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  • American Ceramics Society  (3,908)
  • 1
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of microstructure on microwave properties of low-temperature cofired ceramic (LTCC) stripline packages was studied with experiments and simulations. Microstructure was controlled experimentally by modifying organic compositions and heating procedures. Pores existing at the conductor/dielectric interface and inside the conductor line affected the microwave properties, such as the effective dielectric constant (εeff), the effective conductivity (σeff), and the unloaded quality factor (QU) of the stripline packages. The models for simulation were introduced with a finite-element method using high-frequency simulation software (HFSS). Simulation results showed that the pores existing at the interface made QU increase by 7%–8% while [alt epsilon]eff decrease by more than 10%. Pores inside the conductor line made σeff and QU decrease. The proposed models and simulation results will contribute to improving future designs and manufacturing of LTCC microwave applications.
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  • 2
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Single-phase lead lanthanum zirconate titanate (PLZT) solid solution powder was synthesized from the constituent oxides at ambient temperature through a mechanical alloying (MA) process and was then densified to fine-grained ceramics by sintering and hot-pressing. The anomalous photovoltaic effect (APV) and photoinduced strain of the resultant PLZT ceramics were investigated and analyzed in association with the influence of grain size. It was found that a photoinduced voltage up to 6000 V·cm−1 can be obtained as the grain size is reduced to 0.42 μm. This is extremely high and about three times that achievable in normal micrometer-grained PLZT ceramics. The maximum photoinduced strain of the PLZT ceramics with an average grain diameter of 0.54 μm reached 0.01%, which is equivalent to electric-field-induced strain of common piezoelectric materials.
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  • 3
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Indentation fracture with a cube-corner diamond pyramid on soda–lime silicate glass and fused silica is investigated during the entire indentation cycle in both silicone oil and ambient-air environments. Radial cracks form immediately on loading in all cases. The two-component, elastic-contact + elastic-plastic mismatch (residual) stress field model that has been used successfully to describe radial crack evolution at Vickers indentations fails to describe the fracture response with the cube-corner. The amplitudes of both elastic-contact and residual stress-intensity factors as deduced from these cube-corner experiments are up to a factor of 10 greater than have been previously observed.
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  • 4
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In an attempt to improve the dielectric properties of SrTiO3-based boundary-layer capacitors (BLCs), the effects of infiltrant composition on the liquid film migration and dielectric properties in 0.2-mol%-Nb2O5-doped SrTiO3 were investigated. Powder compacts were sintered at 1480°C for 5 h in 5H2·95N2 and infiltrated with 80Bi2O3·20(xCaO–(1 –x)BaO) at 1300°C for various times in air. When the value of x was 0, 0.2, 0.7, and 1.0, liquid film migration occurred, which formed a new solid-solution layer containing solute species. On the other hand, when x= 0.5, no liquid film migration was observed. The effective dielectric constant was the highest in the sample with x= 0.5 (no liquid film migration), and it decreased as the migration distance increased. In addition, the loss tangent was the lowest, 〈1%, in the sample with x= 0.5. Agreement between the estimated effective dielectric constants and the measured values showed that the suppression of liquid film migration improved the dielectric constant. The agreement further indicated that the prediction of the dielectric constant in SrTiO3-based BLCs was possible using a two-layer model with a liquid-infiltrated layer and a SrTiO3-based oxidized layer.
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  • 5
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The hydrolysis of pure and sodium-substituted calcium aluminates and cement clinker phases was investigated in situ in the temperature range 25°–170°C, using the angle dispersive powder synchrotron powder X-ray diffraction technique. The final hydrolysis product in all cases was Ca3Al2(OH)12. The intermediate phase Ca4Al2O7·19H2O was formed from the pure calcium aluminates, and the intermediate phases Ca4Al2O7·xH2O, x= 11, 13, or 19, were formed from the cement clinker phases.
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  • 6
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An evaluation of measurements of crack opening displacements (CODs) on a commercial sintered reaction-bonded silicon nitride (SRBSN) was performed. To determine the intrinsic fracture toughness of this material, a new evaluation method is presented, which takes into account not only the near tip CODs, but the CODs of the complete crack profile. The method is applied on through-thickness cracks in bend bars and contrasted to CODs of Vickers radial cracks. A crack-tip toughness of ∼1.7 MPa·m1/2 is obtained.
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  • 7
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    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of the amount of boron doping in the range of 0 to 1.0 wt% on the high-temperature deformation of fine-grained β-silicon carbide (SiC) was investigated by compression testing. Flow stress at the same grain size increased as the amount of boron doping decreased. The stress exponent increased from 1.3 to 3.4 as the amount of boron doping decreased. The strain rates of undoped SiC were ∼2 orders of magnitude lower than those of 1.0-wt%-boron-doped SiC of the same grain size. The apparent activation energies of SiC doped with 1.0 wt% boron and of undoped SiC were 771 ± 12 and 884 ± 80 kJ/mol, respectively. These results suggest that the actual contribution of grain-boundary diffusion to the accommodation process of grain-boundary sliding decreased as the amount of boron doping decreased. Consequently, the apparent contribution of the dislocation glide increased.
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  • 8
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This work presents a detailed description of urea decomposition during direct coagulation processing of alumina suspensions. We report on the chemical equilibria involved in the decomposition of urea in an aqueous environment with and without alumina particles. The model uses the logarithm of the concentrations as variables to ensure fast convergence and nonnegativity of the solutions, and is able to give a semiquantitative description of the experimentally observed development of pH and ionic strength (specific conductivity) during the decomposition of urea in a 30 vol% solid loading alumina suspension. Assuming local equilibrium, and a homogeneous distribution of the catalyst urease and the evolving educts, the results show an increasing solubility of CO2 with increasing pH. As a consequence the production of gaseous CO2 during the urea decomposition (direct coagulation casting (DCC) process), shifting the pH from 4 to 9 occurs only when a strong buffer is present at low and medium pH. This is advantageous for the preparation of defect-poor ceramic green bodies using this internal gellation reaction in the DCC process.
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  • 9
    Electronic Resource
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Stress-rupture tests were conducted in air, under vacuum, and in steam-containing environments to identify the failure modes and degradation mechanisms of a carbon-fiber-reinforced silicon carbide (C/SiC) composite at two temperatures, 600° and 1200°C. Stress-rupture lives in air and steam-containing environments (50–80% steam with argon) are similar for a stress of 69 MPa at 1200°C. Lives of specimens tested in a 20% steam/argon environment were about twice as long. For tests conducted at 600°C, composite life in 20% steam/argon was 30 times longer than life in air. Thermogravimetric analysis of the carbon fibers was conducted under conditions similar to the stress-rupture tests. The oxidation rate of the fibers in the various environments correlated with the composite stress-rupture lives. Examination of the failed specimens indicated that oxidation of the carbon fibers was the primary damage mode for specimens tested in air and steam environments at both temperatures.
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  • 10
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Thermal decomposition of aluminum isopropoxide in toluene at 315°C resulted in χ-alumina that had high thermal stability, whereas the reaction at lower temperatures resulted in formation of an amorphous product. The χ-alumina thus obtained directly transformed to α-alumina at ∼1150°C, bypassing the other transition alumina phases, whereas the amorphous product transformed to γ-alumina and then to θ-alumina before final transformation to α-alumina. When the χ-alumina, solvothermally synthesized at 315°C, was recovered by the removal of the solvent at the reaction temperature, thermal stability of the product was improved further. This procedure is convenient because it avoids bothersome work-up processes that yield large-surface-area and large-pore-volume alumina.
