL ENGINEERING
    Type: NASA. Kennedy Space Center The 16th Aerospace Mech. Symp.; p 143-157
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  • 99
    Publication Date: 2019-01-25
    Description: The characteristics of the initial surface topography is intimately connected to the machining process by which it is produced. Both processes create a near surface region of residual stresses, microstructure and hardness that is different from the bulk. The material properties in this rather undefined region can significantly influence the mode of failure, such as wear, scuffing or fatigue, as well as the degree of failure resistance for a given material. Under full film elastohydrodynamic (EHD) conditions, where shear is accomodated within a relatively thick lubricant film, the normal and shear stresses are distributed uniformly over the near surface region, and the surface topography has little influence on the lubrication or failure process. Under more typical conditions where surface roughness and lubricant film thickness are of the same order of magnitude, the surface topography not only emerges as an important parameter in failure initiation, but it also becomes intimately involved in the lubrication process itself.
    Keywords: MECHANICAL ENGINEERING
    Type: Delaware Univ. Abstr. of the 20th Ann. Meeting, Society of Engineering Science, Inc.; p 146-147
    Format: text
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  • 100
    Publication Date: 2016-06-07
    Description: The Release-Engage Mechanism (REM) is designed to secure a deployable payload in the orbiter during launch and to enable the payload to be released, deployed, and reattached for re-entry. This paper presents the following: (1) the initial design concepts of the Release-Engage Mechanism; (2) the problems encountered during assembly, (3) the abnormalities that occurred during vibration testing, (4) the incompatibility of the Remote Manipulator System and REM operation, and (5) the resulting modifications to the REM that assured its successful performance on two Shuttle flights.
    Keywords: MECHANICAL ENGINEERING
    Type: JPL The 17th Aerospace Mech. Symp.; p 357-374
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