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  • Articles  (1,686)
  • Chemical Engineering  (1,686)
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  • 1985-1989  (1,686)
  • Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics  (1,686)
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  • Articles  (1,686)
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  • 1
    Electronic Resource
    Electronic Resource
    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 249-255 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The creep and creep rupture response of a chopped fiber composite material (SMC-R50) were investigated experimentally and analytically. The goal of this research was to use the short time laboratory data to predict long time creep and creep rupture behavior. The creep response data up to 200 min duration were obtained at various constant temperature and stress levels. The short time creep data were then modeled using a modified power law equation. The modified power law equation contains the parameters of the so-called accelerated characterization procedure. Using this power law equation, the short time creep response at the elevated temperatures were able to successfully predict the long time creep response at a lower temperature and stress level. To predict the creep rupture behavior, the modified power law equation was then coupled with a strain energy based failure criterion. It was found that the same parameters that were used in the prediction of the long-time creep response can also be used to predict the creep rupture. At a given temperature level, the strain energy density related to creep rupture was found to be a constant. Furthermore, this strain energy density was found to increase with an increase in temperature. With a limited amount of data, it was found that the strain energy based failure criterion coupled with the modified power law equation can be used to predict long time creep rupture behavior.
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  • 2
    Electronic Resource
    Electronic Resource
    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 305-312 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The results of a study on the interlaminar fracture toughness properties (G1c) of four unidirectional carbon fiber epoxy materials are presented. The selected materials included Narmco 5245C, Hexcel F584, and American Cyanamid 1806 resins reinforced with Hercules IM6 fibers and for a baseline material Narmco 5208 reinforced with T300 fibers. The G1c values determined on Double Cantilever Beam specimens were found to range from 93 to 370 J/m2. The higher values may partly result from fiber bridging during fracture. This paper discusses specimen configuration, test procedure, and the Scanning Electron Microscope results.
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  • 3
    Electronic Resource
    Electronic Resource
    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 322-327 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: An aramid reinforced aluminum-epoxy-laminate, ARALL, which contains a fatigue crack and a delamination zone is analyzed. It is assumed that the interlaminar shear forces between the aluminum and aramid/epoxy layers are transmitted along the delamination boundary. The aramid/epoxy layer of the laminate is considered a series of linear springs. The tensile stress in the aramid/epoxy layer and the stress intensity factor in the aluminum layer are found for various experimentally observed delamination shapes. A residual strength criterion based on the maximum tensile stress in the aramid/epoxy layer is applied and the analytical results are correlated with the available experimental data.
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  • 4
    Electronic Resource
    Electronic Resource
    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 293-304 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The Crack Rail Shear (CRS) specimen is a proposed test method to characterize the interlaminar Mode III critical strain energy release rate (GIIIc) of continuous fiber-reinforced composite materials. The specimen utilizes the two rail shear test fixture and contains embedded Kapton film between designated plies to provide a starter crack for subsequent fracture testing. Analytical expressions for specimen compliance and GIII are based upon Strength of Materials (SM) principles. The model identifies important material and geometric parameters and provides a simple data reduction scheme. A quasi-three-dimensional, linear elastic finite element stress analysis verifies the purity of the Mode III fracture state and identifies admissible crack lengths to be used in the experimental study. A fully three-dimensional linear elastic finite element analysis of the CRS is employed to investigate the influence of edge effects on the fracture state for the finite length sample. Results based upon a uniform crack extension indicate a small region of mixed mode behavior at traction free edges which decay to a pure Model III fracture state in the interior of the sample. Furthermore, the GIII distribution along the crack front decreases at the free edges from a maximum plateau region in the interior. The three-dimensional analysis allows edge effects to be minimized by selecting appropriate specimen lengths. Compliance and strain energy release rates are in good agreement with the SM model. An experimental program was performed to measure GIIIc of two graphite epoxy systems. GIIIc results for AS4/3501-6 were found to be 1.6 times the Mode II fracture toughness, while IM7/8551-7 exhibited equivalent Mode II and Mode III fracture toughnesses. Mode III fracture surfaces revealed microstructural deformations characteristic of Mode II fracture.
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  • 5
    Electronic Resource
    Electronic Resource
    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 385-388 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The single-fiber-composite (SFC) technique was used to study the interfacial behavior between two flexible blends of diglycidylether of bisphenol A (DGEBA)-based epoxy and polyglycol epoxide and three glass fibers. Dog-bone-shaped SFC specimens were made and strained to obtain a distribution of fragment lengths. The fibers were tension-tested at two different gauge lengths. The fragment length distributions, the fiber strength data, and a Monte Carlo simulation of a Poisson/Weibull model for fiber strength and flaws were used to obtain the effective interfacial shear strength values. The results show that the interface does not fail. Instead, penny-shaped transverse cracks appear at every fiber break and grow as the specimen is strained. The interfacial shear strength values are many times higher than the yield shear strength values of bulk epoxy obtained from the tension test.
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  • 6
    Electronic Resource
    Electronic Resource
    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 374-383 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Tapered laminates by internal ply drop-offs have been studied. An extensive finite element program has been developed for microcomputers using displacement formulation. A 20 node, three dimensional element was used. Parameters which can influence the strength of the laminate were studied. These parameters include the location of the drop-off in the thickness direction, the degree of resin filling inside the drop-off, the shape of the drop-off, the effect of width of laminate, and the orientation of the lamina where the drop-off was made. Locations of failure based on maximum stress criterion were btained. Crack growth stimulation was also performed by consecutive removal of failed elements. Results show that crack growth is not continuous.
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  • 7
    Electronic Resource
    Electronic Resource
    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989) 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 8
    Electronic Resource
    Electronic Resource
    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 1-7 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Shear viscosity and die swell ratio of acrylonitrile-butadiene-styrene filled with glass beads and glass fibers were measured. The relative viscosity of the composites increased with filler content, but decreased with shear rate. At low shear rates, fiber filled systems had higher relative viscosities than bead filled systems. At high shear rates, the opposite was observed. The die swell ratio of the unfilled material increased linearly with the logarithm of the shear rate. Systems highly filled with glass beads or fibers showed a maximum in the die swell ratio at medium shear rates. The magnitude of the maximum in the die swell ratio increased with the filler content and the die length, up to a certain length, in a series of dies that had the same radius. The presence of a maximum in the die swell ratio of the filled melts is explained by an order-disorder phenomenon observed earlier by Wu.
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  • 9
    Electronic Resource
    Electronic Resource
    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 28-38 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: In this paper, a simple theoretical model for elastic properties of short fiber-reinforced thermoplastic (SFRTP) composite systems is described, which considers the effect of two important structural parameters, viz., fiber aspect ratio distribution and fiber orientation distribution. An experimental technique for producing SFRTP samples featuring a fairly uniform fiber orientation is described, and a broad set of experimental results on the mechanical properties of SFRTP systems based on polystyrene (PS) and polyethylene (PE) resins with several fiber loadings is presented. The use of the simple theoretical model to analyze the experimentally-determined elastic properties is discussed.
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  • 10
    Electronic Resource
    Electronic Resource
    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 8-15 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The reduction in fiber length during extrusion and injection molding of two commercial glass fiber-reinforced polypropylene products containing 30 percent by weight of glass fibers was studied. The first product had very small fibers of average length around 0.5 mm and also contained a coupling agent. The second product contained relatively longer glass fibers of 9 mm length and no coupling agent. In both cases, fiber attrition occurs predominantly at the solid-melt interface in the meiting zone of the extruder. However, in the short fiber granules, the maximum of the length distribution, which for the initial sample is around 0.5 mm, moved to shorter fiber lengths along the screw channels further from the hopper. In the long fiber granules, a bimodal length distribution was obtained in the intermediate channels; the first maximum was around the original length of 9 mm and the second centered around 0.5 mm. Thus, the forces at the solid-melt interface result in fiber breakage to lengths which are predominantly around 0.5 mm. The fiber attrition was observed to be more severe in injection molding apparently because of higher shear rates and also because the fibers had to pass through narrow channels. The measured distributions of fiber length along the screw channels for the two products are presented, and the possible mechanisms of fiber breakage are discussed. The mechanical properties of samples containing different fiber length distributions and the effects of fiber length and interfacial adhesion on properties are presented and discussed in Part II.
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  • 11
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Two commercial grades of glass fiber-reinforced polypropylene granules, one containing short fibers of average length around 0.5 mm with a coupling agent and the other containing relatively much longer fibers mostly around 9 mm, but no coupling agent, were injection-molded into dumbbells and tested in tension between -43 and 90°C. There is considerable fiber attrition during injection molding; the fiber lengths are reduced to average values of 0.4 to 0.8 mm for thses two samples. Also during injection molding of the test sample, partial molecular alignment of the matrix (polypropylene) occurs which supplements the reinforcement of the matrix due to the aligned glass fibers (30 percent by weight) present in the composite sample. The stiffness and strength of these samples do not reflect the effects of fiber lengths since most of the fibers are of very small length in the molded specimen and also since the sample with longer fibers has a non-uniform distribution of fibers. While the interfacial shear strength does not appear to play a significant role in determining stiffness, it turns out to be extremely important in controlling strength, particularly at the higher test temperatures. The room temperature impact strength is high for the sample containing relatively longer fibers of average length around 0.8 mm in which fiber dispersion is non-uniform and fiber agglomerates are present. Acoustic emission data shows that debonding and fiber pull-out are the main contributors to sample toughness; this observation is supported by scanning electron micrographs of the fracture surfaces.
