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  • 1
    Electronic Resource
    Electronic Resource
    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 767-776 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Identification of low-order linear multiinput/multiouput models can lead to accurate descriptions of the dynamic behavior of a continuous crystallization process. While open-loop experiments exhibit an oscillating crystal size distribution, improved experimental conditions can be established through stabilization of the process with a simple single-loop feedback controller. The resulting closed-loop identification problem is studied using low-order linear multivariable input-output models. Two closed-loop identification methods are applied, one of which was recently introduced to provide accurate approximate models in general closed-loop process configurations. Identification and validation data are obtained from an evaporative pilot crystallizer, and the identified models are validated in terms of time- and frequency-domain responses. A fourth-order, three-input three-output model is shown to describe accurately the process dynamics. The results are compared with a linearized and reduced first-principles model.
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  • 2
    Electronic Resource
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    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 2582-2593 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A model-predictive control (MPC) design methodology for processes with more manipulated inputs than outputs is developed. Essential features of the proposed approach are the following: the on-line optimization minimizes an objective function based on the l2 norm; an end-condition equation is utilized; model uncertainty is considered as upper and lower bounds on the pulse-response-model coefficients; hard constraints on the input and move-size variables and soft constraints on the output variables are posed. A major difference between square and nonsquare MPC is that in the former the end-condition can be used directly, while in the latter a nonlinear programming problem needs to be solved during the design phase to select values for the input move suppression coefficients. This technique is illustrated through a number of simulations and application to a real industrial process.
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  • 3
    Electronic Resource
    Electronic Resource
    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 2627-2634 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A comprehensive experimental study of gas holdup in bubble columns of varying diameters, fitted with different distributor types, using several liquids is presented. Air was used as the gas phase. Experiments to test the influence of gas density were also carried out with He, Ar, and SF6. A generalization of the two-phase model for gas-solid fluidized beds was used to interpret the experimental data where the “dilute” phase is identified with the “large” bubble population and the “dense” phase with the liquid phase where the “small” bubble population is entrained. Gas holdups in dilute and dense phases were determined from dynamic gas disengagement experiments.In the churn-turbulent regime of operation, voidage of the gas in the dense phase was independent of the superficial gas velocity. Reilly et al.'s correlations for the gas holdup and superficial gas velocity at the regime transition point estimate the gas voidage of the dense phase and the superficial gas velocity well through this phase. Corresponding correlations of Wilkinson et al. significantly underpredict dense-phase parameters. The experiment showed that the dilute phase or large bubble holdup in bubble columns, operating at superficial gas velocities 〉 0.1 m/s, is independent of liquid properties, how the gas is distributed and the density of the gas phase. But it is affected significantly by the column diameter. Relying on hydrodynamic analogies with a gas-solid-fluid bed, a simple correlation was developed that is considerably more accurate than the Wilkinson correlation that significantly overpredicts large bubble holdup.
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  • 4
    Electronic Resource
    Electronic Resource
    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 1569-1582 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Complex hydrodynamic behavior of circulating fluidized beds makes their scale-up very complicated. In particular, large-scale lateral solids segregation causes a complex two-phase flow pattern which influences significantly their performance. Lateral solids segregation has been attributed to direct collisional interactions between particles as well as to interaction between gas-phase eddies and dispersed particles. However, these phenomena have not been investigated thoroughly.This article discusses an advanced 2-D hydrodynamic model developed for circulating fluidized beds based on the two-fluid concept. Because theory to model the interaction between gas-phase eddies and dispersed particles is not available, turbulence was modeled on a macroscopic scale using a modified Prandtl mixing length model. To model the influence of direct particle-particle collisions the kinetic theory for granular flow was applied based on the Chapman-Enskog theory of dense gases. For model validation purposes, a cold flow circulating fluidized bed was employed in which sand was transported with air as fluidizing agent. The column is equipped with pressure transducers to measure the axial pressure profile and with a reflective optical fiber probe to measure the local solids concentration and axial solids velocity. Theoretically calculated solids concentration and axial solids velocity agree satisfactorily with experiment, especially when one realizes that the model contains no adjustable parameters. In general, however, the model slightly underpredicted the experimentally observed lateral solids segregation and yielded a more peaked velocity profile compared to its experimental counterpart.
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  • 5
    Electronic Resource
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    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 1590-1599 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Cohesive (Group C) particles have been widely used in various industries. To handle and process such fine particles, a clear understanding of the flow behavior and interparticle force, is needed. To achieve that objective, a Laser Doppler Anemometer system was used to measure particle velocity, fluctuating velocity, and size and extent of agglomeration or cluster formation of particles in a dilute gas/fine oil shale particle flow system with particle density of 2,082 kg/m3, average particle volumetric concentration of 1.5%, and average particle mass flux of about 100 kg/m2·s in a controlled-moisture environment. The flow behavior of the particles was also studied for a mixture of 99% shale particles and 1% antistatic agent (Larostat powder, a quaternary ammonium compound) to examine the role of electrostatic force in gas/cohesive particle flow behavior. The addition of Larostat powder significantly reduced the electrostatic force and, in turn, made Group C particles behave similar to Group A or in some cases to Group B particles. In addition, our experimental data showed that the Maxwellian distribution function is a reasonable assumption to describe the velocity probability density function of the shale particles with or without antistatic agents.
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  • 6
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    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 1621-1626 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Flow visualization of flowing particles around a tube of various types of tube arrangements in a moving bed was studied using X-ray video films to obtain a relation between particles behavior and local heat-transfer coefficients. A stagnant part of solid particles was observed on the tube in the case of a staggered arrangement. This part did not appear in the case of the single tube and the single row of tubes. The measured local heat-transfer coefficients around a tube was decreased in this stagnant part. Furthermore, influences of different tube arrangements both on flow patterns of particles and on local heat-transfer coefficients between tubes and bed were examined.
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  • 7
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    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 1600-1611 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A method for generating theoretical breakage distribution functions for multiple particle breakage is presented. It starts with the joint probability function that accounts for all the child particles; it is then reduced to the marginal probability function commonly used in the breakage equation. This method is flexible enough to allow the user to choose the number of child particles and the functional form to be used. The method is demonstrated with both product and summation functions with a power-law form. To facilitate the use of these theoretical functions for statistical analyses, a companion discretized breakage equation is developed. The new equation guarantees the conservation of mass and correct prediction of the total number of particles despite discretization. It is easy to use because it is a set of ordinary differential equations and applicable to both equal-size and geometric-size intervals. Simulation results show that different breakage distribution functions coupled with different breakage rates can produce almost indistinguishable particle-size distributions, signifying the need for further work in this area.
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  • 8
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    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 2607-2615 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A mathematical model has been developed that predicts the effects of design parameters, operating variables and physical properties on the performance of a membrane reactor with a permeselective wall. The model consists of the full set of partial differential equations that describe the conservation of mass, momentum and chemical species, coupled with chemical kinetics and appropriate boundary conditions for the physical problem. The solution of this system is obtained by a finite-volume technique. The model was applied to study the dehydrogenation of cyclohexane. Two membrane types in tubular form were studied: a selective porous glass with low gas permeabilities and a porous alumina with very high gas permeabilities. It is concluded that gas separation and reactor performance are strongly influenced by dispersion effects only in the latter membrane reactor, while in both cases radial concentration profiles do not correspond to those obtained with plug flow. Therefore, simulations of this type of problem should be based on complex dispersion models rather than the existing ideal plug-flow ones.
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  • 9
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    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 1627-1632 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A new approach for the determination of concentrations in the case of nonequilibrium washing stages is presented. Each washing stage is assumed to consist of series of mixing cells, and the conservation of solute mass is solved by Laplace transformation. The simplicity of the resulting equations makes this approach more practical than the existing one.
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  • 10
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    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 1633-1641 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The graphical construction called an energy-utilization diagram (EUD) is adopted for analyses of energy transformation and exergy losses in a distillation column. The overall exergy loss on one plate of a column can be decomposed into six kinds of exergy losses and are represented graphically. Two of them are caused by mixing and cooling in the vapor phase, and the other two by mixing and heating in the liquid phase. To display the remaining two yielded by condensation and evaporation of each component, the concept of the individual energy level is applied. The relationship between the individual energy level and the xy diagram is presented as well as effects of the reflux ratio and the feed location on the EUD for the whole column. Separation of n-hexane and n-octane is used to illustrate the methodology.
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  • 11
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    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 1642-1647 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Based on the UBET, a new strategy for identifying faulty equipment for dynamic chemical processes under automatic control is presented. The strategy is designed to distinguish between measurement biases, controller biases, and process leaks. For illustration purposes, application is given to a level control process under pseudo-steady state. This approach was inspired by the work of Rollins and Devanathan to identify biased measurements under dynamic conditions. Advantages of this method are that it is not computationally intensive, can accurately detect and specifically identify the type of fault, and can accurately determine the time when the fault occurs.
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  • 12
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    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 1662-1672 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Stricter emission control legislation for diesel use has been increasing interest in highly efficient wall-flow particulate filters. The mathematical modeling of the filter regeneration process is indispensable in developing reliable and durable trap systems for various applications. Although modeling of wall-flow filters has been investigated extensively, significant problems still exist in the correlation of modeling results with measurements. This article describes an improved modeling and model tuning approach. A classical zero-dimensional regeneration model, modified to account for incomplete soot oxidation effects, is discussed, and existing and novel methods of estimating trap loading, crucial in all modeling applications, are compared. The design of a model tuning approach based on full-scale experiments is highlighted with examples of model predictions during trap failure that show capabilities of supporting the design of trap protection techniques. Applications to regeneration rate control, filter sizing and the development of on-board diagnostics are demonstrated with examples. Dimensional analysis is used for the concise quantitative evaluation of the parameters affecting the evolution of the regeneration process.