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  • 11
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The relative partial molar enthalpies, ΔH̄SiO2, of SiO2 in SiO2–M2O (M = Li, Na, K and Cs) binary and SiO2–CaO–Al2O3ternary melts were directly measured by drop-solution calorimetry at 1465 K and 1663 K. ΔH̄SiO2 changes from exothermic to endothermic as silica content increases, confirming the tendency toward immisciblity seen from activity measurements. It is concluded that ΔH̄SiO2 is negative due to acid-base reactions and charge-coupled substitutions when the melt is composed of fewer Q4 and more Q3 and Q2 species, but positive due to structural strain when the melt is composed of mostly Q4 species. The ΔH̄SiO2 obtained by calorimetry is a useful measure of basicity, when comparing different alkali and alkaline earth oxides.
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  • 12
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The oxidation behavior of SiCN–ZrO2 fibers and SiCN at 1350°C are compared. The as-measured parabolic rate constants for the two materials are nearly the same (15–20 × 10−18 m2/s). However, after implementing a correction for the difference in the compositions, the rate constant is 13.2 × 10−18 m2/s for the fiber, and 29.4 × 10−18 m2/s for SiCN. The lower oxidation rate of the fiber is ascribed to the lower carbon content in the fiber material.
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  • 13
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The YO1.5–ZrO2 system consists of five solid solutions, one liquid solution, and one intermediate compound. A thermodynamic description of this system is developed, which allows calculation of the phase diagram and thermodynamic properties. Two different solution models are used—a neutral species model with YO1.5 and ZrO2 as the components and a charged species model with Y3+, Zr4+, O2−, and vacancies as components. For each model, regular and subregular solution parameters are derived from selected phase equilibrium and thermodynamic data. The neutral species and charged species modeling results are compared.
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  • 14
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Anatase (TiO2)/silica (SiO2: 23.9–27.7 mol%) composite nanoparticles were directly synthesized from (i) the reaction of titanyl sulfate (TiOSO4) and sodium metasilicate (Na2SiO3) under mild hydrothermal conditions, (ii) the acidic precursor solutions of TiOSO4 and tetraethylorthosilicate (TEOS) by thermal hydrolysis, and (iii) the metal alkoxides, i.e., tetraisopropoxide (TTIP) and TEOS, by the sol–gel method. Their photocatalytic activities were evaluated by measurements of the relative concentration of methylene blue after UV irradiation. The as-prepared TiO2/SiO2 composite nanoparticles showed far more improved photocatalytic activity than the pure anatase-type TiO2. The composite nanoparticles formed from (i) TiOSO4 and Na2SiO3 as well as those from (ii) TiOSO4 and TEOS showed fairly good photocatalytic activity, and it was better than that of those synthesized from (iii) the metal alkoxides, which was suggested to be due to the difference in crystallinity of the anatase.
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  • 15
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Iron-rich glass-ceramics were obtained by the sintering of two glass powders, labeled G1 and G2, at heating rates of 5° and 20°C/min followed by an isothermal step in the 850°–1050°C temperature interval. The sintering process was evaluated by the linear shrinkage; the closed porosity was estimated by density measurements; the structure and the morphology of the glass ceramics were observed by scanning electron microscopy. The bending strength, the Young modulus, and Vickers hardness of the glass-ceramics materials were evaluated. The results showed that the sintering process and morphology of the glass-ceramics depends on the amount of magnetite and pyroxene formed. With a low percentage of crystal phase formed (25%–30% typical of G1) the structure is characterized by closed porosity; at higher crystallization (45%–50% typical of G2) open porosity is mainly formed. The properties of the glass-ceramics were not influenced by the heating rate but improved with an increase in the degree of crystallization.
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  • 16
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A transparent and stable monodispersed suspension of nanocrystalline barium titanate was prepared by dispersing a piece of BaTiO3 gel into a mixed solvent of 2-methoxyethanol and acethylacetone. The results of high-resolution transmission electron microscopy (HR-TEM) and size analyzer confirmed that the BaTiO3 nanoparticles in the suspension had an average size of ∼10 nm with a narrow size distribution. Crystal structure characterization via TEM and X-ray diffraction indicated BaTiO3 nanocrystallites to be a perovskite cubic phase. BaTiO3 thin films of controlled thickness from 100 nm to several micrometers were electrophoretic deposited compactly on Pt/Ti/SiO2/Si substrates. The deposited thin film had uniform nanostructure with a very smooth surface.
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  • 17
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The machinability of a thermoplastic compound that consisted of 52 vol% ceramic particles and 48 vol% thermoplastic binders was investigated. To investigate the machining mechanisms, various blends of a ductile polymer (ethylene ethyl acrylate (EEA)) and a brittle polymer (isobutyl methacrylate (IBMA)) were used as thermoplastic binders. The fraction of IBMA to EEA in the blend was increased from 0 to 50 vol%. As the IBMA content was increased, the thermoplastic compound exhibited a stiffer stress versus strain response under compression because of the brittle nature of the IBMA polymer. The machinability of the thermoplastic compound was remarkably improved with increased IBMA content because of the mitigation of the extensive deformation of the thermoplastic compound.
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  • 18
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Many elements have been used to dope titanium dioxide (TiO2) so that it absorbs light in the visible region of the solar spectrum. We have synthesized, for the first time, (S,N)-codoped rutile-TiO2 photocatalyst using a hydrothermal method and subsequent nitridation under NH3 flow. The (S,N)-codoping causes the absorption edge of TiO2 to be shifted to the longer-wavelength region and two optical absorption bandgaps in the visible-light region. (S,N)-codoping has a better photocatalytic activity than S-doping and N-doping for degradation of methylene blue solution under visible light.
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  • 19
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A novel in situ hydrothermal method involving the slow dissolution of silicate glasses as a source material was used to successfully prepare b-axis-oriented high-silica zeolite ZSM-5 (MFI) thin films.
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  • 20
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Highly (001)-oriented (Pb0.76Ca0.24)TiO3 (PCT) thin films were grown on Pt/Ti/SiO2/Si substrates using a sol–gel process. The PCT film with a highly (001) orientation showed well-saturated hysteresis loops at an applied field of 800 kV/cm, with remanent polarization (Pr) and coercive electric field (Ec) values of 23.6 μC/cm2 and 225 kV/cm, respectively. At 100 kHz, the dielectric constant and dielectric loss values of these films were 117 and 0.010, respectively. The leakage-current density of the PCT film was 6.15 × 10−8A/cm2 at 5 V. The pyroelectric coefficient (p) of the PCT film was measured using a dynamic technique. At room temperature, the p values and figures-of-merit (FD) of the PCT film were 185 μC/m2K and 1.79 × 10−5 Pa−0.5, respectively.
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  • 21
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The fatigue of mechanical strain induced by electric fields was investigated for antiferroelectric Pb0.97La0.02(Zr0.77Sn0.14Ti0.09)O3 ceramics. The material shows a high resistance to fatigue owing to bipolar electric cycling up to 108 cycles. The strain hysteresis loop is still fairly symmetric, whereas the maximum field-induced strain decreases by only 30% of its initial value. The fatigued samples show a damaged microstructure with dendritic macrocracks and microcrack clouds. The fatigue is attributed to a combination of electrochemical and mechanical mechanisms.
