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  • Articles  (384)
  • Chemical Engineering  (384)
  • 550 - Earth sciences
  • 1990-1994  (384)
  • 1992  (384)
  • Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics  (384)
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  • Articles  (384)
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  • 1990-1994  (384)
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  • 1
    Electronic Resource
    Electronic Resource
    Simultaneous acoustic wave propagation and dynamic mechanical analysis of curing of thermoset resinsPart of this work has been presented at the Golden Gate Polymer Forum, Asilomar Conference, in March 1990. (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 182-190 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A study of simultaneous acoustic and rheometric (dynamic mechanical) measurements of the epoxy curing process is undertaken to assess the validity of using acoustic cure-monitoring sensors for process control. Our results demonstrate that the acoustic technique provides a sensitive means for monitoring the cure of neat epoxy over the entire cure cycle. The acoustic modulus calculated from the shear velocity qualitatively tracks the mechanically measured dynamic modulus and correctly ranks the stiffness of two epoxy compositions. When the frequency difference is accounted for, using time-temperature superposition of the dynamic mechanical measurements, quantitative agreement between the acoustic and mechanical moduli for fully cured epoxy resins is also quite good.
    Additional Material: 8 Ill.
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320304
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  • 2
    Electronic Resource
    Electronic Resource
    The grafting of maleic anhydride on high density polyethylene in an extruder (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 467-474 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The grafting of maleic anhydride (MAH) on high density polyethylene in a counter-rotating twin screw extruder has been studied. As the reaction kinetics appear to be affected by mass transfer, good micro mixing in the extruder is important. Due to the competing mechanisms of increasing mixing and decreasing residence times at increasing screw speed, and due to the complicated reaction scheme, various non-linearities exist that are prohibitive for simple optimization rules. The interaction diagram presented in this paper for a twin screw extruder as a MAH grafting reactor can be used for better understanding of the influence of the extruder parameters on the reaction process.
    Additional Material: 9 Ill.
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320703
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  • 3
    Electronic Resource
    Electronic Resource
    Gear pump assisted extrusion (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 488-493 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Gear pump assisted extrusion is becoming popular in the plastics processing industries. The growth has been tremendous since 1980. In this study, the benefits of gear pump assisted extrusion, especially in single screw applications, is critically reviewed, and a method of predicting the operational conditions of the gear pump assisted extrusion system is discussed. Further, shortening the length to diameter ratio of the extruder in gear pump assisted extrusion was analyzed and found to produce a reduction in energy consumption, provided melting is completed.
    Additional Material: 4 Ill.
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320706
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  • 4
    Electronic Resource
    Electronic Resource
    Masthead (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992) 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320801
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  • 5
    Electronic Resource
    Electronic Resource
    The measurement of thermal stress distributions along the flow path in injection-molded flat plates (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 506-515 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Internal stresses in injection-molded parts are the result of thermal, flow, and pressure histories. Internal stresses can be roughly divided into thermal and flow-induced stresses. In this paper, a modified layer-removal method is presented to determine thermal stress distributions in injection-molded flat plates. With this method, the curvature of a rectangular specimen is determined after the removal of a layer from one surface. This curvature is converted into a stress via a mathematical relation, originally derived by Treuting and Read. By determining the local curvatures after successive layer removals, stress distributions along the flow path were obtained within a single specimen. Validation of this modified layer-removal method is described. A good reproductibility was obtained. The method can be regarded as semi-quantitative. Flat plates were injection-molded from three amorphous polymers: polystyrene, polycarbonate, and a polyphenylene ether/high-impact polystyrene blend. In general, the flat-plate cross-section shows a three-region stress distribution with a tensile stress region both at the surface and in the core of the flat plate and an intermediate region with compressive stresses. The modified layer-removal method was used to determine influences of mold temperature, annealing treatment, and pressure history on the thermal stress distributions. Increasing mold temperature results in a decreasing overall stress level, while the compressive stress region shifts to the surface. An annealing treatment significantly reduces the overall stress level, without affecting the stress pattern. Stress distributions along the flow path were influenced by the varying pressure histories from the entrance to the end of the mold cavity. The various features of the stress profiles are explained by the influence of the pressure decay rate in the injection-molding process.
    Additional Material: 20 Ill.
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320708
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  • 6
    Electronic Resource
    Electronic Resource
    Analysis of gel formation in imidazole-catalyzed epoxies (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 529-534 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The network formation processes for imidazole-cured epoxy resins were examined by relating the reaction chemistry and the physical properties during cure. Network formation models were developed based on kinetic studies and the laws of conditional probability. These models were used to predict the weight-average molecular weight, the gel point, and the sol fraction as a function of the resin composition and the processing conditions. Rheological and extraction experiments were conducted to confirm the model results and to develop criteria for identifying the gel point.
    Additional Material: 5 Ill.
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320804
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  • 7
    Electronic Resource
    Electronic Resource
    Catalysis and kinetics of cyclotrimerization of cyanate ester resin systems (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 535-541 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The kinetics of cyclotrimerization and the thermal stability of bisphenol Abased cyanate ester resin systems were determined using Fourier transform infrared spectroscopy, differential scanning calorimetry, and thermogravimetry. The bisphenol A dicyanate was cured with 4 phr nonylphenol and with the octoates of zinc and manganese, and cobalt acetylacetonate at concentrations ranging from 0 to 750 ppm metal. An empirical rate law was used to predict the cyanate concentration profiles. The observed reaction rate showed a first-order dependenće on the initial metal concentration and a second-order dependence on the cyanate concentration in the kinetically controlled regime. For the uncatalyzed systems, the kinetics was described by a second-order autocatalytic model. The thermal stability of the network was found to be dependent on the catalyst concentration for the zinc catalysts. For the samples cured with manganese, no effect of concentration on the thermal stability was observed.
    Additional Material: 10 Ill.
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320805
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  • 8
    Electronic Resource
    Electronic Resource
    Improving adhesion between thin chromium film and polyimide substrate by Ar+ irradiation (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 558-566 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Ar+ irradiation and annealing at an elevated temperature are used to improve the adhesion of deposited Cr thin films by vacuum evaporation onto polyimide (PI) substrates. The Ar+ ions of 50 and 200 keV and various Ar+ doses ranging from 1 × 1013 to 2 × 1016 ions/cm2 are chosen for the experiments, after many preliminary trials. The surface analyses are conducted employing Rutherford Backscattering Spectroscopy (RBS), Fourier transform infrared spectrometry (FTIR), X-ray photoelectron spectroscopy (XPS), and Scanning electron microscopy (SEM). Ar+ irradiation produces an interfacial layer of about 100 Å (10 nm) thick in which Cr particles and PI molecules are physically mixed and chemically bonded. The chemical bonds of Cr—O and a trace of Cr≡C are observed by XPS and FTIR. Impact-wear tests are also conducted in order to determine the effects of the Ar+ irradiation on the wear property of a Cr/PI system. A significant increase in the property is observed and the increase appears to be a function of the degree of adhesion of the Cr film to the PI substrate.
    Additional Material: 12 Ill.
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320807
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  • 9
    Electronic Resource
    Electronic Resource
    Preface (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 581-581 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320902
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  • 10
    Electronic Resource
    Electronic Resource
    CO2 laser welding of polymers (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 582-585 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Deep penetration welding of polymers can be carried out at high speed with relatively low laser power. This results from an efficient coupling CO2 laser radiation to polymers that leads to volume heating. A brief review of energy coupling and heat transfer effects in polymers under CO2 laser welding conditions is given. Some examples of low power (10 to 100 watt) CO2 welding of polypropylene and polyethylene at depths of up to 1.5 cm are discussed.
    Additional Material: 5 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320903
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  • 11
    Electronic Resource
    Electronic Resource
    Masthead (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992) 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320401
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  • 12
    Electronic Resource
    Electronic Resource
    Simulation of polymer flow through a coat-hanger die: A comparison of two numerical approaches (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 206-212 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Coat-hanger dies are commonly used for the extrusion of plastic sheets and films. To describe the flow of a molten polymer through a coat-hanger die, a two-dimensional approach is necessary. Moreover, the thermal effects, which play an important role in the flow distribution, have to be taken into account. In this paper, two numerical models for the simulation of coat-hanger dies are described and compared. These models differ mainly in the simplifying assumptions used and in the treatment of the thermal problem. The simulations obtained with the two models were compared with each other and with experimental data. The discrepancies between the two models can be explained by the different theoretical treatments.
    Additional Material: 17 Ill.
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320307
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  • 13
    Electronic Resource
    Electronic Resource
    A general non-isothermal model for one-dimensional multilayer coextrusion flows (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 213-220 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A general computation of multilayer coextrusion flow in a flat die geometry is presented. For any given number of layers of different polymers, characterized by their thermal and rheological behaviors, the model permits computation of velocity and temperature fields along the flow in constant or slightly varying geometries. The influence of different operating parameters (wall regulation temperature, flow rate, initial temperatures) on the interface positions and temperature evolutions is evaluated. Theoretical predictions of interface positions are in agreement with experiments carried out on an industrial multimanifold flat die.
    Additional Material: 15 Ill.
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320308
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  • 14
    Electronic Resource
    Electronic Resource
    Resin flow through fiber beds during composite manufacturing processes. Part I: Review of newtonian flow through fiber beds (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 221-230 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A critical part of any master model used to simulate or control a composite material manufacturing process is the description of resin flow through the fiber bed. We present here a review of both theoretical and experimental studies of fluid flow through porous media, including fiber beds. For the practical porosity range of interest in continuous fiber composites processing (0.3〈 ∊ 〈 0.6), the permeability cannot be accurately described using the Blake-Kozeny-Carman equation, even though the flow is Newtonian at very low Reynold's number. For aligned fiber situations, the Kozeny constant, k, deviates radically from theory, depends on bed nonuniformities, and is only constant over very narrow porosity ranges. Thus, one cannot experimentally determine k at high porosities and use this value to describe low porosity situations. Theoretical attempts, based on perfectly spaced and aligned arrays of cylinders, adequately describe the transverse permeability of ideal fiber beds in the high porosity range, but do not succeed at porosities below 0.6. For axial flow through aligned fiber beds, the theory yields permeabilities much lower than are experimentally observed throughout the entire porosity range. For randomly arranged fibers, random cylinder theory also predicts permeabilities that are significantly lower than are measured.