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  • 12
    Electronic Resource
    Electronic Resource
    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 39-43 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The strength and fracture properties of a polypropylene filled with ultrafine calcium carbonate (0.07 μm) have been studied in the composition range of 0 to 40 percent by volume. Untreated and surface treated (with stearic acid and a titanate coupling agent) grades have been considered. The untreated filler caused a decrease of toughness whereas a maximum, at ∼10 percent, was observed for the treated filler. The fracture energy was analyzed in terms of the crack pinning model. Due to the very small size of particles the pinning contribution proved to be negligible.
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  • 13
    Electronic Resource
    Electronic Resource
    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 44-51 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Several commercially available glass fiber reinforcements were analyzed to determine the amounts (“loadings”) and types of coatings applied by their manufactures. Loadings were determined by solvent extraction and pyrolysis and ranged from 0.54 to 4.22 weight percent with the heaviest amounts on random mats and the least amounts on rovings intended for filament winding and weaving. The major components of the solvent-extracted coatings were identified by infrared (IR) and proton nuclear magnetic resonance (NMR) spectroscopies. All of the coatings analyzed could be sorted into three classes of coatings which matched the matrix types recommended by the glass manufacturers. In each case, the coating consisted primarily of a mixture of two separate materials, designated as the “unreacted resin” and the “lubricant”.
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  • 14
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: In this paper the electromagnetic inductance (EMI)-shielding of metal-and ferroelectric-particle filled polymers is described. The composite, containing only metallic fillers, has a shielding effectiveness comparable to conventional products. The addition of a few percent of ferroelectric material to this composite enhances the shielding behavior by several orders of magnitude - without increasing its electrical conductivity. In this three component composite the shielding effectiveness reaches a maximum close to the ferroelectric/paraelectric transition temperature. The synergetic effect, obtained by the addition of ferroelectrical particles, is related to the high dielectric losses of ferroelectric material close to its transition temperature.
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  • 15
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    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989) 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 16
    Electronic Resource
    Electronic Resource
    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 57-61 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: A model is presented that simulates on a microcomputer the fiber distribution in a planar arrangement applicable to thin sheets of composites. Although it does not take into account spatial fiber interference, the software allows one to investigate a number of important design parameters. The inputs used in the simulation are: thickness of the composite sheet, diameter and volume fraction of fibers along with fiber length, and angular position which can be specified in a number of ways. The program utilizes the internal random function to depict each fiber, as it is generated, in a “simulation window” of the monitor while the mathematics of the system are being done simultaneously within the smaller “valid window”. The procedure prescribes that the center of gravity of all fibers be uniformly distributed over the simulation window area. For that reason and because the 2D model is extended to simulate a three-dimensional sheet, results will represent the ideal configuration or upper bonds of a corresponding practical case. Graphical representations and statistics are thus produced to quantify the geometric pattern of the system. One use of the model is, for instance, to see how the geometric patterns and their associated statistical parameters compare at a given volume fraction when the fiber length is fixed or when fiber length can be modeled as a normal, a uniform, or another specific distribution.
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  • 17
    Electronic Resource
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    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 62-68 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Edge notched samples of polypropylene (PP) and high-density polyethylene (HDPE) containing different mica concentrations were tested in mode I tensile loading. Crack growth was approximated by a non-linear regression of exponential form using statistical software (SAS). Characterization of fatigue crack propagation (FCP) was made using the Paris-Erdogan law. The crack front in PP was preceded by a wide plastic zone in which craze developed, leading to a discontinuous crack growth. Using spline functions, a margin between maximum and minimum FCP rates, recorded during the crack progression, is presented along with the average FCP rates. It is shown that mica-reinforced PP samples exhibit higher FCP rates than unfilled PP. In HDPE, mica reduces FCP rates resulting in a higher resistance to fatigue crack propagation. Effect of test frequency is presented for unfilled polymers and 10 percent mica concentration by weight in both matrices. An increase in the test frequency has no significant effect on FCP rates for both raw and mica-reinforced PP. Unfilled and mica-filled HDPE show noticeable decrease in FCP rates with increasing frequency.
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  • 18
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    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 69-77 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Wood cellulose, a versatile and renewable natural resource, has potential for use as a reinforcement for synthetic organic polymers. During the past 80 years a number of materials using the reinforcing properties of wood cellulose have found major markets. Forms of wood cellulose proposed as reinforcements include: wood fibers, cellulose fibers, microfibillar, and microcrystalline cellulose. Recent attention has been given to them as fillers/reinforcements in thermoplastics and elastomers. Most cellulosic composites derive their existence from their comparatively low materials cost and the filling rather than reinforcing properties of cellulose. However, cellulose chains have a potential stiffness much higher than glass and in the same range as superstiff aramid fibers. This paper examines the state of the art of combining wood cellulose with synthetic organic polymers to from composites and considers new ways for better using cellulose's reinforcing potential.
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  • 19
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    Brookfield, Conn. : Wiley-Blackwell
    Polymer Composites 10 (1989), S. 78-83 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: An experimental study on the flow behavior of glass fiber reinforced Noryl (a commercial poly(phenyleneoxide)/polystyrene blend) using a capillary rheometer is described. The effect of fiber concentration on shear viscosity and die swell was studied at various temperatures. Breakage of glass fibers during flow through the rheometer is discussed; it was found that the average fiber length (about 230 μm) was not significiantly altered, except at the highest shear rate (575 s-1) studied. The incorporation of short fibers into thermoplastic polymer melts increases their viscosity without changing the basic rheological character-shear rate dependency. No discernible viscosity changes were measured by incorporating 10 weight percent fibers, and upon further increase of fiber concentration from 20 to 30 weight percent no appreciable increase in viscosity was noted. It is shown that short glass fibers cause a large reduction in extrudate swell. The presence of voids and fiber orientation contribute to the decrease of the die swell, an effect greater than expected from volumetric considerations alone.
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  • 20
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Mechanical properties of short fiber reinforced thermoplastics depend on the fiber orientation distribution produced during the melt flow processing step. An experimental investigation of fiber orientation during shear flow through a circular die is presented. A quantitative determination of the glass fiber orientation distribution was done by analyzing photomicrographs of polished extrudate sections. Planar and axial fiber orientation distributions as affected by shear rate and total shear are discussed. The reliability of a classical metallographic technique for fiber orientation determination was evaluated. Orientation effects are expressed by a single orientation parameter which is used to account for the average fiber orientation contribution to the relative viscosity. The influence of shear rate, total shear, fiber concentration, and temperature on fiber orientation has been investigated. It is concluded that an orientation parameter should be used to account for fiber concentration effects on the relative viscosity. Calculated values, considering the orientation parameter, show good agreement with the experimental relative viscosity results.
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  • 21
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    Polymer Composites 10 (1989), S. 92-97 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Studies on the high temperature sorption of caprolactam by polymer resins and their composites have been conducted. The systems investigated were glass fiber reinforced (GFR) poly(phenylene sulfide) (PPS), polyetheretherketone (PEEK) neat resin, GFR PEEK and carbon fiber reinforced (CFR) PEEK. To measure changes of caprolactam sorption, melting behavior, mechanical properties, and fracture surface morphology were determined. Absorption of caprolactam by the PEEK composites was 30 to 40 percent less than by the neat resin. This is attributed to the fibers, which acted to constrain the matrix and thus limit its swellability. Reductions in melt temperature, percent crystallinity, ultimate tensile strength, and modulus were observed following exposure to the chemical environment. The loss of strength and stiffness was a consequence of the degradation of the matrix/fiber interface by the sorbed caprolactam.
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  • 22
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    Polymer Composites 10 (1989), S. 98-102 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: For short fiber reinforced thermoplastics the effect of fiber length and the fiber/matrix bond on the ultimate properties of the material are well understood. But, how the process conditions under which the composite is made affect the fiber length and the fiber matrix bond has not been so thoroughly reported in the literature. A study of this relationship has been made on a co-rotating twin screw extruder incorporating 30 percent by weight of glass fiber into nylon 66 to make the composite.Experimental results are presented to show how machine variables such as mixing configuration and screw speed affect the material properties and process efficiency. The properties of the composite were assessed by measurement of the fiber length distribution and tensile strength.From the results in the text it is possible to select machine variables to give desired production conditions. Although most of the work concerns the twin screw extruder, some of the consequences of subsequent injection molding are also shown.
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  • 23
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    Polymer Composites 10 (1989), S. 103-108 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: A systematic study of the effect of surface pretreatment of cellulosic fibers and the processing time and temperature on the mechanical properties of the cellulose-containing polypropylene was undertaken. Using non-treated fibers, the elastic modulus increased gradually with the cellulose content, typically doubling its value at 30 phr fiber content. Treatment of fibers with coupling agent improves significantly the interfacial adhesion and therefore the mechanical properties of composite. Scanning electron micrographs reveal that the shear stress is sufficiently high to break and delaminate the cellulosic fibers. Addition of maleic anhydride modified polypropylene also improves the properties of resulting composites.