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  • 22
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Hydrothermally synthesized barium titanate, BaTiO3 (commercially available), has internal pores in small particles. The three-dimensional structures of the pores were successfully observed using transmission electron microscopy (TEM) and reconstructed by a tomography system. The behavior of the internal pore is observed in situ with increasing temperature on the thermal stage of a TEM device. We succeed in recording the movement of pores and small grains. At 〉1128 K, some pores move out from the particle's surface during TEM observation. The temperature roughly agrees with the temperature at which the density of BaTiO3 powder sharply increases. During observation with increasing temperature, a thin layer appeared on the particle's surface at 〉73 K and then disappeared at 1193 K.
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  • 23
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Amorphous carbon nitride with high nitrogen content (N/C = 1.14) was first successfully synthesized via a novel gas-solid reaction between carbon tetrachloride (CCl4) vapor and melamine (C3N6H6) at 600°C under atmospheric pressure. The product has been characterized by X-ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, X-ray powder diffraction, and simultaneous thermogravimetry-differential scanning calorimetry. It was revealed that the carbon nitride is sp3-dominated and the reaction-driven sp2 to sp3 transformation in the material was proposed. The electrical properties of the material were also investigated, showing high p-type conductivity.
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  • 24
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: BaTiO3-based ferroelectric glass-ceramics with the composition 0.65(Ba1−X SrX)TiO3·0.27SiO2·0.08Al2O3 (X= 0.2–0.6) were fabricated, and their tunable dielectric properties were measured at microwave frequency. Major crystalline phases that precipitated during thermal treatment up to 1000°C were (Ba,Sr)TiO3, Ba2TiSi2O8, and BaAl2Si2O8. The Curie temperatures of the heated bulk samples were successfully tuned near room temperature at the composition between X= 0.2 and 0.3. A thick-film sample with X= 0.3 showed 27% tunability at 5 GHz under 10 kV/cm bias voltage.
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  • 25
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A laser scanning with gas jet process was developed to prepare alumina platelets from an alumina powder. When the carbon-dioxide laser scanned the alumina powdery coatings prepared using an electrospraying technique, the alumina particles were heated to a melting state. The coaxial gas ejection force pushed the melting particles to obtain tabular shape grains that recrystallized into alumina platelets in the subsequent rapid-cool solidification. The phase and morphologies of powder bed were characterized by XRD and SEM. Results show that only α-alumina platelets were formed in the scanning process and the average edge length and thickness is 10 μm and 1–2 μm, respectively. Laser processing parameters such as laser energy density, scanning speed, and gas pressure were expected to play a vital role in the melting-crystallization-solidification process for obtaining platelike grains from powder beds. The preliminary experiment showed that the laser-scanning technique could be an effective means of tailoring the morphologies of particles to meet application requirements.
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  • 26
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 27
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 28
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 29
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Microporous two-phase AlN–SiC composites were prepared using Al4C3 and either Si (N2 atmosphere) or Si3N4 (Ar atmosphere) as precursors. The reaction mechanisms of the two synthesis routes and the effect of processing conditions on reaction rate and the material microstructures were demonstrated. The exothermic reaction between Si and Al4C3 under N2 atmosphere was shown to be a simple processing route for the preparation of porous two-phase AlN–SiC materials. The homogeneous two-phase AlN–SiC composites had a grain size in the range of 1–5 μm, and the porosity varied in the range of 36%–45%. The bending strength was 50–60 MPa, in accordance with the high porosity.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Sol–gel is a versatile technology offering advantageous processing of complex shapes as well as material compositions. In the realm of optical communications, the applicability of a number of dielectric and hybrid materials in various photonic devices makes the technology particularly appealing vis-a-vis the vapor-phase methods that dominate the field today. One can find numerous reports of sol–gel processing for photonic components, although instances where this has been developed for product manufacture are far fewer. Here, we examine the different classes of optical communication devices from fibers to waveguides to photonic crystals and the ability of sol–gel processing to address their needs. Successful deployment appears to depend on two aspects: making innovative modifications to the traditional concept and developing supporting technologies to overcome the key drawbacks.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An addition of just 0.4 wt% Li2O to (Ba0.6Sr0.4)TiO3 powder was able to reduce the sintering temperature to ≤900°C and produce ceramics with a relative density of 97%. Small amounts of two secondary phases were formed during this process: Li2TiO3 and Ba2TiO4. The addition of Li2O depresses the ferroelectric character of the (Ba0.6Sr0.4)TiO3 and, as a result, reduces the permittivity, improves the temperature coefficient of permittivity, and reduces the dielectric losses. The tunability shows no significant variation with Li2O concentration and remains between 16.5% and 13.5%. A low-temperature sintering mechanism was proposed. The mechanism involves the intermediate formation of BaCO3, its melting and the incorporation of Li+ into the BST. The sintering mechanism can be characterized as reactive liquid-phase sintering.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The fabrication of ceramic materials implies dealing with a great number of processing variables with clear interaction, which prevents straightforward optimization of the processes. In this paper, we report the optimization process applied to improve the properties of LFZ-textured Bi-2212 superconducting thin rods. In this process, based on Simplex optimization methods, four growth and four annealing parameters were taken as control variables to obtain high critical currents and short processing times. As a result, the critical current values increased by a factor of 3 after only 30 trials.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The crystallization mechanism of α-cordierite from a B2O3- and TiO2-containing glass submitted to fast heating in the cordierite primary phase field of the CaO–MgO–Al2O3–SiO2 quaternary system was investigated. Addition of B2O3 to a SiO2-rich glass suppressed the formation of μ-cordierite. This suppression facilitated densification by viscous flow before crystallization. Powder X-ray diffractometry, field-emission electron scanning microscopy, and energy-dispersive X-ray analysis revealed that α-cordierite nucleated directly from glass on the boundaries of original particles and was probably favored by TiO2, which acted as a nucleant. The growth kinetics of α-cordierite crystals was fast, and the crystals seemed to grow by consuming glass directly from the growing interphase. The estimated amount of α-cordierite in the glass heated at 1160°C was 69.5 wt%, as determined using the Alegre method. The final microstructure consisted of an arrangement of well-shaped hexagonal prisms, with sizes 〈3 μm, immersed in a residual glassy phase. The feasibility to develop new glass-ceramic glazes using the present and previous works is considered.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Tailoring glass compositions can raise the viscosity of SiREAl oxynitride glasses. In the present study, viscosity data are obtained by determining the compressive creep response of bulk glasses in air. The findings reveal that increasing both the nitrogen-to-oxygen and the yttrium-to-aluminum ratios of the glasses shifts the glass viscosity to higher temperatures. In addition, the substitution of progressively smaller rare earths in the glass composition results in a further increase in the glass viscosity. These effects have important implications in the creep resistance of silicon nitride ceramics where the amorphous intergranular films are a major factor in creep resistance.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Textured bismuth titanate ceramics were successfully produced using spark plasma sintering and platelike bismuth titanate particles prepared using a molten-salt method. The microstructure and dielectric properties of the samples were investigated. The results showed that the dielectric property of the textured bismuth titanate ceramics was anisotropic in various directions and that spark plasma sintering was an effective sintering technology to obtain textured, dense bismuth titanate ceramics at a low temperature.