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  • 13
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    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 3202-3211 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Increased demand for cryocoolers for aerospace and terrestrial applications has served as an incentive over the past decade to develop units with specific performance parameters. Since many of these units also require a high degree of reliability, considerable effort has been directed toward meeting this goal. The excellent progress that has been made is summarized, and there is every indication that the use of cryocoolers will expand greatly during the next decade, with a rapid transition from present aerospace/military applications to highly civilian uses in such areas as medicine, electronic transmission, environmental control, energy storage, and transportation.
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  • 14
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    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 42 (1996), S. 3241-3252 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: This article evaluates the effectiveness of a segregated model for prediction of growth and differentiation of Bacillus licheniformis in a submerged-culture fermentation system. The segregated model accounts for each of the three morphological forms of the Bacillus life cycle. The sporangium biomass was characterized using an age-population model to reflect the age-dependent progress toward spore formation. Constitutive relationships governing the rates of vegetative cell reproduction, spore germination, commitment to sporulation, and substrate consumption are proposed. Based on this model framework, the dynamic cell growth and differentiation equations were developed.Batch, steady-state and step-test fermentation data from a laboratory-scale fermentor were incorporated into a maximum likelihood parameter estimation scheme for model identification. Confident estimates of growth and differentiation parameters were obtained for the segregated model using biomass measurements. In addition, the model describes successfully growth and differentiation in batch and steady-state operating modes.
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  • 15
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    AIChE Journal 42 (1996), S. 3267-3282 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A regenerative absorption-based process was developed for removing VOCs from N2 in an inert, nonvolatile, organic liquid flowing in compact hollow-fiber devices. The process eliminates flooding, loading, and entrainment, and can replace activated carbon adsorption. Two types of holow-fiber membranes were studied: one with a microporous wall and the other with a highly VOC-permeable nonporous coating on the outer surface of a microporous hollow fiber. Criteria for nondispersive operation were developed for each case. Experiments were conducted for the absorption of acetone, methylene chloride, toluene, and methanol from the respective VOC-N2 gas mixture using two absorbents: silicone oil and mineral oil. The highest mass-transfer coefficient was obtained for toluene followed by methylene chloride, acetone, and methanol. Different resistances making up the overall resistance in VOC absorption were characterized comprehensively to develop a predictive capability and compare the absorption performances of two types of fibers and the two absorbents. The absorbent-filled porous membrane contributed significantly to the total mass-transfer resistance. Numerical simulations of governing equations based on a cell model agree well with experimental results.
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  • 16
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    AIChE Journal 42 (1996), S. 3301-3309 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Two-dimensional chaotic mixing of similar Newtonian fluids in the presence of an advected dissimilar minor phase fluid body with specified size, interfacial tension, and viscosity ratio was numerically investigated. Interfacial tension was sufficiently high to allow only small deformations in the dissimilar minor phase body. Mixing was confined to a rectangular cavity with periodically driven upper and lower surfaces. Regions of regular motion (i.e., islands) of comparable size to the minor phase body were eventually destroyed or replaced by the minor phase body. Islands persisted for longer times when the initial separation distance between the minor phase body and island was large or when the viscosity ratio was small. When interfacial tension was small enough to deform the minor phase body more readily, islands showed little indication of instability. Results suggest opportunities for improving mixing uniformity in practical processes and disclose how interactions between dissimilar fluids affect mixing.
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  • 17
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    AIChE Journal 42 (1996), S. 3340-3350 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A new spray technique, called ultrasound-modulated two-fluid (UMTF) atomization, is based on resonance between the liquid capillary waves generated by ultrasound and those generated by high-velocity air. The capillary waves generated by ultrasound on the cone of liquid film issuing from a coaxial two-fluid atomizer are magnified in amplitude by air blowing around them. Atomization occurs when the amplitude of the capillary waves is too great to maintain wave stability, and the resulting drop sizes are determined by the frequency of the ultrasound. Calculations of the relative amplitude growth for the capillary waves of various wavelengths yield predictions that agree remarkably well with experimental results of drop size and size distribution. Specifically, uniform drops with diameter determined by the third harmonic frequency of the ultrasound are obtained in UMTF atomization at high air velocity and large air-to-water mass ratio. In contrast, drop-size distributions with multiple peaks are obtained in UMTF atomization at low air velocity and small air-to-water mass ratio. The use of air also allows the liquid jet to atomize at ultrasonic power levels below and liquid flow rates above the threshold values for ultrasonic atomization without air. These new findings provide not only direct evidence of the capillary wave mechanism but also a means of controlling drop size and size distribution in two-fluid atomization.
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  • 18
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    AIChE Journal 42 (1996), S. 3434-3441 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Many nuclear facilities throughout the world must separate strontium-90 and cesium-137 from natural waters containing calcium, magnesium, and sodium. Our research showed that chabazite, a zeolite with a hexagonal ring structure, is cost-effective for this purpose. A batch kinetic uptake model for this five-component ion-exchange system was developed and tested against experimental data. The pore-diffusion model of Yao and Tien is used with the equilibrium model of Perona. The resulting model is fast and stable, and represents the experimental data well.
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  • 19
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Gray box models combine the short development time of data-driven black box models with extrapolation properties of knowledge-driven first principles models (white box), which in (bio)chemical engineering are always based on macroscopic balances. By modeling the inaccurately known terms in a macroscopic balance with a black box model, one naturally obtains a so-called serial gray box model configuration. The identification data must cover only the input-output space of the inaccurately known terms, and the accurately known terms can be used for reliable extrapolation. In this way, the serial gray box configuration results in accurate models with known extrapolation properties with a limited experimental effort. This strategy is demonstrated for the modeling and control of a pressure vessel using real-time experiments. For this case, the strategy is superior to a black box modeling approach that requires much more data and to a parallel gray box approach that results in a model with poor extrapolation properties. Moreover, neural networks are an accurate and convenient modeling tool for the black part in gray box model configurations, because a very fast noniterative training algorithm is used for training neural networks.
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  • 20
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    AIChE Journal 42 (1996), S. 3310-3317 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Short contact time circulating fluidized beds (CFBs) are high-performance reactors with great potential of application for fast endothermic reactions. Optimal kinetic conditions require high operating temperature and very short residence time (∼0.15 s), as well as plug flow in the reaction zone, and fast and efficient solid separation before quenching effluents. Hydrodynamics of dilute CFB operated at high gas velocity was simulated in isothermal condition. The gas-flow field is described using turbulence closure models developed for the single phase and modified to account for particle presence. Numerical computation was compared with experimental results of Arena et al. (1993) and Tinaburri et al. (1996) for two different riser configurations. A parametric analysis was performed to investigate inlet geometry influence on flow pattern along the riser. Internal tube and circumferential gas inlet produced the most promising configuration to realize optimal flow condition.
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  • 21
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    AIChE Journal 42 (1996), S. 3364-3372 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Three binary vapor-liquid equilibrium (VLE) data were measured: tertbutanolethanediol, tertbutanol-KAc, and ethanediol-KAc. Experimental data were correlated with the salt-containing local composition model (SCLCM). For the multicomponent system, VLE data predicted by SCLCM are in agreement with the data in the literature. An industrial plant (3500T/Y) of salt-containing extractive distillation for the tertbutanol/water/ethanediol/potassium acetate system was simulated by SCLCM and improved the Rose relaxation method. Simulation results agree well with industrial data.
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  • 22
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    AIChE Journal 42 (1996), S. 3388-3402 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A method to analyze the closed-loop stability of a system composed of a nonlinear process and a discrete controller is developed. The closed-loop system is described by a set of difference equations resulting from the discretization of the continuous-time model. A commonly used method of discretization (forward difference) offers an incorrect relative order compared to exact discretization. The state and input sensitivity equations of the continuous-time model are used in computing the nominal closed-loop stability criteria. The nominal stability analysis is extended to the important cases of unmeasured states and uncertain model parameters. A numerical Lyapunov function is used to estimate closed-loop regions of attraction. A simulation example (a CSTR with input multiplicity) presented illustrates the analysis methods and closed-loop behavior.
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  • 23
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    AIChE Journal 43 (1997), S. 104-117 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Computational fluid dynamics methods are used to provide three-dimensional simulations of a low-density polyethylene (LDPE) autoclave reactor under normal operating conditions. For the conditions used, the reactor is not very well mixed; thus, the common model approximation of a perfectly stirred reactor is not warranted. The simulations verify the sensitive nature of the polymerization reactors and indicate a need for optimizing operating parameters.
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    AIChE Journal 43 (1997), S. 118-126 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A rigorous approach was developed for the simulation of the decoking of an industrial cracking furnace. A one-dimensional heterogeneous reactor model, which accounts for the interfacial gradients between the process gas and the coke surface, was used to simulate reactor coils. Both the combustion and steam gasification of the coke layer were taken into account. The reactor model for the decoking was coupled with a detailed firebox simulation model. The initial profile of the coke layer thickness, required for the decoking calculations, was obtained by a run-length simulation. The evolution with time of the temperature distribution inside the cracking coil and in the furnace was generated simultaneously, which made it possible to understand the decoking operation in detail and to predict its duration accurately.