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  • 24
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    Polymer Composites 10 (1989), S. 109-116 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Carbon fibers and pyrolytic graphite blocks were treated with plasma of acrylonitrile (AN) and styrene (ST) monomers, using an induction-coupled, RF-plasma reactor. Both substrates were stable towards plasma, leading to a deposition of thin, coherent coatings of 400Å∼1000Å thickness. Both monomers produced surfaces which are substantially more polar (γc=54 dynes/cm for AN and 40 dynes/cm for ST) than the untreated surfaces (γc=32 dynes/cm). ESCA and IR studies indicate that the plasma polymers contain a high concentration of oxygen (12 percent in PPAN and 17.8 percent in PPST), in the form of C=O, COOH, C—O—C, and OH groups. Also, treated fibers exhibited slightly higher tensile strengths than the untreated counterparts, suggesting that the plasma coatings effectively heal some of the surface flaws of the fiber. The abundant surface polar groups combined with the improved tensile properties of the plasma treated fibers make them attractive reinforcements for advanced composite materials.
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  • 25
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The fiber length degradation during compounding (two-roll milling and twin-screw extrusion) of glass fiber and polypropylene (PP)/low density polyethylene (LDPE) blend matrices based composites was investigated. The effect of LDPE percentage and fiber content on fiber length were studied using a semiautomatic image analysis system. Two-roll milling causes a more severe attrition of the fibers than twin-screw extrusion. In the first case, the higher the LDPE percentage in the polymer matrix, the larger the final fiber length. Both methods lead to a broader fiber length distribution as LDPE percentage increases. The effect of fiber content is opposite to that of the LDPE percentage, but in the case of twin-screw extrusion it is less noticeable, During the injection molding of the composites a slight decrease of the final fiber length takes place. This decrease depends on the initial fiber length, the effect being more pronounced for longer fibers.
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  • 26
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    Polymer Composites 10 (1989), S. 134-139 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Studies were performed to determine the toughness characteristics of composites prepared from modified addition-type polyimides, using Celion 6000 graphite fiber as the reinforcement. The polyimides were prepared from aromatic diamines containing flexibilizing ether connecting groups. The composite flexural and short beam shear strengths were determined at room temperature and elevated temperatures. Composite toughness was evaluated using 10° off axis tensile tests and double cantilever beam fracture tests at room temperature. The effects of the flexibilized resin structure on composite mechanical properties, toughness characteristics, and thermo-oxidative stability are discussed.
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    Polymer Composites 10 (1989) 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 28
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    Polymer Composites 10 (1989), S. 122-133 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: High-modulus carbon-fiber-reinforced thermoplastic composites typically fail at the interface due to poor adhesion between fiber and matrix. To increase interfacial strength, the research described herein focuses on modifying the fiber surface (via high-temperature acid treatment or zinc electrolysis) to facilitate chemical functional groups on the fiber that might increase fiber-matrix inter-actions. The thermoplastic matrix materials used in this study were random copolymers of ethylene and methacrylic acid in which the carboxyl groups in the methacrylic acid segments were neutralized with either sodium or zinc counterions. Mechanical tests were performed to determine the macroscopic effects of fiber pretreatment on the ultimate mechanical properties of the composites. Fabrication was designed such that fiber-matrix separation provides the dominant contribution to mechanical gracture. Composites containing fibers treated with nitric acid, or a mixture of nitric and sulfuric acids exhibit a 20 to 25 percent increase in transverse (tensile) fracture stress relative to composites fabricated with as-received fibers. Scanning electron microscopy of the fiber-matrix interface at fracture allows one to “zoom-in” and obtain qualitative details related to adhesion. Fracture surface micrographs of the above-mentioned acid-treated fiber-reinforced composites reveal an increase in the amount of matrix material that adhered to the fiber surface relative to the appearance of the fracture surface of composites fabricated with as-received fibers. The presence of acid functionality in the matrix, rather than the divalent nature of the zinc counterions, produces the largest relative enhancement of transverse (tensile) fracture stress in the above-mentioned composites containing surface-treated carbon fibers.
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  • 29
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    Polymer Composites 10 (1989), S. 140-144 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The purpose of this paper is to propose a micromechanical characterization of composite materials through measurement of the work-hardening rate K in the preyield stage during compression tests at constant strain-rate. This method belongs to a more general framework where the non-elastic deformation of glassy polymers is analyzed from a metallurgical point of view. The parameter K varies as the inverse of the nucleation rate of dislocations which are responsible for the non-elastic deformation. The method is used, here, to characterize a model composite material : PSP resin (poly(styryl pyridine)) filled with glass beads. K measurements show that introducing glass beads in the PSP resin enhances its ability to deform plastically, i.e. the presence of glass beads increases strongly the nucleation rate of dislocations. K-measurements and scanning electron microscopy investigations seem to show that the coupling agent A1100 is not appropriate to the PSP matrix.
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  • 30
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    Polymer Composites 10 (1989), S. 145-149 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: A process for producing long-fiber-reinforced thermoplastic matrix composites is described. This process, based on papermaking technology, consists of depositing a mixture of a polymeric powder and reinforcing fibers from an aqueous slurry. The degree of homogeneity of the mixture and the subsequent ability to handle the dried sheet have been significantly improved by the addition of less than 5% pulp fibers, based on solids concentration, to the slurry. The dried sheet is then consolidated into a composite sheet with a continuous matrix phase by the application of heat and then pressure. Tensile properties and the degree of reinforcement efficiency of composites produced by this process have been shown to be comparable to those produced by melt impregnation techniques.
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  • 31
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    Polymer Composites 10 (1989), S. 173-183 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The effect of curing conditions on the low temperature relaxation behavior of catalyst-cured epoxy systems based on digliycidyl ether of bisphenol A (DGEBA) has been characterized by the thermally stimulated discharge current (TSDC) technique. In these chemically relatively simple epoxy systems, five relaxation processes, designated as γ, β, β′, βOH, and β″, have been observed: Their molecular origins are discussed in detail. The results are in agreement with prior suggestions of an inhomogeneous cross-link density morphology.
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  • 32
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    Polymer Composites 10 (1989), S. 150-161 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Samples of Narmco Rigidite 5208/WC3000 carbon-epoxy prepreg were exposed to ambient temperature (22°C) and 50% relative humidity for different periods up to 66 days. They were analyzed in depth using various techniques to determine the extent of the chemical changes occurring. The physicochemical techniques used were Fourier transform infrared spectroscopy (transmission, attenuated total reflection, diffuse reflection), liquid chromatography (reverse-phase, high-speed reverse-phase, and high-performance size-exclusion), thermal analysis (differential scanning calorimetry and thermogravimetric analysis), and pyrolysis-gas chromatography. All showed evidence of significant changes, the most sensitive being Fourier transform infrared spectroscopy (FT-IR) and reversephase liquid chromatography (RPLC). FT-IR showed that the number of unreacted epoxy groups decreases steadily at a rate of 0.34% per day, based on the initial amount. At the same time, the number of free amine-hardener molecules, as monitored by RPLC, drops at a rate of 1.05% per day. RPLC also showed that the amount of initial epoxy-amine reaction product increases significantly over the first 30 days, but then declines as it undergoes further reaction to give higher-molecular-weight products. The heat of polymerization of the resin, measured by thermal analysis, decreased by 0.26% per day from its initial value of 561 J/g.
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  • 33
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    Polymer Composites 10 (1989), S. 162-172 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Electrocopolymerization of acrylonitrile/methyl acrylate/acrylic acid, acrylonitrile/methylacrylate, and glycidyl-acrylate/acrylonitrile interlayers onto Hercules AS4 graphite fibers was used to improve simultaneously the effective interfacial shear strength, τe, and the fracture toughness of graphite-epoxy composite materials. With a single-fiber fracture test, τe for these coated fibers (embedded in a diglycidyl ether of bisphenol A - 4,4′-methylenedianiline matrix) was determined at various temperatures and under various hygrothermal treatments. At room temperature, the coated samples showed slightly improved shear strength over the uncoated sample. At elevated temperatures, a plot of τe vs. temperature for the uncoated sample showed two distinctive regions: an interface-controlled plateau region at low temperatures, and a matrix-controlled region at high (〉80°C) temperatures. Only one region, which was controlled by the matrix and the interlayer, was observed for the GA/AN coated sample. The τe values determined were slightly higher than the shear strength of the bulk matrix, possibly because of stronger matrix properties at the interface. Optical micrographs of the coated sample tested at temperatures less than 100°C showed no matrix crack perpendicular to the fiber axis, indicating that the interlayer has effectively blunted the crack tip and restricted its propagation. The effect of moisture in the sample was to reduce τe for the coated sample. Upon dehydration, the strength was partially recovered. The treatments did not affect the uncoated sample, however. The fragmentation length data were fitted well by both Gaussian and Weibull distributions.