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Microwave heating, which is recognized as a time-saving and an energy-efficient process, was used to synthesize manganese oxide from various starting materials. LiOH and MnO2 (electrochemically prepared manganese dioxide, EMD) were used as starting materials; ε-MnO2-type lithium manganese oxide that showed excellent cycle ability was the result of 3 min of microwave heating. A change in electronic structure was investigated using manganese L-edge and oxygen K-edge X-ray absorption spectroscopy (XAS). The XAS results indicated that the oxidation-reduction reaction took place in the manganese 3d and in the oxygen 2p orbitals during the charge-discharge process and that Jahn-Teller distortion occurred in the reduced samples.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Anode/electrolyte two-layer ceramic composites for tubular solid oxide fuel cells were prepared through coextrusion of multiple pastes containing a water-based binder (an aqueous solution of hydroxypropyl methylcellulose). The multibillet extrusion (MBE) technique was found to be effective in achieving the anode/electrolyte composite pipes. Furthermore, it is possible to reduce the wall thickness of both anode and electrolyte layers by raising the extrusion ratio of each layer. The extrusion pressure and binder content required to obtain sound extrudates decreased with an increase in the fraction of nickel oxide in an anode layer. It is feasible to decrease the difference in the sintering shrinkage between the anode and electrolyte layers by incorporating calcined coarse yttria-stabilized zirconia (YSZ) powder in the electrolyte layer. The incorporation of coarse YSZ powder in an anode is effective in forming a continuous NiO network within the YSZ matrix.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A polytitanocarbosilane (PTC, 20–50 mass%)–xylene solution was infiltrated into a porous, laminated woven fabric of 21–33 vol% Si-Ti-C-O fibers including 26–46 vol% mullite powder (filler) and decomposed at 1000°C in an argon atmosphere. This polymer impregnation and pyrolysis method (PIP) was repeated eight times to produce a laminated composite of 68%–85% of theoretical density. The effects of the polymer concentration and the fraction of mullite filler on the densification rate and microstructure of the layered composite were studied. The pseudoductility of the densified composite, as measured using four-point flexural testing, was caused by buckling after the elastic deformation and was followed by delamination along the direction of the layered fabric. The strength and the energy of fracture were enhanced by controlling the incorporation of mullite filler in the filament yarn (formation of a narrow pore-size distribution) and densification with a low-viscosity PTC solution. The composite with a higher strength provided a higher energy of fracture. The maximum energy of fracture reached 22 kJ/m2 in the composite with 330 MPa of strength in four-point flexure.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Single crystals of Pb((Zn1/3Nb2/3)0.91Ti0.09)O3 (PZNT 91/9), 28 mm in diameter and 30 mm in length, have been successfully grown using a modified Bridgman technique with an allomeric seed crystal. X-ray fluorescence analysis (XRFA) measurement confirms that the effect of segregation is not serious. The segregation coefficient k for PbTiO3 content during crystal growth is 0.99, which causes some fluctuation in the composition along the growth direction. The fluctuation of composition and the complicated domain structure cause a variation of electric properties. Dielectric measurement indicates that PZNT 91/9 crystals exhibit an almost normal ferroelectric phase transition at ∼183°C from the tetragonal phase to the cubic phase. In addition, a weak frequency-dependent ferroelectric-ferroelectric phase transition is observed at ∼85°C, which is attributed to partial conversion of the rhombohedral phase to a tetragonal phase. The dielectric thermal hysteresis behavior and the existence of polarization above the Curie temperature verify that the phase transitions at ∼85° and 183°C are first order with a slight diffuse character and first order, respectively. It is demonstrated that the effects of segregation can be decreased and the homogeneity of the obtained PZNT 91/9 single crystals can be improved by optimizing growth parameters.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Hydroxyl-type Sc2O3 precursors have been synthesized via precipitation at 80°C with hexamethylenetetramine as the precipitant. The effects of starting salts (scandium nitrate and sulfate) on powder properties are investigated. Characterizations of the powders are achieved by elemental analysis, X-ray diffractometry (XRD), differential thermal analysis/thermogravimetry (DTA/TG), high-resolution scanning electron microscopy (HRSEM), and Brunauer-Emmett-Teller (BET) analysis. Hard-aggregated precursors (γ-ScOOH·0.6H2O) are formed with scandium nitrate, which convert to Sc2O3 at temperatures ≥400°C, yielding nanocrystalline oxides of low surface area. The use of sulfate leads to a loosely agglomerated basic sulfate powder having an approximate composition of Sc(OH)2.6(SO4)0.2·H2O. The powder transforms to Sc2O3 via dehydroxylization and desulfurization at temperatures up to 1000°C. Well-dispersed Sc2O3 nanopowders (∼64.3 nm) of high purity have been obtained by calcining the basic sulfate at 1000°C for 4 h. The effects of SO42− on powder properties are discussed.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A series of Bi2O3-rich solid solutions with a fluorite-like crystal structure have been synthesized and analyzed with respect to their dielectric properties as functions of temperature and frequency. The existence of several common dielectric characteristics indicates a strong influence of the fluorite prototype cell on the frequency and temperature dependence of the dielectric properties. These characteristics, common to Bi2O3 solid solutions with the face-centered cubic δ structure, the tetragonal β structure, and the rhombohedral anti-α-AgI crystal structure, are (i) a frequency-dispersive increase in permittivity and dielectric losses because of a space-charge polarization, (ii) a frequency-independent permittivity and a linear temperature dependence of permittivity with a positive trend in the low-temperature range where the space-charge polarization is insignificant, and (iii) two frequency-dispersive relaxations above room temperature.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effects of excess free barium ions in aqueous barium titanate slip on the resulting BaTiO3 tape properties were investigated in terms of the slip behavior, green/sintered tape density and morphology, and dielectric properties. The excess free barium ions expressed by means of the Ba/Ti ratio adversely affected most tape properties. Increase in the slip viscosity, green porosity, and agglomeration along with a decrease in mechanical properties and green/sintered density were found with the increase in the Ba/Ti ratio. However, dielectric permittivity was increased with increase in the Ba/Ti ratio. An effort was made to correlate these phenomena with Ba2+ leaching in water for realistic multilayer ceramic capacitor applications.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Y1.9Er0.1O3 and Y1.7Yb0.2Er0.1O3 nanocrystalline powders were prepared via a reverse-strike coprecipitation method using nitrates and ammonia as raw materials. The obtained powders were of cubic-phase structure of Y2O3 and the particle size was in the range of ∼60–80 nm. Strong red (4F9/2–4I15/2) and green (2H11/2/4S3/2–4I15/2) upconversion luminescence were observed in all the samples when excited with a 980-nm continuous wave diode laser. The possible upconversion mechanisms in Y1.9Er0.1O3 and Y1.7Yb0.2Er0.1O3 were discussed. Power studies indicated that two-photon processes are responsible for the green and red upconversion luminescence in these systems. The codoping of Yb3+ greatly enhanced the red (4F9/2–4I15/2) upconversion emission.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dielectric properties of BaTi0.90Ga0.05Nb0.05O3 (BTGN) and Ba0.60Sr0.40TiO3 (BST) ceramics prepared by the conventional solid-state route have been investigated. Their relative potential for microwave (MW) tunable applications was assessed by the figure of merit (K) defined as K = [equation omitted] (where [alt epsilon]ro and [alt epsilon]rv are the relative permittivity at zero and 20 kV cm−1 at 10 kHz and tan δo is the loss at 10kHz or ∼1 GHz without DC bias). Fine-grained (∼2–3 μm) BTGN ceramics fired at 1500°C in air exhibit dielectric behavior characteristic of relaxor-type materials, with relative permittivity, [alt epsilon]r, decreasing from ∼3082 to ∼2116 and dielectric loss, tan δ, increasing from 0.0035 to 0.0542 at 10 kHz and ∼1GHz, respectively. In contrast, large-grained (20–100 μm) BST ceramics exhibit a frequency independent [alt epsilon]r of ∼5000 and show little variation of tan δ with frequency (0.0012 at 10 kHz and ∼0.0048 at 0.6 GHz). At 10 kHz, KBTGN= 91 and KBST= 367, whereas at MW frequencies KBTGN= 6 and KBST= 92. The large decrease in KBTGN at MW frequencies is attributed to a substantial increase of tan δ. The applicability of another relaxor-type BaTiO3-based ceramic, Ba(Ti0.70Zr0.30)O3, which was recently proposed as promising material for tunable MW applications, is also discussed. It is demonstrated that BaTiO3-based ferroelectric-relaxors may exhibit good tunable characteristics at 10 kHz; however, they are not competitive with BST for high K-factor MW applications.