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  • 1
    Electronic Resource
    Electronic Resource
    Springer
    Journal of industrial microbiology and biotechnology 15 (1995), S. 414-417 
    ISSN: 1476-5535
    Keywords: fermentation ; scale up ; secondary metabolite ; physostigmine
    Source: Springer Online Journal Archives 1860-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Abstract A reliable and scalable fermentation process was developed for production of the acetylcholine esterase inhibitor physostigmine employingStreptomyces griseofuscus NRRL 5324. Initial fermentation in small-scale bioreactors reached physostigmine levels of approximately 60 mg L−1 after 139 h. Optimization of both process operating parameters and production medium composition rapidly yielded a seven-fold increase in physostigmine titer. The scaled up process routinely produced physostigmine titers of approximately 400 mg L−1 during a fermentation cycle of 180 h, and supported the rapid production of large amounts of physostigmine. A physostigmine production of 500 mg L−1 representing an eight-fold improvement over the original performance, was achieved using a glucose/ammonium fed-batch process.
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  • 2
    ISSN: 1573-0778
    Keywords: amino acids ; endothelium ; fermentation ; glutamine consumption ; microcarriers ; spinner cultivation
    Source: Springer Online Journal Archives 1860-2000
    Topics: Biology , Medicine , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Abstract Primary bovine aortic endothelial cells were cultivated in serum supplemented medium without any additional growth factors. The anchorage dependent cells were propagated on Dormacell® microcarriers with covalently bound dimeric DEAE-groups at the surface of the dextrane beads. Cultivations were performed in 200 ml spinner cultures containing 1 g l−1 to 3 g l−1 of microcarriers. Out of five types of Dormacell® microcarriers with different ion exchange capacities ranging from 0.30 up to 0.65 meq g−1, corresponding to nitrogen contents from 1.2% to 2.9%, respectively, optimal attachment and growth of endothelial cells were obtained with beads of highest nitrogen content (2.9%). Cells were seeded withca. 5 viable cells per microcarrier being sufficient to achieve fully confluent microcarriers after 4 to 5 days. Glucose concentrations decreased from 21 mM to uppermost half of the original concentrations. 4 mM glutamine was rapidly consumed and virtually exhausted after the cells reached confluency. Lactate concentrations raised to a maximum of 7 mM in spinner cultures, but was found to be reutilized in the stationary phase after glutamine limitation occurred. Serine was found to be the second most prominent amino acid being almost exhausted at confluency whereas alanine was produced in noteworthy amounts. Considerable decrease was determined for threonine, lysine and arginine; low consumption rates were observed for leucine, phenylalanine and methionine. All other amino acids did not alter significantly throughout cultivation. These data support that bovine aortic endothelial cells are capable to utilize glucose and glutamine as well as lactic acid (after glutamine exhaustion) as energy and/or carbon source. Finally, batch cultures in a 2 liter membrane stirred bioreactor with bubble-free aeration were performed to produce large quantities of endothelial cells using microcarrier concentrations of 3 g l−1.
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  • 3
    Electronic Resource
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    Springer
    Journal of industrial microbiology and biotechnology 15 (1995), S. 49-54 
    ISSN: 1476-5535
    Keywords: antibiotic ; fermentation ; microbial transformation ; hydroxylation ; aurodox ; heneicomycin ; Streptomyces goldiniensis ; Streptomyces filippiniensis
    Source: Springer Online Journal Archives 1860-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Abstract Streptomyces sp GE44282 was isolated in the course of a screening program for novel antibiotics. It co-produces heneicomycin and aurodox, two kirromycin-type antibiotics, which differ by the presence of an hydroxyl group at the C30 position of aurodox. Heneicomycin is converted into aurodox both by growing and resting cells ofStreptomyces sp GE44282 and by the producer of aurodox,Streptomyces goldiniensis ATCC 21386. This bioconversion of heneicomycin is substrate-specific and is not observed using the producer of heneicomycin,Streptomyces filippiniensis NRRL 11044. The three strains show very similar taxonomic characteristics. These results suggest that heneicomycin is a precursor of aurodox, the production of which depends on the bioconversion capability expressed by the strain.
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  • 4
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    Springer
    Journal of industrial microbiology and biotechnology 15 (1995), S. 424-428 
    ISSN: 1476-5535
    Keywords: Clostridium thermoaceticum ; fermentation ; acetic acid ; calcium magnesium acetate ; corn steep liquor ; nutrients
    Source: Springer Online Journal Archives 1860-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Abstract A low-cost nutrient medium based on corn steep liquor (CSL) was developed for the production of acetates byClostridium thermoaceticum. Pre-treatment of CSL with dolime and vitamin supplementation increased the rate of acetate production. Adding excess nutrients in a fed-batch mode minimized by-product formation and increased final acetate concentration from 19 g L−1 to 40 g L−1 acetic acid. High yields of acetic acid (0.95 g g−1 glucose in fed-batch mode) was probably due to the conversion of the lactic acid in CSL into acetic acid by the organism.
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  • 5
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    Springer
    Journal of industrial microbiology and biotechnology 15 (1995), S. 442-445 
    ISSN: 1476-5535
    Keywords: Zymomonas mobilis ; ethanol ; proteolipid ; fermentation
    Source: Springer Online Journal Archives 1860-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Abstract Zymomonas mobilis produces more than three times as many colony-forming units when grown in the presence of a combination of protein and lipid medium supplements than in unsupplemented cultures. The specific ethanol production rate is twice as fast, and the percent yield is higher (92% vs 82%), in supplemented than in unsupplemented broth. In addition, there is a change in the phospholipid composition of cells grown in the presence of supplements. Both materials are required for enhancement of fermentation and growth.
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  • 6
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    World journal of microbiology and biotechnology 14 (1997), S. 101-106 
    ISSN: 1573-0972
    Keywords: Batter bread ; fermentation ; Lactobacillus ; maize ; sensory evaluation
    Source: Springer Online Journal Archives 1860-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Abstract Eight lactic acid bacteria were isolated from fermenting maize meal. They were identified as Lactobacillus brevis, L. casei, L. fermentum, Pediococcus acidilacti, P. pentosaceus, Lactobacillus spp. I and Pediococcus spp. I and II. L. brevis and Lactobacillus spp. I isolated from the spontaneously fermented maize meal together with L. brevis isolated from rye sour dough and L. plantarum from ogi, a fermented maize gruel, were selected as starter organisms. There was a decrease in the final pH from 4.9 to 3.8 and an increase in the acid equivalent and temperature of the spontaneously-generated sour maize meal at the end of 24h fermentation. There was a decrease in the pH and moisture content of the sour maize breads relative to the conventional wheat bread. An improvement in the shelf-life of the bread samples was also obtained. Crude protein values of the sour maize breads were between 4.36% and 8.87%, while crude fat contents ranged between 3.66% to 7.67%. The ash contents increased from 2.29% to 2.54% while total carbohydrate values were between 46.31% and 65.3%. Calcium, phosphorus and potassium contents ranged from 0.015, 0.26 and 0.018% to 0.036, 0.47 and 0.036% respectively. Physical examination of the bread samples showed that all were cracked and relatively hard. Weight, height and volume ranged from 316 to 380g; 4.2 to 5.2cm and 200 to 320cm3 respectively. Statistical analysis of the sensory attributes revealed a consumer acceptance of the sour maize breads, although ranking test showed preference for the baker's yeast leavened bread that served as a control.
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  • 7
    Electronic Resource
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    New York, NY [u.a.] : Wiley-Blackwell
    Biotechnology and Bioengineering 48 (1995), S. 631-638 
    ISSN: 0006-3592
    Keywords: Saccharomyces cerevisiae ; fermentation ; on-line simulation ; state estimation ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: In order to study and control fermentation processes, indirect on-tine measurements and mathematical models can be used. In this article we present a mathematical on-line model for fermentation processes. The model is based on atom and partial mass balances as well as on equations describing the acid-base system. The model is brought into an adaptive form by including transport equations for mass transfer and unstructured expressions for the fermentation kinetics. The state of the process, i.e., the concentrations of biomass, substrate, and products, can be estimated on-line using the balance part of the model completed with measurement equations for the input and output flows of the process. Adaptivity is realized by means of on-line estimation of parameters in the transport and kinetic expressions using recursive regression analysis. These expressions can thus be used in the model as valid equations enabling prediction of the process. This makes model-based automation of the process and testing of the validity of the measurement variables possible. The model and the on-line principles are applied to a 3.5-L laboratory tormentor in which Saccharomyces cerevisiae is cultivated. The experimental results show that the model-based estimation of the state and the predictions of the process correlate closely with high-performance liquid chromatography (HPLC) analyses. © 1995 John Wiley & Sons, Inc.
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  • 8
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    New York, NY [u.a.] : Wiley-Blackwell
    Biotechnology and Bioengineering 48 (1995), S. 659-666 
    ISSN: 0006-3592
    Keywords: methanogenic activity ; ethylene ; dechlorination ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Kinetics were determined for methanogenic activity and chlorinated ethylene dehalogenation by a methanol-enriched, anaerobic sediment consortium. The culture reductively dechlorinated perchloroethylene (PCE) to trichloroethylene (TCE), 1,1-dichloroethylene (1,1-DCE), vinylchloride (VC), and ethylene and ethane. The absence : of methanol or the addition of 2-bromoethanesulfonic. acid in the presence of methanol suppressed both methanogenic activity and dechlorination. In contrast, acetate production continued in the presence of 2-bromoethanesulfonic acid. These results suggest that dechlorination was strongly linked to methane formation and not to acetate production. A kinetic model, developed to describe both methanogenesis and dechlorination, successfully predicted experimentally measured concentrations of biomass, methane, substrate, and chlorinated ethylenes. The average maximum specific dehalogenation rates for PCE, TCE, 1,1-DCE, and VC were 0.9 ± 0.6, 0.4 ± 0.1, 12 ± 0.1, and 2.5 ± 1.7 μmol contaminant/ g. DW/day, respectively. This pattern for dechlorination rates is distinctly different than that reported for transition metal cofactors, where rates drop by approximately one order of magnitude as each successive chlorine is removed. The experimental results and kinetic analysis suggest that it will be impractical to targeting methanol consuming methanogenic organisms for in situ ground-water restoration. © 1995 John Wiley & Sons, Inc.