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  • 34
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    Polymer Composites 10 (1989), S. 184-193 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Multiple gating and the presence of inserts make weld lines (also known as knit lines) almost unavoidable in commercially produced moldings. These weld regions may be significantly weaker in strength than the bulk material away from the weld line. Hence, a molded section containing a weld line will only be as strong as the weld line, no matter how strong the surrounding bulk material. The influence of processing history on weld line performance is essential to optimally designed transfer-molded composite products with discontinuous-fiber-reinforced molding materials. This study has therefore been directed toward experimentally characterizing the weld line strength of a bulk molding compund (BMC) and a thick molding compound (TMC) as a function of the mold temperature, fill time/fill rate, and the postbake operation.
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    Polymer Composites 10 (1989), S. 202-202 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 36
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    Polymer Composites 10 (1989), S. 199-201 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The role of inner-layer (interphase) in fiber-reinforced composites is often assessed by measuring the interfacial shear strength of single fibers embedded in matrix blocks. Interfacial shear strength is calculated using simple shear lag analyses (Kelly and Tyson model). This paper shows that application of Kelly and Tyson's equation may result in gross overprediction of interfacial shear strengths if the thickness of the inner-layer is not negligible in comparison with the fiber diameter.
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    Polymer Composites 10 (1989), S. 194-198 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: A new way is introduced to express the interaction coefficient characterizing the surface activity of fillers. The interaction coefficient is a parameter showing how many times greater a specific interaction of a testing solute with a filler surface is than a nonspecific interaction of a hypothetical alkane with the same vapor pressure. A selectin of testing solutes for the determination of the interaction coefficient is discussed. Due to a high surface activity of the studied fillers for polyolefine composites, less polar solutes (furan, dichloromethane, trichloromethane, and benzene) have been selected to study these fillers. New evaluation coefficients of acidity, basicity, and acidobasicity are proposed for a rapid activity determination of a filler surface. These coefficients can be determined from a single chromatogram of the testing solutes. The surface activity of various fillers (calcium carbonate, talc, magnesium hydroxide), as expressed by the interaction coefficient, differs so much that even the differences of surface activities in one filler type (calcium carbonate), dependent on the origin or arrangement, are conclusive.
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    Polymer Composites 10 (1989), S. 203-203 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 39
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    Polymer Composites 10 (1989) 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 40
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    Polymer Composites 10 (1989), S. 222-225 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: This paper explores the possibility of using X-ray micro-analysis for studying the morphology of the polymer blend composite PPS(GF)/HDPE (glass-filled poly(phenylene sulfide)/high density polyethylene) system and the characterization of filler and polymer dispersion in the system.
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  • 41
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The specific interaction characteristics and the inherent agglomeration of variously surface coated rutile pigments have been assessed, respectively, by inverse gas chromatographic and powder rheological methods. Standardized methods were used to disperse the pigments in polyethylene and chlorinated polyethylene. Measurements were made of energy requirements for dispersion and of the quality of dispersion attained. It was found that in the non-polar polyethylene matrix, dispersion processes depended on the strength of pigment agglomerates, but not on the specific interaction potential of the solids. Conversely, in the acidic chlorinated polyethylene, acid/base interactions influenced dispersion but the process was independent of inherent pigment agglomeration.
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  • 42
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    Polymer Composites 10 (1989), S. 205-214 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: A family of casting composites, epoxy resins with mineral fillers, having a range of electrical properties, are being developed. In such composites, the dielectric constant is controlled primarily by varying the filler material in composition and proportions. The present work reports on the mechanical properties of composites made with two types of filler, an alumina powder (XA3500 from ALCOA) and a BaTiO3/TiO2 ceramic powder (ATD-50 from Ampex). Dependence of mechanical properties on curing agents was also determined. Filler contents from 0 to 40 percent volume were used. Epoxy systems contained single epoxy resin with both amine and anhydride hardeners. Processing of the anhydride-cured systems was easier than that of the amine-based systems because of their lower viscosity and longer gel time of the former. However, the anhydride-cured systems required higher processing temperatures. Curing kinetics and molecular bonding were investigated using a combination of differential scanning calorimetry, dynamic mechanical thermal analysis, and scanning electron microscopy. Activation energies of 11.2 kcal/mole and 12.1 kcal/mole were obtained for the curing of the amine-based and the anhydride-based composites respectively, and a small difference in the glass transition temperature was also observed. These effects can be attributed to the difference in the structure of the curing agents. The epoxy resin cured with NMA is less ductile compared with those cured with MTHPA or MHHPA due to slight chemical modification on the ring structures. This dependence of ductility on curing agent was observed in specimens with different filler contents. Although the presence of the filler materials was found to enhance the mechanical properties of the epoxy, the fracture mode in these materials is still brittle.
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  • 43
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The failure of the interface in a carbon fiber-epoxy system was studied for six different epoxy blends using the single-filament-composite technique. The blends were formulated to yield a wide range of stiffnesses, and their effect on interfacial failure was examined. Specimens were made from Hercules IM6-G carbon fiber and the different blends of epoxy, and then strained to obtain a distribution of fiber fragment lengths. Birefringence patterns near the fiber breaks were observed and recorded. Some of the specimens were strained until they failed and the resulting fracture surfaces were observed under a scanning electron microscope to determine fracture patterns and the existence of debonding. The fragment length distributions were interpreted using a Monte-Carlo simulation of a Poisson/Weibull model for fiber strength and flaw occurrence. The results were used to calculate an effective interfacial shear strength. From this analysis we conclude that one cannot accurately predict the interfacial properties of a composite based solely upon conventional single fiber and bulk matrix properties. Local matrix properties and fiber/matrix interactions, on a microscale, play a key role in composite strength.
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  • 44
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    Journal of Vinyl and Additive Technology 11 (1989), S. 23-27 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The use of plastic containers will grow 11% per year over the next ten years as metal and glass decline. Plastic is the material of choice for food containers in all areas of food processing including hot-fill and retort packaging. This is due in large part to the strides that have been made in barrier property improvement, better manufacturing, and improvements in the economics, esthetics, and physical properties of plastics. Hot-fill and retort packaging account for approximately 64% of the total packaged foods, and in the next 10 years this is expected to increase to 68%. Of the two, the hot-fill method reportedly will gain in importance while retorting will decline by about 1% per year in effect pushing the growth in hot-fill packaging to about twice that of the overall food packaging business. Since 1980, PVC bottles have grown from 100 MM lbs to more than 200 MM lbs of resin in 1987 (growth of approximately 15% per year). However, PVC bottles still represent only 7% of all plastic bottles and only 1% of all materials used to make rigid containers - an indication of great future potential. One of the serious disadvantages of PVC, however, is its low heat resistance which limits the service temperature of finished articles to about 70°C. Further penetration by PVC bottles can be accelerated by raising the heat resistance above the hot-fill levels of 85°C-100°C. This would permit PVC to be used for many food applications such as fruit juices and table syrups. Now an additive is available that can be formulated with PVC to form miscible, transparent blends with increased service temperatures. The miscibility of the glutarimide acrylic copolymers in PVC allows it to significantly improve heat resistance without effecting the optical properties of the container. As a result, single layer PVC bottles can be made on conventional blow molding equipment that can be hot-filled at 85°C-100°C, have glass-like clarity, with good impact and moderate oxygen barrier resistance. The discussion will include guidelines for compounding the imide copolymer with PVC, properties attainable, and a look at the economics versus other hot-fillable containers.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 59-61 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Divalent metal terephthalates such as the zinc, calcium, barium, and cadmium salts appear, from their properties, to be polymeric. As a result, exceptionally high decomposition temperatures and unusually low solubilities are found. Although not in themselves vinyl heat stabilizers, in concert with typical mixed metal stabilizers, divalent metal terephthalates function as boosters and secondary stabilizers. In such capacity, they are characterized by little or no contribution to lubrication, odor, volatility, or moisture absorption.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 62-70 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Many people believe that smoke is corrosive only if it contains acid gases. This leads to associating corrosive potential of smoke from materials directly with the amount of acid gases emitted from them during combustion. In extreme cases, chemical composition (i.e. halogen content) is used as a substitute measure of corrosiveness and, therefore, of material suitability for certain applications. The reality is, however, that everything is usually heavily corroded in a fire, whatever the combustible materials involved. In the present project sets of 5 flat carbon steel coupons and 2 copper mirrors were exposed to smoke from several materials for 1 h, in a chamber at room temperature and at 100°C, and kept for 28 days at 75% relative humidity. Various surface treatments were also studied.The combustibles tested were: a PVC wire compound (PVC WR), a low acid PVC wire compound (PVC LH), a halogen free polyethylene wire compound (PE), wool, wood (Douglas fir, DFIR), polystyrene (PS), neoprene (NPR), nylon (NYL), and a blank (no sample). In order to determine corrosivity the resistance of the copper mirrors and the loss of metal from them was measured. All copper mirrors lost their electrical properties: an almost infinite resistance was measured post-exposure. The amount of copper lost was very similar for all smokes, but, in the 100°C experiments, the smoke corrosivity ranking was:\documentclass{article}\pagestyle{empty}\begin{document}$$ {\rm NYL 〉 WOOL 〉 PVC WR = DFIR = PVC LH 〉 NPR 〉 NONE 〉 PS} $$\end{document} All steel coupons were corroded too, at least to some extent. The amount of iron lost depended on treatment as well as on the smoke used. In particular, the highest degree of corrosion was found with coupons exposed at very high temperature, where, again, the most corrosive smoke came from nylon. Common wisdom suggests that acid gases result in corrosion of metal. The present work substantiates this fact. However, the acid gas concentration in the atmosphere does not normally correlate with the level of metal corrosion. The results of this work indicate that metal corrosion depends on factors in addition to acid gases: type of metal, temperature, humidity, length of exposure, surface treatment, and geometry. Furthermore all smokes tested are corrosive.