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    AIChE Journal 43 (1997), S. 157-165 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A semibatch flow scheduling strategy proposed by Teymour and Ray (1989, 1996) is evaluated for a polymerization reaction conducted in a pilot-plant reactor. The reaction used is the free radical terpolymerization of styrene, α-methyl styrene, and acrylic acid monomers initiated by an organic peroxide initiator and carried out in the presence of a reactive glycol ether solvent. This strategy was tested in both single batch and sequential semibatch modes. The process was shown to produce polymer of constant molecular weight properties and composition as inferred from acid number and monomer conversion measurements. This process could be used for obtaining polymer products from a semibatch reactor that are of comparable quality to CSTR products. Results indicate success of this process at meeting this objective; however, practical considerations relating to agitation and temperature control need to be properly addressed to ensure this success.
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    AIChE Journal 43 (1997), S. 127-134 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The steady-state simulation of a cocurrently cooled autothermal fixed-bed reactor was carried out using a 2-D heterogeneous mathematical model. The ammonia synthesis was chosen as a case study. Unlike the not-autothermal cocurrent reactor, which is unconditionally stable, the autothermal cocurrent reactor shows multiple steady states within a broad range of operating conditions. This finding, not reported in the literature, is explained through the mass transport from the bottom to the top of the reactor, associated with a feedback of energy. The feedback of heat, which is inherent to autothermal reactors, leads to an ignition-extinction phenomenon similar to that found in the countercurrent configuration. The influence of different parameters on the stability of the autothermal cocurrent reactor was analyzed. The regions where steady-state multiplicity occurs were compared with those presented by the autothermal countercurrent reactor. The influence of an additional heat exchanger on the reactor stability was considered.
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    AIChE Journal 43 (1997), S. 277-280 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 43 (1997), S. 265-267 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 43 (1997), S. 268-272 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 43 (1997), S. 339-344 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: An experimental investigation was conducted to determine the boiling heat-transfer characteristics in a thermosyphon condenser-reboiler of air-separation plants. The test section was a plate-fin heat exchanger of practical size of 0.106 m width and 2.56 m length. The testing fluid was nitrogen. Experiments were carried out within a range of pressure from 150 to 300 kPa, submergence from 1.95 to 2.80 m, and heat flux up to 11 kW/m2 under constant wall-temperature condition. The liquid superheat at the onset of boiling was rather significant. The boiling heat-transfer coefficients obtained agreed well with Chen's correlation modified by Colburn's J factor within a mean deviation of 9.3%.
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    AIChE Journal 43 (1997) 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    AIChE Journal 43 (1997), S. 440-447 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The concept of robust design involves identification of design settings that make the product performance less sensitive to the effects of seasonal and environmental variations. This concept is discussed in this article in the context of batch distillation column design with feed stock variations, and internal and external uncertainties. Stochastic optimization methods provide a general approach to robust/parameter design as compared to conventional techniques. However, the computational burden of these approaches can be extreme and depends on the sample size used for characterizing the parametric variations and uncertainties. A novel sampling technique is presented that generates and inverts the Hammersley points (an optimal design for placing n points uniformly on a k-dimensional cube) to provide a representative sample for multivariate probability distributions. The example of robust batch-distillation column design illustrates that the new sampling technique offers significant computational savings and better accuracy.
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    AIChE Journal 43 (1997), S. 33-44 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Equations were derived that describe the dynamics of cake growth in cake filtration, and methods for their solutions were developed. In deriving the equations, the moving boundary nature of the cake formation process and the effect of fine particle retention were considered. It was shown that fine particle retention may contribute significantly to the decrease of cake permeability and thus alters the performance of cake filtration even if the amount of fine particles involved is small. Through numerical examples, it was also demonstrated that fine particle retention in filter cakes may cause serious errors in determining the constitutive relationships from filter test data.
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    AIChE Journal 43 (1997), S. 45-57 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Fundamental characteristics of liquid-solid fluidization at high pressures (up to 21 MPa) and moderate temperatures (up to 89°C) are investigated. Properties under study include minimum fluidization velocity (umf), bed voidage at minimum fluidization, and bed expansion. Devices for in-situ measurements of physical properties of the liquid in the bed are developed, and measurements are carried out to quantify the pressure and temperature effects on the fluidization behavior. The results indicate that under high pressures and moderate temperatures, liquid-solid fluidization behavior is affected significantly by the variation of liquid density and viscosity with pressure. As the pressure increases, the liquid viscosity and density increase, yielding an increased drag force and buoyancy force on the particles, and hence a decreasing umf and an increasing bed expansion for a given liquid flow rate. An increase in temperature has an opposite effect on the physical properties of the liquid, increasing umf and decreasing the bed expansion for a given liquid flow rate. Various correlations proposed in the literature for umf and bed expansion, including those by Richardson and Zaki (1954) and Chitester et al. (1984), are applicable to high-pressure and high-temperature conditions when proper account is made of the liquid physical properties under bed operating conditions.
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    AIChE Journal 43 (1997), S. 58-63 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Asymptotic power series solutions for the mass-transfer enhancement factor for absorption of a gas component into a liquid where it undergoes irreversible instantaneous chemical reaction(s) with one and two liquid-phase reactants are developed in this work. The Padé technique is used to extend the region of applicability (accelerate the convergence) of the four-term asymptotic power series solutions. The resulting modified asymptotic expressions for the enhancement factor show excellent accuracy over a wide range and can be used to predict enhancement factors as low as 2 with an error of about 5% compared to the exact numerical solution. Predictions of these new asymptotic solutions are compared with experimental absorption data for H2S absorption into aqueous methyldiethanolamine and H2S absorption into aqueous mixtures of methyldiethanolamine and diethanolamine obtained in a laminar-jet absorber. The absolute mean deviations of the predictions from the experimental absorption data for the single and mixed amine solutions were 4.6% and 2.4%, respectively.
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    AIChE Journal 43 (1997), S. 166-172 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: When a trickle-bed reactor (TBR) is operated periodically, the bed is fed with liquid on and off, while the gas phase passes continuously. Rates and conversions could be higher than those corresponding to the steady-state operation. In the “dry cycles” the heat generated by the reaction can drive the vaporization of the liquid phase, and a much more rapid “gas phase” reaction may occur. There is a trade-off between the potential for hot-spot formation and the fact that overall rates are higher during cycling. A qualitative understanding of the phase transition in TBRs is obtained by a simple phenomenological model that takes into account different transport and reaction mechanisms occurring in a catalytic particle under different cycling conditions. A mathematical model is used to predict results.
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    AIChE Journal 43 (1997), S. 180-195 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Theoretical and engineering models for the thermodynamic properties of strong electrolyte solutions have advanced significantly since 1985. This progress is notable in the ability to calculate selected properties of single and mixed strong electrolyte solutions over a wide range of temperatures and compositions, including effects of various nonelectrolytes, solvents and supercritical components. Theoretical studies have begun to consider more realistic fundamental interactions between various components in these systems. There have been several successful conversions of theories based on the mean spherical approximation and perturbation methods into engineering equations, without large numbers of empirical parameters. Other theoretical models seem almost ready for application to real systems. The capability to estimate a wide variety of thermodynamic properties accurately with a consistent set of equations and a small number of adjustable parameters has been achieved by several groups over limited temperature and composition ranges. Much work remains to be done, however, to understand completely the interplay and relative importance of various contributing energy effects.
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    AIChE Journal 43 (1997), S. 212-217 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The NpT + test-particle method for the calculation of vapor-liquid equilibria by molecular simulations is extended to ternary mixtures. It is applied to the system methane + ethane + carbon dioxide, for which all binary molecular interaction models are available from previous work. Methane is described as one-center Lennard-Jones fluid, ethane as two-center Lennard-Jones fluid, and carbon dioxide as two-center Lennard-Jones plus point quadrupole fluid. The unlike interactions are treated in the same way as the binary mixtures, using two parameters for each binary interaction. No ternary parameters are introduced. Vapor-liquid phase equilibria are calculated for the ternary mixture at the following temperature-pressure pairs: 233.15 K - 2 MPa; 250.5 K - 2 MPa; and 250.5 K - 3.04 MPa. Comparison of the simulation data with experimental and equation-of-state results shows excellent agreement. Bubble and dew densities are also reported.
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    AIChE Journal 43 (1997), S. 232-242 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: An efficient and economical low-pressure liquid chromatography process has been developed for paclitaxel recovery and purification directly from plant-tissue culture (PTC) broth. PTC broth is first diluted with ethanol to ensure padlitaxel dissolution and then passed through a column packed with a high-capacity polystyrene divinyl-benzene sorbent. A step increase in ethanol concentration in the mobile phase (ethanol:water) is used to concentrate and compress the taxane bands to as high as 29-fold of influent concentrations (about 1 mg/L). A recycle technique is then used to separate the concentrated paclitaxel band from other taxane bands, achieving 95% purity with more than 90% recovery and 99% purity with more than 80% recovery. In this process, the same low-pressure columns are used to capture, concentrate and purify paclitaxel. Theoretical predictions agree closely with the stepwise elution and recycle chromatography data. After validation, simulations are used to explore various design and operating alternatives. Analysis of the alternatives shows that the process cost can be further reduced by using higher feed concentration, larger loading volume, smaller particle size, and optimal gradient and recycle strategies.