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  • 9
    ISSN: 0006-3592
    Keywords: bovine serum albumin ; growth factor ; hollow-fiber culture ; perfusion culture ; antibody production rate ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The effects of the high-molecular-weight growth factors, transferrin and bovine serum albumin (BSA), on antibody production were analyzed quantitatively in continuous hollow-fiber cultivation over a period of 60 days. Transferrin enhanced cell growth but had no significant effect on the specific antibody production rate, whereas BSA significantly enhanced antibody production. The antibody production rate was increased 4- and 14-fold respectively by feeding BSA at 2 and 5 g L-1 into the EC side of the system (the side connected to the cell-containing outer part of the hollow-fiber unit) compared with the production achieved without BSA. Addition of 5 g L1 BSA into the IC side of the system (the side connected to the inner part of the hollow-fiber unit) resulted in a 2.5-fold increase in the antibody production rate. The effect of BSA was also analyzed using the perfusion culture system with a separation unit. When fresh medium containing either 2 or 5 g L-1 BSA was fed into the reactor, both the specific growth rate and specific death rate increased, while the specific antibody production rate was increased 2- and 25-fold, respectively, by feeding BSA at these two concentrations compared with no addition. Comparing the two systems, the increase in the antibody production rate achieved with the hollow-fiber system was threefold greater than that in the perfusion culture system with the same concentration of BSA feeding. © 1995 John Wiley & Sons, Inc.
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  • 10
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    New York, NY [u.a.] : Wiley-Blackwell
    Biotechnology and Bioengineering 55 (1997), S. 252-260 
    ISSN: 0006-3592
    Keywords: lipase ; chemical modification ; stability ; esterification ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Semipurified lipase of Candida rugosa (CRSL) was subjected to chemical modification, and the activities of the modified lipase, in hydrolysis and esterification reactions, were examined. The esterification reactions were carried out in the absence and presence of isooctane. When the enzyme was modified with polyethylene glycol (PEG), two methodologies were studied. The activation of PEG with p-NO2-phenylchloroformate gives better biocatalysts than those obtained with cyanuric chloride-PEG. The chemical modification with PEG increases the stability of pure lipases in isooctane at 50°C (extreme conditions). The chemically modified enzymes are useful for biotransformations in organic solvents. In addition the nitration of tyrosines with tetranitromethane was also studied. © 1997 John Wiley & Sons, Inc. Biotechnol Bioeng 55: 252-260, 1997.
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  • 11
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    Biotechnology and Bioengineering 55 (1997), S. 565-570 
    ISSN: 0006-3592
    Keywords: hybridoma ; hypoosmotic stress ; specific antibody productivity ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: To investigate the response of hybridoma cells to hypoosmotic stress, S3H5/γ2bA2 and DB9G8 hybridomas were cultivated in the hypoosmolar medium [Dulbecco's modified Eagle's medium (DMEM) supplemented with 10% serum] resulting from sodium chloride subtraction. Both hybridomas showed similar responses to hypoosmotic stress in regard to cell growth and antibody production. The cell growth and antibody production at 276 mOsm/kg were comparable to those at 329 mOsm/kg (standard DMEM). Both cells grew well at 219 mOsm/kg, though their growth and antibody production were slightly decreased. When the osmolality was further decreased to 168 mOsm/kg, the cell growth did not occur. When subjected to hyperosmotic stress, both cells displayed significantly enhanced specific antibody productivity (qAb). However, the cells subjected to hypoosmotic stress did not display enhanced qAb. Taken together, both hyperosmotic and hypoosmotic stresses depressed the growth of S3H5/γ2bA2 and DB9G8 hybridomas. However, their response to hypoosmotic stress in regard to qAb was different from that to hyperosmotic stress. © 1997 John Wiley & Sons, Inc. Biotechnol Biong 55: 565-570, 1997.
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  • 12
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    New York, NY [u.a.] : Wiley-Blackwell
    Biotechnology and Bioengineering 55 (1997), S. 547-555 
    ISSN: 0006-3592
    Keywords: ethanol ; cellulose ; hemicellulose ; endoglucanase ; cellulase ; lignocellulose ; biomass ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: This study demonstrates a new approach to reduce the amount of fungal cellulase required for the conversion of cellulose into ethanol. Escherichia coli KO11, a biocatalyst developed for the fermentation of hemicellulose syrups, was used to produce recombinant endoglucanase as a co-product with ethanol. Seven different bacterial genes were expressed from plasmids in KO11. All produced cell-associated endoglucanase activity. KO11(pLOI1620) containing Erwinia chrysanthemi celZ (EGZ) produced the highest activity, 3,200 IU endoglucanase/L fermentation broth (assayed at pH 5.2 and 35°C). Recombinant EGZ was solubilized from harvested cells by treatment with dilute sodium dodecyl sulfate (12.5 mg/ml, 10 min, 50°C) and tested in fermentation experiments with commercial fungal cellulase (5 filter paper units/g cellulose) and purified cellulose (100 g/L). Using Klebsiella oxytoca P2 as the biocatalyst, fermentations supplemented with EGZ as a detergent-lysate of KO11(pLOI1620) produced 14%-24% more ethanol than control fermentations supplemented with a detergent-lysate of KO11(pUC18). These results demonstrate that recombinant bacterial endoglucanase can function with fungal cellulase to increase ethanol yield during the simultaneous saccharification and fermentation of cellulose. © 1997 Wiley & Sons, Inc. Biotechnol Bioeng 55: 547-555, 1997.
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  • 13
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    Biotechnology and Bioengineering 55 (1997), S. 577-580 
    ISSN: 0006-3592
    Keywords: mRNA stability ; hairpins ; gene expression control ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: An expression system has been developed for the introduction of DNA cassettes into the region between the transcription and translation start sites of a gene of interest. This cassette system was used to engineer mRNA stability through the introduction of hairpins at the 5′ end. A synthetic DNA cassette was designed so that the resulting mRNA hairpin would be positioned one nucleotide from the 5′ mRNA end. The hairpin-containing mRNA exhibited a half-life 3 times that of the mRNA with no hairpin, resulting in increases in both mRNA and protein levels. These results indicate that it is possible to engineer mRNA stability as an additional means of controlling gene expression. © 1997 John Wiley & Sons Inc. Biotechnol Bioeng 55: 557-580, 1997
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  • 14
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    Biotechnology and Bioengineering 55 (1997), S. 581-591 
    ISSN: 0006-3592
    Keywords: adsorptive membranes ; oscillatory flow ; integrated processes ; in situ product recovery ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Preferential transport in adsorptive membranes can be used to selectively remove biochemicals directly from fermentation broths. During preferential transport, an adsorbing solute is selectively transported across the membrane while nonadsorbing solutes and cells are retained by the membrane. This technique was used to separate lysozyme directly from a feed containing lysozyme, myoglobin, and yeast cells. We found that because the oscillatory flows used in preferential transport involve strokes that are close to symmetric, they are very efficient in alleviating cake formation due to cell deposition on the membrane surface. Theoretical results suggest that, by optimizing process variables, preferential transport can lead to a continuous concentrated stream of the adsorbing protein. © 1997 John Wiley & Sons, Inc. Biotechnol Bioeng 54: 581-591, 1997.
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  • 15
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    Biotechnology and Bioengineering 55 (1997), S. 592-608 
    ISSN: 0006-3592
    Keywords: Saccharomyces cerevisiae ; metabolic modeling ; sensitivity analysis ; glycolysis ; compartmentation ; transient response ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A mathematical model of glycolysis in Saccharomyces cerevisiae is presented. The model is based on rate equations for the individual reactions and aims to predict changes in the levels of intra- and extracellular metabolites after a glucose pulse, as described in part I of this study. Kinetic analysis focuses on a time scale of seconds, thereby neglecting biosynthesis of new enzymes. The model structure and experimental observations are related to the aerobic growth of the yeast. The model is based on material balance equations of the key metabolites in the extracellular environment, the cytoplasm and the mitochondria, and includes mechanistically based, experimentally matched rate equations for the individual enzymes. The model includes removal of metabolites from glycolysis and TCC for biosynthesis, and also compartmentation and translocation of adenine nucleotides. The model was verified by in vivo diagnosis of intracellular enzymes, which includes the decomposition of the network of reactions to reduce the number of parameters to be estimated simultaneously. Additionally, sensitivity analysis guarantees that only those parameters are estimated that contribute to systems trajectory with reasonable sensitivity. The model predictions and experimental observations agree reasonably well for most of the metabolites, except for pyruvate and adenine nucleotides. © 1997 John Wiley & Sons, Inc. Biotechnol Bioeng 55: 592-608, 1997.
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  • 16
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    Biotechnology and Bioengineering 55 (1997), S. 609-615 
    ISSN: 0006-3592
    Keywords: interacting populations ; membrane reactor ; induced metabolic changes ; elicitation ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The design of a reactor in which two interacting cell populations (microorganisms and plants) could grow under controlled conditions was considered. In this reactor, the cell populations are separated by a membrane which permits semi-in vivo study of induced interaction-specific changes in metabolism. In this paper, the interaction of suspension culture of Nicotiana tabacum (tobacco) and the Oomycete, Phytophthora nicotiana was simulated. The results of the computer simulation show the induced metabolic changes as a consequence of the biological interaction. The paper introduces a novel approach in the strategy for the study of interacting population in suspension cultures. This type of system has potential applications in studies of the regulation of secondary metabolism and for the production of high values pharmaceuticals. © 1997 John Wiley & Sons, Inc. Biotechnol Bioeng 55: 609-615, 1997.