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  • 47
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    Journal of Vinyl and Additive Technology 11 (1989), S. 90-99 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The suitability of different pulps (e.g. chemithermomechanical, kraft, tempure, temalfa, cotton, and sawdust) as well as various wood species (e.g. softwood, spruce; hardwood, aspen and birch) as the reinforcing filler for thermoplastic composites of PVC (two different grades) have been evaluated on the basis of mechanical properties. Mechanical properties of the non-treated composites were improved by the addition of a coupling agent [poly (methylene (polyphenyl isocyanate))] either in pure state or in solution, and by the pre-treatment of the fibers by encapsulation. The order of reactivity of the pulps varies widely with the change in the grades of thermoplastics and the quality of treatment. Due to the interference of properties of the pulps in the composites, the relative reactivity changes.
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  • 48
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    Journal of Vinyl and Additive Technology 11 (1989), S. 100-102 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Rigid PVC is used in applications requiring long term performance and is sometimes produced under non-optimal conditions, so that an understanding of the processing variables that affect long-term performance needs to be obtained. In this study, injection molding parameters were varied according to a statistically designed plan to permit construction of predictive equations for creep rupture, flexural fatigue, and environmental stress cracking. The results show that these properties are strong functions of melt temperature, PVC compound formulation, and of the polymer structure formed during molding.
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  • 49
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    Journal of Vinyl and Additive Technology 11 (1989), S. 103-107 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Most PVC gravity sewer pipe is manufactured according to the specifications in ASTM Standard D-3034. This pipe must be extruded from a dryblend which meets one of the three cell classifications listed in the standard. Several PVC formulations which meet these cell classifications are evaluated in this paper. Physical properties such as tensile strength, stiffness, and izod and drop dart impact are measured using both laboratory prepared as well as production run samples. Dryblend flowability is studied using the Jenike and Johnson Flow-Factor-Tester. The results show dryblend flow properties will significantly vary as the calcium carbonate filler level in each formulation increases. The use of a coated vs. uncoated filler will improve flow properties especially at higher filler loadings. An analysis of dryblend cost vs. resin price shows resin prices will affect what cell classification is the optimum one to use. Also, maximum filler usage may not result in an optimum cost savings if additional additives such as processing aids or impact modifiers are needed.
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  • 50
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    Journal of Vinyl and Additive Technology 11 (1989), S. 129-132 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The improvement of the impact strength of the telecommunication equipment using injection moldable PVC/MBS and other modifiers were studied. The addition of MBS to the PVC was found with rapid increases in the impact stregths in Kg-cm/cm: 5.5 of pure PVC; 80 of 12 phr and the maximum of 131 of 20 phr of MBS. This increasing impact strength phenomena were subjected to close examinations of SEM, DMTA, and strain-stress diagrams. The DMTA analysis of the retaining of the individual Tg's of MBS and PVC in the MBS/PVC blends, indicates that no miscibility of MBS and PVC has occurred. The DMTA diagrams of 5, 12, 20, and 30 phrs of MBS in PVC were analyzed and the same samples were also subjected to the impact strength measurements and the SEM examinations. SEM photos showed a gradual transition of the linear to the three-dimensional arrangements had occurred in the PVC/MBS blends. The formation of three-dimensional arrangement occurred between 10-20 phr of added MBS. The spacial change from linear to the three-dimensional arrangements observed in SEM photos correlates the rapid increases of the impact strengths of the specimens tested. Injection specimens of the telephone sets made of PVC/MBS blends with 20 phr of MBS in PVC indicate that the impact strength is averaged at 115 Kg-cm/cm with tensile strength of 330 Kg/sq cm and elongation of 150%. The similar change of the spacial arrangement is also observed in their SEM photos.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 157-158 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
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  • 52
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    Journal of Vinyl and Additive Technology 11 (1989), S. 166-170 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A differential scanning calorimeter (DSC) has been found to be a very useful quality control tool for a manufacturer of rigid PVC products. It is particularly good at measuring the consistency of lubricants such as paraffin waxes, and ethylene bis-stearamide. Test results are presented which clearly show the difference between two paraffin waxes, both of which were considered identical from normal wax specifications, but which performed differently in production equipment. Also presented are the statistics used to draft raw material specifications which include DSC measurements.
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  • 53
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    Journal of Vinyl and Additive Technology 11 (1989), S. 176-179 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Gelation of PVC solutions is generally agreed to result from network formation. The proposed network linkages include crystallites, hydrogen-bonds, and entanglements brought about by spinodal decomposition. The objective of this work is to relate the phase behavior or compatibility of PVC/plasticizer solutions to their gelation behavior. The thermoreversible sol-gel transition of plasticized PVC was studied using a simultaneous light scattering and dynamic viscoelastic analysis technique, in parallel with a thermal optical analysis (TOA). PVC solutions of 1% to 15% in different types of phthalate and sebecate plasticizers were used. Preliminary results suggest phase separation in the less compatible plasticizer during gelation process while more compatible plasticizer/PVC solutions gel without phase separation. This suggests that the gelation process can be relatively independent of the liquid-liquid phase equilibria in the system.
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  • 54
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    Journal of Vinyl and Additive Technology 11 (1989), S. 195-199 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Rigid PVC compositions used in outdoor applications such as siding, profiles, windows, and soffit predominantly contain a tin mercaptide thermal stabilizer. It is well known that tin mercaptides impart outstanding thermal stability to vinyl compounds, however, it is also well known that they provide only marginal light stability. Mercaptides can be used in these applications primarily because they are combined with high levels of titanium dioxide. They are not well suited for dark colored PVC and compositions without titanium dioxide. These require a more weatherable thermal stabilizer, such as a tin carboxylate. In this paper, principles for formulating rigid weatherable vinyl will be discussed. The influence of thermal stabilizers and the interdependence of light stabilizers and thermal stabilizers on PVC photostability will be emphasized. Data will be presented showing how one can formulate weatherable dark brown and pastel PVC through the use of tin carboxylate thermal stabilizers, the appropriate light stabilizers, and pigments. Traditional approaches to achieving weatherability will be compared to what can be attained by capitalizing on the latest advances in stabilization technology. Finally, methods for reducing TiO2 concentration will be shown.
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  • 55
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    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Poly(vinylidene chloride) and copolymers which contain vinylidene chloride (VDC) as a major component undergo thermal degradative dehydrochlorination. Previous work has demonstrated that random double bonds introduced during polymerization/processing serve as the principal defect sites responsible for initiation of the dehydrochlorination reaction. However, residues from degradation of polymers of relatively high molecular weight tend to be crosslinked and relatively insoluble in most solvents. This prohibits the examination by instrumental techniques of these “products” of the degradation reaction. Low-molecular-weight model compounds prepared from appropriate multifunctional ketones or by telomerization of VDC monomer in carbon tetrachloride provide materials which upon degradation afford soluble residues which may be characterized by nmr spectroscopy. Initial results suggest that depolymerization/fragmentation can be a major degradation process for these materials.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 180-183 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Recent publication and presentations extol the virtues of filler pigments as titanium dioxide extenders. Theory predicts and experiment shows that in plastic systems, where pigment concentrations are relatively low, compared to paints and inks, fillers do not significantly improve the optical efficiency of titanium dioxide. Close examination of published data shows that there are many unanswered questions such as: How do variations in compounding conditions affect efficiency? Has sufficient attention been paid to measurement of light reflectance and transmission? Have the effects of light scattering and absorption been taken into account to explain optical measurements? What we have found is that there is no easy “fix” to improve the efficiency of titanium dioxide by the use of filler pigments. Serious questions also remain unanswered regarding the effect of ad hoc replacement of TiO2 with filler in systems requiring light stability such as rigid polyvinyl building products.
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    Polymer Composites 10 (1989), S. 242-248 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Suspensions, which are filled at loading levels approaching their maximum packing fractions, present special processing challenges. The flow and deformation behavior of such highly filled suspensions are dominated by strong slip effects. Furthermore, during pressure driven flows of these suspensions, the polymer matrix can filter out, giving rise to demixing and unstable flows. In this study, the capillary flow and extrusion of highly filled suspensions of ammonium sulfate and other salt fillers in a poly(butadiene acrylonitrile acrylic acid), PBAN matrix were investigated. The experimentally observed instabilities were elucidated in conjunction with a proposed mechanism, involving slip and filtration rates. This mechanism suggested greater affinity to unstable flows with relatively lower matrix shear viscosity, greater particle size of the filler, and greater convergence ratio; all of which were experimentally verified.
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    Polymer Composites 10 (1989), S. 270-284 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: It is known that the stresses in lamination planes of composite structures are pronouncedly three-dimensional, and that criticality of the lamination defects is often very high. It is also known that the classical methods of photoelastic stress analysis are often not reliable when stress states are three-dimensional, with the exception of the gamma-ray stress-freezing method. The paper presents analytical and empirical evidence that the recently developed “isodyne” techniques allow reliable determination of the 3-D stresses existing in components of real composite structures and in lamination planes.