    Additional Material: 4 Ill.
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320402
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  • 15
    Electronic Resource
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    Stereological measurement and error estimates for three-dimensional fiber orientation (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 240-253 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A method is presented for measuring three-dimensional fiber orientation in fiber-reinforced polymers and placing confidence limits on the results. The orientations of individual fibers are determined from the elliptical intersections between the cylindrical fibers and a polished section. This can be done using either manual digitization or automated image analysis. Volume averages for the sample are computed using an orientation-dependent weighting function that corrects for the bias of an area-based sample. Equations are developed for nonuniform fiber lengths, using both number-average and weight-average measures of orientation. Sources of systematic, measurement, and sampling error are discussed and equations for sampling error and the propagation of measurement error are derived. The results use a second-rank tensor to characterize fiber orientation, but the error analysis can be applied to any type of orientation parameter. We implement the technique using manual digitization of optical micrographs. Our implementation accurately measures samples with known orientation, and produces identical results from two perpendicular sections of a glass fiber/nylon injection-molded sample.
    Additional Material: 10 Ill.
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320404
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  • 16
    Electronic Resource
    Electronic Resource
    Impact resistance performances of polyamide 6 blended with different rubber phases (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 273-279 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We have studied the impact strength, by Charpy and Izod tests, of blends of polyamide 6 with different rubbers, 10 wt% of each, or rubbers and glass fibers (8.5 wt% and 15 wt% respectively). The rubbers are from three different families: (i) a nonreactive cross-linked terpolymer, methyl methacrylate/butadiene/styrene (17/64.5/18.5); (ii) two block copolymers compatible with the matrix, poly(tetramethylene glycol)/polamide 12 (70/30 or 34/66); and (iii) two polymers containing reactive functionality, a terpolymer ethylene/ethyl acrylate/maleic anhydride (68/30.5/1.5) and a copolymer ethylene/acrylic acid (90/10). The classification of additives in regard to improved impact depends on the procedure used for the impact strength measurement, particularly on whether the samples are notched or unnotched. The results are discussed in relation to the dimensions and the adhesion of the rubber particles. The level of adhesion has been estimated from observations in scanning electron microscopy of cavities due to pullout nodules and of nonextracted rubber after treatment in boiling xylene. Strong variations in the morphologies are found, depending on the chemical nature of the rubber. The crystalline state of the polyamide in the blends has also been evaluated from differential scanning calorimetry.
    Additional Material: 9 Ill.
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320407
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  • 17
    Electronic Resource
    Electronic Resource
    The impact performance of thermoplastic sheet composites (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 287-297 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Sheet composites of polypropylene and poly(ethylene terephthalate) were produced by melt consolidation of alternating layers of polymer films and random glass fiber mats. The composites had a nominal glass content of 50 wt% (∼30 vol%). The sheets were stamped into a complex part from which test specimens were machined, and mechanical properties determined. Flexural strengths as high as 159 MPa were recorded for polypropylene composites and 313 MPa for poly(ethylene terephthalate) composites. The flexural modulus of the polypropylene composites reached 9.1 MPa, whereas the modulus of the stiffest poly(ethylene terephthalate) composite was 15 GPa. The impact properties of the composites were equally high. Polypropylene composites absorbed up to 257 J/cm during an instrumented falling dart impact test. Poly(ethylene terephthalate) composites absorbed as much as 116 J/cm in the same test.
    Additional Material: 14 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320409
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  • 18
    Electronic Resource
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    Masthead (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992) 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320501
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  • 19
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    Interpretation of fiber fragmentation in carbon/epoxy single fiber composites: Possible fiber pre-tension effects (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 298-304 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The fiber straightening pre-tension applied during the sample preparation of single fiber composites is suggested here to significantly affect the number of fragments as well as the value of the Kelly-Tyson interface shear strength obtained from single filament composite tests. This implies that fragmentation tests performed under seemingly identical conditions, but in which the fiber pre-tension is not accurately controlled during sample preparation, might yield widely differing experimental results. We present and discuss a new set of experimental results dealing with fiber pre-tension effects in carbon/epoxy single fiber composites.
    Additional Material: 8 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320410
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  • 20
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    The effects of transcrystalline interphase in advanced polymer compositesThis paper has been presented in part or in full at the Materials Research Society Symposium N, Boston, November 1989; the Third International Conference on Composite Interfaces, Cleveland, May 1990; and the Textile Institute World Conference, Dundee, Scotland, November 1990. (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 280-286 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Surface-induced transcrystallization in fibers has been reported in some advanced polymer composites. It is believed that transcrystalline interphase may affect stress transfer efficiency between the reinforcing fiber and the matrix. In this study, attempts were made to examine the effects of transcrystallinity on composite performance, particularly on fiber-matrix interfacial bond strength, and to investigate possible attributes of transcrystallization. Three polymer resins, poly(etherketoneketone) (PEKK), poly(etheretherketone) (PEEK), and poly(phenylenesulfide) (PPS), and four types of fiber, polyacrylonitrile (PAN)-based AU-4 (untreated AS-4) carbon, pitch-based carbon, poly (p-phenylene terephthalamide) (PPDT) aramid, and E-glass were used. It was found that PPDT aramid and pitch-based carbon fibers induce a transcrystalline interphase in all three polymers because of an epitaxial effect. Under certain conditions, transcrystallization was also observed in PAN-based carbon and E-glass fibers, which may be partially attributed to the thermal conductivity mismatch between the fiber and the matrix. Plasma treatment on fiber surface showed a negligible effect on inducing transcrystallization, whereas solution-coating of PPDT on the fiber surface showed a positive effect. The Microdebonding test, which measures the interfacial bond strength between the fiber and the matrix, consistently showed more than 40% increments for various single filament systems with transcrystalline interphase versus without. However, the effects of transcrystallinity on the interfacial bond strength appeared to decrease as the fiber content increased in composites.
    Additional Material: 7 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320408
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  • 21
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    Optimization of stabilizer formulations for polyolefin processing (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 475-480 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An approach to formulation is presented that is based on a statistical experimental design package for use on a personal computer. The total level of phosphite + hindered phenol, and the ratio of phosphite to hindered phenol are used as experimental variables. The approach was tested on extrusions of polypropylene using melt flow retention and yellowness index as observed variables. A quadratic model gave a satisfactory fit to the data for both variables. Contour plots are presented of the performance of the systems for two commercially available hindered phenols and two polypropylene samples. The largest difference between the resins is in the degree of color generation on extrusion. For both hindered phenols, a resin made using “3rd generation” or “high activity” catalyst gave lowest color development on extrusion. There were also small differences in the response of the melt flow of the resins to phosphite level.
    Additional Material: 9 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320704
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  • 22
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    Structure and physical properties of biaxially stretched polyethylene terephthalate sheet after heat-setting (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 481-487 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The consumption of hot-fillable poly(ethylene terephthalate) bottles is extremely large and is still increasing in Japan. This type of bottle is generally manufactured by the heat-set method using hot molds after stretch-blow molding. In this study, the method is simulated using a setting application in which sheets can be stretched constraining their sizes on a hot aluminum block. The crystallinities of the sheets are found to depend on the thermal history, i.e., the duration and temperature of the heat-set cycle. Heat-setting mitigates thermal-shrinkage of the sheets which is due to the increase in crystallinity or in the tense segments in the amorphous region. The structure of the heat-set sheet varies depending on the original stretched sheet. For a sample of low draw ratio, the crystallinity does not increase because of the heat-set. For a sample of medium draw ratio, the crystallinity increases greatly and the tense segments in the amorphous region also increase because of heat-set. For a sample of high draw ratio, the crystallinity increases a little but the numbers of the crystallite and tense segments in the amorphous region do not change with the heat-set.
    Additional Material: 11 Ill.
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    Dynamics of a continuous stirred tank reactor for styrene polymerization initiated by a binary initiator mixture. II: Effect of viscosity dependent heat transfer coefficient (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 494-505 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dynamic behavior of the solution polymerization of styrene in a continuous stirred tank reactor is analyzed with a mixture of tert-butyl perbenzoate and benzoyl peroxide as an initiator system. In the modeling of the reactor, a viscosity dependent reactor wall heat transfer coefficient is used to account for the changing heat transfer efficiency as monomer conversion and polymer molecular weight increase. The steady state and bifurcation behaviors have been investigated with the reactor residence time, initiator feed composition, initiator concentration, feed solvent volume fraction, and coolant temperature as bifurcation parameters. Unlike the reactors with constant heat transfer coefficient, the present system exhibits relatively simple steady state and dynamic bifurcation behaviors. Oscillatory behavior is observed only when the solvent volume fraction in the feed exceeds 0.2. The dynamic simulation of the reactor also indicates that a feedback temperature controller may fail to maintain the reactor temperature when the heat transfer coefficient changes as a result of process disturbances.
    Additional Material: 13 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320707
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    Analysis of the deformation of polypropylene hot-tool butt welds (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 586-592 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Thin microtomed samples from hot-tool butt welds of polypropylene pipes are subjected to uniaxial tensile stress using a specially built instrumented microtesting machine. The deformation of the interface between the weld and the bulk polymer is measured by an optical method. An analysis of these measurements is carried out using the finite element method, and contours of the effective stress are obtained. There is a steep stress gradient at the junction of the weld flash and the bulk polymer, although the stress concentration factor is relatively low. The stress is essentially constant in the bulk polymer apart from the region near the weld zone. Tests on samples without the weld flash show that the maximum stress occurs within the weld zone. This is consistent with long-term tests on larger samples, where the fracture is found to initiate within the weld. The method of analysis enables the stress-strain response of the weld material to be determined.