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  • 17
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    Biotechnology and Bioengineering 55 (1997), S. 616-629 
    ISSN: 0006-3592
    Keywords: cell adhesion ; radial-flow chamber ; hydrodynamic shear ; detachment kinetics ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The strength of adhesion and dynamics of detachment of murine 3T3 fibroblasts from self-assembled monolayers were measured in a radial-flow chamber (RFC) by applying models for fluid mechanics, adhesion strength probability distributions, and detachment kinetics. Four models for predicting fluid mechanics in a RFC were compared to evaluate the accuracy of each model and the significance of inlet effects. Analysis of these models indicated an outer region at large radial positions consistent with creeping flow, an intermediate region influenced by inertial dampening, and an inner region dominated by entrance effects from the axially-oriented inlet. In accompanying experiments patterns of the fraction of cells resisting detachment were constructed for individual surfaces as a function of the applied shear stress and evaluated by comparison with integrals of both a normal and a log-normal distribution function. The two functions were equally appropriate, yielding similar estimates of the mean strength of adhesion. Further, varying the Reynolds number in the inlet, Red, between 630 and 1480 (corresponding to volumetric flow rates between 0.9 and 2.1 mL/s) did not affect the mean strength of adhesion. For these same experiments, analysis of the dynamics of detachment revealed three temporal phases: 1) rapid detachment of cells at the onset of flow, consistent with a first-order homogeneous kinetic model; 2) time-dependent rate of detachment during the first 30 sec. of exposure to hydrodynamic shear, consistent with the first-order heterogeneous kinetic model proposed by Dickinson and Cooper (1995); and 3) negligible detachment, indicative of pseudo-steady state after 60 sec. of flow. Our results provide rigorous guidelines for the measurement of adhesive interactions between mammalian cells and prospective biomaterial surfaces using a RFC. © 1997 John Wiley & Sons, Inc. Biotechnol Bioeng 55: 616-629, 1997.
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  • 18
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    Biotechnology and Bioengineering 55 (1997), S. 693-700 
    ISSN: 0006-3592
    Keywords: glucose ; lactate ; real-time determination ; hematopoietic cell culture ; colony-forming cells ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Glucose and lactate metabolic rates were evaluated for cultures of cord blood (CB) mononuclear cell (MNC), peripheral blood (PB) MNC, and PB CD34+ cell cultures carried out in spinner flasks and in T-flasks in both serum-containing and serum-free media. Specific glucose uptake rates (qgluc, in micromoles per cell per hour) and lactate generation rates (qlac) correlated with the percentage of colony-forming cells (CFC) present in the culture for a broad range of culture conditions. Specifically, the time of maximum CFC percentage in each culture coincided with the time of maximum qgluc and qlac in cultures with different seeding densities and cytokine combinations. A two-population model (Qlac = α[CFC] + β([TC] - [CFC]), where [TC] is total cell concentration; Qlac is volumetric lactate production rate in micromoles per milliliter per hour; α is qlac for an average CFC; and β is qlac for an average non-CFC) was developed to describe lactate production. The model described lactate production well for cultures carried out in both T-flasks and spinner flasks and inoculated with either PB or CB MNC or PB CD34+ cells. The values for α and β that were derived from the model varied with both the inoculum density and the cytokine combination. However, preliminary results indicate that cultures carried out under the same conditions from different samples with similar initial CD34+ cell content have similar values for β and β. These findings suggest that it should be possible to use lactate production data to predict the harvest time that corresponds to the maximum number of CFC in culture. The ability to harvest ex vivo hematopoietic cultures for transplantation when CFC are at a maximum has the potential to speed the rate at which immunocompromised patients recover. © 1997 John Wiley & Sons, Inc. Biotechnol Bioeng 55: 693-700, 1997.
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  • 19
    ISSN: 0006-3592
    Keywords: tubular photobioreactors ; light distribution ; average solar irradiance ; light attenuation ; microalgae mass culture ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A mathematical model to estimate the solar irradiance profile and average light intensity inside a tubular photobioreactor under outdoor conditions is proposed, requiring only geographic, geometric, and solar position parameters. First, the length of the path into the culture traveled by any direct or disperse ray of light was calculated as the function of three variables: day of year, solar hour, and geographic latitude. Then, the phenomenon of light attenuation by biomass was studied considering Lambert-Beer's law (only considering absorption) and the monodimensional model of Cornet et al. (1900) (considering absorption and scattering phenomena). Due to the existence of differential wavelength absorption, none of the literature models are useful for explaining light attenuation by the biomass. Therefore, an empirical hyperbolic expression is proposed. The equations to calculate light path length were substituted in the proposed hyperbolic expression, reproducing light intensity data obtained in the center of the loop tubes. The proposed model was also likely to estimate the irradiance accurately at any point inside the culture. Calculation of the local intensity was thus extended to the full culture volume in order to obtain the average irradiance, showing how the higher biomass productivities in a Phaeodactylum tricornutum UTEX 640 outdoor chemostat culture could be maintained by delaying light limitation. © 1997 John Wiley & Sons, Inc. Biotechnol Bioeng 55: 701-714, 1997.
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  • 20
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    Biotechnology and Bioengineering 55 (1997), S. 715-726 
    ISSN: 0006-3592
    Keywords: fungal morphology ; pellets ; hyphae ; hair of pellets ; agitation intensity ; fermentation ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Both parallel fermentations with Aspergillus awamori (CBS 115.52) and a literature study on several fungi have been carried out to determine a relation between fungal morphology and agitation intensity. The studied parameters include hyphal length, pellet size, surface structure or so-called hairy length of pellets, and dry mass per-wet-pellet volume at different specific energy dissipation rates. The literature data from different strains, different fermenters, and different cultivation conditions can be summarized to say that the main mean hyphal length is proportional to the specific energy dissipation rate according to a power function with an exponent of -0.25 ± 0.08. Fermentations with identical inocula showed that pellet size was also a function of the specific energy dissipation rate and proportional to the specific energy dissipation rate to an exponent of -0.16 ± 0.03. Based on the experimental observations, we propose the following mechanism of pellet damage during submerged cultivation in stirred fermenters. Interaction between mechanical forces and pellets results in the hyphal chip-off from the pellet outer zone instead of the breakup of pellets. By this mechanism, the extension of the hyphae or hair from pellets is restricted so that the size of pellets is related to the specific energy dissipation rate. Hyphae chipped off from pellets contribute free filamentous mycelia and reseed their growth. So the fraction of filamentous mycelial mass in the total biomass is related to the specific energy dissipation rate as well.To describe the surface morphology of pellets, the hyphal length in the outer zone of pellets or the so-called hairy length was measured in this study. A theoretical relation of the hairy length with the specific energy dissipation rate was derived. This relation matched the measured data well. It was found that the porosity of pellets showed an inverse relationship with the specific energy dissipation rate and that the dry biomass per-wet-pellet volume increased with the specific energy dissipation rates. This means that the tensile strength of pellets increased with the increase of specific energy dissipation rate. The assumption of a constant tensile strength, which is often used in literature, is then not valid for the derivation of the relation between pellet size and specific energy dissipation rate. The fraction of free filamentous mycelia in the total biomass appeared to be a function of the specific energy dissipation in stirred bioreactors. © 1997 John Wiley & Sons, Inc. Biotechnol Bioeng 55: 715-726, 1997.
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  • 21
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    Biotechnology and Bioengineering 55 (1997), S. 921-926 
    ISSN: 0006-3592
    Keywords: green fluorescent protein ; sensor ; on-line monitoring ; quantitation ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: We present an intensity based sensor designed for on-line monitoring of green fluorescent protein, a revolutionary marker of protein expression. The device consisted of a blue light emitting diode as the excitation source. A band pass excitation filter cut off light longer than 490 nm. The light was directed into a bifurcated optical fiber bundle with the common end inserted into a stainless steel housing equipped with a quartz window. The fiber bundle and stainless steel housing are steam sterilizable. The emission radiation was collected through a long wave pass filter to reject the excitation light shorter than 505 nm and was detected by a photomultiplier tube. The signal was amplified and sent to a computer for recording time course data. The sensor was tested in an Escherichia coli fermentation of JM105 transformed with pBAD-GFP. The on-line signal was compared to off-line fluorescence spectrophotometer measurements. The on-line profile closely followed the off-line. Western blot data showed that with a time shift, the sensor was able to both continuously and quantitatively monitor expression of green fluorescent protein on-line in real time. © 1997 John Wiley & Sons, Inc. Biotechnol Bioeng 55:921-926, 1997.