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    AIChE Journal 43 (1997), S. 218-231 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: When polymers are added to a solution containing proteins, the protein may deposit as an amorphous precipitate or as crystals. Experimental evidence indicates that from a thermodynamic viewpoint, an amorphous precipitate should be treated as a liquid phase dense in the protein and crystals as true solids. To understand the conditions under which protein precipitation or crystallization may occur, Gibbs-ensemble Monte Carlo simulation and Gibbs-Duhem integration techniques are used to calculate the liquid-liquid and liquid-solid phase boundaries for protein precipitation induced by polymers. In these simulations, the system is modeled using the pseudo-one-component approximation with an appropriate potential of mean force. The critical point for fluid-fluid phase equilibrium disappears as the attractive part of the mean-force potential becomes very short ranged. The accuracy of the second-order Barker and Henderson perturbation theory is examined by comparing the phase diagram predicted using this method with the simulation results. Perturbation theory is able to predict the general trends observed in the simulations but not with quantitative accuracy. Perturbation theory is then used to examine a broader range of conditions for protein deposition.
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    AIChE Journal 43 (1997), S. 260-262 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 42 (1996), S. 1938-1944 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The cross-flow microfiltration flux is assumed to fall smoothly with a decreasing slope from startup to the steady state. Under actual operating conditions beyond a critical level, however, an anomalous decline pattern arises; initially cross-flow medium filtration occurs and then thin-cake filtration. At the earlier stage, fine particles in polydispersed suspensoids are filtered out on the surface of the membrane and/or captured within the latter, clogging the membrane pores gradually. After the membrane surface is covered by the deposit, further filtration occurs by the buildup of filter cake on the initial deposit. Among the many operating variables, three major controlling factors for the earlier stage are confirmed: solids concentration, relative size of solids and pores, and relative force of sweeping and capturing of suspensoids. Because suspended solids are separated by medium- and cake-law filtration in a series, a method for evaluating the time dependence of flux with the new pattern is derived. Reliable flux analysis is achieved for the transient flux of the dilute suspension forming a low compressibility fouling layer, which helps understand efficient flux performance.
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  • 43
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    AIChE Journal 42 (1996), S. 1945-1956 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A hollow-fiber supported gas membrane process for the separation of NH3 from aqueous solutions containing both NH3 and CO2 was investigated theoretically and experimentally. A lumen laminar flow and radial diffusion model was applied to calculate the membrane wall transfer coefficient from the data stripping a single volatile component, NH3 or CO2, from their individual aqueous solutions. Influence of the type of membranes and operating conditions on mass-transfer rate were discussed, especially the influence of the membrane transfer coefficient on the film mass-transfer coefficient in the lumen. Appropriate configurations of the hollow-fiber modules for stripping of a single component were analyzed to optimize mass transfer. To predict the stripping of NH3 from a solution containing NH3 and CO2, a mathematical model incorporating local chemical equilibria and Nernst-Planck diffusion was developed to describe the mass transport. The models described the experimental data fairly well. The experimental results showed that the supported gas membrane process can be used to remove NH3 effectively from aqueous media containing NH3 and CO2.
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    AIChE Journal 43 (1997), S. 935-945 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A simulated moving bed (SMB) was operated for the separation of mixtures of 2-phenyl ethanol and 3-phenyl-1-propanol on columns packed with Zorbax C18 bonded silica, using a 60:40 (v/v) solution of methanol and water as the mobile phase. Series of four or eight columns were used. The experiments were carried out with low concentration mixtures, that is, under linear conditions. Band profiles of both compounds eluted from one of the columns during successive periods after steady state had been reached were recorded, as were the concentration histories at the extract and raffinate ports. These experimental results are compared to those predicted by two models: the linear ideal and the linear equilibrium-dispersive models of chromatography, applied to the SMB separator. These two models give excellent agreement between the experimental profiles and those calculated with the model. As expected, the profiles predicted by the ideal and the equilibrium-dispersive models differ only by the lack of dispersion in the profiles given by the former. The latter model is demonstrated to be a solid, reliable tool for further studies of the SMB design and optimization.
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    Keywords: Chemistry ; Chemical Engineering
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    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: To study the influence of particle concentration on the hydrodynamics of bubble-column slurry reactors operating in the heterogeneous flow regime, experiments were carried out in 0.10, 0.19, and 0.38-m-dia. columns using paraffinic oil as the liquid phase and slurry concentrations of up to 36 vol. %. To interpret experimental results a generalization of the “two-phase” model for gas-solid fluid beds was used to describe bubble hydrodynamics. The two phase identified are: a dilute phase consisting of fast-rising large bubbles that traverse the column virtually in plug flow and a dense phase that is identified with the liquid phase along with solid particles and entrained small bubbles. The dense phase suffers backmixing considerably. Dynamic gas disengagement was experimented in the heterogeneous flow regime to determine the gas voidage in dilute and dense phases. Experimental data show that increasing the solid concentration decreases the total gas holdup significantly, but the influence on the dilute-phase gas holdup is small. The dense-phase gas voidage significantly decreases gas holdup due to enhanced coalescene of small bubbles resulting from introduction of particles. The dense-phase gas voidage is practically independent of the column diameter. The dilute-phase gas holdup, on the other hand, decreases with increasing column diameter, and this dependence could be described adequately with a slight modification of the correlation of Krishna and Ellenberger developed for gas-liquid systems.
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    AIChE Journal 43 (1997), S. 475-485 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Strong intraparticle diffusion resistance was observed and the apparent effectiveness factors were measured for the hydrogenation of 3-hydroxypropanal (HPA) to 1,3-propanediol (PD) over Ni/SiO2/Al2O3 catalyst pellets at 45 to 80°C and 2.60 to 5.15 MPa in a stirred reactor with a spinning basket. A mathematical model was proposed to describe the intraparticle diffusion and to estimate the effective diffusion coefficients of HPA, PD and hydrogen under reaction conditions by a maximum likelihood function of the apparent effectiveness factors of HPA and PD. The calculated concentration distributions of HPA, PD and hydrogen in catalyst particles reveal an excess of hydrogen at 80°C and higher temperatures, but an excess of HPA at 45°C. It results in a weak dependence of the consumption formation rate of HPA and PD on the partial pressure of hydrogen at high temperature.
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    AIChE Journal 43 (1997), S. 631-644 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Electrophoresis of a solute through a column in which its transport is governed by the convection - diffusion equation is described. Approximate solutions to the convection - diffusion equation in the limit of small diffusion are developed using perturbation methods. The diffusion coefficient and velocity are assumed to be functions of space and time such that both undergo a sudden change from one constant value to another within a thin transition zone that itself translates with a constant velocity. Two cases are considered: (1) the thickness ∊f of the transition zone is negligible compared to the diffusional length scale, so the zone may be treated as a singular boundary across which the diffusion constant and velocity suffer discontinuous changes; (2) the transition zone is considerably wider than the diffusional length scale, so the diffusion coefficient and velocity, although sharply varying, are smooth functions of position and time. A systematic perturbation expansion of the concentration distribution is presented for case 1 in terms of the small parameter ∊ = 1/Pe. A lowest order approximation is given for case 2. A suitably configured system analyzed here can lead to progressive accumulation, or focusing, of the transported solute. The degree of focusing in case 1 scales with ∊-1, whereas in case 2 it scales with (∊f∊)-1/2, and thus increases much more weakly with increasing Pe. A separation based on this concept requires development of materials and devices that allow dynamic tuning of the mass-transport properties of a medium. This would make it possible to achieve progressive focusing and separation of solutes, such as proteins and DNA fragments, in electrophoretic media with an unprecedented degree of control.
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    AIChE Journal 43 (1997), S. 681-692 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The influence on drying selectivity of the continuous-contact mode between a solid wetted with ternary mixtures and a gas stream was theoretically studied. The liquid mixtures, ethanol-isopropanol-water and water-ethanol-acetone, were used. A mathematical model describing a gas-phase-controlled process was developed, and the influence of the process variables was studied by simulations. In addition to the inlet composition of the moisture and temperature of the solid, gas composition has the most important effect on selectivity. Small changes of gas composition, either imposed or spontaneous, may modify completely the process trajectory. The extent of these effects depends on the ratio between the flow rates of inlet gas and liquid contained in the solid. Because of their effects on the evolution of temperature and composition, the operating pressure and energy sources other than convection are also useful in controlling the selectivity. Since all these variables determine the composition of the remaining liquid and thereby product quality, their influence should be predictable. The model may be a valuable tool for exploring the process, provided that drying is gas-phase-controlled.