    Additional Material: 13 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320904
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    Ultrasonic welding using tie-layer materials. part I: Analysis of process operation (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 600-611 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Ultrasonic welding of oriented polypropylene (OPP) using tie-layer materials has been examined. The thermal cycle at the joint interface was evaluated using a high speed data acquisition system, and concurrent changes in horn displacement (penetration) and the output power were monitored. The model explaining process operation involves four phases, i.e., I-where heating occurs because of the stresses generated in asperities on the contacting surfaces; II-where the whole tie-layer reaches the melting point; III-where the polymer melt is subjected to intense heating from viscous dissipation and is squeezed out; and IV-where the joint cools after welding. In the early stages of ultrasonic welding the heat generated at asperities on the contacting surfaces leads to melting of the tie-layer/oriented polypropylene interface within 50 ms. The tie-layer heats up because of a combination of viscoelastic dissipation and heat conduction from the oriented polypropylene/tie-layer interface, and the rate of temperature rise at the midline of the tie-layer is in the range 200°/s to 400°/s. The reduction in thickness of the test specimens (penetration) is negligible up to the time when the tie-layer melts completely, and then changes rapidly when the melted polymer at the joint interface is squeezed out. The influence of machine parameters (amplitude and contact pressure) and of tie-layer Melt Flow Index is also examined. The total time required for completion of the welding process decreases when the amplitude and applied pressure are increased. The use of low Melt Flow Index tie-layers produces peak temperature as high as 600° at the bondline, and little material is ejected during the ultrasonic welding operation.
    Additional Material: 19 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320906
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    On the solution of fiber orientation in two-dimensional homogeneous flows (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 810-822 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This work presents an analytical technique to describe the orientation behavior of short fibers in arbitrary two-dimensional homogeneous flows. It is shown that the fiber orientation, specified by a unit vector, can be analytically calculated at any instant using any initial orientation and flow kinematics. The rotation of a fiber with the bulk fluid deformation is expressed in terms of orientation vector components by utilizing an equivalent strain tensor calculated from the fluid kinematics. This technique is then used to evaluate the orientation behavior of a large number of fibers starting from different initial orientations, representing an orientation state. The orientation distribution function is generated statistically by considering the frequency distribution curve of the orientation of the large number of fibers. It is shown that using a combination of analytical solutions and statistical methods provides a convenient description of fiber orientation behavior. The accuracy of the generated orientation distribution function is found to be dependent on the number of fibers used in the analytical solution. The statistical orientation distribution function is compared with the exact solutions for certain homogeneous flows and found to be in close agreement.
    Additional Material: 16 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760321208
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    Cure of epoxy resins containing epoxidized polyols (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 836-840 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A commercial epoxy resin, consisting of a mixture of diepoxides based on diglycidyl ether of bisphenol-A (DGEBA) and containing an epoxidized polypropylene glycol as reactive diluent, was characterized by 1HNMR, FTIR, SEC, and chemical analysis. The kinetics of the cure with ethylenediamine (EDA) was catalyzed by the (OH) groups present in a large amount in the commercial formulation. A second order kinetic behavior gave an accurate fitting of results obtained by different experimental techniques (DSC in dynamic and isothermal modes and SEC in the pregel stage). The activation energy was E = 59.1 kJ/mol (14.1 kcal/mol), in very close agreement with values reported for the catalytic mechanism of the DGEBA-EDA polymerization. From the gel conversion and the critical stoichiometric ratio for samples containing an epoxy excess it was found that the average functionality of epoxidized species was f = 1.58.
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    URL: http://dx.doi.org/10.1002/pen.760321211
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    Percolation in injection molded polymer blends (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 841-844 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Elastic moduli of injection molded blends of polycarbonate with poly(styrene-co-acrylonitrile) (SAN) have been obtained at temperatures between the glass transition temperatures of the two components. When compared with compression molded blends as a function of composition, the moduli were found to differ by as much as a factor of three at intermediate compositions. The variations are ascribed to differences in connectivity between minor component particles. The morphologies of these materials have been modeled using percolation concepts to quantify continuity of the individual phases. The effects of phase continuity resulting from composition as well as dispersed phase shape differences were evaluated. It was found that shape per se has only a minor effect on percolation. However, shape as reflected in the size of dispersed particles relative to the extent of the domain in which they reside is primary for developing a model for continuity of the phases. An empirical relation for percolation in finite domains was devised from Monte Carlo simulations. Modulus values calculated from these continuity considerations agree well with the observed data.
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    Characterization of thermotropic liquid crystalline polyester/polysulfone blends (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 854-860 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The morphology, rheology, and mechanical properties of blends of polysulfone (PSF) with up to 65% of a wholly aromatic liquid crystalline polymer (LCP) were investigated. In injection molded specimens a skin-core morphology was observed with the LCP minor phase oriented in the skin and globular in the core. Scanning electron microscopy of fractured surfaces showed sharp phase boundaries, suggesting low interfacial adhesion. The neat PSF and blends with low amounts of LCP exhibited a low shear Newtonian plateau not observed in the blends with high LCP levels. The addition of LCP to PSF resulted in an increase in stiffness, a small increase in tensile strength, and a significant improvement in processability.
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    Influence of reprocessing on the mechanical properties of a commercial polysulfone/polycarbonate blend (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 861-867 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Commercial polysulfone/polycarbonate (PSU/PC) polymer blends were reprocessed up to five times to determine the influence that reprocessing has on their structure and physical properties. All the high strain properties, mainly ductility, significantly decreased under harsh processing conditions, such as five cycles at 320°C. The results of reprocessing the blends at 320°C have been compared with results at a lower temperature and also with those of the separate components with the aim of clarifying the origin of the degradation. These results plus Fourier transform infrared spectroscopy (FTIR), dynamic mechanical analysis, and melt flow index measurements (MFI) indicate that the presence of the two polymers together clearly decreases the resistance to degradation of each component. Moreover, degradation under the stated conditions is mainly thermal and does not change the chemical nature of the blends. However, a clear decrease in molecular weight was observed both by viscosimetry and MFI measurements as was a shift to higher temperatures of the low temperature secondary transition of both PC and PSU. Both molecular weight and secondary transition changes usually deteriorate mechanical properties but not in the degree observed here. This probably means that the fine and difficult-to-observe structure of the blend has also changed.
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    Blends of polycarbonate with poly(methyl methacrylate): Miscibility, phase continuity, and interfacial adhesion (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 886-893 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Dynamic mechanical thermal analysis (DMTA), differential scanning calorimetry (DSC), and scanning electron microscopy (SEM) concurrently show that polycarbonate (PC)/poly(methyl methacrylate) (PMMA) blends have a two-phase structure. The differences between the Tgs of parent polymers and the Tgs of conjugate phases, determined by both DMTA and DSC, indicate a limited miscibility of components and allow the approximate composition of conjugate phases to be calculated. The Flory-Huggins interaction parameter calculated by using these data assumes values about 0.035 ± 0.010. Phase inversion occurs in an interval close to the 50/50 composition, though the molar masses and melt viscosities of the polymers were rather different. Partial miscibility of components ensures interfacial adhesion capable of sustaining the stress transfer between phases up to fracture. Yield stress of the blends is very close to values foreseen by the rule of mixtures. A specific feature of the blends studied is that the addition of 10 to 20 vol% of PMMA to PC increases the strain at break and work to fracture, which are rather low for the PC used. The enhanced capability of the blends to absorb mechanical energy is probably linked to plastic deformation of the dispersed PMMA.
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    Blends of modified polycarbonate and high density polyethylene (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 894-902 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In this work, blends of polycarbonate and a high density polyethylene were investigated through their morphology, mechanical properties, and the effect of compatibilizers: a copolymer styrene-butadiene-styrene and an ionomer. Blending was performed in the melt state at 220°C, and the concentration of the compatibilizers was varied from 1% to 5% by weight. In the case of the copolymer modified blend, the results showed no change in the mechanical properties compared to the neat blend, whereas the morphology showed that the copolymer might interact with only one phase. For the ionomer, the addition of 1% increased the Young's modulus and the tensile strength of the blend. For the morphology, a large change in the size of the dispersed phase (polyethylene) is observed. This was attributed to the compatibility of the ethylene group of the ionomer with the minor phase, and the reaction between the carbonate group of polycarbonate (PC) and the acid group of the ionomer. An investigation on the binary blends of PC and the ionomer showed the occurrence of a chemical reaction that might be of a transesterification type. Differential scanning calorimetry and Fourier transform infrared techniques were used to characterize these blends.
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    URL: http://dx.doi.org/10.1002/pen.760321309
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    Masthead (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992) 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760321401
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    Negative synergism of crosslinking agent and antioxidant in polyethylene (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 921-923 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The melt flow index and oxidation induction period of low-density polyethylene crosslinked with dicumyl peroxide (DCP) in the presence of tetrakis (methylene β-3, 5-di-butyl-4-hydroxypheny1)-propionate methane (Antioxidant 1010) were determined. The results suggest that there is a negative synergism between this crosslinking agent and antioxindant. Part of the antioxidant terminated the chain propagation by trapping radicals, and thus reduced the efficiency of crosslinking. The antioxidant efficiency was also reduced owing to meaningless consumption.
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    Fractography of injection molded polycarbonate acrylonitrile-butadiene-styrene terpolymer blends (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 909-919 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Fractography has been used in the post-failure analysis of single edge notched specimens of injection molded blends of polycarbonate (PC) and acrylonitrile-butadiene-styrene terpolymer (ABS). The mode of ductile tensile fracture of single edge notched specimens depended on comosition. Plane stress shear tearing was observed in the composition range PC/ABS 90/10 to 70/30 by weight where PC was the continuous phase. Intermediate compositions, PC/ABS 60/40 to 40/60, had a co-continuous or almot co-continuous phase morphology; these blends fractured by mixed mode pop-in, where a tunneling center crack relieved the triaxiality and permitted plane stress shear lips to form near the edges. Herringbone fracture, a plane strain mode characterized by discontinuous crack growth, was observed when ABS was the continuous phase, PC/ABS 30/70 to 10/90. An S-shaped relationship was observed between the ductile-to-brittle transition temperature and the composition. Addition of ABS to PC increased ductility up to PC/ABS 70/30 and 60/40, which were the most ductile compositions. Further addition of ABS decreased the ductility, and the least ductile compositions were PC/ABS 30/70 and 10/90.