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  • 22
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    Biotechnology and Bioengineering 55 (1997), S. 909-920 
    ISSN: 0006-3592
    Keywords: baculovirus ; insect cells ; metabolism ; Sf-9; high five™ ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Nutrient utilization and byproduct accumulation were monitored in Spodoptera frugiperda Sf-9 and Trichoplusia ni BTI-Tn-5B1-4 (High Five™) cell lines during growth and following viral infection in suspension cultures in order to develop a better understanding of cell metabolism and to acquire information relevant to large scale fed-batch bioreactors. The utilization of glucose, dissolved oxygen, and amino acids were monitored in Sf-9 cell cultures grown in Sf-900 II serum-free medium (SFM) and in High Five™ cell cultures grown in both Sf-900 II and Express Five SFM. Using the optimal medium for each cell line, i.e., Sf-900 II SFM for Sf-9 cells and Express Five SFM for High Five™ cells, the cell growth rate, maximum cell density, specific glucose and glutamine utilization rates, and specific alanine production rate were comparable during cell growth. In addition, the expression level of recombinant human tissue plasminogen activator was comparable in the two cell lines on a per cell basis. It was found, however, that lactate and ammonia accumulated in High Five™ cell cultures, but not in Sf-9 cell cultures. In addition, High Five™ cells utilized asparagine more rapidly than glutamine, whereas Sf-9 cells consumed only minimal asparagine, and the oxygen utilization rate was significantly higher in High Five™ cell cultures. It was also found that the medium had a significant effect on High Five™ cell metabolism, e.g., the specific glucose utilization rate and the specific lactate and alanine production rates were significantly higher in Sf-900 II SFM than in Express Five SFM. In addition, the maximum cell density and specific asparagine utilization rate were significantly higher in Express Five SFM. © 1997 John Wiley & Sons, Inc. Biotechnol Bioeng 55:909-920, 1997.
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  • 23
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    Biotechnology and Bioengineering 55 (1997), S. 940-940 
    ISSN: 0006-3592
    Keywords: Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: No abstract.
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  • 24
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    Biotechnology and Bioengineering 56 (1997), S. 1-8 
    ISSN: 0006-3592
    Keywords: transesterification ; hydrolysis ; water activity ; cutinase ; gas ; bioreactor ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Fusarium solani cutinase supported onto Chromosorb P was used to catalyze transesterification (alcoholysis) and hydrolysis on short volatile alcohols and esters in a continuous gas/solid bioreactor. In this system, a solid phase composed of a packed enzymatic preparation was continuously percolated with carrier gas which fed substrates and removed reaction products simultaneously. A kinetic study was performed under differential operating conditions in order to get initial reaction rates. The effect of the hydration state of the biocatalyst on the kinetics was studied for 3 conditions of hydration (aw = 0.2, aw = 0.4 and aw = 0.6), the alcoholysis of propionic acid methyl ester with n-propanol, and for 5 hydration levels (from aw = 0.2 to aw = 0.6) for the hydrolysis of propionic acid methyl, ethyl or propyl esters. F. solani cutinase was found to have an unusual kinetic behavior. A sigmoid relationship between the rate of transesterification and the activity of methyl propionate was observed, suggesting some form of cooperative activation of the enzyme by one of its substrate. For the hydrolysis of short volatile propionic acid alkyl esters, threshold effects on the reaction rate, highly depending on the water activity and the substrate polarity, are reported. © 1997 John Wiley & Sons, Inc. Biotechnol Bioeng 56: 1-8, 1997.
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  • 25
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    Biotechnology and Bioengineering 56 (1997), S. 9-22 
    ISSN: 0006-3592
    Keywords: condensation reactions ; disaccharides ; equilibria ; glucoamylase ; kinetics ; monosaccharides ; Chemistry ; Biochemistry and Biotechnology
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Arabinose, fructose, galactose, myo-inositol, lyxose, mannose, ribose, and xylose were incubated individually and with glucose in the presence of Aspergillus niger glucoamylase at pH 4.5 and 45°C. Glucoamylase condenses galactose, glucose, and mannose individually into disaccharides. It also produces mixed disaccharides when each of the eight carbohydrates is incubated with glucose. Many products were identified by gas chromatography of the derivatized reaction mixtures followed by mass spectroscopy of the individual chromatographic peaks. Galacto-, gluco-, or mannopyranosyl rings appear to be present at the nonreducing ends of all the disaccharides produced. Molecules linked through primary hydroxyl groups have the highest equilibrium constants of all products formed, since these bonds are thermodynamically favored. However, glucoamylase is capable of forming bonds with many available hydroxyl groups, as previously demonstrated when it was incubated with glucose alone. Formation rates of different bonds linking different residues vary widely. These results demonstrate that glucoamylase has a wide selectivity toward residues it will condense into disaccharides and toward bonds it will form between them. © 1997 John Wiley & Sons, Inc. Biotechnol Bioeng 56: 9-22, 1997.
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  • 26
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    World journal of microbiology and biotechnology 13 (1997), S. 457-462 
    ISSN: 1573-0972
    Keywords: Cocoa beans ; cocoa sweatings ; fermentation ; yeasts
    Source: Springer Online Journal Archives 1860-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Abstract Cocoa sweatings, the pale yellowish liquid that drains off during cocoa fermentation, is the breakdown product of the mucilage surrounding the fresh cocoa bean, and constitutes about 10% of the weight of the cocoa fruit. On average, about 1.9 million l of sweatings are produced annually in Ghana during the cocoa harvesting season. It has been shown to be a suitable medium for the production of wines, alcohol, marmalade, jam and syrup. Its rapid collection in high yields and quality is the first step to its utilization on a commercial scale. Thus pure yeast culture fermentation of cocoa under controlled temperature conditions and its effect on yield of sweatings and final cocoa bean quality was investigated. Cocoa fermentations employing Saccharomyces chevalieri or Kluyveromyces fragilis alone gave significantly higher yields of sweatings (p 0.05) than controls. The initial rates of sweating by the two strains were also very high but dropped to a constant minimum value after 12h of fermentation. In contrast, fermentations employing Torulopsis candida or Candida norvengensis alone as well as different combinations of all the yeast strains did not give any significant difference in yield compared to controls (p 0.05). Fermentations using S. chevalieri alone or other combinations in which S. chevalieri was present gave beans with acceptable quality based on different quality indices used for grading cocoa beans commercially.
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  • 27
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    World journal of microbiology and biotechnology 13 (1997), S. 619-625 
    ISSN: 1573-0972
    Keywords: Alcohol ; biofuel ; corn fibre ; corn germ ; Escherichia coli ; fermentation
    Source: Springer Online Journal Archives 1860-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Abstract Corn hulls and corn germ meal were both evaluated as feedstocks for production of ethanol for biofuel. Currently, these fibrous co-products are combined with corn steep liquor and the fermentation bottoms (if available) and marketed as cattle feed. Samples were obtained from wet and dry corn mills. The corn hulls and germ meal were evaluated for starch and hemicellulose compositions. Starch contents were 12 to 32% w/w and hemicellulose (arabinoxylans) contents were 23 to 64% w/w. Corn fibrous samples were hydrolysed, using dilute sulphuric acid, into mixed sugar streams containing arabinose, glucose and xylose. Total sugar concentrations in the hydrolysate varied from 8.4 to 10.8% w/v. The hydrolysates were fermented to ethanol using recombinant E. coli strains K011 and SL40. Ethanol yields were 0.38 to 0.41g ethanol produced/g total sugars consumed and fermentations were completed in 60h or less. However, residual xylose was detected for each hydrolysate fermentation and was especially significant for fermentations using strain SL40. Strain K011 was a superior ethanologenic strain compared with strain SL40 in terms of both ethanol yield and maximum productivity.
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  • 28
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    World journal of microbiology and biotechnology 11 (1995), S. 491-493 
    ISSN: 1573-0972
    Keywords: Acidity ; fermentation ; Kunun-zaki ; lactobacilli ; microflora ; millet
    Source: Springer Online Journal Archives 1860-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Abstract ‘Kunun-zaki’ is a beverage produced by a fermentation process involving the steeping of millet grains and wetmilling. Initially, there is a wide range of microflora but, after steeping, the moulds are eliminated, leaving a 1:1 ratio of Gram-negative bacteria to Gram-positive bacteria. By the end of the fermentation, all Gram-negative bacteria are eliminated and Lactobacillus spp. predominate. Increase in acidity during the process also encourages growth of Saccharomyces cerevisiae. Fermentation for 8 h produces an acceptable product.
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  • 29
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    World journal of microbiology and biotechnology 13 (1997), S. 665-670 
    ISSN: 1573-0972
    Keywords: Dissolved oxygen tension ; fermentation ; Fusicoccins ; Fusicoccum amygdali Del
    Source: Springer Online Journal Archives 1860-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Abstract The regulatory effect of different concentrations of dissolved oxygen on the production of fusicoccins by the fungus Fusicoccum amygdali Del. was studied. The maximum output of total fusicoccins was obtained by using a profiled dissolved oxygen tension (DOT) regime, in which the DOT was maintained at 15–20% during the biomass growth phase and at 5–8% during the fusicoccins production phase. In comparison with the profiled regime, the maintenance of DOT at 15–20% during the whole fermentation shortened the fusicoccins production phase. The fermentation performance at a low DOT (5–8%) inhibited both the accumulation of biomass and the production of fusicoccins. At high DOT (40–50%), an accelerated accumulation of the biomass with an expressed autolysis of mycelia took place, and the production of fusicoccins was lowered. The qualitative composition of individual fusicoccins varied substantially at different DOTs. Fusicoccins, A, C, D, J, H, 16-O-demethyl-J, detretpentenylfusicoccin and some minor fusicoccin metabolites were found in the fermentation broth using the method of liquid secondary ion mass spectrometry. It was established that the profiled DOT regime (15–20% to 5–8%) provided both the maximum concentration of fusicoccins and an enhanced accumulation of the main metabolite – fusicoccin A (FC A). The performance of the fermentation at a DOT of 15–20% decreased the content of FC A by 2–6% in comparison with the profiled DOT regime, and increased the content of fusicoccin C to 14–20% of the total fusicoccins. Fermentation at DOT of 5–8% was characterized by the highest content of the precursors of FC A, the less oxidized fusicoccins H and J, the contents of which were in range 7–12% and 16–17% of total fusicoccins, respectively.