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    AIChE Journal 43 (1997), S. 844-846 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 42 (1996), S. 2005-2013 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Thin liquid films stabilized by surfactants above the critical micelle concentration exhibit stratification or stepwise dynamic thinning. A continuum hydrodynamic model is outlined for stepwise film thinning that incorporates equilibrium micellar structuring through self-consistent oscillatory disjoining pressures and effective viscosities. Effective viscosities as functions of thickness are evaluated with an extension of the local average density model, considering dilute colloidal suspension shear viscosities and solvent effects. To establish local shear viscosities, structured DFT micellar profiles, coarse-grained densities, and disjoining pressure are used. Ionic micelles and other colloidal systems with repulsive interactions show structured effective viscosities that are generally less than the corresponding homogeneous solution shear viscosity, bounded by the pure solvent viscosity and that of the bulk micellar solution. For 0.1 and 0.2-M sodium dodecylsulfate micellar solutions, the effective viscosities are less than 5 and 10%, respectively, below the homogeneous fluid viscosity, except at small thicknesses, indicating that the micellar film thins faster than a pure water film of the same thickness.Calculated thinning curves closely resemble experimental observations in the stepwise thinning behavior, displaying decreasing slopes and increased step durations at later times. Despite the micellar structuring within the film, the ionic micelles do not contribute appreciably to the viscous resistance of the thinning film. Rather, Reynolds' film thinning is obeyed, with the equilibrium oscillatory disjoining pressures driving the stepwise dynamics. The shear viscosity of the ionic micellar film is well approximated by that of the bulk solution.
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    AIChE Journal 42 (1996), S. 2025-2035 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Thomas and Windle's model of Case II transport is analyzed for a semiinfinite medium by a singular perturbation technique. Two adjacent boundary layers separate equilibrated and dry regions. A thin boundary layer of width ∼ O(M-1/2/ln M), where M (≫1) dictates how rapidly the mixture's viscosity decays with liquid concentration, sits next to the equilibrated outer left region. Here, quasi-steady diffusion balances relaxation. A thicker intermediate layer of width ∼ O(M-1/2) separates the lefthand boundary layer and the dry outer region on the right, where both relaxation and unsteady diffusion participate in the transport. Matching the solutions at leading order specifies the moving front's speed, v: v ∼ M1/2. The analysis indicates that relaxation significantly affects the nearly dry region just ahead of the moving front. This disagrees with the widely accepted view that ordinary diffusion dominates in the nearly dry righthand region. Approximating that ordinary diffusion dominates in this region leads to a stepexponential concentration profile at the front and a simple analytical solution for the front speed, v with the correct M scaling. This approximate result accurately predicts the values of v determined by direct numerical solutions.
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    AIChE Journal 42 (1996), S. 2047-2056 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The solvatochromic dye phenol blue (N, N-dimethylindoaniline) is used to characterize the solvent strength (polarity) of the saturated liquid phase in a series of solvent-carbon dioxide binary mixtures. Data were obtained at 35 and 55°C and at pressures up to ∼70 bar. Five solvents were investigated - acetone, cyclohexane, methanol, THF, and toluene. The polarity of the liquid phase decreases significantly with increasing pressure due to the increasing carbon dioxide content of this phase at equilibrium. For example, the polarity of acetone saturated with carbon dioxide at 35°C and ∼60 bar is equivalent to the polarity of pure cyclohexane at ambient pressure. The local environment about the dye is significantly richer in the polar liquid component than the bulk composition would indicate. The degree of enrichment reflects concentration effects at low pressure, and both concentration and pressure effects at high pressure where the mixtures are highly compressible. The NRTL model of Renon and Prausnitz is able to predict these local compositions with reasonable accuracy except at CO2-rich conditions where compressibility effects are important.
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    AIChE Journal 43 (1997), S. 577-587 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Complex mixing flows and mixing parameters are calculated to evaluate mixing quality on the basis of kinematic parameters together with a statistical analysis. The results allow for a comparative evaluation in terms of geometry and flow parameters. The evaluation is limited to two-dimensional flows with moving boundaries in periodic motion such as the flow in the cross section of a twin-cam mixer. The finite-element calculation requires a remeshing procedure for every time step with special techniques to upgrade mixing variables from one time step to the next. The relative mixing quality of single cam and co: or counterrotating cam devices are compared by evaluating segregation scale, length stretch, and efficiency. The numerical results exhibit a good correspondence with their experimental counterpart.
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    AIChE Journal 42 (1996), S. 2057-2068 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A general theory is developed for the mechanical expression of agrofood, cellular materials. The so-called, Liquid-containing biporous particles expression model considers liquid transfer within a network of three different volumes: extraparticle, extracellular and intracellular volumes. The system of partial differential equations is solved for the expression under constant pressure, allowing calculation of the total layer settlement, as well as the deformation of extraparticle, extracellular and intracellular volumes. The model is able to predict the behavior of four different steps in the consolidation stage: the primary deformation and the creep deformation of extraparticle volume, and the deformation and deliquoring of both extracellular and intracellular volumes. The model is applied to the hydraulic pressing of rapeseeds. The theoretical model agrees well with experimental data for the overall range of pressing time.
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    AIChE Journal 42 (1996), S. 2036-2046 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: An improved set of all the thermodynamic and molecular properties required for the prediction of the existing 20 systems of Structure H (sH) hydrate phase equilibrium data is presented. The statistical thermodynamics model was based on the van der Waals and Platteeuw theory, and the spherical core Kihara potential was used for guest-water interactions. Optimized Kihara parameters and reference thermodynamic properties were derived from experimental data of over 20 sH hydrate forming systems. The model could fit all the existing sH hydrate data within an accuracy of ± 6%. Inhibitor predictions were also shown to fit recent data with no adjustable parameters. The feasibility of using hydrate cage occupancies to derive refined Kihara parameters of the guest molecules was investigated. Possible existence of sH hydrates at cryogenic temperatures was also established based on the model.
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    AIChE Journal 42 (1996), S. 2080-2083 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 42 (1996), S. 2087-2089 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 42 (1996), S. 2084-2086 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 43 (1997), S. 615-624 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Resonant power absorption is an important phenomenon during microwave heating. The resonances that occur when plane electromagnetic waves are incident on infinitely long cylinders and slabs are investigated as a function of sample dimensions. For cylinders two kinds of incident waves are studied: TMz when the electric field is oriented along the axis of the cylinder and TEz when the magnetic field is oriented along the axis. At a resonant condition the overage power absorbed by the sample is a local maximum. Due to attenuation within the sample the resonances decrease in intensity as the sample size increases. Using the dielectric properties of water, resonances are found to be a function of the ratio of the sample dimension to the wavelength of radiation, λs, in the sample. For slabs of thickness L and integer values of n, resonances occurred at L/λs = 0.5n; for cylinders of diameter D, resonances occurred at D/λs = 0.5n - 0.257. The generality of these relations to predict resonances in other food samples are shown using existing dielectric data. Resonances in cylinders for both polarizations occurred at similar radii. However, the radius at which the first resonance occurred for the TMz case was absent in the TEz case.
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    AIChE Journal 43 (1997), S. 625-630 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Transient phenomena in solid-liquid fluidized-bed systems are important in designing pulsed, countercurrent (multistage) fluidized-bed contactors of the Cloete-Streat type at high-solids flow rate. Of particular interest are the residence times or corresponding velocities of porosity gradients in the bed and the excess or overshoot height of the bed after refluidization. Theory assuming local equilibrium between holdup and velocity of the phases (local-equilibrium model) for stepwise perturbations in the liquid flow is readily available. It is investigated whether the local-equilibrium theory can be used for more complex perturbations and whether inertia effects, such as are encountered in countercurrent multistage fluidized-bed systems, can be ignored. Therefore, the detailed particle-bed model of Foscolo and Gibilaro, which incorporates inertia effects, was applied to investigate the transient behavior of fluidized-bed systems. Transient fluidization experiments were performed with a broad range of water-fluidized particles in a laboratory-scale multistage fluidized-bed contactor. The operating conditions corresponded to those for countercurrent contact.Numerical simulations with the particle-bed model predict satisfactory experimental results. The “overshoot” heights of the fluidized bed were estimated correctly by the particle-bed model, whereas the local-equilibrium model only provides a conservative estimate. However, the local-equilibrium model allows an analytical solution that is more interesting for design, as it avoids tedious calculations. The residence time of the last perturbation before the fluidized bed relaxes to steady state was estimated with similar accuracy by both models.
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    AIChE Journal 43 (1997), S. 645-654 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A spontaneous, steady capillary flow is produced for a liquid index in a circular tube that is partially coated with a surface modifier to create a discontinuous wetting condition between upstream and downstream portions of the tube. As a means of demonstrating that the flow configuration may prove useful as a diagnostic tool in studies concerning capillarity and the physics associated with the moving contact line, average steady velocities are predicted and compared against a large experimental data set that includes the effects of tube dimensions and fluid properties. To access a wider range of tube diameters (0.516-9.88 mm), experiments are performed employing “U-tubes” tested in the low-gravity environment of a drop tower, in addition to straight capillary tubes tested horizontally in a laboratory. The sensitivity of the steady capillary flow to surface cleanliness is dramatic.
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    AIChE Journal 43 (1997), S. 673-680 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Permeability and compressibility data are required for an adequate process model for compressible-cake filtration and mechanical expression. Experimental and modeling results of the permeability of palm-oil filter cakes (a highly compressible viscoelastic material) are combined with compressibility data, leading to a model for the expression step. Permeability measurements show that permeability depends strongly on the quantity of fine particles in the cake. Removal of fine particles from the slurry before expression significantly increases the solid-phase content during expression due to higher permeability. Modeling results of the expression step show that for palm-oil filter cakes there is a pressure above which the attainable mass fraction of solids becomes independent of pressure. Decrease in specific cake resistance has two effects: a higher mass fraction of solids at the same pressure and a higher pressure at which the mass fraction of solids is not affected further.