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    Polymer Composites 10 (1989), S. 313-321 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: This paper deals with the mechanical performances of a new class of injection molded long fiber composites based on PP and PBT matrices. Effects of material parameters such as fiber concentration, breakage, orientation, and matrix composition are analyzed. The critical fiber length, lεc, of the PP long fiber composite, evaluated from the pull-out length of the tensile fracture surface, was found to be much higher than those previously reported. Tensile strength calculated from the measured llεc and fiber length distribution in the molded samples was found to be in agreement with the measured values. From this work it is concluded that higher mechanical performances of the long fiber reinforced thermoplastics will be attained by the injection molding process to further reduce fiber breakage.
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    Polymer Composites 10 (1989), S. 328-336 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Selected results of an ongoing investigation aimed at characterizing the timedependent response of an aramid-epoxy-aluminum sheet laminate and its constitutents at 121°C are outlined in this paper. This laminate is a recently developed hybrid composite developed by the Aluminum Company of America, marketed under the ARALL-4 tradename. The paper addresses the time-dependent response of the above hybrid composite under creep loading. It is illustrated that ARALL-4 laminates may exhibit substantial creep effects at stress levels below the proportional limit. The creep response is a nonlinear function of time and the applied stress level and is primarily due to the creep characteristics of the aluminum layers. An analytical model based on the assumptions of the classical lamination theory developed to model the time-dependent response of these laminates under creep and thermal loading is shown to yield good correlation with the experimental data. It is also illustrated that the residual state of stress can influence the extent of creep. This offers the possibility of minimizing the creep effects by altering the state of residual stress with mechanical prestraining.
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    Polymer Composites 10 (1989), S. 367-373 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Bismaleimide polymers offer a thermostability that fills in the gap between epoxies and high temperature polyimides. Bismaleimides of the new generation overcome traditional problems of brittleness and difficult processing. The property transpositions from these tougher, hot-melt processable resins to the corresponding carbond fiber composites are detailed, focusing on crack propagation behavior. Particularly, the mode I critical strain energy release rate (GIC) is compared to the mode I interlaminar GIC of the corresponding composites (both unidirectional and woven laminates). Parameters of the transposition are tried to be identified.
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    Polymer Composites 10 (1989), S. 337-343 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: A model for the prediction of changes in fiber orientation in simple flows of fiber suspensions is proposed. Fiber interactions are modeled as randomizing forces over the rotation of fibers in closed orbits in simple shear. The resulting Fokker-Planck type convection-diffusion equation in orientation space is solved using a finite difference technique. The solution technique permits the use of periodic boundary condition for the convection-diffusion equation and different initial conditions for the orientation distribution. The model predictions for simple shear flow demonstrate the interaction between the structural changes and the bulk rheological properties. The effect of non-Newtonian fluid properties on the orientation distribution was also incorporated at the slow flow limit. Structural changes are assumed to be irreversible. The irreversibility is incorporated through an orientation distribution dependent diffusion coefficient.
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    Polymer Composites 10 (1989), S. 414-423 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The mechanism associated with mold filling in the manufacture of structural RIM (SRIM) and resin transfer molding (RTM) composites is studied by means of flow visualization and pressure drop measurements. To facilitate this study, an acrylic mold with a variable cavity was constructed and the flow patterns of nonreactive fluid flowing through various layers, types, and combinations of preplaced glass fiber reinforcement mats were photographed for both evacuated and nonevacuated molds. The pressure drops in the flow through a single type of reinforcement (e.g., a continuous strand random fiber mat) and also a combination of reinforcement types (e.g., a stitched bidirectional mat in combination with a random fiber mat) were recorded at various flow rates to simulate high-speed feeding processes (e.g., SRIM) and low-speed feeding processes (e.g., RTM). By changing the amount of reinforcement placed into the mold, the permeabilities of the different types and combinations of glass fiber mats were obtained as a function of porosity. It is shown that partially evacuating the mold cavity decreases the size of bubbles or voids in the liquid, but ultimately increases the maximum pressure during filling. The results also show that glass fiber mats exhibit anisotropic permeabilities with the thickness permeability, Kz, being extremely important and often the determining factor in the pressure generated in the mold during filling.
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    Polymer Composites 10 (1989), S. 429-438 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Poly-p-phenylene terephthalamide (PPTA) and nylons (nylon 6, 66, 11, and 12) molecular and particulate composites were examined with emphasis on rheological, mechanical, and morphological characteristics. These molecular composites were prepared by coagulation in water from isotropic ternary sulfuric acid solutions. Upon heating above the crystal melting temperatures of nylons, the molecular composites undergo phase separation and become two-phase particulate composites. Shear viscosity measurements indicate that the viscosity of nylon 6 and 66 systems has increased for an order of magnitude because of the presence of PPTA, but decreased in the case of nylon 11 and 12 systems. PPTA/nylon 6 and 66 systems exhibit yield behavior, particularly with high PPTA contents. Measurements show an extrudate swell of around 1 in all composition ranges and shear rates. Scanning electron microscopic investigations of low PPTA content particulate composites reveal spherical or long fibrillar morphology of PPTA phase dispersed in nylon matrices. Wide angle X-ray diffraction investigations show no preferred orientation in the extrudates, but biaxial orientation in the case of compressed films. The study on mechanical properties of extrudates of 5 to 10 wt.% PPTA compositions exhibits significant improvement in tensile modulus and tensile strength. The heat-treated extrudates show further increase in tensile modulus and tensile strength, as compared with the unannealed samples, but the elongation at break decreases.
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    Polymer Composites 10 (1989), S. 439-448 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: An autocatalyzed second-order kinetic model was adopted to compare the isothermal and dynamic cure behavior of low-profile polyester resins in terms of kinetic parameters such as degree of cure, cure rate, half-life, onset cure temperature, reaction order, and Arrhenius parameters. The reaction orders of low-profile unsaturated polyesters appear to be almost independent of isothermal cure temperatures. The ultimate conversion, conversion at peak maximum, onset cure temperature, and Arrhenius parameters of polyesters are only slightly affected by the concentration and type of low-profile additives in the resins. Low-profile additives, in general, tend to retard the cure rate and suppress the exothermicity of polyester resins because of dilution effects. For low-profile additives such as poly(vinyl acetate) and polyurethane, which are “quite” compatible with polyesters before cure, the overall reaction rates of the resins are substantially enhanced over those of less compatible additives. However, the ultimate conversion of low-profile polyesters is found to be slightly greater than that of neat polyester, in most cases.
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    Polymer Composites 10 (1989), S. 454-462 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The effect of fiber length on fiber-filled melt viscosity and on shear-induced fiber breakage and orientation development in polystyrene was studied. The incorporation of fibers, increasing their length, results in an increasing viscosity over the entire shear rate range. Significant fiber length reduction was observed even at low shear rates. Determined fiber orientation distributions, as affected by shear rate and fiber length, are discussed. Orientation effects are expressed by a single orientation parameter which is used to account for the average fiber orientation contribution to the relative viscosity. Calculated orientation parameters indicate higher fiber orientation for shorter fibers. Fiber orientation in the flow direction increases with increasing shear rate and results in the expected viscosity decrease.
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    Polymer Composites 10 (1989), S. 463-469 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: A new method is proposed for the determination of the interlaminar shear strength of composites. The method is particularly pertinent to composites of high interlaminar shear strengths, where the ratio of tensile (compressive) strength to shear strength is relatively low. In such materials, including unidirectional composites with improved fiber/matrix bond strength and angle-ply laminates, an analysis based on a short beam interlaminar shear test is highly problematic and may, in fact, be erroneous. The test method is based on the use of a sandwich composite structure with a core made of layers of the tested composite and skins made of an elastic, strong unidirectional composite. A proper design procedure determines the choice of the skin material and of the relative thicknesses, so that flexural testing under distributed load leads to the intended core failure in shear. Calculations of the stress profile in a hybrid sandwich beam in bending and of the stress ratios under distributed load are presented. Also presented are experimental results recorded with sandwich hybrids made of unidirectional carbon-fiber-reinforced epoxy skins and a ±θ aramid-fiber-reinforced epoxy angle-ply core.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 2-5 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The ability of PVC to tolerate large amounts of plasticizers, fillers, and other additives is unique among thermoplastics and has made it possible to develop a wide range of properties in flexible PVC. This versatility, coupled with attractive economics, has been responsible for the growth of flexible PVC over the years. Unfortunately, growth has been slow for many years and flexible PVC markets have been encroached on by competitive materials with higher performance and/or styling advantages. Reasons for the vulnerability of flexible PVC are discussed. In some cases, only minor changes are needed to improve performance while in other cases new developments are needed, many of which are available but not exploited.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 15-22 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: When chemical additives were found that could minimize the loss of chemical and physical properties of a thermally-processable but heat-sensitive polymer called poly(vinyl chloride) (PVC), an industry was born. And with it grew the world of plastics additives. Stabilizers for PVC became and industry itself, feeding into and off of this versatile polymer industry, in an almost symbiotic relationship. There have been so many types of stabilizers in use throughout the past fifty years: inorganics, leads, organics, barium/cadmiums, calcium/zincs, organotins, and antimony. And so very many more have been conceived but not commercialized: organoleads, organoantimonys, bismuths, indiums, and a myriad of organic chemicals. What are the merits and deficiencies of these stabilizers? What of yesterday's products are still with us? What are the newer types? What might be tomorrow's products? This paper will attempt to review and discuss the past, present, and future of PVC stabilizers; the factors that are responsible for their variety, for influencing their research, development, and commercialization, and how these factors change with time.