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  • 30
    ISSN: 1573-0972
    Keywords: Adenosine phosphates ; fermentation ; flor-veil-forming yeast ; nicotinamide adenine dinucleotides ; Saccharomyces cerevisiae
    Source: Springer Online Journal Archives 1860-2000
    Topics: Biology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Abstract Significant changes in the intracellular concentrations of adenosine phosphates and nicotinamide adenine dinucleotides were observed during fermentation of grape must by three different strains ofSaccharomyces cerevisiae: S. cerevisiae var.cerevisiae, a typical fermentative yeast strain and two flor-veil-forming strains,S. cerevisiae var.bayanus andS. cerevisiae var.capensis. The intracellular concentration of ATP was always higher inS. cerevisiae var.cerevisiae than in the flor-veil-forming strains. NAD+ and NADP+ concentrations decreased at faster rates in the flor-veil-forming yeasts than in the other yeast but NADH concentration was the same in all yeasts for the first 10 days of fermentation. NADPH concentration was always lower inS. cerevisiae var.cerevisiae than in the other yeasts and this yeast also showed higher rates of growth and fermentation during the early stages of the fermentation and the presence of non-viable cells at the end of fermentation. In contrast, the flor-veil-forming strains maintained growth and fermentation capabilities for a relatively long time and viable cells were present throughout the entire fermentation process (31 days).
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    AIChE Journal 41 (1995) 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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  • 32
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    AIChE Journal 41 (1995), S. 445-445 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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  • 33
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    AIChE Journal 41 (1995), S. 604-618 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: By “reverse engineering” the functions of a specific biological system, habituating control strategies are developed for process control applications. A habituating control system has the distinguishing property of more more manipulated inputs than controlled outputs; with the inputs differing significantly in their dynamic effect on the outputs and in the relative costs of manipulating each one. A habituating controller coordinates the use of all the available inputs to achieve high-performance output objectives while simulatneously minimizing the cost of taking control action.The “baroreceptor reflex,” the control system responsible for short-term blood pressure regulation, provides the biological paradigm for the analysis and design of the habituating control structure. Its main characteristics are discussed from a process control perspective, indicating that the robust, high-performance control, characteristic of biological systems is partly due to such habituating control architectures. The broad range of potential process applications is illustrated with two examples. Two basic strategies are presented for the design of habituating controllers for linear systems with two inputs and one output: the direct synthesis approach and the model predictive approach. Compared to previous techniques for multiple-input, single-output systems, the direct synthesis strategy is straightforward and systematic. Simulation results demonstrate the superior performance of habituating control compared to conventional techniques for which the number of inputs and outputs are equal.
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    AIChE Journal 41 (1995), S. 649-657 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The residence time distribution of the liquid phase within a three-phase monlith reactor is determined using tracer studies. The actual liquid residence time in the monolith, relevant for reactor design purposes, is calculated from overall residence time measurements using deconvolution by Fourier transform. The liquid-phase residence time decreases as liquid or gas flow rates increase, but the reactor Peclet number remains approximately constant. The residence time distribution and calculated values of the Peclet number reveal that the liquid phase is substantially well-mixed. Comparison with results from experiments in a single glass capillary reveals that the monolith channels become predominantly liquid-filled, particularly as the liquid flow rate becomes a significant fraction of the total flow rate.
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  • 35
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    AIChE Journal 41 (1995), S. 677-682 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Shear thinning of ternary microemulsions of didodecyldimethylammonium bromide (DDAB), water, and dodecane in the range 103 to 106 s-1 is documented over a wide range of compositions. A marked transition in the characteristic shear rate is observed accompanying the structural transition from bicontinuous to water-in-oil (w/o) droplets as previously reported from diffusion and small-angle scattering techniques. Results in the w/o region are consistent with those for a dispersion of hard spheres. The shear thinning of the bicontinuous structure, however, occurs at much higher shear rates, implying a shorter time and length scale for disruption of the equilibrium liquid structure by the flow field.
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    AIChE Journal 41 (1995), S. 666-676 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A comprehensive mathematical model for describing the process of dissolution of a spherical polymeric particle in a convective field is developed. It includes the process of glass transition, reptation of macromolecules, disengagement of these molecules from the gel-liquid interface, and diffusion in the boundary layer surrounding the gel-liquid interface. Different controlling regimes for the dissolution process are identified and quantitatively delineated in this moving boundary problem. Analytical solutions for the estimation of dissolution time for various limiting cases are presented. Key predictions from the model are verified by comparison with preliminary experimental data. A novel feature of a particle-size-independent dissolution of polymeric particles below a critical size brought out by the model is verified experimentally. The findings have pragmatic implications in diverse areas, such as polymerization, drag reduction, and microlithography.
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  • 37
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    AIChE Journal 41 (1995), S. 658-665 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The reactive ion etching kinetics of InP studied uses BCl3/Ar and BCl3/Ar/O2 as etchants. High-temperature etching using BCl3 and Ar increases the etch rate negligibly. However, the addition of 30% oxygen in the gas feed increases etch rates by a factor of 10,000 up to 1.5 micron/min at wafer temperatures of 250°C. X-ray photoelectron spectroscopy analysis reveals that oxygen removes the boron species adsorbing on the InP surface by scavenging the boron to form volatile boron oxides. To study the gas-phase chemistry, optical emission spectroscopy is used to monitor atomic chlorine intensity at different gas mixtures. The chlorine intensity shows a Gaussian-type dependence with oxygen addition, which is similar to the etch rate dependence. Two regimes of etching found are: at temperatures below 150°C, the etching is limited by the removal of indium chlorides; above 180°C, the etching is reaction-limited. The surface morphology shows that the etch profile becomes rougher as a result of increased chemical etching. At high power densities (0.21 W/cm2) and intermediate temperatures (150°C), near vertical wall shapes are obtained. A kinetic model for the high-temperature etching is developed, as well as a rate law based on the InCl formation reaction. The rate law compares favorably with experimental etch rate results.
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    AIChE Journal 41 (1995), S. 683-690 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The cubic equation of state mixing rule of Wong and Sandler is reformulated in a way that eliminates one of its parameters and so that it can go smoothly from activity coefficient-like behavior to the classical van der Waals one-fluid mixing rule merely by variation of its parameters. The parameters in the reformulated mixing rule can be obtained from correlation of vapor-liquid equilibrium data or from the two infinite dilution activity coefficients for each binary pair in the mixture. When these activity coefficients are estimated from the UNIFAC group contribution model, the mixing rule becomes completely predictive. The correlative and completely predictive forms of this mixing rule are tested here and shown to be accurate for five difficult binary systems and one ternary mixture over large ranges of temperature and pressure.
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  • 39
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    AIChE Journal 41 (1995), S. 1099-1112 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Non-Newtonian fluid flow in porous media is encountered in a variety of applications. Aspects of single-phase flow of power-law fluids in porous media are examined. First, homogenization theory is used to derive a macroscopic law. It is shown that the single-capillary power law between flow rate and pressure gradient also applies at the macroscopic scale, provided that the Reynolds number is sufficiently small. Homogenization theory confirms the validity of the use of pore network models to describe flow of power-law fluids, although not necessarily of fluids of a more general rheology. Flow in pore networks is next used to explore various pore geometry effects. Numerical simulations show that approaches based on an effective medium or on the existence of a critical path, which carries most of the flow, are valid in narrow- or wide-pore-size distributions, respectively. The corresponding expressions agreed well with the numerical results in the respective ranges. An analysis presented for Bethe lattices leads to closed-form expressions in two limits: for an effective medium and near percolation. The behavior near percolation generalizes the results of Stinchcombe (1974) for the linear (Newtonian) case.
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  • 40
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    AIChE Journal 41 (1995), S. 1122-1134 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The problem of mass transfer from a Newtonian fluid to a swarm of spheroidal adsorbers under creeping flow conditions is considered using the spheroid-in-cell model to represent the swarm. The flow field within the fluid envelope for the Kuwabara type of boundary conditions is obtained form the analytical solution of Dassios et al. (1994). The complete convective diffusion equation is used to describe mass transport within the envelope so that moderate and strong diffusional terms can be taken into account. A new set of boundary conditions is used that respects mass flux and concentration continuity across the outer surface of the cell and maximizes the applicability of the spheroid-in-cell model in the convection-to-diffusion transition regime. The resulting elliptic problem in two dimensions is solved numerically. Results for the upstream and downstream concentration profiles reveal that tangential diffusion is very significant and should not be neglected for moderate and low Peclet number values. Also, the classical Levich-type of formulation, which is theoretically valid for very weak diffusional terms only, can in practice be modified to predict with fair accuracy the overall Sherwood number and the adsorption efficiency of prolate and oblate spheroids-in-cell even in moderate Peclet number cases.
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  • 41
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    AIChE Journal 41 (1995), S. 1153-1164 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Filtration on horizontal surfaces facing upward is accompanied by sedimentation. Material balances that are based solely on the volume of filtrate and neglect sedimentation flux lead to an understatement of the solids deposited in the cake and potentially large errors in calculated values of the average specific resistance αav. In a gravitational sedimentation experiment with kaolin, the value of αav neglecting sedimentation was 3.75 times greater than the value including the effect of sedimentation. In addition to errors due to neglect of sedimentation, CATSCAN studies show that the slurry concentration above the cake increases with time, contrary to usual assumptions. In a manner similar to batch sedimentation in a closed cylinder, characteristics of constant composition arose from the cake surface. Approximate predictions based on a combination of traditional sedimentation and filtration theory were in accord with the CATSCAN data. Existing filtration theory must be substantially modified to account for the effect of sedimentation.