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    Finite element modeling of the time-dependent behavior of nonlinear ductile polymers (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1086-1096 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A finite element algorithm developed previously has been successfully extended to the study of nonlinear time-dependent problems. Nonlinear viscoelastic and viscoplastic models have been used to study the time-dependent deformation and failure of high density polyethylene (HDPE). Two classes of nonlinear models have been identified; those that allow stress redistribution with time under specified traction boundary conditions, and those that do not. The implications of using viscoelastic vs. viscoplastic models, as well as the specific mathematical form of the constitutive equations selected for use, have been studied. Strains predicted using the FE algorithm have been compared with experimental measurements for (i) a HDPE plate with a hole and (ii) a double edge notch HDPE specimen, both under remote tension. Excellent agreement was obtained between numerical predictions and the experimental values.
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    Influence of thickness and processing history on fatigue fracture of nylon 66. Part I: Crack propagation measurements (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1105-1113 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The influence of sample thickness on fatigue crack propagation rates in injection molded nylon 66 was determined by preparing 12.7 mm thick plaques along with more conventional 3.0 mm thick samples. Initial results suggested a large effect of thickness as the crack propagation rates were accelerated in the thicker samples and the stress dependence was also increased. Since the calculated thickness for a plane stress to plane strain transition in nylon 66 is 9.0 mm, it was thought that these results were related to the stress state at the crack tip. However, a more thorough study of the thicker plaques has now demonstrated that neither the magnitude nor the stress dependence of the fatigue crack growth rates is necessarily changed under plane strain conditions as similar results can be obtained for thick and thin plaques. It is suggested that the earlier results were confounded by a previously unrecognized processing history effect which does accelerate fatigue fracture. The latter effect is shown by thermal analysis and optical microscopy to be related to a rearrangement of the polymer network during melt processing.
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    Influence of thickness and processing history on fatigue fracture of nylon 66. Part II: Crack tip morphology (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1114-1125 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Fatigue crack propagation rates in injection molded nylon 66 were previously shown to be strongly affected by prior processing history. To provide a physical basis for the observed acceleration in crack growth rates, microtomed sections were cut through the tips of stable fatigue cracks and examined by optical microscopy. A reduction in spherulite size occurs with reprocessing along with an accompanying decrease in the amount of deformation at the crack tip. For the initially processed nylon 66 this deformation consists of a vast array of independently initiated craze-like zones. Patchy type regions observed on the fatigue fracture surface are similar in size to the initially formed crazed zones. Crack advance occurs by the breakdown and coalescence of the crazed regions via matrix shearing. The extensive damage zone is believed to result in a reduction in stress intensity at the crack tip thereby reducing the crack propagation rates. For the reprocessed nylon 66, one observes fewer crazes and a sharper fatigue crack tip with a consequent acceleration in crack propagation rates and a smoother fracture surface.
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    An investigation of brittle failure in ductile, notch-sensitive thermoplastics (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1126-1137 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Brittle failure, a significant design issue for plastic components subject to impact loads, is especially catastrophic when the material is normally ductile. Such behavior is not adequately understood relative to the micromechanisms, controlling parameters, and design consequences in plastics. Previous work has identified the process of crazing as being relevant to these failures in thermoplastics. The relationship between crazes generated through mechanical loading and subsequent brittle failure of amorphous thermoplastics is discussed and the hypothesis that the craze event is a necessary but insufficient condition for brittle failure is employed. Emphasis is focused upon the engineering prediction of craze formation and its use as a conservative brittle failure criteria for defining geometric details to prevent brittle failure. First, a series of experiments using one geometry is applied to study the concept of crazing as a precursor to brittle fracture in the two amorphous polymers polycarbonate and polyetherimide. Second, three-dimensional finite element analyses are used to assess the effects of changes in geometric detail upon the continuum stress state and eventual failure of the specimen for these two materials.
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    Constitutive modeling and simulation of energy absorbing polyurethane foam under impact loading (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1138-1146 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The compressive-stress strain response of polyurethane foam under uniaxial compressive impact loading has been studied. The development of a uniaxial constitutive model from strain rate controlled compression tests is detailed. Density and temperature functions have been added to the integral power model proposed by Schwaber, Meincke, and Nagy. The model assumes that the effects of density, temperature, strain and strain rate on stress are separable functions. The model correlated well with actual static compression tests and was used successfully to predict the impact response of energy absorbing polyurethane foam under uniaxial compressive loading.
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    Masthead (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992) 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760321701
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    Dr. Bernhard Wunderlich: An innovative educator pioneer in the physical chemistry of polymers (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1177-1187 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760321702
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    Experimental and numerical investigations of the vacuum-forming process (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1163-1173 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper exmines the influence of process variables on final thickness distributions for vacuum-formed thermoplastic parts. The process variables investigated include evacuation rate, sheet surface temperature, mold temperature, and material slip over the mold surface. The experimental data presented include, in addition to thicknesses, sheet surface temperature obtained via infrared thermography. A finite element program to model the vacuum-forming process is discussed, and the wall thickness distribution predicted by this program for a vacuum-formed part is compared with the results of the experiments.
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    URL: http://dx.doi.org/10.1002/pen.760321613
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    The effect of cyclic stress on the physical properties of a poly(dimethylsiloxane) elastomer (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1350-1357 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dynamic creep behavior of a filled poly(dimethylsiloxane) elastomer was studied under cyclic stress. The stress level was chosen such that the increase in the internal temperature was small and that microcracks were not observed. This work has demonstrated that cyclic stress in combination with high temperature accelerates the degradation of the elastomer. The results suggest that because of the applied force, breaks in the load-bearing chains of the network occur. These breaks, while relieving the mechanical stress, create highly reactive ionic fragments. It is believed that because of the subsequent reactions of the ionic fragments, changes in the specific gravity, storage modulus, effective crosslink density, and length of the sample (creep) are observed. The observed decrease in the storage modulus is thought to occur because of the reaction of the ionic fragments with moisture, which results in the formation of silanol chain ends that reduce the effective crosslink density. The results also show that contrary to the prediction of the Boltzmann's Superposition Principle, the rate of creep is greatly enhanced when the sample is subjected to a sinusoidally varying dynamic load as compared to a comparable static load. The polymer weight loss was found to be linear with time and strongly dependent on the level of applied dynamic and static force. In addition, the weight loss and rate of creep were also found to be strongly dependent upon temperature.
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    URL: http://dx.doi.org/10.1002/pen.760321803
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    Optical characterization of three-dimensional surface and bulk anisotropy in high refractive index polymers (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1358-1365 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Interest in the development of polymeric materials for high temperature, electronic and microelectronic applications has led to an increasing number of new polymers. Many of these polymers have complex organic ring structures and semirigid backbones, characteristics that have posed some difficulties for structural analysis. The purpose of this paper is to test and compare two practical nondestructive optical techniques, polarized optical microscopy and polarized refractometry, for the determination of three-dimensional surface and bulk anisotropy in these advanced materials. The optical techniques are first tested on a series of optically homogeneous uniaxially oriented isotactic polypropylene films and then applied to the analysis of high refractive index Kapton (PMDA-ODA) polyimide films. The study includes a test of the validity of the compensator method, including the effect of fringe jumping, the use of polymer retarders, and the tilting technique of Stein.
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    Effectiveness of polymer coatings on reducing indention damage in glass (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1372-1378 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Polymer coatings are widely used to protect glass from indentation damage. A model for the strength degradation that occurs when a sharp indenter penetrates through the coating is developed by accounting for the indentation load shared by the coating and substrate. This model accounts for the additional load supported by the coating due to the pile-up of coating material underneath the indenter. The model predicts the strength degradation as a function of indentation load, coating and substrate hardnesses, and coating thickness. Comparison of the model to experimental data for a wide range of polymer coatings (two epoxies, epoxy acrylate, and urethane acrylate) on soda-lime glass substrates shows good agreement.
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    Novolak resins with high thermal stability, high resolution, improved photospeed and etch characteristics for advanced photoresist applications (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1500-1508 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Novolak resins provide the best overall performance for “g” and “i”-line photoresists. There is a continuing need for advanced novolak designs that will provide improved lithographic, thermal, and etch characteristics that may be reproducibly synthesized. A novolak synthesis process was developed using the solution condensation technique. Cresol mixtures with m-cresol and 3,5-xylenol at specific ratios provide reproducible novolaks with controlled molecular weights. In order to achieve high thermal and etch performance, while retaining photospeed and resolution characteristics, three basic approaches were investigated: (1) increase in molecular weight, which produces novolaks with Tg ranging from 120 to 130°C with relatively slow dissolution rates; (2) incorporation of multi-hydroxyphenols such as resorcinol to tailor the dissolution rate, resolution, thermal, etch, and adhesion characteristics; (3) partial esterification of multi-hydroxy novolaks giving a Tg range of 140 to 150°C. Lithographic evaluation of the novolak resins was performed by formulating with a 2,1,4-diazonaphthoquinone (DNQ) sensitizer. Results on resin synthesis, molecular weights, lithographic, thermal, and etch characteristics are discussed.
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    Acid formation from various sulfonates in a chemical amplification positive resist (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1511-1515 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The quantum yield for acid generation from alkyl and arylsulfonic acid esters of pyrogallol was measured in resist films composed of a sulfonate, tBOC-BA, and novolak resin. It was found that the quantum yield increases with decreasing molecular size of the sulfonyl group, which can explain the differences in sensitivity of the resist systems. Methanesulfonic acid esters of various phenol derivatives were synthesized to see the effect of backbone structure on the efficiency of acid generation. The sensitivity measurement of resists containing these sulfonates indicates that the number of sulfonyloxy groups bonded to a benzene ring is important. The higher number of the sulfonyloxy groups gives a higher efficiency of acid generation.
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    URL: http://dx.doi.org/10.1002/pen.760322012
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    t-BOC blocked hydroxyphenyl-methacrylates: On the way to quarter micron deep-UV lithography (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1516-1522 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: t-Butyloxycarbonyl (t-BOC) blocked compounds based on the protection of phenolic groups, e.g. poly-4-hydroxystyrene derivatives, Bisphenol A type dissolution inhibitors, or onium salt photoacid generators, have found widespread research interest for photoresist systems with excellent photosensitivity and high resolution power. We have made an extension of this approach using new phenol type polymers. This contribution presents first details on the chemistry of these systems and results of their lithographic evaluation as positive tone photoresists for deep UV applications.