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Multiwalled carbon nanotubes (MWCNTs) were coated with a SiC layer using SiO vapor. The growth mechanism of SiC and the oxidation resistance of the SiC-coated MWCNTs were studied. The growth of the SiC layer was controlled by adjusting the partial pressure of CO2 using carbon felt placed in a crucible. The nanometer-sized SiC particles were deposited onto the tubes by the reaction between SiO(g) and CO(g). On the other hand, the thin surface of the MWCNTs was converted to the SiC layer when the carbon felt was not used. The oxidation durability of MWCNTs was improved by the SiC coating. MWCNTs were oxidized completely in air at 650°C for 60 min. However, about 90 mass% of the SiC-coated MWCNTs remained after the same oxidation test.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Modification of hydroxyapatite surfaces can improve the properties of biomedical devices. The objective of this work was to encapsulate hydroxyapatite particles with a fluorapatite layer. A suspension of hydroxyapatite microspheres was prepared in a solution at different pH and treated with ammonium fluoride. pH, calcium, and fluoride were monitored in real time and particles subjected to fluoride analysis. After addition of fluoride, it was found that more material is released from the particle surface at low pH conditions, but leads to a high fluoride uptake from solution. Low solution fluoride levels produce a fluorapatite layer, but higher fluoride levels produce calcium fluoride.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of iron content on crystallization of a mica glaze as coating for fast firing stoneware substrates has been investigated. Measurements by differential thermal analysis (DTA) combined with X-ray diffraction (XRD) and scanning electron microscopy (SEM) have shown the development of preferential crystal orientation in the mica glass-ceramic glaze. By comparison with amorphous and partly crystalline glazes, an enhancement of the mechanical properties of coatings with aligned and interlocked crystals of mica has been observed.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Diamond particles were coated with a thin SiC layer by the reaction of SiO vapor with diamond, and the growth mechanism of SiC as well as the oxidation resistance of the SiC-coated diamond were studied. The growth process of the SiC layer can be separated into two steps. In the first step, a thin layer of SiC with a thickness of about 15 nm is formed due to the reaction between SiO vapor and diamond. In the second step, nanometer-sized SiC granules are deposited on the SiC layer by the reaction between SiO vapor and CO. The apparent activation energy for the formation of SiC layer on diamond was found to be 100 kJ/mol. This value suggests that the SiC coating process occurred mainly by vapor-phase reaction. The oxidation resistance of the SiC-coated diamond was improved depending on the thickness of the SiC layer. Oxidation of the SiC-coated diamond particles began at 950°C, which was 400°C higher than that of uncoated diamond.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The granulation and compaction processes are investigated in relation to the influence they have on the magnetic permeability and electromagnetic power losses of conventionally prepared polycrystalline manganese-zinc ferrites. It appears that, during granulation by spray-drying, rapid evaporation conditions may be reached at the internal of the under drying droplets, giving rise to the formation of large void defects in the interior of the granulate. Those defects may resist compaction and also be present in the compacted specimens, eventually leading to large intragranular isolated pores and lower densities at the sintered material; the magnetic properties of the material are therefore negatively influenced. Compaction at high pressures (e.g., 〉500 kg cm−2) may compensate for the existence of inflation defects by causing their removal on compaction. The previous phenomenon is absent in granulates made by the roll granulation process that exhibit, in general, a better compaction, sintering, and magnetic behavior when compared to spray-drying granulates at conditions where void formation takes place.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Hydrolysis-assisted spray pyrolysis (HASP) using dimethyl oxalate as hydrolyte was found to be applicable to precipitation of solid, spherical BaTiO3 powder with uniform composition when the stock solution concentration was high (〉1.0M). Solid, dense powder with uniform composition was successfully obtained because barium titanium oxalate was prepared from partial hydrolysis of dimethyl oxalate and coprecipitation of oxalate with barium and titanium during the hydrolysis–precipitation process, and then the oxalate particles became seeds in the following process. The sintered sample from the as-prepared BaTiO3 powder led to a higher dielectric constant and lower loss.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We have identified the high microwave susceptibility of the sodium di-hydrogen phosphate monohydrate (NHPM), NH2PO4·H2O. This acid phosphate of sodium can be heated to 〉900°C when exposed to 2.45 GHz microwave radiation. Using NHPM and microwave energy, a novel single-step synthesis of many important crystalline NZP compounds has been accomplished in a very short time. Interestingly, the combination of microwaves and nonstoichiometric oxide precursors for the preparation of NZP materials is found to reduce the reaction temperatures and enhance the reaction kinetics further. The microwave synthesis method is found to be simple and fast, minimizing the loss of volatile chemical species from the reaction. A microwave-assisted procedure for the rapid sintering of NZP compounds has also been demonstrated. Densification (〉97%) has been achieved in 〈30 min at sintering temperature much lower than normally required in conventional processes. Finer microstructure and better densification are the main advantages of the microwave sintering in this study.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Electric-field-induced fatigue crack growth in ferroelectric ceramic PZT-5 with precracks was investigated. The experimental results showed that there were two distinct characteristics in the crack growth under electric loading. Under low electric loads, microcracks located ahead of the main crack emerged and grew and, as a result, impeded the growth of the main crack. On the other hand, under high electric loads, microcracks were absent, and the main crack was the only mode of fatigue cracking. The main crack grew macroscopically along the original path perpendicular to the electric field. Microscopically, the crack grew along the grain boundaries and grain breakaway was observed. The crack growth rate was nonlinearly related to the cyclic electric load. Similar to mechanical fatigue, there existed a crack growth threshold in the applied electric-field amplitude below which the crack ceased to grow. A steady crack growth occurred when the applied electric field exceeded this threshold. An empirical model for crack growth was obtained. Domain-switching effect and fracture-mechanics concepts were used to explain the observed crack closure and crack growth under electric loads.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This work examines the effects of Ag on stoichiometric and nonstoichiometric BaTiO3 in terms of the unit cell dimensions, the polycrystalline microstructure, and the dielectric properties. Stoichiometric BaTiO3 and compositions with 0.5 mol% TiO2 excess and 0.5 mol% BaO excess were prepared via solid-state synthesis with varying amounts of Ag up to 0.3 mol%. Experimental results indicate that stoichiometry plays a significant role in the solubility of Ag and its effects on the physical properties. Overall, the solubility of Ag was negligible in stoichiometric BaTiO3. However, compositions with excess TiO2 stabilized the solubility of Ag as evidenced from changes in the unit cell dimensions and dielectric properties. Based on these data, it is proposed that Ag occupies the A-site in the perovskite structure with an upper limit of Ag solubility of 0.06 mol% Ag in BaTiO3 with 0.5 mol% excess TiO2. Dielectric measurements showed that Ag concentrations approaching 0.3 mol% gave rise to an increase in the space charge effect, especially at temperatures above TC. In both nonstoichiometric compositions, the presence of a liquid Ag phase during thermal processing was found to affect microstructural development and sintering.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The behavior of ruthenium oxide (RuO2) in aluminoborosilicate glass used for the stabilization of nuclear waste was investigated. It was found that 0.025 mass% RuO2 dissolved as Ru4+ in the glass at 1400°C, which caused the glass to turn yellow. When the RuO2 amount was 0.05 mass%, needle-shaped crystals formed in the glass during slow cooling. If the added amount exceeded 0.1 mass% and the cooling rate was slow, it separated rapidly and the glass became pale after cooling. No dissolution of ruthenium was detectable after melting at 1200°C.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The microhardness (H) of single crystal, orthorhombic mullite was measured on (010) and (001) faces from room temperature up to 1400°C. The microhardness versus temperature curves display sigmoidal shapes. The mean microhardness at room temperature is ∼16 Gpa and it decreases with temperature to H is ∼ 13 GPa at 300°C. At 〉300°C, the microhardness is only slightly reduced with temperature to H is ∼10 GPa at 1000°C. Above this temperature limit, it markedly decreases again, to a mean value of ≈6 GPa at 1400°C. Up to ∼1000°C the (010) and (001) microhardnesses are very similar. Above ∼1000°C, however, the hardness gradually becomes anisotropic, with H(010) being twice as high as H(001) at 1400°C (H(010)∼ 8 GPa, H(001)∼ 4 GPa).