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    Journal of Vinyl and Additive Technology 11 (1989) 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
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    Journal of Vinyl and Additive Technology 11 (1989), S. 50-58 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: All organic materials burn and give off toxic products. These always include water, carbon dioxide, and the single gas causing the greatest hazard in fires - carbon monoxide (CO). The intrinsic toxicity of the smoke of all combustible materials, including PVC, is very similar in terms of lethality, with very few exceptions. Toxicity of vinyl compounds is due to two major gases: CO and hydrogen chloride (HCI). Since natural combustible materials are not chlorinated, speculation has arisen about the toxicity of HCl and of PVC smoke. Recent studies have shown that it takes similar doses of HCl and CO to kill rats. Furthermore, rats and baboons will tolerate the same levels of HCl. However, mice are much more sensitive than either rats or baboons towards HCl. Baboons are a very good model for humans; therefore, mice will be killed by exposure to much lower HCl levels than those required to kill humans. HCl concentrations in real fires are quite low: HCl decays rapidly by reacting with wall materials such as gypsum, cement, or ceiling tile. It does not, however, react rapidly with plastic or glass walls, which is where toxicity tests are carried out. Therefore PVC smoke is less hazardous in reality than it appears to be from toxicity test results. Since most products have similar intrinsic toxicities, as regards lethality, the real toxicity in a fire is a consequence of the rate of generation of gases. PVC is a difficult polymer to ignite and burns very slowly, so that it will give off less toxic products per unit time than many other common materials and cause lower fire hazard.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 81-83 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A Co-60 source was used to irradiate compositions based on PVC, and containing plasticizer additives including DIDP and TOTM, and chlorinated PE (CPE). Polyfunctional acrylic monomers were used as crosslinking agents, and irradiation dosages to about 8Mrad were applied to crosslink the compounds. Analyses included crosslink density estimates from solvent swelling data, and stress/strain evaluations of mechanical responses. It was shown that plasticizers reduce the crosslinking efficiency of irradiation, TOTM being the better inhibitor. The presence of CPE counteracts the trend. Mechanical properties differentiate strongly between the use of difunctional and trifunctional crosslinking agents. The latter produce networks at higher dosages (Eq 〉 4Mrad) characterized by two apparent yield stresses. This suggests the presence of two (or more) distinct network structures. DSC scans of partially crosslinked samples support the contention. The work indicates the importance of composition-property relationships in multicomponent vinyl systems.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 137-140 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A previous overview paper presented at the 1987 SPE ANTEC classified product liability in the plastics industry into three types of tort liability, namely: negligence, breach of warranty, and strict liability. This paper takes the problem one step further and attempts to relate product liability directly to the field of extrusion processing of plastics. Responsible parties are identified, reasons for unjust claims aganist some of these parties are explained, and proposed product information is given which resin and additive suppliers might furnish converters to supplement that normally included by manufactures of extrusion equipment.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 141-150 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Reactions between hydrogen chloride, HCl, and either hydrocerussite, 2PbCO3. Pb(OH)2, or an orthophthalate of lead suspended in di(2-ethylhexyl)phthalate, DOP, at 180°C are discussed as models of what should happen during the stabilization of PVC if thermal dehydrochlorination were to yield HCl. There is a sharp contrast between the products of these model reactions and those actually found in plasticized PVC containing basic lead compounds. This is taken to show that basic lead stabilizing regimes inhibit PVC thermal dehydrochlorination, actually preventing the formation of HCl. It is proposed that these stabilizing regimes function by a free-radical mechanism which has been called “true stabilization” for ease of reference.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 151-156 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Laboratory die swell measurements are routinely measured on many viscoelastic polymer extrudates to characterize thier ability to maintain a specified shape during extrusion operations. The diameters of downstream extrudates obtainable through selected round dies can then be routinely scanned by optical or laser type devices to compare the degree of swell relative to the die diameter itself. Such measurements, while yielding good relative die swell performance between compounds, frequently do not predict the actual die swell levels observed later when the same compound is extruded through production dies of different cross-sectional shapes and land lengths. This study discusses an alternate method of correlating die swell between dies of different shapes by using a technique derived from fluid mechanics. This concept, used to characterize fluid velocity through non-circular channels with that observed through circular pipes and ducts, involves the inclusion of a shape factors known as the “Hydraulic Radius” in fluid flow comparisons. When this technique was applied to die swell measurements for extrudates of both a flexible PVC wire jacket compound and a rigid PVC pipe compound, good agreement in actual die swell measurements through both round dies and dies with non-circular cross sections was obtained. This approach can lend credibility to laboratory die swell measurements and greatly expand their use in predicting production extrusion performance.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 163-165 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Selected compounds of phosphorus and tin improve the thermal stability of vinylidene chloride co-polymers. Although offering superior intermediate color stability, incorporation of polyols will result in erratic processing of the PVdC. Combinations rather than individual compounds appear to stabilize PVdC more effectively and an explanation of the stabilization mechanism is attempted for some compounds.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 171-175 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Recent studies have shown that the amount and rate of absorption of gases and organic liquids and vapors in rigid and plasticized PVC can be correlated with their molecular dimensions, solvent power, and thermodynamic activity. The amount absorbed at equilibrium depends upon the solvent power of the diffusant, expressed in the Flory-Huggins interaction parameter, x, and upon the vapor pressure or activity of the diffusant in the environment of the PVC. The rate and kinetic form of the approach to equilibrium vary with the ratio of the final uptake to Cg, the diffusant concentration which produces the glass-rubber transition at the experimental temperature. At concentrations far below Cg, absorption follows ideal Fickian kinetics with diffusion coefficients steeply dependent upon the diffusant molecular size and shape. When the concentration approaches or exceeds Cg, absorption is faster, kinetics are non-Fickian, and the dependence upon molecular size is diminished. Carbon dioxide at high pressure strongly accelerates the absorption of other substances because it uniquely combines the high diffusivity of a small gas molecule with the solubility and plasticizing action of an organic swelling agent.
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  • 78
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    Journal of Vinyl and Additive Technology 11 (1989), S. 184-189 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The plastics industry places great emphasis on heat deflection temperature (HDT) as a measure of heat resistance when designing a plastic product. However, many manufacturers will evaluate a material's heat resistance by exposing a finished part to meximum use temperature under gravity load rather than the high loadings associated with the heat deflection test. The oven sag test is an alternate method which looks at the sag of a molded bar under gravity load. One end of the bar is clamped while the other end is free to sag. By employing a range of temperatures, the temperature at which gross sag takes place can be found. This study investigated how well the heat deflection temperature test and the oven sag test correlate to the performance of an injection molded box subjected to high temperatures using one and two phase PVC blends. The oven sag test was found to provide a more practical and more accurate measure of a material's performance under high temperatures and no external load. It is particularly well suited for evaluating two phase polymer blends.
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  • 79
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    Journal of Vinyl and Additive Technology 11 (1989) 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
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  • 80
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    Journal of Vinyl and Additive Technology 11 (1989), S. 115-120 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: This paper will review the markets, business, technology, and future trends concerning the use of PVC bottles in various packaging segments such as mineral water - flat and low carbonated, wine, fruit juice, and edible oils in Western Europe. The market and business sections will include the major producers of mineral water bottles, capacity of PVC water bottle compounds, and bottles. Activities of major PVC bottle compound producers and bottlers to further improve quality of PVC premix and bottles produced will also be discussed. Also discussed will be the reasons for the success of PVC bottles for packaging mineral water and other food related items. The technology related to the production of PVC bottles for packaging mineral water such as manufacturing equipment, PVC compound systems, and bottle properties will be presented. In addition, future trends concerning PVC vs oriented PVC bottles for flat and carbonated mineral waters as well as new additives for PVC bottle compounds and technology under consideration will be discussed.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 125-128 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Although PVC is counted as one of the amorphous plastics it possesses a distinct powder grain structure. This structure is responsible for various effects; for example it is impossible to sinter thick pieces of rigid PVC dryblend possessing satisfactory mechanical properties. For this application, it is necessary to break down this powder structure into smaller parts, called primary particles, by mechanical shearing and covering these particles with processing auxiliaries enabling it to be sintered. PVC can then be melted by the influence of temperature and pressure in the same way as other thermoplastic materials. For this reason, tests were carried out to determine the best material configuration and the necessary data for the compounding and shearing process, and the sinter conditions. A continuously working roll mill was used to break down the structure. The rolls of this equipment are provided with grooves inclined at a certain angle. With this construction it is possible to achieve a high shearing rate at a low mass-temperature. Furthermore, all additives can be added during the rolling process, so that no additional mixing process is necessary. These gelable pellets, made by the roll mill, can thus be formed in a die into plates of different thicknesses. Samples were pressed by varying compounding and sintering conditions and these were tested for mechanical properties.
