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  • 1
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 539-543 (Mar. 2007), p. 4059-4062 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The paper treats the application of laser to repair of cracks occurring at dies for diecasting of non-ferrous metals (particularly aluminium, magnesium and their alloys). The first partdescribes a suitable laser unit enabling crack grooving and then welding. An Nd:YAG laser sourceis shown with its equipment for laser-beam transfer, control and directing of laser-beam focus. Diesfor die casting are made of quality steels and are of very complex shape. As far as their repair isconcerned this means that they are to be welded at their edges, corners, narrow gaps and verticalwalls, i.e. in various positions and in various directions. In the second part the grooving technologyis described, and in the third part laser welding of grooved cracks using a filler material, i.e., a thinwelding wire. At the end some conclusions are drawn. It is stated that from the viewpoints oftechnology and economics, it is sensible to laser groove and then weld the thermal cracks with asuitable material. The filler material should have such a chemical composition that after welding aweld having adequate mechanical properties, without any additional heat treatment, is obtained
    Type of Medium: Electronic Resource
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  • 2
    Publication Date: 2020-08-31
    Description: In an attempt to find a solution similar to the FDM 3D printers which would allow cost-effective and reliable additive manufacturing of metal components, this paper proposes a three-axis WAAM system capable of reliably printing small, near-net-shape metal objects. The system consists of gas metal arc (GMA) process equipment, a three-axis CNC positioning system, the interpass temperature control and forced cooling of the base plate and the deposit. The main challenge addressed is the minimisation of shape distortions caused by excessive heat accumulation when printing small objects. The interpass temperature control uses an IR pyrometer to remotely measure the last deposited layer and a control system to keep the interpass temperature below the predefined value by stopping the deposition after each layer in order to allow the deposit to cool. This results in a stable and more repeatable shape of the deposit, even when the heat transfer conditions are changing during the build-up process. The combination of adaptive interlayer dwell time and forced cooling significantly improves system productivity. Open-source NC control and path generation software is used, which enables fast and easy creation of the control code. Different control methods are evaluated through the printing of simple walls, and the printing accuracy is evaluated by printing small shell objects. As the results show, the interpass temperature control allows small objects to be printed at near-net shape with a deviation of 2%, which means that successful printing of 3D shapes can be achieved without trial and error approach.
    Print ISSN: 0268-3768
    Electronic ISSN: 1433-3015
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Published by Springer
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  • 3
    Publication Date: 2016-01-01
    Print ISSN: 0257-8972
    Electronic ISSN: 1879-3347
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Published by Elsevier
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  • 4
    Publication Date: 2019-05-15
    Description: Besides a wide application in corrosion protection, wear resistance increase, providing thermal properties and power conversion, oxide coatings have found an alternative application in welding technology as catalysts of the tungsten inert gas (TIG) welding process. In this paper, the novel approach of fabricating a coating containing nanoparticles based on nanosized SiO2 and TiO2 and their mixtures was applied to the austenitic stainless-steel base metal. It was found that coatings increased depths of penetration, enabling a consumable-free welding. Using this method, the use of several critical and near-critical raw materials (e.g., Si and Cr), as well as the relatively expensive Ni can be completely avoided. The most effective coating in terms of weld penetration consisted of a mixture of nanoparticles, rather than unary oxide coatings based on nanoparticles. A model for liquid weld metal flow is proposed based on the metallographic examination of recrystallized grains and microhardnesses measured near the weld metal, supporting the reversed Marangoni convection theory.
    Electronic ISSN: 2075-4701
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 5
    Publication Date: 2020-04-20
    Description: The study presents the results of remote robotic laser welding of advanced high strength Docol® 1200 M martensitic steel. One mm thick samples were welded in a lap joint configuration using a special clamping system. Welding was done using a continuous-wave (CW) fibre laser with a constant welding power of 300 W and constant focus diameter Ø 1.8 mm. Welding was done using 12 different welding speeds in the range from 0.15 to 1 m/min, whereas the inclination angle was kept constant at 0°. The influence of various welding speeds and linear heat inputs during welding on microstructural changes were examined by the occurrence of acicular and allotriomorphic ferrite or martensite. Results revealed big influence of the clamping system on the accumulation of the laser beam energy, heat sink and consequently weld size and geometry, as well as its microstructure and joint strength. Tensile-shear strength, microstructure and hardness results confirmed laser power of 300 W and 0.6 m/min welding speed as the optimal parameters, at which a martensitic structure was obtained in the weld. The width of the heat affected zone (HAZ) in this case is 1100 μm.