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A method used to determine the thermal diffusivity of ceramic materials is discussed. This technique uses the readings from at least three equally spaced thermocouples inserted in either powdered or bulk samples of the ceramic material. The method requires that a transient, one-dimensional heat flow, either by heating or cooling, is established in the sample. The values of thermal diffusivity obtained by the present method yield reasonable results in bulk samples of insulating silica blankets and in samples of powdered magnesia.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: α-Al2O3 platelet powders were synthesized in molten Na2SO4 flux. The size of α-Al2O3 platelets was significantly reduced when partially decomposed rather than pure Al2(SO4)3 was used as the source of Al2O3; a further reduction in the platelet size was realized through additional seeding with nanosized α-Al2O3 seeds. The addition of microsized α-Al2O3 platelet seeds significantly influenced the platelet morphology of the final powder, as well. The platelet size of the final powder was in direct proportion to the size of the platelet seeds, and was in reverse proportion to the cube root of the platelet seed content.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Lead titanate (PbTiO3) is difficult to sinter without additives, even when a spark-plasma-sintering technique is applied. The high tetragonality, c/a, of PbTiO3 causes destructive strain after sintering. We found that a sintered body of PbTiO3 could be obtained, when the PbO/TiO2 value was 〈0.9. However, decreasing the ratio did not increase the bulk density; rather, it caused a decrease in the grain size. The mechanical strain that resulted from the phase change from cubic, at the sintering temperature, to tetragonal, at room temperature after the sintering, was released by the decrease in the grain size.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper deals with the densification and phase transformation during pressureless sintering of Si3N4 with LiYO2 as the sintering additive. The dilatometric shrinkage data show that the first Li2O- rich liquid forms as low as 1250°C, resulting in a significant reduction of sintering temperature. On sintering at 1500°C the bulk density increases to more than 90% of the theoretical density with only minor phase transformation from α-Si3N4 to β-Si3N4 taking place. At 1600°C the secondary phase has been completely converted into a glassy phase and total conversion of α-Si3N4 to β-Si3N4 takes place. The grain growth is anisotropic, leading to a microstructure which has potential for enhanced fracture toughness. Li2O evaporates during sintering. Thus, the liquid phase is transient and the final material might have promising mechanical properties as well as promising high-temperature properties despite the low sintering temperature. The results show that the Li2O−Y2O3 system can provide very effective low-temperature sintering additives for silicon nitride.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Localized densification and compaction efficiency at high pressures was studied using X-ray computed tomography. Stage III begins with the initiation of a region of uniform average density within the overall high-density zone. No further densification occurs in this region; additional pressure is transmitted into adjacent, less-dense zones and the die wall. This localized increase in wall friction continuously decreases compaction efficiency. Discrete element modeling was used to visualize force transfer. The transition was governed by events that ranged from the microscale to the macroscale. Terapascal levels of pressure were required to produce a uniform compact.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In this work we demonstrate that fine Ti3SiC2 powders can be tape-cast and/or cold-pressed and pressureless-sintered in Ar- or Si-rich atmospheres to produce fully dense, oriented microstructures in which the basal planes are parallel to the surfaces. Carbon- and/or Si-rich environments suppress grain growth. In the case of the tape casting, the C-residue from binder burnout results in small core grains relative to the surface grains that can grow significantly. When sintering in high Si activities, titanium silicide phases form at the grain boundaries that slow grain growth. Annealing the latter in Ar at 1600°C, for extended periods (30 h), rids the samples of these grain-boundary phases, which in turn results in grain growth. The advantage of the latter process is that the final grain size distribution is more uniform from surface to bulk.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: SiC/BN nanocomposite powders with the microstructure of micrometer-sized SiC particles coated with nanometer-sized BN particles were prepared via a chemical reaction, which used a mixture of boric acid (H3BO3) and urea (CO(NH2)2) as reactants coated on the surface of the SiC particles to react under a nitrogen-gas atmosphere. The results of XRD, TEM, and SAED studies showed that the coating layer (BN) was composed mostly of amorphous and nanometer-sized BN particles at the reaction temperature of 850°C. When the nanocomposite powders were hot-pressed at 1850°C, machinable SiC/BN ceramic nanocomposites with fine grain size and homogeneous microstructure were fabricated. The composite that contained 20 wt% BN exhibited high strength (the three-point bending strength was 588.4 ± 26.8 MPa) and excellent machinability.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A study has been conducted on the sintering of a ceramic ferrite having the composition (Cu0.25Ni0.25Zn0.50)Fe2O4. The study analyzes the evolution of ferrite relative to density and microstructure with peak sintering temperature and dwell time at peak temperature. The densification and grain-growth rates are correlated with average grain size, relative density, and temperature. Corresponding rate-controlling diffusion mechanisms are proposed.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A low-temperature cofired ferroelectric ceramic composition for electrically tunable radio frequency devices is introduced. A sintering temperature of 950°C for BaSrTiO3–MgO was obtained following the combined addition of B2O3 and Li2CO3. The effects of these sintering aids on densification, microstructure, and ferroelectric properties were investigated. The permittivity and dissipation factor values were 234 and 0.0010, respectively, measured at 286.3 K, 1 kHz. The electrically tunable ferroelectric structure for microwave measurement was fabricated throughout the tape-casting process. Measured permittivity was 130 at 26 GHz and tunability 〉15% (4 V/μm).