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    AIChE Journal 43 (1997), S. 740-753 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Modeling and optimization of a semiregenerative catalytic naphtha reformer has been carried out considering most of its key constituent units. A detailed kinetic scheme involving 35 pseudocomponents connected by a network of 36 reactions in the C5-C10 range was modeled using Hougen-Watson Langmuir-Hinshelwood-type reaction-rate expressions. Deactivation of the catalyst was modeled by including the corresponding equations for coking kinetics. The overall kinetic model was parameterized by bench-marking against industrial plant data using a feed-characterization procedure developed to infer the composition of the chemical species in the feed and reformate from their measured ASTM distillation data. For the initial optimization studies, a constant reactor inlet temperature configuration that would lead to optimum operation over the entire catalyst life cycle was identified. The analysis was extended to study the time-optimal control profiles of decision variables over the run length. In addition, the constant octane case was also studied. The improvement in the objective function achieved in each case was determined. Finally, the sensitivity of the optimal results to uncertainty in reactor-model parameters was evaluated.
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    AIChE Journal 43 (1997), S. 754-760 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Temperature profiles in the continuous-flow reactor with a fixed bed placed in a nonuniform microwave field are predicted by considering specific on - off regulation of the microwave power and local distribution of the electric-field intensity. The spatial and temperature dependence of the electric-field intensity affects the heating appreciably, as shown by indirect measurements. Results of numerical calculations agree with experimental data of outlet temperature and explain temperature oscillations in the outlet flow. The model developed allows an accurate description of microwave heating in the continuous-flow reactor associated with specific regulation of microwave power. The hydrolysis of sucrose catalyzed by the strongly acidic cation-exchange resin Amberlite 200C in R-H form was chosen as the reaction system. Calculated conversions of sucrose based on predicted temperature profiles agree with experimental data.
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    AIChE Journal 43 (1997), S. 777-784 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The oxidative dehydrogenation of butane was studied at temperatures between 450 and 550°C using a conventional fixed-bed reactor and inert membrane catalytic reactors with different feed arrangements. When inert membrane reactors were employed, a ceramic membrane was used to distribute oxygen to a fixed bed of V-Mg-O catalyst. The membrane reactor was found to be more efficient than a fixed-bed reactor under most of the conditions investigated. In addition, in the membrane reactor the formation of hot spots decreased considerably, leading to a more stable and safer operation.
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    AIChE Journal 43 (1997), S. 1691-1699 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Pore fractal objects are expected to be optimal catalysts, since material is supplied to the narrower pores, which are also shorter through the larger pores where diffusion resistance is smaller. To demonstrate this, diffusion and reaction were simulated on Sierpinski-gasket-type fractal objects and on the corresponding nonfractal uniform-pore structures of the same size, porosity and reactive area. Positive order reactions limited by Knudsen diffusion were shown to exhibit larger rates in fractal than in uniform-pore objects. Fractal catalysts also exhibited a new intermediate domain in which the rate depends only weakly on the kinetics parameters. In nonmonotomic kinetics the branching point (bifurcation point) was extremely sensitive to the pore structure.
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    AIChE Journal 43 (1997), S. 1709-1716 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: An electrochemically modulated complexation (EMC) process was designed to selectively extract and concentrate ethylene from a feed-phase mixture with ethane. Unlike previous EMC processes, where the separation was based on equilibrium solubility differences, this separation was based on differences in the rate of complexing with copper(I) solution between the two gases. The EMC process employed flowthrough electrolysis cells that electrochemically modulate aqueous-phase copper chlorides between high, copper(I), and low, copper(II), affinity states. The liquid phase in the high affinity form contracts a feed gas phase in a hollow-fiber membrane module for selective extraction and contacts the receiving gas phase in the low affinity form for concentration. Experimental results and modeling of the process are reported.
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    AIChE Journal 43 (1997), S. 1751-1762 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A systematic method to synthesize crystallization-distillation hybrid separation processes is presented. Two classes of hybrids are identified for binary mixtures. The first bypasses azeotropes and tangent pinches, while the second bypasses eutectics. Guidelines for flow-sheet selection are proposed based on an analysis of simple eutectic, constant relative volatility systems. In addition, the hybrids are compared to both extractive and adductive crystallization in order to determine the conditions under which solvent-based crystallization techniques outperform the proposed hybrid configurations. The method is extended to ternary mixture. The use of stream combination and complex distillation columns is also considered.
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    AIChE Journal 43 (1997), S. 1819-1827 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: In a high-temperature catalytic membrane reactor, a plug-flow reactor is combined with a gas-separative membrane. By selectively removing one of the reaction products, the reaction mixture is prevented from reaching equilibrium, and a higher conversion can be obtained. This concept is only valid for reactions that are limited by the thermodynamic equilibrium, such as the direct dehydrogenation of propane to propene. A tubular H2-selective silica membrane was characterized [αH2/C3H8 = 70-90 at 500°C] and used as the gas-separative membrane. The membrane reactor was filled with a chromia/alumina catalyst. The kinetics of the catalyst was studied. At 500°C the deactivation of the catalyst is slow, and the propene yield is almost constant for at least 10 h of operation. Under well-chosen process conditions, the propene yield is at least twice as high as the value obtained at thermodynamic equilibrium in a conventional reactor.
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    AIChE Journal 42 (1996), S. 2240-2250 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A methodology is presented to obtain approximate models from input-output data, particularly oriented to implement a model-predictive control scheme. Causal, time-invariant nonlinear discrete systems with a certain type of continuity condition called fading memory are dealt with. To synthesize the nonlinear model a finite-dimensional linear dynamic part (discrete Laguerre polynomials) is used, followed by a nonlinear nonmemory map (single hidden-layer perceptron). Results of the application to approximate and control a binary distillation column are presented.
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    AIChE Journal 43 (1997), S. 1727-1736 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The magnitude and direction of the ultrasonic radiation forces that act on individual particles in a standing-wave field were determined using a microscope-based imaging system. The forces are calculated from measured particle velocities assuming that the drag force, given by Stokes' law, is exactly counterbalanced by the imposed ultrasonic forces. The axial primary radiation force was found to vary sinusoidally with axial position and to be proportional to the local acoustic energy density, as predicted by theory. The magnitude of the transverse primary force was determined by two independent methods to be about 100-fold weaker than the axial force. Separation concepts exploiting the transverse force for cell retention have been successful despite the great disparity in magnitude between the axial and transvers-force components. This may be explained by the reduced hydrodynamic forces on aggregated particles in transverse flow due to their alignment in the sound field.
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    AIChE Journal 43 (1997), S. 1909-1913 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 43 (1997), S. 1894-1903 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The role of swelling clays in hindering the compressional dewatering characteristics of coal-mine tailings is examined. The effects of electrolyte concentration and ion exchange in improving the shear and compressional rheology are compared. Suspensions studies include actual mine tailings (thickener feed and thickener underflow) as well as synthetic clay dispersions made from clay collected from the coal seam. It was shown that the most important parameter in controlling the properties of the tailings suspension is “controlled” dispersion in the presence of a Ca2+ electrolyte concentration in excess of that required to (1) prevent initial swelling and (2) provide full cation exchange of the clay. Under these electrolyte conditions, complete delamination of the clay did not occur, and both the dewatering and handling characteristics of the resultant suspensions improved dramatically.
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    AIChE Journal 43 (1997), S. 2169-2179 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The spread and rebound of droplets upon impact on flat surfaces at room temperature were studied over a wide range of impact velocities (0.5-6 m/s), viscosities (1-100 mPa.s), static contact angles (30-120°), droplet sizes (1.5-3.5 mm), and surface roughnesses using a fast-shutter-speed CCD camera. The maximum spread of a droplet upon impact depended strongly on the liquid viscosity and the impact velocity. The tendency of a droplet to deposit or to rebound is determined primarily by the liquid viscosity and the liquid/substrate static contact angle. A model more broadly applicable than existing models was developed to predict maximum spread as a function of the Reynolds number, the Weber number, and the static contact angle. Based on the conservation of energy, a rebound model is proposed that predicts the tendency to rebound as a function of maximum spread and static contact angle.The maximum-spread model prediction agrees to within 10% with more than 90% of the experimental data from different sources. In the current study, the rebound model successfully predicts the tendency of a droplet to rebound.
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    AIChE Journal 43 (1997), S. 2157-2168 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A new concept for removing toxic gases with respirator applications based on inhalation and exhalation through absorbent polymer-lined tubes was studied. The two-way oscillatory flow through the respirator element enables capture and expulsion of toxic vapors, which is not feasible with activated charcoal because of the adverse effect of moist breath on the charcoal efficiency. To study the influence of various material, design and operating parameters on the performance of such a respirator, a numerical model that solves the governing equations of mass and heat transport in an oscillatory flow through an absorbent polymer-lined tube was developed and utilized with experimentally measured property data. Factors investigated include respirator element geometry, polymer and toxic vapor characteristics, and flowthrough speed. Results show a large delay in toxic gas penetration over that obtained by conventional one-way flow, and define the importance of partition coefficient, flow passage size, and length and velocity. Results are compared with data from simulated breathing experiments.