    Electronic ISSN: 2075-4701
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 6
    Publication Date: 2019-06-09
    Description: In the field of surface treatment, laser colour marking can be used to produce coloured marks on the surfaces of metals. Laser colour markings can be applied to various materials, but on titanium alloys a wide spectra of vivid colours can be achieved. This study presents an analysis of the corrosion properties of laser treated surfaces that were exposed to aggressive environments. Different samples were prepared with laser light of various power intensities and processing speeds. The samples were prepared on low alloyed Ti. Electrochemical, spectroscopic and microstructural analyses were conducted in order to study the properties of the laser treated surfaces. Corrosion testing showed different effects of laser power and production speed on the properties of the laser treated surfaces. It was shown that a high intensity and slow processing rate affect the surfaces by forming oxides that are relatively stable in a corrosive environment of 0.1 M NaCl. Spectroscopic investigations including scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) analyses showed the differences in chemical structure of the surface layer formed after laser treatment. Similarly, microstructural investigations showed different effects on the surface and sub-surface layer of the laser treated samples.
    Electronic ISSN: 2079-6412
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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  • 7
    Publication Date: 2020-10-12
    Description: Austenitic stainless steels represent a significant aerospace material, being used for various castings, structural components, landing gear components, afterburners, exhaust components, engine parts, and fuel tanks. The most common joining process is tungsten inert gas (TIG) welding, which possesses many advantages such as suitability to weld a wide range of ferrous and non-ferrous metals and alloys, providing high quality welds with good mechanical properties. Its major disadvantage is low productivity due to low penetration and welding speed. This can be overcome by introducing an activating flux before welding. The activating flux reverses the material flow of the weld pool, significantly increasing penetration. Therefore, shielding gas consumption is reduced and welding without a consumable is enabled. However, the consumable in conventional TIG also enables the conditioning of the mechanical properties of welds. In this study, Si and Ti metallic oxide nanoparticles were used to increase the weld penetration depth, while bend testing, tensile, and impact toughness were determined to evaluate the mechanical properties of welds. Furthermore, optical emission spectroscopy, light, and scanning electron microscope were used to determine the chemical compositions and microstructures of the welds. Chemical compositions and weld mechanical properties were similar in all specimens. The highest tensile and impact properties were obtained with the specimen welded with the flux containing 20% TiO2 and 80% SiO2 nanoparticles. Although lower than those of the base metal, they were well within the nominal base metal mechanical properties.
    Electronic ISSN: 1996-1944
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 8
    Publication Date: 2020-11-11
    Description: We present the modification of Ti-6Al-4V surfaces with a diode end-pumped Nd:YVO4 laser by varying the distance between laser-produced micro(μ)-channels. We analyzed the influence of laser texturing on the morphology, microstructure, surface and corrosion properties of Ti-6Al-4V. SEM imaging reveals a characteristic μ-channel pattern with different scan line separations, while electron backscatter diffraction (EBSD) indicates that laser texturing with the current parameters influences the microstructure up to 2 µm deep with the most significant influence at the tips, where melting and rapid solidification occur. The Vickers hardness test indicates a surface hardening effect of the laser-textured compared to the as-received Ti-6Al-4V surfaces. The XPS analysis showed that the oxide layer on the laser-textured samples was considerably thicker compared to the as-received sample, at 20 and 7 nm, respectively. We observed that the wettability was strongly correlated with the scan line separation. The results show increased hydrophobicity with increased scan line separation. The corrosion resistance was improved for laser-textured surfaces compared to the as-received surface and increased with the scan line separation.
    Electronic ISSN: 2075-4701
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 9
    Publication Date: 2021-02-14
    Description: The term “critical raw materials” (CRMs) refers to various metals and nonmetals that are crucial to Europe’s economic progress. Modern technologies enabling effective use and recyclability of CRMs are in critical demand for the EU industries. The use of CRMs, especially in the fields of biomedicine, aerospace, electric vehicles, and energy applications, is almost irreplaceable. Additive manufacturing (also referred to as 3D printing) is one of the key enabling technologies in the field of manufacturing which underpins the Fourth Industrial Revolution. 3D printing not only suppresses waste but also provides an efficient buy-to-fly ratio and possesses the potential to entirely change supply and distribution chains, significantly reducing costs and revolutionizing all logistics. This review provides comprehensive new insights into CRM-containing materials processed by modern additive manufacturing techniques and outlines the potential for increasing the efficiency of CRMs utilization and reducing the dependence on CRMs through wider industrial incorporation of AM and specifics of powder bed AM methods making them prime candidates for such developments.
    Electronic ISSN: 1996-1944
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 10
    Publication Date: 2018-12-01
    Description: This paper presents an overview of additive manufacturing technologies for production of metal parts. A special attention is set to wire arc additive manufacturing (WAAM) technologies, which include MIG/MAG welding, TIG welding and plasma welding. Their advantages compared to laser or electron beam technologies are lower investment and operational costs. However, these processes have lower dimensional accuracy of produced structures. Owing to special features and higher productivity, the WAAM technologies are more suitable for production of bigger parts. WAAM technology has been used together with welding robot and a cold metal transfer (CMT) power source. Thin walls have been produced using G3Si1 welding wire. The microstructure and hardness of produced structures were analysed and measured. A research was done to determine the optimal welding parameters for production of thin walls with smooth surface. A SprutCAM software was used to make a code for 3D printing of sample part.
    Print ISSN: 1408-7073
    Electronic ISSN: 1854-7400
    Topics: Geosciences
    Published by De Gruyter
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