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Solid-state synthesis of compositions from the Bi2O3–TeO2 system show that, under an oxygen atmosphere, Te4+ oxidizes to Te6+ and yields four room-temperature stable compounds: Bi2Te2O8, Bi2TeO6, Bi6Te2O15, and new a compound with the nominal composition 7Bi2O3·2TeO2. Dense ceramics can be prepared from all these compounds by sintering between 650° and 800°C under an oxygen atmosphere. The permittivity of these compounds varies from ∼30 to ∼54, the Q×f value from 1.100 to 41.000 GHz (∼5 GHz), and the temperature coefficient of resonant frequency from −43 to −144 ppm/K. Bi6Te2O15 and 7Bi2O3·2TeO2 do not react with silver, and, therefore, they have the potential to be used for applications in low-temperature cofired ceramic (LTCC) technology.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The microwave dielectric properties and microstructures of compounds in the solid solution series xBaTiO3–(1−x)La(Mg1/2Ti1/2)O3 (BTLMT) have been investigated. The structural phase transitions that occur as a function of x have been studied and are related to changes in the dielectric properties. For compounds where x≤ 0.1, X-ray diffraction (XRD) showed evidence of 1:1 ordering between Mg and Ti cations. For x≤ 0.3, XRD and electron diffraction revealed that compounds were tilted in both antiphase and in-phase. However, for 0.3 〈 x 〈 0.7, only antiphase tilting was present. The temperature coefficient of resonant frequency (τf) vs the relative permittivity (ɛr) was linear until x= 0.5 at which point in the solid solution the transition to a nontilted structure resulted in nonlinear behavior. τf values close to zero (−2 ppm/°C) were achieved at x= 0.5 (ɛr∼ 60), which had a quality factor (Q·fo) of 9600 GHz.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Bi3NbTiO9 ceramics were prepared by ordinary firing and by hot-press sintering. The crystal structures of the ceramics were investigated by X-ray diffractometry. Scanning electron microscopy observation showed that the platelike grains were oriented after hot pressing. Dielectric, piezoelectric, and ferroelectric characterizations, as well as the electrical resistivities, showed remarkable anisotropy in the hot-pressed samples. Because of grain orientation in the hot-pressed samples, the remanent polarization and piezoelectric constant in the direction perpendicular to the pressing axis were much higher than in the unoriented, ordinary fired samples.
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    Notes: To investigate solid-solution formation in the iron-doped silicate (zircon) system, different samples were prepared by the ceramic method with addition of LiF as a mineralizer. The results of X-ray powder diffraction (XRD), 57Fe Mössbauer, and UV–visible spectroscopy showed that in the as-prepared samples, only a small fraction of iron, i.e., about 2.5 mol%, is hosted in the zircon structure as paramagnetic Fe3+ species, while the remaining Fe3+ cations form magnetic α-Fe2O3 particles that are trapped in the zircon matrix.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Lanthanum-doped lead zirconate stannate titanate ceramics were successfully compacted to full density by spark plasma sintering (SPS). SPS samples densified at 900° or 950°C exhibit nearly full density and fine grain size (about 300 nm). Compared with samples from conventional sintering (CS), SPS samples show larger permittivity accompanied by a deterioration in dielectric loss and special strain hysteresis loops similar to those of ferroelectric relaxors, with a diffuse AFE–FE phase transition and less field-induced longitudinal strain. The differences in the properties of SPS and CS materials are attributed to the variations of the resultant microstructures, especially the grain size, of the ceramics.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The possibility of using fibers of varying thermal expansivities to reduce stresses generated from thermal gradients in service was explored. Laminates of aluminosilicate- and alumina-matrix composites were fabricated using a combination of Nextel 610™ and Nextel 720™ fibers. The composites were tested for mechanical behavior and thermomechanical behavior in comparison to control composite specimens which contained a single type of fiber. Mixed-fiber composites show strength and fracture behavior similar to those of single-fiber-type composites. Their thermomechanical behavior is consistent with 2D laminate models, making it possible to design composites using such models. Interlaminar shear stress is a key, but sole limitation and the use of gradation in fiber mixture is suggested.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The growth of a large crystal into a fine-grained polycrystal of the same phase is considered through a two-dimensional model. The macroscopic driving force for growth depends only on the average energy of the grain boundaries of the polycrystalline matrix. The analysis reveals a dependence of the local driving force and effective mobility on the orientation of the interface between the large crystal and the matrix. The orientations with very low energy relative to the neighboring orientations also have low effective mobility. Applications are found in modeling of abnormal grain growth in ceramics and in experiments designed to measure the mobility of grain boundaries.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Flexural strength and fracture toughness of molybdenum disilicide and its composites with 10 wt% TiB2 and 10 wt% TiB2+ 10 wt% SiC, synthesized by the hot-pressing technique, were evaluated as a function of temperature, ranging from ambient temperature to 1600°C. Results show that the composites have higher strength and slightly lower toughness as compared with monolithic MoSi2 at room temperature. At high temperatures, the composites exhibit higher strength as well as higher toughness vis-à-vis monolithic MoSi2. Among the composites, the double reinforcement of SiC and TiB2 was found to be more effective in improving the mechanical properties. A transition from brittle to ductile behavior was observed at temperatures greater than 1300°C for all materials tested. The high-temperature mechanical behavior was found to be significantly influenced by the flow of an intergranular glassy phase and the attendant cavity nucleation and growth along the grain boundaries. Micromechanisms responsible for the ambient as well as the elevated-temperature property improvement in composites are discussed with the aid of fractography.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper describes the magnetic properties of NiZnCu ferrite film deposited at room temperature by an aerosol deposition method (ADM). The thickness of the film was 6 μm and the deposition rate was estimated as 2 μm/min. The microstructure of as-deposited at room temperature films consists of randomly oriented nanocrystallites with a size of 20 nm. As-deposited and annealed films exhibited the following magnetic properties: intensity of magnetization Ms= 0.147 T (117 emu/cm3), coercivity Hc= 40.58 kA/m (510 Oe); and Ms= 0.3 T (250 emu/cm3), Hc= 14.95 kA/m (188 Oe), respectively.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The lattice parameters, cell volume, and structure of a sample of phase pure triclinic tricalcium silicate were determined using in situ, high-temperature synchrotron powder diffraction and full-profile Rietveld refinement. The temperature range covered was from ambient to 740°C. Evidence of superstructure was found. The T2 type structure with disordered SiO4 tetrahedra was observed, and an average structure for the subcell (P〈inlineGraphic alt="inline image" href="urn:x-wiley:00027820:JACE1625:JACE_1625_mu1" location="equation/JACE_1625_mu1.gif" extraInfo="missing"/〉, a= 11.7416(2) Å, b= 14.2785(2) Å, c= 13.7732(2) Å, α= 105.129(1)°, β= 94.415(1)°, and γ= 89.889(1)°) is presented. Differential thermal analysis and X-ray fluorescence was also performed.