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  • 42
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    AIChE Journal 41 (1995), S. 1165-1170 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Cross-linked terpolymers of allyl acetylacetone, 2-hydroxyethyl methacrylate, and ethylene glycol dimethacrylate were synthesized in the oil phase of a bicontinuous microemulsion stabilized with didodecyldimethylammonium bromide. The resulting material is porous, with a surface area of 58 m2/dry g. It selectively adsorbs copper, picking up 0.07 meq/dry g from a 0.1-M solution. This is less than the total apparent capacity of 0.65 meq/dry g inferred from titration with base and much less than the amount in conventional, nonselective resins, which is typically 5 meq/dry g. Breakthrough curves in packed beds and across membranes of this material seem consistent with uptake controlled by chemical reaction compromised by dispersion. Nonporous membranes of this material do not show facilitated transport.
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    AIChE Journal 41 (1995), S. 1171-1183 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A general numerical method is developed for multicomponent chromatography for the case where a pH gradient occurs and several buffering species are present that become adsorbed together with the components being separated through an ion-exchange mechanism. Acid-base equilibrium relations are used to determine the ionic compositions in the liquid and adsorbed phases and are solved using a single-variable Newton's method. The differential material-balance relations are integrated numerically using the method of characteristics. The transport relations are incorporated using a matrix analog of the linear-driving-force approximation. The resulting method accounts for the adsorption of each ionic form of each buffering species, for multicomponent diffusional interactions arising from induced electric fields, for volume and concentration overloading of proteins, and for changes in the adsorption capacity caused by pH variations. Numerical calculations illustrate factors govening the selection of the adsorbent and buffer components for use in separating mixtures of proteins using retained, internally generated pH gradients.
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    AIChE Journal 41 (1995), S. 2187-2197 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A numerical computation of the LDV results of Kliafas and Holt is reported for a turbulent gas-solid particle flow in a square-sectioned 90° bend. A Eulerian model with generalized Eulerian solid surface boundary conditions for the particulate-phase momentum exchanges with solid walls are included. The turbulent closure is effected by using the gas-phase RNG-based k-∊ turbulence model, and the particulate turbulence diffusivity is related to the turbulent viscosity of the gas phase. Comparisons are made with experimental data for the mean streamwise velocities of both phases, the streamwise turbulence intensity of the gas phase, and the particulate concentration distribution in the bend. The localized high particulate concentration near the outer curve of the bend that occurs at large Stokes number is accurately predicted. Empirical computational evidence is presented for a relaxation of the minimum particle number density required to allow the use of a continuum model.
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    AIChE Journal 41 (1995), S. 2198-2211 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: In roll coating as in other coating processes the coating liquid often suffers changes in properties on the time of the coating flow, that is, from fractions of a second upward depending on the amount of recirculation and recycling. The agents of change may be chemical reaction, colloidal aggregation, or evaporation. Hence the mean residence time and the residence time distribution of the liquid are important to designers and operators of coating processes. Here, building on the examination of roll-coating systems by Benjamin et al. (1995), the residence times of liquid coated by representative arrays of multiple rolls in the “forward roll” mode and relatively starved feed condition (neglecting the possibly significant effects of “rolling banks” and other internal recirculations when they are present) are analyzed. The dynamic response of these transfer coaters to step changes in the feed gap and to periodic gap changes, as from roll and bearing run-out, are also analyzed. No reports of operating or laboratory experiments are available for comparison. Nevertheless the results make plain how these quality-limiting features may depend don the number of rolls used; their sizes, speed, and arrangement, and the properties of the coating liquid.
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    AIChE Journal 41 (1995), S. 2250-2260 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Distributed parameter models of the single channel of a monolith combustor have been derived from progressively simplified assumptions. Simulation results are compared to assess the importance of the different physicochemical phenomena occurring in the combustor and to identify the simplest adequate model. For typical operating conditions of the hybrid combustor (gas and wall temperature not exceeding 1,073 and 1,273 K, respectively, high flow rate and pressure, natural gas as fuel), the results show that variations of gas properties have to be considered while homogeneous combustion can be neglected. Assumption of the approximate radial profile of axial velocity with invariant parabolic shape, rather than the rigorous solution of momentum balance and the continuity equation, provides accurate results. Moreover, for simulation of ceramic monoliths, backward heat transmission by wall conduction can be neglected with a substantial saving of computational labor.
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    AIChE Journal 41 (1995), S. 2274-2281 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: In this work the experimental observations are explained with the aid of a simple air-entrapment model based on the concept of two levels of porosity of fiber mats. A simple model that includes liquid bypassing with initial air trapping, subsequent capillary invasion of regular fiber bundles with air compression, and finally mobilization is proposed to explain air-entrapment phenomena. The simple model successfully rationalizes the observed air trapping and compression during initial liquid-fiber contact. An empirical equation for the mobilization efficiency is adapted to the model to estimate void content. The velocity dependence of the trapped void content predicted by the model is in good agreement with observations.
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    AIChE Journal 41 (1995), S. 2282-2291 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The low-temperature nitridation of gallium arsenide, silicon and transition metals was investigated using hydrazine. Gallium nitride films were grown on gallium arsenide (GaAs) by direct reaction of the semiconductor surface layers with hydrazine et 200-400°C. Auger electron spectroscopy and X-ray photoelectron spectroscopy (XPS) analyses show that the films are primarily gallium nitride with a small oxide impurity. Thin nitride films (∼15 Å) were grown on silicon by reaction with hydrazine at 300-500°C. Ellipsometry results suggest that the film growth goes through different phases following linear, parabolic and logarithmic functions with time. XPS analysis shows that the nitride films could be formed at much lower temperatures than possible with ammonia (300 vs. 600°C). The formation of numerous transition metal nitrides (Co, Cr, Fe, Mo, Si, Ta, Ti, V, and W) by reaction with hydrazine at 400°C is demonstrated, as well as the chemical vapor deposition of boron nitride films from diborane and hydrazine reactants. The temperature at the mixing point was critical in determining the final composition of the film. A 1-D transport model suggests that the reaction rate at 400°C was kinetically limited. The results also agree qualitatively with thermodynamic equilibrium calculations.
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    AIChE Journal 41 (1995), S. 2314-2317 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 41 (1995), S. 1281-1294 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The steady formation of fibers in the air-gap wet-spinning process is analyzed, in which solidification of the fiber material is brought about by the diffusional exchange of solvent and nonsolvent in a coagulation bath. The concentration profile within the fiber is determined, and a simple model is given for the change of the material behavior with changing concentration. The material behavior of the uncoagulated spinning solution is described by a constitutive model for viscoelastic liquids that allows the incorporation of a relaxation-time spectrum. The behavior of the solidified fiber is described by a model for rubberlike elastic solids. The effects of variable fiber temperature and skin friction on the fiber motion are also taken into account. The computed velocity profiles are compared to experimental data. These data were obtained by spinning three samples of nominally identical spinning solutions. Even though the theoretically predicted profiles agree well with those obtained with the first two samples, they completely fail to do so for the third. This failure is attributed to the unexpected extreme sensitivity of the model predictions to the width of the dynamic spectrum that is used to infer the relaxation-time spectrum. It is also found that the velocity profile depends rather strongly on the initial conditions for the stress.
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    AIChE Journal 41 (1995), S. 1306-1318 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Laser flash photolysis of the hydrogen abstraction reaction of triplet benzophenone (3BP) from 2-propanol and 1,4-cyclohexadiene in supercritical ethane and fluoroform was investigate. Bimolecular rate constants based on bulk concentrations decrease with an increase in pressure along both isotherms studied. These results corroborate our previous studies in CO2 that show increased reaction rates due to enhanced local compositions of cosolvent around the 3BP solute. Analysis of the results includes prediction of the thermodynamic pressure effect on the rate constant, which suggests an increase in the rate constant with pressure, as well as the effects of increased local cosolvent concentrations about 3BP. Spectroscopic measurements of the local composition of 2-propanol about a solute in supercritical CO2 are used to explain the apparent discrepancy between experiment and prediction, providing reasonable evidence that the local environment can influence kinetically controlled reactions in supercritical fluids.
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    AIChE Journal 41 (1995), S. 1324-1328 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 41 (1995), S. 1337-1340 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 41 (1995), S. 1346-1348 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    AIChE Journal 41 (1995), S. 1357-1367 
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    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The spreading of Newtonian liquid drops after impact with a solid surface is reproted for a range of liquid and surface proeprties, drop diameters, and impact velocities. Results for liquid viscosities up to 300 mPa.s are given. For a given drop diameter and velocity, a range of liquid viscosities result in splashing even for smooth surfaces. The maximum spread radius, made dimensionless with the drop radius, is correlated as Rmax* = 0.61(Re2Oh)0.166, where Re and Oh are the Reynolds and Ohnesorge numbers. respectively. A model is proposed to account for inertial, viscous, and surface tension forces on the maximum spread radius. Good agreement is found between the model and experimental data from several sources.
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    AIChE Journal 41 (1995), S. 1375-1388 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Earlier work of Sinclair and Jackson that treats the laminar flow of gas-solid suspensions is extended to model dilute turbulent flow. The random particle motion, often exceeding the turbulent flucutations in the gas, is obtained using a model based on the kinetic theory of granular materials. A two-equation low Reynolds number turbulence model is modified to account for the presence of the dilute particle phase. Comparisons of the model predictions with available experimental data for the mean and fluctuating velocity profiles for both phases indicate that the resulting theory captures many of the flow features observed in the pneumatic transport of large particles. THe model predictions did not manifest an exterme sensitivity to the degree of inelasticity in the particle-particle collisions for the range of solid loading ratios investigated.
