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  • 1
    facet.materialart.
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    Evaluation of a metal shear web selectively reinforced with filamentary composites for space shuttle application (1974)
    In:  CASI
    Details
    Publication Date: 2019-06-27
    Description: A final program summary is reported for test and evaluation activities that were conducted for space shuttle web selection. Large scale advanced composite shear web components were tested and analyzed to evaluate application of advanced composite shear web construction to a space shuttle orbiter thrust structure. The shear web design concept consisted of a titanium-clad + or - 45 deg boron/epoxy web laminate stiffened with vertical boron-epoxy reinforced aluminum stiffeners and logitudinal aluminum stiffening. The design concept was evaluated to be efficient and practical for the application that was studied. Because of the effects of buckling deflections, a requirement is identified for shear buckling resistant design to maximize the efficiency of highly-loaded advanced composite shear webs.
    Keywords: STRUCTURAL MECHANICS
    Type: NASA-CR-2409 , D180-17969-1
    Format: application/pdf
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    NASA TECHNICAL REPORTS
  • 2
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    Evaluation of a metal shear web selectively reinforced with filamentary composites for space shuttle application. Phase 3 Summary report: Shear web component testing and analysis (1973)
    In:  CASI
    Details
    Publication Date: 2019-06-27
    Description: Three large scale advanced composite shear web components were tested and analyzed to evaluate application of the design concept to a space shuttle orbiter thrust structure. The shear web design concept consisted of a titanium-clad + or - 45 deg boron/epoxy web laminate stiffened with vertical boron/epoxy reinforced aluminum stiffeners. The design concept was evaluated to be efficient and practical for the application that was studied. Because of the effects of buckling deflections, a requirement is identified for shear buckling resistant design to maximize the efficiency of highly-loaded advanced composite shear webs. An approximate analysis of prebuckling deflections is presented and computer-aided design results, which consider prebuckling deformations, indicate that the design concept offers a theoretical weight saving of 31 percent relative to all metal construction. Recommendations are made for design concept options and analytical methods that are appropriate for production hardware.
    Keywords: SPACE VEHICLES
    Type: NASA-CR-132322 , D180-17566-1
    Format: application/pdf
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    NASA TECHNICAL REPORTS
  • 3
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    Evaluation of a metal shear web selectively reinforced with filamentary composites for space shuttle application. Phase 1 summary report: Shear web design development (1972)
    In:  CASI
    Details
    Publication Date: 2019-06-27
    Description: An advanced composite shear web design concept was developed for the Space Shuttle orbiter main engine thrust beam structure. Various web concepts were synthesized by a computer-aided adaptive random search procedure. A practical concept is identified having a titanium-clad + or - 45 deg boron/epoxy web plate with vertical boron/epoxy reinforced aluminum stiffeners. The boron-epoxy laminate contributes to the strength and stiffness efficiency of the basic web section. The titanium-cladding functions to protect the polymeric laminate parts from damaging environments and is chem-milled to provide reinforcement in selected areas. Detailed design drawings are presented for both boron/epoxy reinforced and all-metal shear webs. The weight saving offered is 24% relative to all-metal construction at an attractive cost per pound of weight saved, based on the detailed designs. Small scale element tests substantiate the boron/epoxy reinforced design details in critical areas. The results show that the titanium-cladding reliably reinforces the web laminate in critical edge load transfer and stiffener fastener hole areas.
    Keywords: SPACE VEHICLES
    Type: NASA-CR-132320 , D180-15104
    Format: application/pdf
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    NASA TECHNICAL REPORTS
  • 4
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    Evaluation of a metal shear web selectively reinforced with filamentary composites for space shuttle application. Phase 2: summary report: Shear web component fabrication (1973)
    In:  CASI
    Details
    Publication Date: 2019-06-27
    Description: The fabrication of two shear web test elements and three large scale shear web test components are reported. In addition, the fabrication of test fixtures for the elements and components is described. The center-loaded beam test fixtures were configured to have a test side and a dummy or permanent side. The test fixtures were fabricated from standard extruded aluminum sections and plates and were designed to be reuseable.
    Keywords: SPACE VEHICLES
    Type: NASA-CR-132321 , D180-15323
    Format: application/pdf
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    NASA TECHNICAL REPORTS
  • 5
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    Development of a metal-clad advanced composite shear web design concept (1974)
    In:  Other Sources
    Details
    Publication Date: 2019-07-13
    Description: An advanced composite web concept was developed for potential application to the Space Shuttle Orbiter main engine thrust structure. The program consisted of design synthesis, analysis, detail design, element testing, and large scale component testing. A concept was sought that offered significant weight saving by the use of Boron/Epoxy (B/E) reinforced titanium plate structure. The desired concept was one that was practical and that utilized metal to efficiently improve structural reliability. The resulting development of a unique titanium-clad B/E shear web design concept is described. Three large scale components were fabricated and tested to demonstrate the performance of the concept: a titanium-clad plus or minus 45 deg B/E web laminate stiffened with vertical B/E reinforced aluminum stiffeners.
    Keywords: MACHINE ELEMENTS AND PROCESSES
    Type: National Symposium and Exhibition; Apr 23, 1974 - Apr 25, 1974; Buena Park, CA
    Format: text
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    NASA TECHNICAL REPORTS
  • 6
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    Design synthesis of a boron/epoxy reinforced metal shear web. (1972)
    In:  Other Sources
    Details
    Publication Date: 2019-07-13
    Description: An advanced composite shear web design concept has been developed for the Space Shuttle Orbiter main engine thrust beam structure. Various web concepts were synthesized by a computer-aided adaptive random search procedure. A practical concept is identified having a titanium-clad, boron/epoxy plate with vertical boron/epoxy reinforced stiffeners. Baseline composite and titanium shear resistant designs are compared; the composite concept is 28% lighter than the titanium web. Element test results show the metal cladding effectively reinforces critical composite load transfer and fastener hole areas making the composite web concept practical for other shear structure applications.-
    Keywords: SPACE VEHICLES
    Type: AIAA PAPER 72-395 , Structures, Structural Dynamics, and Materials Conference; Apr 10, 1972 - Apr 12, 1972; San Antonio, TX
    Format: text
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    NASA TECHNICAL REPORTS
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