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    Masthead (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992) 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760322101
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    Preamble (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1557-1557 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760322102
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    ARCOR, a new photolithography technique with antireflective coating on resist (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1545-1549 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The multiple interference effect is one of the major causes of the fluctuation in critical dimension control (CD) and in mark detection for alignment. Suppressing this effect is critical for future photolithography. We propose a new photolithography technique called anti reflective coating on resist (ARCOR), which improves linewidth accuracy and overlay accuracy by suppressing multiple interference. ARCOR consists of relatively simple processes: A clear antireflective film is spun onto the resist prior to the mark detecting for alignment and exposure. The film is subsequently removed and the resist developed in the conventional way. ARCOR differs from ARC, which suppresses the reflection at the resist/substrate interface. ARCOR suppresses the reflection at the air/resist interface. ARCOR allows mark detection and exposure without light intensity-loss and multiple interference. The experiments mainly examine polysiloxane and perfluoroalkylpolyether as ARCOR materials. It is shown that linewidth accuracy can be improved from 0.3 to 0.03 μm. The signal-to-noise ratio of the alignment signal is drastically improved, and the overlay error is about half that of the conventional method. ARCOR is also effective for directly measuring the reflectivity at the resist/substrate interface, which is a key parameter of the multiple interference effect and the halation. Using ARCOR and a thin resist film, the measured ratio of reflected light to incident light indicates the reflectivity at the resist/substrate interface. Because, the probe light does not reflect off the resist surface and the intensity-loss at the resist surface is suppressed. With perfluoroalkylpolyether film, the measurement error is ∼ 1.5%.
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    Shear and elongational viscosities of a thermotropic liquid crystalline polymer and its blend with polycarbonate (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 14-19 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The shear and elongational viscosities of a thermotropic liquid crystalline polymer (LCP), polycarbonate (PC), and their 20%LCP/80%PC blend, were studied using a capillary rheometer. The investigation focused on experimental studies using two sets of capillaries. The first set comprised capillaries having a converging entrance followed by a cylindrical section. The second set, “zero length” set, included capillaries having only the converging section. In the two sets various entrance angles were used. Experimental results have shown that shear viscosities and entrance pressures are practically independent of the entrance angles. The entrance pressure drop was small in the case of PC and reached 50% of the total pressure drop for LCP. The elongational viscosities of the LCP were found to be higher than those of the PC in the elongational-rate range studies, while shear viscosities of the LCP were higher in the lower shear rate region and lower in the higher shear rate region compared to those of PC. This was attributed to the orientability of LCP in elongational and shear flows.
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    Fracture studies on a polyacetal - new thermoplastic polyurethane blendPart of this paper has been prepared for presentation at the national seminar on Advances in Polymer Technology, held at the Dept. of Polymer Science and Rubber Technology, Cochin University of Science and Technology, Cochin, India, on Feb. 5-7, 1991. (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 20-26 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Studies based on fracture mechanics have been made on polyacetal toughened with a synthesized thermoplastic polyurethane. The effects of elongation rate and defects like holes and notches on tensile properties have been investigated. Using three-point bending specimens, fracture mechanics parameters such as strain energy release rate, G, Rice's contour integral, J, and fracture toughness, K have also been determined under plain stress conditions. The mechanical loss from the hysteresis curves, and ductile, brittle fractography using scanning electron microscopy have also been studied.
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    Studies on polyblends of poly(vinyl chloride) and acrylonitrile-butadiene-styrene terpolymer (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 27-35 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Blends of poly (vinyl chloride) (PVC) and acrylonitrile-butadiene styrene (ABS) terpolymer were prepared in different ratios by a melt blending technique. ABS containing three different levels of rubber content were used. A quantitative assessment of ABS in PVC/ABS blends has been shown by infrared studies. ABS content has been shown as the presence of the characteristic acrylonitrile peak. Differential scanning calorimetry (DSC) studies have been carried out to study the glass transition (Tg) behavior of the blends. Two Tg values corresponding to PVC and styrene-acrylonitrile (SAN) copolymer have been observed. Thermogravimetric analysis (TGA) reveals a significant improvement in thermal stability of these blends as compared to PVC. Mechanical properties show a significant increase in the impact strength which is related to rubber content of the ABS used. Morphological studies have been carried out by scanning electron microscopy which support the observation that an increase in rubber content results in greater ductility.
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    Electrically conductive polymer composites and blendsPresented in part at the 61st Annual Meeting of the Society of Rheology, Montreal, Canada, Oct. 21-26, 1989. (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 36-42 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Increasing utilization of the electrical properties of polymeric blends and composites has prompted our renewed interest in developing a general working relationship which can explain the electrical properties of polymer composites and blends in terms of processing characteristics, morphology, and compositions. Here, we restrict our attention to the following two-component systems: (1) two component systems with conductive particulate inclusions (e.g. carbon black) embedded in a continuous polymeric matrix, and (2) two component polymer blend systems with one conductive polymer (e.g., polyether copolymer) dispersed in another continuous polymeric matrix. The following processing aspects related to the electrical property of particulate filled composites are discussed: (1) critical concentration of rigid conductive fillers, φc, and (2) redistribution of conductive fillers upon processing. An equation based on the crowding factor of concentrated suspension rheology and Janzen's particle contacts percolation is proposed to describe the relationship between φc, and the maximum packing fraction of conductive fillers. The relationship is used to explain the influence of particle morphology on conductivity, and the conductivity difference in the high shear and the low shear region of a processed polymer composite part. Furthermore, some qualitative guidelines for blending a low conductivity polyether copolymer to achieve an overall balance of antistatic and mechanical properties of polymer blends are also discussed.
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    Slit die flow measurements of a liquid crystalline polyesteramide and its blends with polyarylate (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 43-48 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A commercial thermotropic polyesteramide and its blends with polyarylate are the object of a slit die flow rheological study. The measurements are carried out at 280°C, a temperature slightly above the melting temperature of the thermotropic, covering a shear rate range 10-1 s-1 to 102s-1. Except in the case of the thermotropic polymer, the pressure profiles are upward parabolic which is attributed to the dependence of the viscosity on pressure. The most striking result is the observed downward curvature in pressure profiles obtained for the liquid crystalline polyesteramide: no explanation is given for this phenomenon, for the present. The elasticity of the polymer melts is expressed in terms of the exit pressure and the extrudate swell. The thermotropic polyesteramide presents negative values of both parameters (e.g. samples shrink instead of swell). Viscosity and elasticity present negative deviation from linearity when plotted against composition; this reduction in the rheological functions, caused by the addition of liquid crystal, is more pronounced at high shear rates.
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    Reduction in domain size in polymer mixtures via charge transfer interactions (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 49-56 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Blends of zinc neutralized sulfonated ethylene-propylene-diene elastomer (ZnS-EPDM) with poly(styrene-co-vinyl pyridine) have been compared with mixtures of the unfunctionalized rubber with the same copolymer. These binary component blends contain relatively low levels of interacting groups, which are, however, sufficient for the formation of intermolecular complexes. As a result of these interactions, marked enhancement in properties have been observed. In this study, small angle neutron scattering (SANS) is used to determine domain dimensions. The SANS experiments clearly show a decrease in domain size by three orders of magnitude when compatibilization via the sulfonate groups takes place. This reduction correlates with large changes in mechanical properties.
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    Finite element modeling of ultra fine particle filtration by a membrane filter (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 98-106 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Theoretical work has been carried out to investigate the filtration of ultra fine aerosol particles in a membrane filter. The analysis was done using a finite element method with a Newtonian fluid model for the carrier medium. Both inertial filtration and diffusional filtration were considered. Prior to the main analysis, our numerical scheme was tested with the analytical results for the diffusion of particles in the cylinder and showed good agreement, which confirms the importance of axial diffusion occurring in a short cylinder like a very thin membrane filter. Particle size, porosity, pressure drop, and flow velocity are found to be main variables that determine the filter efficiency. Two important mechanisms of filtration have opposite effects on the efficiency, depending on the variables. Increases in particle size, pressure drop, and flow velocity cause increases in the efficiency for intertial deposition, while decreases in those variables cause increases in the diffusional efficiency. The existence of a minimum value of total filtration efficiency (sum of inertial efficiency and diffusional efficiency) was indicated for intermediate values of the variables. Lower porosity is found to favor inertial deposition more than diffusion. Some other effects of filtration conditions on the total efficiency are also discussed.
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    The application of an exponential-type function for the modeling of viscoelasticity of solid polymers (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 107-114 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper presents some results of analytical work focused on finding the optimal description of the viscoelasticity of solid polymers. Memory functions of creep and relaxation are the basic functions in the constitutive equations. Applying a specific type of this kind of function is the purpose of this work. Based on the known exponential function, a new function called the “root function” has been created. Its very important feature is that the corresponding plots of spectra are of the same character as the curves of molecular weight distribution. The theory is verified by applying uniaxial creep tests. The experimental curves are compared with the numerical simulation based on the newly introduced root function. Apart from the purely phenomenological verification, the molecular weight distribution curves obtained by the traditional GPC (gel permeation chromatographic) method are compared with the spectra calculated analytically on the basis of the parameters calculated from the creep tests. A very good convergence of the curves confirms the selection of the memory function and the applied method.
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    Surface tension and surface entropy for polymer liquids (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 122-129 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A cell theory for the prediction of the surface tension of polymer liquids is modified to include an entropic effect due to molecular asymmetry. Also considered is the extent of the effect of the preservation of connectivity in the vicinity of the surface upon the potential energy zero term due to missing nearest neighbors of orders greater than one. Theory and experiment are in good agreement without an adjustable surface parameter.
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    Effects of number-average molecular weight of network chain on physical properties of cis-polybutadiene-containing polyurethane (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 115-121 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Liquid hydroxyl-terminated cis-polybutadiene (cis-HTPB) having various molecular weights were cured with trimethylol propane (TMP) and isophorone diisocyanate (IPDI) by the one-shot method and the physical properties of these elastomers obtained were measured. The effect of pseudo-crosslinks was not observable and the calculated value of the number average molecular weight of the network chain (Mc) between each TMP crosslink unit was found to be pertinent in determining the tensile strength, modulus, tear strength, and hardness. The mechanical properties increased with increase in the 1/Mc value and showed a linear relationship with the high 1/Mc values (Mc below about 3000). On the other hand, chain entanglement becomes more important in affecting the mechanical properties when Mc was higher than 3000, and physical properties were less dependent on 1/Mc values in the lower range.