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    AIChE Journal 43 (1997), S. 2215-2226 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A simplified exponential (SEXP) approximation, combining the exponential approximation and the first-order mean spherical approximation, is proposed to improve the equation of state for the Lennard-Jones (LJ) fluid. The SEXP approximation, which can be implemented in an analytical manner, yields better radial distribution functions of the LJ fluid. Extensive comparisons with two typical perturbation theories show that the SEXP approximation is more appropriate to describe the behaviors of the LJ fluid. The latest 33-parameter modified Benedict-Webb-Rubin equation, also calculated, is inadequate in the region of phase coexistence. The SEXP approximation is applied to the calculation of methane properties with much better results than the Peng-Robinson equation of state for saturated liquid densities and second virial coefficients.
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    AIChE Journal 43 (1997), S. 2203-2214 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The one-component steady-state permeation of gases through a silicalite-1 zeolite composite membrane as a function of the temperature is studied from 190 to 680 K for light hydrocarbons, noble gases, and some inorganic gases. In general, with increasing temperature the permeance shows a maximum followed by a minimum. For gases weakly adsorbed the permeance has only a minimum and for gases strongly adsorbed only a maximum is observed in the permeance. The permeance for various gases, for a feed pressure of 101 kPa, span four orders of magnitude. The lowest permeation is for i-butane at 300 K: a permeance of 0.07 × 10-8 mol. m-2.s-1.Pa-1. The highest value is observed for methane: a permeance of 70 × 10-8 mol. m-2.s-1.Pa-1 at about 240 K. A comparison between the isobars and the temperature dependence of the steady-state permeance, both at 101 kPa, shows that at the temperature where the amount adsorbed vanishes the permeance starts to increase. The temperature dependence of the steady-state fluxes through the silicalite-1 membrane can be described only if two diffusion mechanisms are taken into account. For high occupancies the mass transport can be described by equilibrium adsorption followed by surface diffusion and for low occupancies the mass transport can be described by activated gaseous diffusion. With increasing temperature the mass-transport mechanism shifts from the surface diffusion regime to the activated gaseous diffusion regime. With these two diffusivities modeling results agree well with experimental results for the one-component flux through the silicalite-1 zeolite membrane.
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    AIChE Journal 43 (1997) 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
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    AIChE Journal 43 (1997), S. 2921-2931 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The local structural function obtained by a microresistivity probe at different hydrodynamic regimes is examined. The structures, such as the vortex-clinging structure, the appearance of one and two large cavities, small 3-3 structure, large 3-3 structure, and ragged cavities were recognized by frequency transformation of the time-domain structural function. An optimized phase discrimination in signal processing was used. The distribution of the local void fraction (α) in a pilot-size stirred tank was experimentally investigated, because almost no such data can be found in the literature. The two-phase mixture was composed of air and water; α was measured at 190 nodes in the vertical half-section plane of the vessel. Relative differences smaller than 9% between integrated values of α and measured gas holdups agreed reasonably well under all conditions.
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    AIChE Journal 43 (1997), S. 2279-2288 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Model-predictive control and identification (MPCI) introduced by Genceli and Nikolaou in 1996 is a novel approach to the identification of processes under constrained model-predictive control. MPCI solves an on-line optimization problem that involves (a) a standard MPC objective; (b) standard MPC constraints; and (c) persistent excitation (PE) constraints. The on-line optimization problem is computationally demanding. To alleviate that problem, we take a frequency-domain approach to formulating the PE constraints. This approach relies on the following fact: a signal is persistently exciting of order n, if its two-sided power spectrum is nonzero at no fewer than n points. Therefore, persistently exciting input signals can be parametrized over a finite horizon as a sum of sinusoid terms with nonzero coefficients. Used in the MPCI framework, the last requirement generates a set of completely decoupled reverse-convex constraints that are combinatorially tractable from a computational point of view. The effectiveness of the proposed MPCI method is demonstrated through simulations. For the SISO systems studied, computation of the global optimum could be handled combinatorially in real-time using PC hardware.
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  • 81
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    AIChE Journal 43 (1997), S. 2300-2306 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A novel procedure to find cost-optimal sensor networks is proposed. Cost is minimized subject to qualifying constraints that are related to certain requirements of data reconciliation. One basic qualifying constraint is a desired level of precision of reconciled values for a selected set of variables. Since precision requirements lead to multiple solutions, other qualifying constraints are proposed. These constraints are availability, resilience, and error detectability. Definitions for these terms are given and their impact on the results is presented.
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  • 82
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A modified CaCO3 sorbent with an open internal pore structure is prepared and its sulfation characteristics are investigated in an entrained flow reactor at high temperatures (900-1,100°C) and short contact times (20-600 ms) using small particle sizes (〈 5 μm). The most distinguishing feature of this modified carbonate (MC) is its 70-75% sulfation conversion within 0.5 s, which is substantially higher than any other sorbents published. The MC is prepared by carbonation-precipitation from a calcium hydroxide suspension by optimizing the operating parameters to generate carbonate particles of the desired pore structural properties. The high initial surface area combined with its open pore structure and pore-size distribution of its calcine contribute to its high reactivity. The calcined MC possesses a significant portion of its pore volume in the 50-200 Å range. This size range represents an optimum pore size for sulfation since it provides a reasonably high surface area and is less susceptible than 〈 50 Å pore sizes, to pore filling, or pore-mouth plugging due to the formation of higher molar volume CaSO4. Investigation with other carbonates reveals that a much higher portion of their calcines' porosity lies in the smaller pores, which leads to premature termination of sulfation. Results show the impact of internal pore structure on initial reactivity and ultimate sorbent conversion.
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  • 83
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    AIChE Journal 43 (1997), S. 1341-1347 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Previous experimental studies have found that surface interactions significantly affect the transport of motile bacteria through small tubes, along solid surfaces, and through porous media. However, the role that hydrodynamic forces play in the interactions between solid surfaces and motile bacteria remains unclear. In this study, the swimming speeds of populations of Escherichia coli bacteria were measured near (〈 10 μm) and far (〉10 μm) from a flat glass surface at four ranges of orientations to the surface (0°-45°, 45°-90°, 90°-135°, and 135°-180°). Populations of bacteria close to the surface and moving in the orientation range most perpendicular (0-45°) to the surface experienced the greatest change in the swimming speed when compared to the population in the same orientation range located far from the surface. The decrease in swimming speed experienced by this population was on the same order as that predicted by hydrodynamic models of bacterial swimming near surfaces.
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  • 84
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    AIChE Journal 43 (1997), S. 1403-1413 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Industrial design of electrostatic precipitators is based on the transport theory developed by Deutsch (1922), which assumes that transverse turbulent mixing is effective enough to maintain the concentration profile uniform throughout the cross section (i.e., turbulent diffusivity is assumed infinite). To improve understanding of turbulent particle dispersion under the influence of electrostatic forces, a database on particle trajectories was first generated, based on the flow field from a direct numerical simulation of a plate-plate precipitator (Soldati et al., 1993). The effect of various parameters, such as particle size, charge and particle migration velocity, on dispersion and collection efficiency was investigated. Results show that particle concentration profiles are not uniform due to finite values of “turbulent diffusion” coefficient. The simulations indicate that the early stages of particle collection are controlled by particle migration velocity, while final stages are controlled by turbulence diffusion mechanisms.
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  • 85
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    AIChE Journal 43 (1997), S. 1414-1425 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A computed tomographic scanner was developed for imaging gas-holdup distributions in two-phase flow systems such as bubble columns and fluidized beds. The scanner has been used to study the effects of various operating parameters (such as column diameter, superficial gas velocity, and distributor type) on the gas holdup and its distribution in an air-water bubble column. The experimental investigation shows that the column dimensions have no significant effect on the void fraction when the column diameter is greater than 0.15 m. Differences in the holdup distribution due to the kind of distributor used are significant only at low gas flow rates. Surface tension of the liquid has a profound influence on the gas holdup and its distribution.
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  • 86
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    AIChE Journal 43 (1997), S. 2610-2615 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Nanosized silicon powders were prepared by gas-phase cluster agglomeration reactions in a low-pressure silane plasma. The formation and agglomeration of clusters leading to the growth of primary particles of powder were studied by in-situ techniques including mass spectroscopy and laser light-scattering experiments. These powders, generally amorphous and crystallized in a reducing atmosphere, were studied in detail by Raman spectroscopy and high-resolution electron microscopy, which revealed a very rough surface of as-prepared single powder particles with structures of 1 to 2 nm. Upon 1-h annealing at temperatures between 300 and 600°C, circular contrast features, 1.5 to 2.5 nm in size, are observed in the amorphous particles, which show medium-range order. A distinct onset of crystallization is observed at 700°C with structures ranging from very small crystalline ordered regions of 2.5-3.5 nm in size to fast-grown multipletwinned crystallites. The crystallization behavior is influenced by the clusters that form primary particles. Observed sintering behavior cannot be explained by a classical approach; hence, theoretical models need to be adapted to nanosized powders.
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  • 87
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Nanophase SiC/Si3N4 composite powders were synthesized by the carbothermal nitridation of SiO2. These powders have desirable characteristics of high quality with oxygen contents on the order of 1.5 to 2 wt. %, surface area of ∼ 10 m2/g, submicron α-Si3N4, low metallic impurity levels, and a homogeneous distribution of the nanophase SiC phase. High-resolution TEM analysis has shown that the content and size of the nanophase SiC can be varied from 0.5 to 50 wt. % and 25 to 500 nm, respectively, through proper control of raw materials and reactor conditions. To determine how the nanophase SiC reinforcement affects the mechanical properties of Si3N4, densified components were fabricated using both pressureless and pressure-assisted densification methods. TEM analysis revealed that the nanophase SiC particles are distributed both intergranularly and intragranularly throughout the Si3N4, matrix. By controlling the sintering additive package and the sintering conditions, the ratio of inter- to intragranular SiC can be adjusted. Mechanical property measurements at elevated temperatures showed a dramatic improvement in high-temperature strength and creep resistance over components made with commercially available powders.