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    AIChE Journal 41 (1995), S. 2427-2438 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Guildlines for the design of fractional crystallization processes to separate two-and three-solute mixtures are presented. By using solvent addition/removal, stream combination, and cooling/heating, these processes bypass regions of multiple saturation in the phase diagram and recover purse solutes. Design equations are formulated, and the constraints on the design variables are identified. also included is a discussion of the effect on recyle flows of changes in the design variables and an estimate of the cost of a fractional crystallization separation.
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    AIChE Journal 41 (1995), S. 201-202 
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    AIChE Journal 41 (1995), S. 202-203 
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    Keywords: Chemistry ; Chemical Engineering
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    AIChE Journal 41 (1995) 
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    Keywords: Chemistry ; Chemical Engineering
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    AIChE Journal 41 (1995), S. 223-228 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Optical probes are used to study gas-solid fluidized-bed hydrodynamics. The probes each consisting of a light source and photodetector separated by a gap are suitable for use at combustion-level temperatures. The methodology to process the signal for calculation of bubble properties such as bubble frequency, local bubble residence time, bubble velocity, pierced length, bubble size, and visible bubble flow is presented. The signal processing technique is independent of bed operating conditions. The probe signal processing methodology is validated by comparing calculated bubble properties based on the probe signal with properties observed on videotapes of a 2-D bed.
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    AIChE Journal 41 (1995), S. 2508-2511 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 41 (1995), S. 2499-2507 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Electrochromatography is a form of gradient liquid chromatography in which an axial electric potential is applied to columns packed with gel-filtration media. Experimental methodology and a mechanistic model are further developed for a system that minimizes Joule heating at electric field strengths of 100 V/cm by dissipating heat through a cooling jacket and use of a cooled, low ionic strength eluting buffer. Focusing of proteins can be achieved in a 15-mm-dia. Column by the interplay of eluent velocity, electrophoretic migration rate, and electrically induced concentration polarization when the stationary phase is more conductive than the mobile phase. Voltage gradients of up to 125 V/cm for eluent velocities at 18-25 cm/h separate binary protein mixtures of Bhb-α-lactalbumin, BSA-myoglobin, and α-lactalbumin-myoglobin over Sephadex G-100 and G-50. Retention times are consistent with values obtained from a mechanistic nonlinear model.
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    AIChE Journal 41 (1995), S. 58-67 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Theoretical models of gas diffusion and permeation in microporous molecularsieve membranes are presented. The effect of the adsorbed diffusant on the total transmembrane flow is insignificant for permanent gases. For highly adsorbable gases the effect of the adsorbed molecules on the total transmembrane flux may be high at low temperatures. The activation energy of diffusion increases when the kinetic diameter of the diffusant increases. The activation energy of gas diffusion compares well with the values calculated based on the Lennard-Jones potential. Maximum possible permeability coefficients calculated for He in the molecular-sieve membranes do not exceed ˜30,000 Barrer at room temperature. The experimentally observed value for He permeability is ˜1,000 Barrer (T=30°C) because of the high tortuosity (τ≍ 25) and low porosity (θ = 0.22) of the membrane porous structure.
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    AIChE Journal 41 (1995), S. 68-77 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A pH-stat MSMPR crystallizer is used to obtain the nucleation rate equation of calcite formed in the Na2CO3-CaCl2 reacting system. The experiments are conducted for seeded and unseeded runs. Effects of breakage and agglomeration on the crystalsize distribution are demonstrated. In a continuous operation, the agglomeration of nuclei followed by the breakage of agglomerates occurs at the transient state, while the agglomeration is significant at the steady state. Taking crystal agglomeration into account, the corrected nucleation rate and agglomeration rate are obtained simultaneously. The agglomeration rate is a function of relative supersaturation and magma density, and the corrected nucleation rate is approximately two- to five-fold of the apparent nucleation rate, which is the nucleation rate without considering the agglomeration effect. Discussed also is the formation of calcium carbonate polymorphism.
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    AIChE Journal 41 (1995), S. 78-96 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A new separation system representation uses stream separation vectors in the separation space. The characteristics of a separation sequence are clarified by its separation base vectors that form the sequence basis and those of a separation system by the geometrical properties of separation vectors. The optimal flowsheet of each sequence under separation vector formulation can be obtained as the solution of a linearly-constrained optimization problem. A set of simple rules determines the minimum separation loads of any sharp separation sequence by inspection. A modified cost measure, which combines the separation cost with the savings due to stream bypass, can be used to select the optimal sequence without the overall cost analysis.The optimal separation sequence is obtained first by identifying the best sequence configuration according to modified cost measures and then by finding the actual costs of maximum-bypass and its neighboring sequence configurations. For the nonlinear objective function, the exact optimal flowsheet is determined by solving a linearly-constrained optimization problem. Since this procedure is a linearly-constrained optimization problem, the mathematical programming solution is not likely to lead to a local minimum.
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    AIChE Journal 41 (1995), S. 97-109 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A prototype hazard identification system, qualitative hazard identifier (QHI), works by exhaustively positing possible faults, automatically building qualitative process models, simulating them, and checking for hazards. QHI matches a library of general faults such as leaks, broken filters, blocked pipes, and controller failures against the physical description of the plant to determine all specific instances of faults that can occur in the plant. Faults may perturb variables in the original design model or may require building a new model. Fault models are automatically generated using the qualitative process compiler and simulated using QSIM. Hazards including overpressure, overtemperature, controller saturation, and explosion are identified in the reactor section of a nitric acid plant using QHI.
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    AIChE Journal 41 (1995), S. 691-700 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Transport of small molecules in heterogeneous materials can be an important factor in many engineering and biological applications. This study focuses on the diffusion of cellular nutrients in an immobilized cell system. A Monte Carlo simulation technique is used to describe the diffusion of small molecules in a variety of simulated cellular structures. Diffusivity predictions are in close agreement with experimental values as well as with theoretical bounds reported in the literature. It is revealed that effective diffusivities are highly dependent on the diffusivities of the species in the various phases and on the volume fraction of cells. The spatial arrangement of the cells, however, has no apparent effect on the predicted diffusivity for the range of conditions investigated.
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    AIChE Journal 41 (1995), S. 701-711 
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    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Theories and experimental measurements related to the diffusion of globular macromolecules and small spheres in polymer solutions are discussed. It is shown that the Kirkwood-Riseman point scatterer and Brinkman models, two theoretical approaches that lead to hydrodynamic screening, are equivalent. Holographic interferometry is presented as a new method for measuring gradient diffusion of proteins in transparent polymer solutions and gels. This method is used to examine the effect of ionic strength, polymer concentration and polymer molecular weight on the diffusion of bovine serum albumin (BSA) in dextran solutions. The data are interpreted in light of the hydrodynamic screening and Stokes-Einstein models of diffusion. In particular, it is shown that while the Stokes-Einstein equation may be appropriate for the diffusion of relatively large latex spheres in polymer solutions, it is inappropriate for predicting diffusion coefficients of BSA and comparable proteins in such solutions.
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    AIChE Journal 41 (1995), S. 723-727 
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    Keywords: Chemistry ; Chemical Engineering
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    AIChE Journal 41 (1995), S. 712-722 
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    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Calcium magnesium acetate (CMA) is an effective dual SO2-NOx emission control agent. Laboratory-scale experiments with dry injected particles at a Ca/S molar ratio of 2 [or (Ca + Mg)/S ratio of 6] resulted in SO2 and NOx removal efficiencies of over 90% at gas temperatures of 950 - 1,250°C in atmospheres containing 12% CO2, 3% oxygen, 2,000 ppm SO2, and 1,000 ppm NOx during a 1-s residence time in an isothermal cavity followed by injection of after-fire air. During the experiments, SO2 reacted with the porous, thin-walled CaO, CaCO3 and MgO cenospheres, formed when CMA calcined, while NOx was reduced by hydrocarbon radicals from the organic acetate decomposition. While Ca was the dominant contributor to SO2 reduction by CMA in the isothermal furnace zone, Mg also contributed to SO2 reduction. At gas temperatures ≤ 950°C, Mg reacted directly with SO2 in the isothermal furnace zone and was the dominant SO2 remover in the post-furnace quenching zone while indirectly SO2 at higher isothermal zone temperatures by precluding pore-mouth plugging when CaSO4 formed. Interactions among hydrocarbons, SO2, and NOx are important but not fully understood.
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    AIChE Journal 41 (1995), S. 728-731 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 41 (1995), S. 732-736 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 41 (1995), S. 737-740 
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    AIChE Journal 41 (1995), S. 741-741 
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    AIChE Journal 41 (1995), S. 741-742 
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    AIChE Journal 41 (1995), S. 742-743 
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    AIChE Journal 41 (1995), S. 743-745 
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    AIChE Journal 41 (1995), S. 745-746 
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    AIChE Journal 41 (1995) 
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    AIChE Journal 41 (1995), S. 749-763 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Use of saturation-dependent relative mobilities leads to linear flow; however, experiment and theory show that, in the limit of very large viscosity ratio, the flow is not linear but fractal. Generally, fractional flows and relative mobilities depend on both saturation and time. Use of a standard pore-level model of 2-D flow in the limit of infinite capillary number shows that this flow is fractal for large viscosity ratios (M = 10,000) and the sauration and fractional flows agree with the results of our general arguments. For realistic viscosities (M = 3 → 300), our modeling of the unstable flow shows that, although the flows are initially fractal, they become linear on a time scale, τ increasing as τ = τ0M0.17. Once linear, the saturation front advances as x ≈ v0M0.068 t; the factor M0.068 acts as a 2-D Koval factor.
