ALBERT

Description: This paper is intended to review the current practices and challenges regarding the corrosion of the Greek sewer systems with an emphasis on biocorrosion and to provide recommendations to avoid it. The authors followed a holistic approach, which included survey data obtained by local authorities serving more than 50% of the total country’s population and validated the survey answers with field measurements and analyses. The exact nature and extent of concrete biocorrosion problems in Greece are presented for the first time. Moreover, the overall condition of the sewer network, the maintenance frequency, and the corrosion prevention techniques used in Greece are also presented. Results from field measurements showed the existence of H2S in the gaseous phase (i.e., precursor of the H2SO4 formation in the sewer) and acidithiobacillus bacteria (i.e., biocorrosion causative agent) in the slime, which exists at the interlayer between the concrete wall and the sewage. Biocorrosion seems to mainly affect old concrete networks, and the replacement of the destroyed concrete pipes with new polyvinyl chloride (PVC) ones is currently common practice. However, in most cases, the replacement cost is high, and the authors provide some recommendations to increase the current service life of concrete pipes.

Description: The changing role of the municipal water and wastewater authorities, together with the need for a sustainable maintenance treatment in the sewer systems, have been the catalysts for the integration of technical and financial information into asset management systems. This paper presents results from a cost-comparative analysis focusing on an annuities calculation for the evaluation of microbiologically induced corrosion (MIC) or biocorrosion mitigation methodologies used in the maintenance of concrete sewers. The replacement cost of deteriorated sewer concrete pipes is high, and MIC mitigation methods can be used to increase the current service life of concrete pipes. From the MIC mitigation methods that are frequently used, the authors examined those of flushing with high-pressure water (i.e., a common method used in Greece), and spraying with magnesium hydroxide slurry (MHS). The authors chose four different cities for the assessment, which presented different sewer characteristics and socioeconomic backgrounds. In addition, all methods for concrete sewer MIC mitigation were compared to the present value of replacement of sewer concrete pipes with new PVC ones. Results showed that flushing with high-pressure water is very cost demanding and should be avoided, while spraying with MHS could be a sustainable and economic solution in the long term.

Description: The biological activity occurring in urban sewerage systems usually leads to the (biogenic) corrosion of pipe infrastructure. Anti-corrosion coating technology was developed in an effort to protect sewer pipes from degradation. This study evaluates a new class of relatively low-cost magnesium hydroxide-based coatings, regarding their ability to adhere efficiently onto the concrete surface, and offer efficient corrosion protection. Six magnesium hydroxide-based coatings were prepared with the addition of two different types of cellulose, used as adhesion additives, and these were applied on concrete specimens. Pull-off measurements showed that the addition of higher amounts of cellulose could improve the coating adhesion onto the concrete surface. An accelerated sulfuric acid spraying test was used to evaluate the consumption time of the applied coatings and their efficiency in maintaining over time slightly alkaline pH values (above 8) on the coated/protected surfaces. At the end of spraying test, a mineralogical analysis of surface samples was performed, indicating that the formation of corrosion by-products (mainly gypsum) was increased when the added amount of cellulose was lower. Hardness and roughness measurements were also conducted on the concrete surfaces, revealing that the coatings helped the concrete surface to preserve its initial surface properties, in comparison to the uncoated specimens. A SEM/microstructure analysis showed that aggregates were formed (possibly consisting of Mg(OH)2), affecting the reactivity of the protected surface against sulfuric acid attack.

Description: Concrete sewer pipes can be corroded by the biogenic sulfuric acid (H2SO4) generated from microbiological activities in a process called biocorrosion or microbiologically induced corrosion (MIC). In this study, inhibitors that can reduce Acidithiobacillus thiooxidans growth and thus may reduce the accumulation of biofilm components responsible for the biodegradation of concrete were used. D-tyrosine, tetrakis hydroxymethyl phosphonium sulfate (THPS) and TiO2 nanoparticles were investigated as potential inhibitors of sulfur-oxidizing bacteria (SOB) growth. Results showed that most of the chemicals used can inhibit SOB growth at a concentration lower than 100 mg/L. TiO2 nanoparticles exhibited the highest biocide effect and potential biocorrosion mitigation activity, followed by D-tyrosine and THPS.