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    Analysis of dispersion of carbon black in polymeric melts and its effect on compound properties (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 130-135 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dispersion of carbon black agglomerates within melts of polystyrene and high density polyethylene has been investigated. Analysis of the evolution of the fragment size distribution indicates that a coarse rupturing of the agglomerates occurs during the early stages of the dispersion. This is followed by a more gradual erosion of small aggregates from larger fragments. These observations compare quantitatively with results of dispersion studies performed in fluid media having a viscosity two orders of magnitude smaller than that of the polymeric melts. The influence of dispersion quality on certain physical properties of the resulting polymeric compounds, namely UV absorption characteristics and tensile strength properties, is also quantified.
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    Kinetic parameters of the thermoplastic/thermoset epoxy reaction by fourier transform infrared spectroscopy (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 136-145 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The melt state reaction, or fusion process of bisphenol-A and the diglycidyl ether of bisphenol-A can produce both linear phenoxy backbone chains and crosslinked network structures. The linear chains can be thought of as thermoplastic polymer, while the crosslinked molecular matrix is a thermoset; therefore, this resin system can be termed a thermoplastic/thermoset epoxy. Fourier transform infrared spectroscopy has been employed to study the chemical kinetics of the urea catalyzed system. The reaction of bisphenol-A and the diepoxide follows first order kinetics with respect to epoxide concentration, through 95 percent consumption of the epoxide for reaction temperatures of 130°C and above while lower temperatures show deviation from first order behavior at 75 percent conversion. When the differential form of the kinetic equation is used for analysis, the system follows first order behavior through 60 percent conversion of the epoxide at which point the order increases to a value of 1.5. Rapid spectral collection techniques have been employed to study this behavior for the temperatures 110 to 160°C. Upon incorporation of 3,4′ bisphenol-A into the system first order behavior still adequately describes the kinetic behavior; however the rate of epoxide consumption and the activation energy are affected. Since the stoichiometric ratio of bisphenol-A to diepoxide was found to affect the rate constant, the reaction mechanisms of linear chain growth and crosslinking cannot be clearly distinguished by the sole use of this technique.
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    URL: http://dx.doi.org/10.1002/pen.760320210
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    Environmental aging and stress-cracking of poly(ethylene terephthalate) (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 146-156 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The environmental stress-cracking behavior of poly(ethylene terephthalate), PET, has been studied by exposing PET sheet samples to a stress-cracking liquid, at constant stress, for various periods of time. Samples evaluated are of equivalent molecular weights but vary in copolymer concentrations. The characterization of exposed samples includes examination of craze formation and density changes, measurement of tensile mechanical properties, and evaluation of changes in their enthalpies of relaxation by differential scanning calorimetry, DSC. Data analysis includes the correlation between the number of crazes formed as a function of exposure time and the nature of tensile failure. The relationship between measured enthalpy of relaxation and brittle vs. ductile failure is also established. Among the conclusions to be discussed are: (1) Samples with large numbers of crazes do not necessarily exhibit brittle failure during tensile evaluation; and (2) Brittle failure may be associated with crazing, but it must be caused by other factors.
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    Masthead (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992) 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320301
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    Progress in deep-UV resists using CARL technology (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1558-1564 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Three positive working Si-CARL resists for bilayer applications with oxygen-RIE pattern transfer were investigated, and their lithographic performance at deep-UV exposure was compared. With all three we obtained good focus latitudes for 0.35 μm lines and spaces ranging from 1.6 to 2.2 μm exposed with an 0.37 NA KrF-excimer laser stepper. The zero bias exposure dose required for resist R1, of the diazodiketone type, is relatively high (70 mJ/cm2), but R1 has the advantage of not suffering from linewidth fluctuations caused by post-exposure delay time effects. Processing for resists R2 and R3, which are based on acid catalyzed deprotection of t-BOC-imide and t-butylester, respectively, had to be optimized to avoid bridging of isolated spaces after Chemical Amplification of Resist Lines (CARL). This bridging is caused indirectly by evaporation of triflate acid during PEB. Resist R2 needs only 8.5 mJ/cm2 for exposure but has a poor linewidth increase after CARL, which seems to be the reason for eroded 0.25 μm patterns after oxygen-RIE. Resist R3 shows the steepest resist slopes and the best overall performance. The ultimate resolution for resists R1 and R3 is 0.25 μm, which, according to the Rayleigh equation for resolution, corresponds to a k-factor of 0.37.
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    URL: http://dx.doi.org/10.1002/pen.760322103
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    A novel chemically amplified positive deep UV photoresist with significantly reduced sensitivity to environmental contamination (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1571-1577 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: t-Boc protected Deep-UV transparent polymers with photoacid generators have been widely investigated as potential positive deep-UV resist systems. However, utility of these systems is seriously handicapped by environmental contaminants leading to an insoluble “surface skin” formation. Only with a specially controlled environment or by use of an “overcoat” material is the performance of these systems acceptable. We have investigated a series of t-Boc protected poly(styrene-maleimide) copolymers and poly(hydroxy styrene) polymers with onium-salts. Upon incorporation of a special class of organic additive, the surface effects inherent to these positive deep-UV systems are significantly reduced thereby avoiding any extraneous precaution of protecting the resist surface from a typical manufacturing environment. We evaluated these t-Boc polymer/onium-salt systems with different additives under a varied set of processing conditions. In addition, plausible structure-activity relationship of these additives in controlling the surface effects is presented.
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    Anti-reflective coating for deep UV lithography process enhancement (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1578-1582 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We describe here performance enhancements provided by an anti-reflective coating (ARC), developed for deep UV applications. The reduction in substrate reflections provided by the ARC layer results in significant increases in resolution capability and process latitude compared to single layer deep UV resist. Increased linewidth control and patterning capability for highly reflective, grainy, and topographical substrates is demonstrated.
    Additional Material: 7 Ill.
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    Dry-developed organosilicon resists for 193-nm excimer laser lithography (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1595-1599 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Irradiation of certain organosilicon polymers with a 193-nm excimer laser forms a latent image that contains increased amounts of oxygen. Patterning is achieved by dry development in an HBr plasma, where the oxidized polymer etches more slowly than the unexposed areas. With these polymers as the top layer in a bilayer resist scheme, 0.2 μm resolution has been demonsrated and resist sensitivities less than 50 mJ/cm2 have been achieved. Three classes of organosilicon layers have been investigated: polysilynes; polysilanes, in particular poly(phenylmethyl) silane; and a plasma-deposited polymer derived from tetramethylsilane (PPTMS). The PPTMS, when used with plasma-deposited planarizing layers, opens the possibility of an all-dry, cluster-tool-compatible lithographic cycle.
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    URL: http://dx.doi.org/10.1002/pen.760322109
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    Masthead (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992) 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760322201
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    Intrinsically photosensitive polyimides: Approaches to fluorinated homologs (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1642-1645 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Cyclobutane tetracarboxylic acid dianhydrides, which were prepared via photodimerization of maleic anhydride or methylmaleic anhydride, gave high molecular weight film-forming polyimides with oxydianiline. The resulting polyimides were found to be photosensitive, presumably because of retrocyclization of the cyclobutane ring. Despite the presence of the cyclobutane ring, the polyimides show good thermal stability. In an effort to enhance the thermal stability and lower the dielectric constant of these polyimides, an approach was made to prepare the fluorinated analogs of the cyclobutane dianhydride monomers via the preparation and photodimerization of fluorinated maleic anhydride derivatives. Thus, both fluoromaleic and difluoromaleic anhydrides were photolyzed to give the target monomers. The proposed application of these monomers, however, has yielded disappointing results due to complications in their synthesis and attempted polymerization.
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    Compatibilized blends of polyamide-6 and polyethylene (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1703-1710 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An increasing number of polymer alloys made by reactive processing of a compatibilizer precursor (CP) to form the compatibilizer in situ have appeared in recent years. Literature reports on compatibilization studies have focused on interactions of chemistry-morphology, processing-morphology, morphology-rheology, morphology-properties, etc. In commercial alloys, the interaction of chemistry and processing results in a material that has a balance of physical properties and rheological behavior. To maximize the contribution of each phase, it is of interest to be near the phase inversion region. In this work, maleic anhydride functionalized polyethylene is used as an effective CP for polyamide/polyethylene blends. In blends containing 50% nylon 6, the melt viscosity of the alloy increases exponentially as the ratio of CP to polyethylene increases though the morphology remains dispersed polyamide 6. High ratios of CP/PE are desired for toughness, alloys containing lesser amounts of CP exhibit better processability. The balance of toughness and processability is shown to be affected by the molecular weight of the CP.
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    Use of T1ρH as a probe for polymer blend phase structure (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1711-1715 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: T1ρH′ the proton spin-lattice relaxation time in the rotating frame, can be used as a probe for polymer blend miscibility in the same way the glass transition temperature (Tg) is used. T1ρH has some advantages over Tg. It is indicative of the separate phases at a level of a few nanometers, below what Tg can distinguish. Also, T1ρH is the only parameter related to the local proton density in a sample. This paper shows a few examples of T1ρH investigations, including thermally reversible blends, phase separated composites, and mixtures of polymers with small molecules.
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    Masthead (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992) 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760322301
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    Thermal and viscoelastic behavior of polyurethane/polyvinylchloride blends (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1716-1726 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The potential of melt processing polymer blends to prepare damping materials was investigated. Binary and ternary blends of polyvinylchloride (PVC) with thermoplastic polyurethane elastomers (TPU) were studied. The soft segments of the polyurethanes for the first series were of the ether type and of the ester type for the second series of blends. A series of polymer blends were prepared by mechanical melt mixing and the apparent miscibility was evaluated from the thermal, dielectric, and dynamic mechanical behavior as well as from transmission electron microscopy. Some samples exhibited a single damping peak at low PVC content, indicating miscibility of the blends at the detection scale of the test method. The relationship between the properties and the morphology of the blends was studied.