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    AIChE Journal 41 (1995), S. 435-438 
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    Keywords: Chemistry ; Chemical Engineering
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    AIChE Journal 41 (1995), S. 1229-1234 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Several methods have been proposed to improve the conversion of catalytic oxidation reactions. Gases with low enthalpy contents or gases that contain small amounts of combustible compounds can be converted much more efficiently in a reactor with reciprocating flow. The solid phase exhibits an inertia behavior insofar as it does not reach equilibrium with the gas temperature at the reactor ends. The solid-phase temperature at the center of the bed is considerably higher than in the unidirectional case. Results for the oxidation of CO at different inlet gas temperatures and switching periods are presented. An optimum period is found at which maximum conversion occurs. An estimate of the maximum temperature in the reactor is derived.
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    AIChE Journal 41 (1995), S. 1251-1265 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A comprehensive kinetic model developed for molecular weight calculations of ethylene axsnd α-olefin copolymerizations in the context of a terminal model accounts for multiple-type active centers of the catalyst, detailed elementary chemical reactions, and catalyst composition. The moments of copolymer chain distributions are defined considering molecular weights of comonomer units so that copolymer molecular weight averages can be directly calculated from those moments. A double Z-transformation is introduced for the derivation of differential equations of the moments. Model simulations are carried out based on ethylene and 1-butene copolymerizations in a gas-phase fluidized-bed reactor. Polydisperity of accumulated copolymer depends on catalyst composition and kinetic characteristics of the catalyst. For a catalyst with specified kinetic characteristics, the polydispersity depends on the mole fraction of each type of active center. For a catalyst with two types of active centers, the maximum polydispersity of copolymer occurs at 50 wt. % of the total copolymer if polydispersities of the copolymers generated at each active site are the same. Polydispersity of accumulated copolymer is sensitive to propagation reactions and chain transfer to hydrogen reactions. Differences in chain transfer to cocatalyst and monomers and in spontaneous deactivation rates for different types of active centers may play minor roles in controlling molecular weight development in the presence of hydrogen. This model can be used for catalyst composition design, simulation of commercial olefin copolymerization processes, and kinetic parameter estimation.
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    AIChE Journal 41 (1995), S. 1295-1305 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The ternary microemulsion systems alkane/water/DDAB (didodecyldimethylammonium bromide) form ideal model-disordered media. The static microstructure is described by a simple parameter-free model that can be predetermined and agrees with SAXS and SANS scattering experiments. The component volume fraction can be varied to exhibit bicontinuous random structures with a predicted percolation transition to disconnected water-in-oil droplets. Structural transitions are analyzed in the context of theories of percolative phenomena. Experimental transport properties agree well with model predictions based on an effective medium approximation. Critical exponents that describe the scaling of the transport properties near percolation are consistent with theoretical expectations near a static percolation transition. Through variation of component volume fractions a medium of known microstructure can be prescribed, so that independent measurement of transport and mechanical properties is possible.
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    AIChE Journal 41 (1995), S. 880-893 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: To predict the effect of pore structure on the performance of heterogeneous catalysts, a realistic model of the catalyst particle is required. Lattice-based models in which the diffusion and reaction phenomena are restricted to sites and bonds within a regular or irregular lattice are widely used. However, for the realistic simulation of diffusion and reaction in amorphous catalyst supports, such as alumina or silica, a continuum model, which does not artificially restrict the domain in which the reactants are allowed to diffuse, is required.An efficient method based on a “first passage time” approach is developed for the simulation of diffusion and reaction in a supported catalyst. The model catalyst is composed of spheres representing the support and active sites. By varying the algorithm used to generate the model catalyst, a range of structures can be created. The effect of the structure, and the size and distribution of active sites on the reaction rate is studied.
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    AIChE Journal 41 (1995), S. 868-879 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Fluidized-bed polyethylene reactors are prone to unstable behavior and temperature oscillations (Choi and Ray, 1985b). Their work is extended to show the effects of ethylene feed system operation, reactor cooling system design, catalyst properties, and gas composition on reactor stability and dynamics. The analysis is performed using a well-mixed model, because heat- and mass-transfer resistances between multiple phases are small and are not required to account for the observed bifurcation phenomena. The addition of a gas recycle and heat exchanger system to the model significantly affects dynamic performance, including the formation of limit cycles. The size and dynamics of the heat exchanger, however, have little effect on the overall stability. In contrast, automation of the ethylene feed system to replace the monomer in the reactor as it is consumed leads to substantially different dynamic behavior than if the ethylene feed is maintained at a constant rate. Catalyst properties (multiple sites, activation energy, and deactivation) significantly affect dynamics and stability, whereas comonomer and other gases affect them only mildly. The results confirm that without proper temperature control, gas-phase polyethylene reactors are prone to instability, limit cycles, and excursions towards unacceptable high-temperature steady states.
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    AIChE Journal 41 (1995), S. 907-914 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Microporous solids made by polymerizing the organic phase of bicontinuous microemulsions stabilized with didodecyldimethylammonium bromide show surface areas as high as 70 m2/g. Small-angle X-ray scattering measurements on microporous copolymers containing polymethylmethacrylate show that these areas result from structures larger than 250 Å that are generated during polymerization. These X-rays measurements also show that the 17-Å structures characteristics of the original microemulsion are retained during polymerization, but destroyed when the detergent is extracted and the solid is dried.
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    AIChE Journal 41 (1995), S. 915-923 
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    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A dynamic interfacial tensiometer described measures the tension of stressed liquid-liquid interfaces. In this accurate and controlled method, the time-dependent pressure difference across the curved interface of a spherical drop, immersed in a second immiscible phase, is measured as a function of time. Dynamic experiments are conducted by varying the drop size, therby stressing the interface. The technique is eminently suited for the measurement of static and dynamic interfacial tensions, the study of the diffusion, adsorption, and desorption kinetics of surfactants, and the rheological behavior of liquid films. These capabilities are demonstrated for n-dodecane contacted with an aqueous solution of a nonionic surfactant. To explain the phenomena, diffusion models are developed that compare well with the experimental data. The noninvasiveness and versatility make this instrument a useful tool.
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    AIChE Journal 41 (1995), S. 938-947 
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    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A method-based on evaporation of a constant-composition droplet containing two components that differ markedly in volatility accurately estimates activity coefficients of both components. This new technique is developed to simultaneously determine the evaporation rate and composition of a droplet from intensity peaks observed in the light scattered by the droplet. It has no upper or lower limits on the relative volatility of the system and is particularly suitable for systems containing one relatively nonvolatile component. The data on the glycerol-ethanol system, obtained from evaporation of glycerol droplets in ethanol vapor and correlated with Margules and Wilson equations, are thermodynamically consistent. The results of this study agree with ethanol activity coefficients calculated from the total pressure vs. solution composition data previously reported.
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    AIChE Journal 41 (1995), S. 948-948 
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    AIChE Journal 41 (1995), S. 949-953 
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    AIChE Journal 41 (1995), S. 991-995 
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    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 41 (1995), S. 974-984 
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    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A theoretical model for investigating physical phenomena underlying immune complex formation was developed, based on the statistical mechanical theory of associating fluids that identifies each molecule as a hard sphere with a nested point charge and vector dipole. The interaction between binding molecules (epitope-paratope binding) is represented as a cone truncated by two concentric spheres in which the potential energy is a modified square well with respect to particle separation and a square well with respect to mutual molecular orientation. Equilibrium binding results predicted by the model show good agreement with results obtained experimentally for a model system containing a single antigen and a single monoclonal antibody [bovine serum albumin (BSA) - anti-BSA antibody]. Moreover, values obtained for the system isothermal compressibility and the second virial coefficient by both the model and light scattering experiments also show good agreement with one another.
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    AIChE Journal 41 (1995), S. 1010-1014 
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    Keywords: Chemistry ; Chemical Engineering
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    AIChE Journal 41 (1995), S. 1015-1024 
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    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The formation of aggregates, rather than correctly folded polypeptide chains, is a pressing problem in biotechnology that has been difficult to approach quantitatively. The competition between folding and aggregation has been carefully analyzed for bovine growth hormone (bGH) and can be attributed to incorrect helix-helix docking for this four-helix bundle protein. An extended molecular thermodynamic model reported here represents Gibbs energy changes associated with intramolecular and intermolecular helix-helix dockings occurring during protein folding and protein aggregation. The model incorporates (1) a semiempirical local composition Gibbs energy expression to account for the helix-helix hydrophobic interactions, which favor helix-helix docking and aggregation and (2) a Flory-Huggins-type Gibbs energy expression to describe the configurational entropy of the polypeptide backbone conformation, which favors disaggregation. For the folding and aggregation of bGH, the molecular thermodynamic model provides estimates for the Gibbs energies and thermodynamic stabilities of various conformations of bGH and qualitatively accounts for the competition between aggregation and productive folding. It also successfully describes the inhibition of aggregation found with peptides corresponding to bGH helical sequences and the effect of site-directed mutagenesis.
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    AIChE Journal 41 (1995), S. 1037-1040 
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    Keywords: Chemistry ; Chemical Engineering
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    AIChE Journal 41 (1995), S. 1044-1044 
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    Keywords: Chemistry ; Chemical Engineering
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    AIChE Journal 41 (1995), S. 1045-1060 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Roll coaters for applying liquid coating to continuous strip or web are, with some two-roll exceptions, systems of three or more rolls in which liquid passes through two or more gaps or nips between rolls. Yet most of the literature on roll coating is devoted to some of the 11 distinct flows in individual gaps or nips. This article analyzes how the final coated layer thickness in several types of forward roll transfer and reverse roll coating systems depends, at steady state, on the number of rolls, their speeds, the gaps between roll pairs, and the doctoring of recycle films from the rolls. The inputs to the analysis are elementary mass balances at the gaps, and simple gap performance equations that approximate well the available experimental and theoretical findings about flow rates and film-splits at individual gaps. The results are fundamentals-based means of understanding, comparing, predicting, and ultimately designing performance of multiple roll systems.
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