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  • 88
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    AIChE Journal 43 (1997), S. 2665-2669 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Fine particles of dense, high-purity, crystalline BaTiO3were produced by flame-spray pyrolysis. A 0.5-M (Ba:Ti = 1:1) solution of barium acetate, titanium lactate, and water was aerosolized using an ultrasonic generator, and the droplets were delivered into the core of an annular diffusion flame (H2/air) reactor. For all investigated temperatures [∼1,000-∼2,000°C adiabatic], the generated powders were chemically pure, crystalline (primarily tetragonal phase with hexagonal and cubic polymorphs), and unagglomerated. At a low-flame temperature (∼1,000°C ad.), the particles produced were hollow and irregularly shaped. Particles produced at higher flame temperatures (〉∼1,500°C ad.) were dense and homogeneous. Particles showed a transition from a nonspherical porous morphology to a spherical dense morphology with increasing temperature. By increasing residence time, the temperature at which particles became spherical and dense was reduced. Flame-spray pyrolysis provides a useful method for forming dense particles of high melting point materials by aerosol-phase densification.
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  • 89
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    AIChE Journal 43 (1997), S. 2731-2740 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A series of ion-conducting perovskites of the form [La1-xAx] [Co0.2Fe0.8] O3-δ (x = 0.4, 0.6 for A = Sr; × = 0.8 for A = Ba) were investigated for their use as a catalytic membrane for the oxidative coupling of methane (OCM). A-site cations consisting of La0.4Sr0.6 and La0.2Ba0.8 produce materials with the highest oxygen fluxes and result in C2+ selectivities of 50% at 1,098 K, which are significantly higher than those achieved with a powdered catalyst in a packed-bed reactor configuration. Selectivities in these materials appear to be limited by high oxygen ion recombination rates that compete for oxygen with the desired coupling reaction(s). The results also indicate that oxygen fluxes are not limited by diffusion, but by surface exchange rates at the oxygen-lean side of the membrane. The study on stability of these materials showed that all three perovskites could be reduced in a pure methane or ethane stream at 1,023 K, but they were totally stable under reaction conditions where oxygen is present.
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  • 90
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    AIChE Journal 43 (1997), S. 2760-2764 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A new selected-area chemical-vapor deposition (CVD) process to fabricate thin sensing films on a micromachined silicon-based, conductometric gas-sensor structure is reported. The CVD method is self-lithographic and does not require the use of masks to define the thin-film region. Since the films are deposited after silicon processing, the selection of film materials is not constrained by their compatibility with the etchants used in silicon micromachining. The presence of conductance electrodes underneath the growing film permits in-situ monitoring of film resistance. The rapid thermal response of the device allows precise termination of film growth once the film resistance has reached a value suitable for gas sensing. The application of this new CVD method is demonstrated for growth of thin platinum films, which are used for sensing of O2 and H2 gases.
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  • 91
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    AIChE Journal 43 (1997), S. 2773-2784 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A quantitative understanding of the thermochemistry of silicate solution systems is necessary for the design, optimization and control of sol-gel, colloid and zeolite preparations. This review is intended to be a compendium of ready information for the growing number of chemical engineers active in solution-based materials synthesis. Experimental measurements of silica solubility, silicate speciation and silanol deprotonation in aqueous solutions are summarized and critiqued. The thermochemical properties of monomeric and dimeric silicate anions are also assessed. The trends that are then evident are compared with expectations from simplistic gas-phase molecular orbital calculations to illustrate the importance of solvation. Finally, the equilibrium behavior of simple silicate oligomers is rationalized, and the future direction to quantitative modeling of the behavior of more complex oligomers is suggested.
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  • 92
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    AIChE Journal 43 (1997), S. 2785-2792 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The fluorescence properties of inorganic and organically-modified rare-earth-doped sol-gel silica are presented. Eu3+-doped ormosils were prepared from Si(OCH3)4 and CH3Si(OCH3)3, (CH3)2Si(OCH3)2, (CH3)2Si(OC2H5)2, or (n-C3H7)Si(OCH3)3 in various proportions. Er3+-doped ormosils were prepared using Si(OC2H5)4 and CH3Si(OC2H5)3, (CH3)2Si(OC2H5)2 or C2H5Si(OC2H5)3. Gels derived from Si(OCH3)4 were also doped with the fluorinated Eu3+ precursors Eu(fod)3, (CF3SO3)3Eu, and (CF3CO2)3Eu·3H2O. The effect of metal ion codopants, which are known to inhibit clustering of Eu3+ in sol-gel silica, on Er3+ fluorescence is also considered. Fluorescence line-narrowing studies of Eu3+-doped samples indicated that significant Eu3 clustering occurs in both the ormosils and fluorinated precursor compositions. Lifetime measurements of the Eu3+-and Er3+ -doped ormosils showed longer lifetimes at low heat treatment temperatures relative to purely inorganic sol-gel silica, but no significant difference remained in fully densified samples. The longest lifetimes were observed for samples doped with the fluorinated precursors, indicating that the fluorinated ligands are effective at reducing the water content in densified gels.
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  • 93
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    AIChE Journal 43 (1997), S. 2802-2808 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Zeolite fiber, film, and monolith were prepared by using nanosize titanium silicalite (TS-1) crystals. Films and fibers of TS-1 zeolite were optically transparent, which might be important for advanced optozeolitic materials. A permeation result of gases on monolith indicates that the gas permeation is governed by the Knudsen mechanism. All types of TS-1 zeolites manufactured in this work are observed to be MFI structure with an orthorhombic symmetry. These results suggest that nanosize zeolites have potential to allow morphological design with applications for advanced functional materials.
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  • 94
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Active organic molecules are grafted on the xerogel silica matrix by using functionalized alkoxides f-R′-Si(OEt)3, where f is a chemical function and R′ is an alkyl spacer to limit the degrees of freedom of the molecules. Organic-inorganic hybrid films are prepared in which optically nonlinear DRl chromophores are covalently bound to the silica network. These films exhibit a large and stable second-order nonlinear coefficient from second harmonic generation experiments. Protoporphyrin molecules are attached double covalently to the xerogel matrix via flexible organic spacers. Persistent spectral holes are still burnt with moderate fluency at 120 K.
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  • 95
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    AIChE Journal 43 (1997), S. 2832-2836 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Partially polycondensed γ-aminopropylsilanetriol (APSTOL) was used as the silica precursor to prepare magnesium orthosilicate in the form of crystalline forsterite. Aqueous solutions of APSTOL and magnesium acetate were mixed and dried forming a water-soluble product that was converted into forsterite by heating to 1,000°C. The thermal evolution of the system was studied using TGA, FTIR, UV-VIS spectrophotometry, and XRD techniques, especially for the acetate decomposition and transformation of CSiO3-tetrahedra into the orthosilicate anions. The combustion of organics and the crystallization of forsterite proceed at temperatures 350 and 870°C, respectively. At intermediate temperatures, the system contains amorphous silicates with oligomeric and polymeric anions, which gradually depolymerize as temperature increases. The resulting crystalline product contains less impurities (periclase and enstatite) than samples prepared using other wet-chemistry techniques.
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  • 96
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: As a part of fundamental study on the kinetics of electroceramics processing by wet chemical methods, barium titanate precursor gel was prepared using barium acetate and titanium tetra-isopropapoxide as starting materials. Experimental results indicated that barium acetate was distributed uniformly in the gel matrix formed by hydrolysis and polymerization of titanium tetra-isopropoxide. In the subsequent calcination of the gel, rapid formation of barium titanate was observed above 823 K, which resulted from the reaction between titania and barium carbonate or barium oxide(s). The dynamics of barium titanate formation under different heat-up programs was successfully simulated based on a proposed reaction model that incorporates a specified reactive portion of barium acetate in the gel matrix.
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  • 97
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    AIChE Journal 42 (1996) 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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  • 98
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    AIChE Journal 42 (1996), S. 2692-2697 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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  • 99
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    AIChE Journal 42 (1996), S. 2699-2700 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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  • 100
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    AIChE Journal 43 (1997), S. 2878-2888 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Porous ceramics were fabricated by firing ceramic-polymer composites prepared by casting dispersions containing cellulose acetate, water and colloidal ceramic particles (alumina and silica). Composite microstructures were determined by polymer phase separation. Polymer adsorption on the ceramic particles was necessary for the formation of controlled porosity in the composite and fired ceramic. Cellulose acetate adsorbed on alumina, but not silica particles. The microstructure of alumina-cellulose acetate composites was characterized by unagglomerrated alumina particles in a polymer matrix; relatively large pores (pore diameter ∼ 15 μm) formed when the alumina concentration was low (〈50 vol. % relative to the polymer in the dried composite), and smaller pores (pore diameter ∼2μm) developed at higher alumina contents. By contrast, silica-cellulose acetate composites contained agglomerated silica particles and a large pore structure invariant to silica content. Firing of alumina-cellulose acetate composites with ceramic contents greater than 40 vol. % resulted in crack-free porous ceramics with pore structures comparable to the original composites.
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