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    Rheological properties of corona modified cellulose/polyethylene composites (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1734-1739 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The rheological behavior of wood fiber/polyethylene composites made of corona treated constituents was investigated. Corona treatment of one or both of the constituents resulted in decreased melt viscosities relative to compounds containing untreated materials. The reduction of melt viscosity may originate from low molecular weight moieties formed on the surfaces of both polyethylene and cellulose during corona treatment. These may act as lubricants at interfaces. Also it was found that the corona treatment of fibers leads to higher packing volumes; this may result from a reduction in fiber length when treated fibers are processed under high shear conditions. As a result these fibers perturb the normal flow pattern in the melt to a lesser degree than the longer fibers of untreated cellulose.
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    The melt rheology of poly-ε-caprolactam/polypropylene alloy: A VAMAS round-robin study (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1727-1733 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The melt rheology of commercial poly-ε-caprolactam/polypropylene blend, Orgalloy R-6000 was studied by a number of university, industrial, and government laboratories as part of the Versailles Project on Advanced Materials and Standards (VAMAS), Technical Working Party on polymer blends round-robin research program. The objective of the organization is to facilitate the development of standard test methods for the characterization of such complex materials. The program was established to evaluate proposed test methods for characterization of the melt rheology of commercial blends. Orgalloy R-6000 was studied in both shear and extensional flows. A number of the laboratories also compared its rheology to that of a polypropylene and a polyamide that are similar to those that were used to produce it. This material showed all the viscoelastic properties expected of molten thermoplastics but was found to be significantly more elastic than its constituent materials. The poor quantitative agreement of the interlaboratory results indicate that improvements in the standardization of test methodologies and sample conditioning for such hydroscopic materials is necessary.
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    Extrudate swell of high density polyethylene. Part I: Aspects of molecular structure and rheological characterization methods (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1741-1749 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Two high density polyethylene (HDPE) resins-samples 801 and 802-both nominally the same material, as they are taken from successive batches of the same commercial grade, are characterized for their molecular structure and rheological properties. Gel permeation chromatography (GPC) and low angle laser light scattering (LALLS) results must be interpreted in combination with rheological data to show the presence of somewhat more high molecular weight material in 802 that in 801. Small amplitude oscillatory shear, steady shear, and capillary shear measurements performed in different laboratories show consistently higher shear viscosity values at low shear rates for sample 802. Extensional viscosity measurements show similar results. The interpretation of rheological data in terms of molecular structure could be complicated by the possible presence of long chain branching (LCB). The zero shear viscosity and discrete relaxation spectrum is estimated for both samples. The small rheological difference between 801 and 802 forms the basic information for understanding their time dependent extrudate swell behavior, as will be described in Part II.
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    Extrudate swell of high density polyethylene. Part III: Extrusion blow molding die geometry effects (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1755-1764 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Two high density polyethylene resins - 801 and 802 -  are examined with regard to their isothermal, time-dependent, and nonisothermal swelling properties when emerging from two annular and three diverging dies. The short time swelling characteristics of samples 801 and 802 are very important for these dies, resulting in a lower diameter swell for the latter, independent of the die geometry or flow rate. Output variations have much less impact on the swelling behavior than small changes in the geometry of the die mandrel. Accordingly, shear stress and shear rate parameters alone cannot be used to explain the swelling properties of a HDPE resin in the different die geometries. Straight annular dies induce higher diameter swelling than diverging dies.
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    Experimental investigation of the drag flow assumption in extruder analysis (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1765-1770 
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    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A new screw pump or extruder has been constructed with the goal of testing the drag flow analysis currently used in the evaluation of polymeric extruders. The new device has been constructed in a manner that allows the barrel, screw helix, and screw core to be rotated independently or in pairs. The experimental results of the flow produced for rotation of the barrel agree well with the theory. However, the flow produced by rotation of the screw elements does not agree with the predictions of the currently accepted theory. The experimental results indicate that the primary element that produced fluid propulsion when the screw is rotated is the screw helix. A new qualitative theory is proposed that is in agreement with the data.
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    Extrudate swell of high density polyethylene. Part II: Time dependency and effects of cooling and sagging (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1750-1754 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: For two high density polyethylene resins, the isothermal time dependency of extrudate swell has been measured. Very minor differences in the large molecular weight part of the molecular weight distribution, hardly detectable with gel permeation chromatography and low angle laser light scattering techniques, dramatically influence the time dependency of extrudate swell as well as the maximum swell attainable. The presence of larger molecules in sample 802 than in 801 is reflected in a lower short time (after seconds) and a larger long time (after minutes) or maximum extrudate swell value. Extruding the polymers through a capillary die L:D = 30:2 mm into air at ambient temperature allows only the short time swelling behavior to be observed, because cooling and sagging of the strand.
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    Analysis of isothermal two-layer blown film coextrusion (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1771-1777 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The mechanics of a bicomponent two-layer blown film coextrusion is studied theoretically. As a first step for the modeling of this complex process, we adopt a simple system in which the flow is assumed to be isothermal and the two layers are a Newtonian and an upper-convected Maxwell fluid (UCM), respectively. The two fluids are chosen to investigate the relative influence of viscous and viscoelastic forces on the flow mechanics of the process. For a given total flow rate, blow-up ratio, freeze-line height, and film gage, the radius and the melt thickness profiles of the blown film are determined numerically for various values of the flow rate ratio of the two fluids. When the relaxation time of the UCM layer is small, the flow mechanics including the shape of the bubble (or the radius profile) is not much different from that of a Newtonian single-layer flow. With increasing relaxation time, the viscoelasticity effect of the UCM layer becomes more and more pronounced and eventually dominates the bubble dynamics even though its layer thickness may be smaller than that of the Newtonian layer.
    Additional Material: 5 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760322306
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    Masthead (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992) 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760322401
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    Analysis of stresses arising during the processing of polymeric films on tentering frames (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1792-1800 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A model based on linear elasticity is presented describing the stresses arising during the processing of polymeric films on tenter frames. The model demonstrates that large in-plane shear stresses, resulting from gradients in the line, produce anisotropic stresses in the film. The magnitude of the anisotropy is found to vary transversely across the line, becoming isotropic in the center and achieving maximum values at the edges of the line. The principal directions of the stress tend to lie at ±45° to the machine direction but may be altered by machine and transverse drawing by the frame. These results agree with orientation measurements reported in the literature on polyimide films produced on tentering frames.
    Additional Material: 11 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760322308
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    Preamble (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1801-1801 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760322402
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    Temperature dependence of polyolefin melt rheology (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1778-1791 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The rheology of polymer melts depends strongly on temperature. Quantifying this temperature dependence is very important for fundamental, as well as practical, reasons. The purpose of this paper is to present a unified framework for handling the temperature dependence of rheological data. We considered the case (by far the most common in polymer melts) where all relaxation times (in the context of linear viscoelasticity) have the same temperature dependence (characterized by a “horizontal shift activation energy”) and all relaxation moduli have the same temperature dependence (characterized by a “vertical shift activation energy”). The horizontal and vertical activation energies were extracted from loss tangent vs. frequency and loss tangent vs. complex modulus data, respectively. This is the recommended method of calculation, as it allows independent estimation of the two activation energies (statistically uncorrelated). It was shown theoretically, and demonstrated experimentally, that neglect of the vertical shift leads to a stress (or modulus) dependent activation energy and necessitates different activation energies for the superposition of loss and storage modulus data. The long standing problem of a stress-dependent activation energy in long chain branched LDPE was identified as originating from the neglect of the vertical shift. The theory was applied successfully to many polyolefin melts, including HDPE, LLDPE, PP, EVOH, LDPE, and EVA. Linear polymers (HDPE, LLDPE, PP) and EVOH do not require a vertical shift, but long chain branched polymers do (LDPE, EVA). Steady-shear viscosity data can be superimposed using activation energies extracted from dynamic data.
    Additional Material: 20 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760322307
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    Fluid mechanics of the formation of polymer blends. Part I: Formation of lamellar structures (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1802-1813 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper deals with the early stages of blend morphology development as occurs in a screw extruder. Using combinations of similar polymers (polystyrene and styrene-butadiene copolymer) and dissimilar polymers (PS and EVA) as model systems, it has been concluded that during melting the scale of segregation between the blend components is reduced by orders of magnitude within fraction of a second residence time. During the early stages of morphology development, the melting pellets produce fine lamellar structures (thickness of the order of μm) that extend over much of the melting zone before being broken up by capillary forces. The origin and the deformation history of the lamellar structures have been successfully interpreted by a new theory.
    Additional Material: 15 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760322403
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    Morphology development in polymer blends (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1814-1823 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The major morphological changes during polymer blending occur during the initial softening stage. This work explains the evolution of phase morphology of polymer blends from pellets to submicron particles in a co-rotating twin-screw extruder. The extruder was opened and blend samples were taken along its length. The major phase component was extracted by means of a selective solvent so that the dispersed phase morphology could be viewed directly by using scanning electron microscopy. The two systems studied were 80:20 polystyrene/amorphous polyamide and 80:20 polystyrene/polypropylene. In both systems, the initial morphology consisted of sheets of dispersed phase. Holes form in the sheets, and these holes grow as a result of interfacial tension forces until they coalesce with each other, forming thin ligaments. These fluid ligaments are unstable and break up via mixer shear forces. Very large changes in dispersed phase size are observed during the softening stage. The particle size changes less after the polymers are completely melted. The extruder results are compared to results from a batch mixer. The same dispersed phase sheeting mechanism is seen in the initial morphology in the batch mixer and the breakup of the dispersed phase domains parallels the breakup seen in the extruder.