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    Journal of Vinyl and Additive Technology 11 (1989) 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
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    Journal of Vinyl and Additive Technology 11 (1989), S. 42-45 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Ultra-high molecular weight PVC resins have properties similar to conventional homopolymer resins, except for a few significant differences. Compounds utilizing these polymers display improved toughness qualities and utility in a wider temperature range. These upgraded properties, combined with the usual advantages of PVC such as colorability, processability, and chemical resistance, should permit these PVC compounds to enter markets previously excluded. New potential markets suggested are footwear utilizing the lighter weight advantage of these tougher compounds, automotive under-the-hood applications that employ the broader temperature properties, and replacements for elastomers in gasket and compounds used in automotive and appliance applications.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 46-46 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
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    Journal of Vinyl and Additive Technology 11 (1989), S. 133-136 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Trapping experiments will be described in which standard workplace monitoring devices were used to collect samples over the dynamic mill, Brabender, and single screw laboratory extruder. Additionally, the results of static (unsheared) heating on clear PVC compound and finished goods with collection of emitted organic vapors are compared to the dynamic case. Identification and quantification of the possible contributors to process odor will be discussed.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 49-49 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
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  • 87
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    Journal of Vinyl and Additive Technology 11 (1989), S. 71-80 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Polyvinyl chloride (PVC) has been used in health care products for more than forty years. Presented originally on the basis of convenience for field and trauma medicine in the military context, the new plastic slowly displaced rubber and glass in intravenous fluid administration systems and later enabled low-cost production of many new medical products. It was a strong factor in the evolution of hospital disposables. Such substances, long accepted as “low toxicity PVC generiecs” or “medical PVCs” are now being challenged by new classes of materials specifically designed for clinical use. The narrow range of properties offered by traditional PVC technology can no longer fulfill all needs. The choice of new plastics is rationalized on the basis of specific physico-chemical, mechanical, toxicological, aesthetic, or economic consideration. This presentation addresses the limitations of a plastics technology based on empirical multicomponent formulations as opposed to one based on polymer engineering for critical bilogical, laboratory, and medical applications. Material stability in biological environments, the role of additives, the toxicology of leachables, the biocompatibility of generic medical PVCs, as well as the reasons for its success in health care are discussed. Criteria of suitability for plastics in medicine, the commercial prospects for new PVC blends and copolymers for health care, and the role of national regulatory agencies in decisions that affect the choice of materials for health care, food, and beverages are also discussed.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 84-89 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Plastisols of poly (vinylchloride) (PVC) are important commercial products. The rheological properties especially the viscosity of the paste plays an important role in PVC paste applications. Viscosity depressants are usually added to paste formulations in order to obtain desired paste viscosities. In this work, viscosity depressant effects of various fatty acid/ethylene oxide condensates containing 2 to 12 moles ethylene oxide per mole are investigated by Brookfield rotational viscometric method. The effectivenesses of the viscosity depressants are determined at 1.3 sec-1 shear rates and a relationship between ethylene oxide content and viscosity reduction is found. This relationship between effectiveness and degree of ethoxilation gives way to prediction of viscosity reduction of paste by simply determining the ethylene oxide content. The effect on 24 h aging is also studied. The results showed improvements in short term aging properties of the PVC paste.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 190-194 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: In thermoplastic pipe extrusion, the extrudate emerging from the die is typically sized and cooled from outside in a quench tank. This process causes quick solidification of the external layer, while the inner mass of molten material cools only gradually. The slow cooling and crystallization, and the associated shrinkage of this material, can lead to build-up of severe stresses in the final part that can affect the long term service performance. In this paper, a simple theoretical analysis of this process of residual stress build-up is presented. The pipe undergoing quenching is modeled as an annular cylinder of molten polymer being cooled at a controlled rate from outside. The overall stresses are derived numerically by adding up the stress contributions due to incremental advance of the solidification boundary. The results of the analysis are found to be in qualitative accord with the experimentally measured stress profiles in thermoplastic pipe.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 1-1 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
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    Journal of Vinyl and Additive Technology 11 (1989), S. 9-14 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The Flory-Huggins interaction parameter, x, has been determined as a function of plasticizer composition, φ2, for several ternary mixtures of poly(vinyl chloride) (PVC) and different pairs of plasticizers, selected mainly from the family of aliphatic esters. The method employed was the micro-determination of the apparent melting temperature of a PVC particle in excess plasticizer. In some systems X changed fairly gradually as a function of φ2, while other systems exhibited a pronounced minimum in the X - φ2 plots. Attention has been drawn to the similarity of this latter behavior to the well known co-solvency effect. The existence of such minima is of partical interest in plasticized PVC formulations.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 33-41 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Differential scanning calorimetric (DSC) measurements can be used to infer the degree of fusion of rigid PVC articles. The preferred method involves annealing of the specimen at 260°C for 5 minutes, to erase all crystalline structures, followed by a 2 day storage at room temperature. New crystalline entities that are formed give use to an endotherm in the DSC heating mode. The magnitude of this endotherm divided by the total endotherm observed to 220°C can be used to estimate the degree of fusion of the specimen. Data from various processes and different cross-sections of extruded pipe are consistent with solvent resistance estimations.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 109-110 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
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    Journal of Vinyl and Additive Technology 11 (1989), S. 121-124 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Proper design of medical devices requires a thorough understanding of material properties throughout the manufacturing, distribution, and end-use conditions. Widely used amorphous polymers deserve special attention. In this article, we will focus on the physical aging phenomenon. This process affects many important properties of materials. An improved Differential Scanning Calorimetry (DSC) technique was developed to quantify the extent and the kinetics of aging. Consequences of aging were also studied with physical testing and Scanning Electron Microscopy (SEM).
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  • 95
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    Journal of Vinyl and Additive Technology 11 (1989), S. 111-114 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Mechanical strength in the cable sheath is particularly valuable for both fiber optical and copper pair cable. By bonding a PVC jacket to a coated metal tape, a mechanically strong sheath construction is obtained. Changes in PVC jacket technologies have created the need for PVC compatible coated metals with greater tolerance for variations in PVC jacketing materials. This need has been met by the development of a variety of coated metals having thermoplastic coatings which adhere to PVC. As a consequence of this development, new cable sheath designs for use in a variety of applications, such as riser cable and direct buried cable destined for local area networks, are possible. These cables may utilize both copper conductors and/or optical fibers for signal transmission. Data will be provided in the paper to show the effects of extrusion process conditions on adhesion for a variety of PVC resins. The properties of a variety of coated metals - aluminum, copper, and steel - will be discussed. Data on environmental tests of adhesion will be presented. Relationships between adhesion, metal characteristics, jacket properties, and mechanical performance of the sheath will be discussed. Cable applications for the PVC compatible metals will be discussed. Data on the performance of the bonded sheath in riser cable and buried local area network cable will be presented. New cable applications where coated metals in the sheath can provide lightweight armoring will also be discussed.
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    Journal of Vinyl and Additive Technology 11 (1989) 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
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    Journal of Vinyl and Additive Technology 11 (1989), S. 6-8 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: High molecular weight plasticizers can be used if they have a low Tg and are miscible with PVC. For example, linear polyesters exhibit miscibility with PVC when their [CH2]/[COO] ratio is intermediate; in that range, as “miscibility window” has been found. However, the degree of miscibility of miscible polymer blends vary with the structure of the polymers involved and thier concentration. The miscibility of these systems is often assessed by the measurement of a single Tg as a function of composition. A careful examination of experimental data of polyester/chlorinated polymer blends, as well as the use of the free volume theory, indicates that several of these systems exhibit a cusp as a function of composition, which is characterized by a critical volume fraction and a critical temperature. Specific examples are given.
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    Journal of Vinyl and Additive Technology 11 (1989), S. 28-32 
    ISSN: 0193-7197
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The UEWS test is described as a sensitive means to measure the stress in a material at which the first inelastic behavior becomes apparent. Particularly interesting observations have been made with PVC, where the aging of the material can be shown in a master curve diagram giving the relation between the UEWS and the age of the material at different molecular weights. Using this test as a tool, the performance of blends can also be measured. Blends of PVCs with different molecular weights and blends with various polystyrenes, polyvinyl acetate, and CPE are discussed.
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  • 99
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    Polymer Composites 10 (1989), S. 256-260 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: This paper analyzes the effects of the addition of a three-component dry type adhesive system on the properties of composite SBR (styrene-butadiene rubber) material containing 20 percent short polyamide (5 mm length and 60 μm diameter). The curing times are extended and green strength is doubled. The replacement of the silica component in the system by a natural silicate is not only feasible, but proves to be favorable for certain properties, such as the storage modulus E′, which becomes less sensitive towards temperature changes. Dynamic property measurements provide evidence of an additional dispersion corresponding to the matrix-fiber interface located around 40 to 50°C, which does not occur in the composites without adhesive. The activation energies of the main relaxation process of these materials are determined, amounting to 175 KJ/mol for the matrix and 250 KJ/mol for adhesive-containing composites, as a consequence of the formation of strong bonds between both phases.
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    Polymer Composites 10 (1989) 
    ISSN: 0272-8397
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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