    Additional Material: 8 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760322404
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    Development of polymer blend morphology during compounding in a twin-screw extruder. Part I: Droplet dispersion and coalescence - a review (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1824-1833 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The theoretical and experimental data on the breakup of droplets are reviewed. Several factors influence development of droplets: flow type and its intensity, viscosity ratio, elasticity of polymers, composition, thermodynamic interactions, time, etc. For Newtonian systems undergoing small, linear deformation, both the viscosity ratio and the capillary number control deformability of drops. On the other hand, the breakup process can be described by the dimensionless breakup time and the critical capillary number. Drops are more efficiently broken in elongational flow than in shear, especially when the viscosity ratio λ ≥ 3. The drop deformation and breakup seems to be more difficult in viscoelastic systems than in Newtonian ones. There is no theory able to describe the deformability of viscoelastic droplet suspended in a viscoelastic or even Newtonian medium. The effect of droplets coalescence on the final morphology ought to be considered, even at low concentration of the dispersed phase, φd ≥ 0.005. Several drop breakup and coalescence theories were briefly reviewed. However, they are of little direct use for quantitative prediction of the polymer blend morphology during compounding in a twin-screw extruder. Their value is limited to serving as general guides to the process modeling.
    Additional Material: 6 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760322405
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    Development of polymer blend morphology during compounding in a twin-screw extruder. Part II: Theoretical derivations (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1834-1845 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In Part II of the work, the intermeshing twin-screw extruder is briefly described and the theoretical procedures used to model its operation are summarized. Based on the microrheological considerations discussed in Part I, a predictive procedure of the morphology evolution during compounding of two immiscible polymers is proposed. In this first generation model, only the shear flow effects are considered. Furthermore, to avoid complications due to coalescence a low concentration of the dispersed phase was assumed. In the procedure, two drop breakup mechanisms are discussed. The first assumes that the drops do not break under flow while the second postulates that breakup occurs under flow. Two dispersion mechanisms are considered, the first postulating continuously increasing polydispersity of drop size and the second postulating that drop polydispersity is inversely proportional to deformation strain. The influence of the screw configuration and operating conditions on blend morphology evolution is studied. It is expected that the computed drop size distribution provides limiting values for the experimental data. Dependency of predicted morphology on operating conditions is also investigated. Increasing screw rotating speed (resulting in increasing energy consumption) and decreasing throughput (resulting in decreasing productivity) lead to prediction of finer drop size. In practice, therefore, a compromise would be required. The proposed procedure is limited to melt flow (excluding the die region) within the region of large capillary parameter values, k 〉 4kcrit.
    Additional Material: 11 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760322406
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    Orientation of miscible and immiscible polymer blends (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 1857-1862 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Polystyrene (PS) and poly(vinylmethylether) (PVME) were used to study the orientation of miscible and immiscible polymer blends. A miscible blend containing 60 wt% PS was prepared by casting the sample from a benzene solution. The immiscible blend was made by annealing the initially miscible mixture above its lower critical solution temperature for different times and temperatures. Fourier transform infrared spectroscopy and birefringence were used to measure the orientation of PS and PVME, before and after phase separation. Stress-strain curves were also measured for the two types of systems. It was found that the two polymers orient differently and that phase separation induces an increase in the overall orientation of the mixture, in the modulus and in PS orientation. The differences observed between pure PS and PS in the blend were attributed to changes in specific interactions and density of entanglements. The variations with phase separation were attributed to a change in the morphology of the system.
    Additional Material: 6 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760322408
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    Mechanical and rheological properties of poly(butadiene-acrylonitrile) rubber compounds reinforced with cellulosic material (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 443-447 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The usefulness of waste (mainly cellulosic) materials as a reinforcement for acrylonitrile-butadiene rubber (NBR) compounds is shown in this work. The materials tested are: henequen, pine, coconut, sugarcane husks, lignin, and wood sawdust. Their performance is compared with that of commercial reinforcement materials (santocel and solka), using the same copolymer composition without reinforcement as a reference compound. Uniform particle size is achieved by milling and screening. For some of the materials, 6 mm fibers and polymerfiber coupling agent are also tested. Reinforced copolymer formulations are prepared by milling. Optimum curing times are determined with a torsion rheometer. Mechanical and rheological tests (stress-strain behavior, tear resistance, hardness, interfacial strength, storage modulus, and loss tangent), show promising results for some materials, especially when looking for a reinforced product with low dissipation energy.
    Additional Material: 9 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320610
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    A mixing model for multicomponent reactions in twin screw extruders applied to the polymerization of urethanes (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 457-466 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: To understand the performance of multicomponent reactions in twin screw extruders the mixing mechanism in the extruder had to be understood. Therefore, two new relevant mixing parameters are defined; the mixing efficiency, which is the average number of passages of material through a high shear region; and the mixing deficiency, which is the fraction of material that does not pass through a high shear region. With these parameters an analysis can be made of the mixing circumstances in the extruder. The new model was applied to the polymerization of urethanes in a counter-rotating twin screw extruder. The results agreed very well with the theoretical expectations.
    Additional Material: 14 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320702
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    Internal stress, molecular orientation, and distortion in injection moldings: Polypropylene and glass-fiber filled polypropylene (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 157-171 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Residual stress measurements and distortion analyses have been conducted on injection molded plaques made from polypropylene (PP) and a short glass-fiber filled polypropylene (GFPP). The residual stress analyses include measurements both parallel and perpendicular to the direction of flow during mold filling. Residual stresses are very anisotropic in GFPP, but not in PP. The residual stress levels in PP fall on aging at room temperature, whereas in GFPP the proportion of stress relaxation is smaller, and significant stresses remain even after heating to elevated temperatures. A significant contribution to distortion has been linked to the ejection process, and the long- and short-term distortion of moldings is discussed within the framework of the properties of the materials measured here.
    Additional Material: 19 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320302
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    Determination of ejection temperature and cooling time in injection molding (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 191-197 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Estimation of cooling time for a given injection molding part is becoming increasingly important, especially when a large number of parts are produced. In order to calculate the cooling time, the ejection temperature should be known. However, to date, there is no easy way to obtain the ejection temperature even though the material selected and part thickness are known. This study uses a combination of experimental, analytical, and statistical means to establish equations for calculating ejection temperature according to material properties, part thickness, and molding conditions such as injection and mold temperatures. Therefore the cooling time of a given injection molding part can be estimated in its early design stage.
    Additional Material: 8 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320305
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    Rheological characterization of fast-reacting thermosets through spiral flow experiments (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 172-181 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The standard spiral flow test is normally used to assess the “moldability” of thermosetting materials. It is proposed that such tests can be modified and analyzed to yield rheological information as from a viscometer. Specifically, a “parameter-identification” scheme is developed to determine the constants in a viscosity model by minimizing the difference between the outcome of spiral flow tests and the results of numerical simulations of these tests. The proposed scheme is particularly applicable to fast-reacting thermosets for which typical viscometers cannot be used. Successful application of the scheme is demonstrated for a particular encapsulating epoxy material, where constants are obtained for a modified WLF equation viscosity model. These constants are used to predict the outcome of spiral flow experiments not involved in the minimization procedure. A favorable comparison between experiment and simulation occurs at most operating conditions. The method requires no elaborate equipment or delicate instrumentation.
    Additional Material: 9 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320303
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    The performance of the emulsion polymerization of styrene in a continuous loop tubular reactor (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 198-205 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The emulsion polymerization of styrene in a continuous loop tubular reactor (CLTR) has been used to study the process kinetics under eigth levels of sodium lauryl sulfate (SLS) concentration, eight levels of potassium persulfate (KPS) concentration, and three levels of styrene monomer (St) concentration. A critical surfactant concentration for the overshoot phenomenon in the monomer conversion exists between 8.02 and 12.40 g-SLS/1-water. Overshoot was not eliminated by changing concentrations of the initiator and monomer. The overshoot in the number concentration of polymer particles was observed in all the polymerizations studied. The dependences of the rate of polymerization and the number concentration of particles in the steady state on the SLS and KPS concentrations are presented. The growth of the average cumulant diameter of particles shows a transient period followed by a steady state. The dependences of the volumetric growth rate of polymer particles on diameter are of the order of 1 for the lower SLS concentration and 0.5 for the higher SLS concentration, respectively. The steady state cumulant diameter depends on an order of -0.24 for the SLS concentration.
    Additional Material: 11 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320306
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    Fatigue strength of vibration welded thermoplastic butt joints (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 593-599 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Fatigue data are presented for the strengths of 120-Hz vibration-welded butt joints of four resins: the three amorphous polymers polycarbonate (PC), polyetherimide (PEI), and modified polyphenylene oxide; and the semicrystalline polymer poly(butylene terephthalate). Data are also presented for the fatigue strength of 250-Hz vibration welds of the high-temperature polymer PEI. For all the welds, fatigue strength was evaluated through 10-Hz, tension-tension, load-controlled tests at an R value (ratio of minimum stress) of 0.1. Surprisingly, for all the stress levels studied, none of the PC test specimens failed at the welds, indicating that the fatigue strength of PC welds equals that of the base resin. This is not true of the other three resins, except at relatively low stress levels. For each of the four resins, macrographs are used to highlight the differences between the failure surfaces of monolithic specimens and specimens that failed at the welds.
    Additional Material: 7 Ill.
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    URL: http://dx.doi.org/10.1002/pen.760320905
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    Ultrasonic welding using tie-layer materials. part II: Factors affecting the lap-shear strength of ultrasonic welds (1992)
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 32 (1992), S. 612-619 
    Details
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The influence of tie-layer Melt Flow Index on the lap-shear strength of ultrasonic welds in oriented polypropylene (OPP) has been evaluated. The tie-layer Melt Flow Index was varied from 0.03 dg/min to 2600 dg/min; the highest lap-shear strength properties were obtained using tie-layers that had melt flow index values between 30 and 100 dg/min. When using low Melt Flow Index tie-layers, hot spot formation and concomitant changes in fusion zone and heat-affected-zone dimensions produced stress concentrations that promoted failure in oriented polypropylene material away from the bondline region. When very high Melt Flow Index (2600 dg/min) tie-layers were used, the mode of failure during lap-shear testing was a mix of cohesive, in oriented polypropylene, and adhesive failure. The molecular weight of material at the bondline was not markedly affected by the thermal cycle produced during ultrasonic welding. Only the flash ejected when using low Melt Flow Index tie-layers exhibited any evidence of degradation; it is suggested that the ejected flash may have been degraded because of a combination of thermal, cavitation, and thermo-oxidative processes.
    Additional Material: 10 Ill.
    Type of Medium: Electronic Resource
    URL: http://dx.doi.org/10.1002/pen.760320907
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