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    Notes: SiC/TiC laminar ceramic composites were fabricated using electrophoretic deposition (EPD) from acetone-based suspensions. The growth rate of the SiC was almost twice that of the TiC at the same deposition voltage and solids loading. Pressureless sintering and spark plasma sintering (SPS) of the composites were investigated. SiC in the composites without sintering additives could not be densified using pressureless sintering, even at 2000°C. SPS, however, could densify the SiC/TiC composites at 1800°C and 35 MPa. The relative density of the SPS sample was 98.9%.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An atomic layer deposition–fluidized bed reactor (ALD–FBR) method has been developed to deposit ultrathin and conformal coatings on fine particles. Experiments of Al2O3 deposition on 150-μm-diameter nickel particles were conducted. The fluidized bed was constructed to operate under vacuum, and the fluidizing gas used was nitrogen. Trimethylaluminum and water were used as dosing reagents. The reactions were conducted at 450 K. Successful deposition of alumina films, with thickness controllable at the nanometer level, was observed based on transmission electron microscopy imaging, inductively coupled plasma atomic emission spectrometry, X-ray photoemission spectroscopy, particle-size distributions, and wavelength-dispersive spectrometry imaging.
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  • 84
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Hydrous titanium dioxide (TiO2·n H2O) was used to prepare K2Ti2O5 single crystals, K2Ti4O9 whiskers and K2Ti6O13 whiskers at 820°, 940°, and 1110°C, respectively, by calcination. At T 〈 820°C, dehydration of hydrous titania, decomposition of potassium carbonate, and reaction between titanate and potassium oxide occurred simultaneously, ending with a crystallization reaction of K2Ti2O5 single crystals at 820°C. Subsequently, K2Ti2O5 single crystals convert into K2Ti4O9 whiskers at 940°C, and K2Ti4O9 whiskers further convert into K2Ti6O13 whiskers at 1110°C. The reaction temperatures for the generations of these types of potassium titanates were all 10°–40°C lower than the corresponding temperatures when anatase was used as the reactant. The whiskers synthesized in the present study exhibited uniform size, good morphology, and a high yield.
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  • 85
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Laminar ceramic composites have been fabricated with thin compressive layers, containing a mixture of alumina and mullite, sandwiched between thicker alumina layers. It has previously been shown that a single crack that extends within a thicker alumina layer can be arrested by the compressive layers to produce a threshold strength, i.e., a strength below which the probability of failure is zero. The behavior of multiple cracks within the laminate has been investigated, to observe the mechanisms of crack interaction and measure their influence on the threshold strength. It was found that when the cracks in adjacent thick layers were offset by a distance less than the thickness of two thick layers, the cracks would interact and decrease the threshold strength. The number of interacting cracks, their orientation, and location can also have an effect on the threshold strength.
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  • 86
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The reaction process to obtain CaZrO3/MgO specimens in the ZrO2–CaO–MgO system from two mixtures of natural and synthetic raw materials were analyzed by neutron thermodiffractometry; differential thermal analysis–thermogravimetry (DTA-TG) also was used. The results from the different techniques provided a complete description of the decomposition and reaction process in the samples and proved that high-temperature neutron diffraction is a powerful tool for analyzing in situ reactions up to 1250°C in both mixtures. In the present work, the evolution of the crystalline phases, the mechanism and temperature of formation of CaZrO3, and the activation energy were properly established in terms of the neutron thermodiffraction study.
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  • 87
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Addition of Y2O3 as a sintering additive to porous β-SiAlON (Si6−zAlzOzN8−z, z= 0.5) ceramics has been investigated for improved mechanical properties. Porous SiAlON ceramics with 0.05–0.15 wt% (500–1500 wppm) Y2O3 were fabricated by pressureless sintering at temperatures of 1700°, 1800°, and 1850°C. The densification, microstructure, and mechanical properties were compared with those of Y2O3-free ceramics of the same chemical composition. Although this level of Y2O3 addition did not change the phase formation and grain size, the grain bonding appeared to be promoted, and the densification to be enhanced. There was a significant increase in the flexural strength of the SiAlON ceramics relative to the Y2O3-free counterpart. After exposure in 1M hydrochloric acid solution at 70°C for 120 h, no remarkable weight loss and degradation of the mechanical properties (flexural and compression strength) was observed, which was attributed to the limited grain boundary phase, and with the minor Y2O3 addition the supposed formation of Y-α-SiAlON.
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  • 88
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The tensile and stress-rupture behavior of SiC/SiC minicomposite containing a chemically vapor deposited (CVD) ZrO2 interphase was evaluated. Fractographic analyses showed that in situ fiber strength and minicomposite failure loads were strongly dependent on the phase contents and microstructure of the ZrO2 interphase. When the ZrO2 interphase structure possessed a weakly bonded interface within the dense ZrO2 interphase coating layer, the interphase sufficiently protected the fiber surface from processing degradation and promoted matrix crack deflection around the fibers. With this weakly bonded interphase, the stress-rupture properties of SiC/SiC minicomposite at 950° and 1200°C appeared to be controlled by fiber rupture properties, and compared favorably to those previously measured for state-of-the-art BN fiber coatings.
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  • 89
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A novel and general route to synthesize various metal nitrides (AlN, CrN, and ζ-Fe2N) from metal–urea complexes is presented. These complexes, especially metal–urea chloride, have proved to be useful precursors to metal nitrides, because urea molecules construct a coordination sphere around the metal atom and form a stable structure, compared with the air-sensitive halide. Different anions in the second coordination sphere determine the reaction mechanism. The transformation from metal–urea chloride to nitride is thought to follow a nucleation–growth mechanism, while that from metal–urea nitrate is thought to follow a nitridation mechanism. We anticipate that this metal–urea complex will find applications in the fabrication of other, more complex, nitrides.
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  • 90
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    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Pure and mixed ZnO–SiO2 particles were made by flame-spray pyrolysis of zinc acetate and hexamethyldisiloxane or SiO2 sol dispersed in methanol or water-in-oil emulsion, respectively. The product particles were characterized by nitrogen adsorption, infrared absorption, and X-ray diffraction. The evolution of solid or hollow particle formation along the flame axis was unraveled by transmission electron microscopy after collection by thermophoretic sampling. The effects of silicon precursor and solvent on product particle characteristics were evaluated. The characteristics of the product particles were controlled by the Si precursor and solvent.
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  • 91
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Two ultrafine, undoped ZrO2 powders with median primary particle sizes of 9 and 25 nm were used to prepare ceramic suspensions for thermoplastic extrusion. The organic vehicle consisted of an industrial-grade poly(ethylene-co-vinyl acetate) (EVA) or polyethylene (PE-HD) and decanoic acid as a dispersing agent. The powder volume loadings achieved were 44% and 52% by volume for the two powders, respectively. The amount of dispersant needed was calculated from a new model based on available chemisorption sites on the powder surface. Mixing and extrusion were conducted using a conventional modular plastic processing unit. Green bodies were dewaxed up to 450°C in an inert atmosphere and sintered to full density in air at 1060° and 1100°C, respectively. Analysis of the ceramic phase content and the microstructure of the bodies is presented.
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  • 92
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A commercial submicrometer BaTiO3 powder was analyzed using X-ray photoelectron spectroscopy. The analysis revealed the powder surfaces to be covered with a layer of physisorbed H2O and chemisorbed –OH ions. A BaCO3 residual not detected with XPS was shown to be present in the powder using X-ray diffraction, suggesting that the carbonate takes the form of discrete particles rather than of a continuous surface layer. A relaxed surface phase detected in previous XPS analyses of bulk BaTiO3 was also shown to be present. Depth profiling revealed the powder surfaces to be Ti-rich, confirming the presence of a phase, or phases, to stoichiometrically balance the barium carbonate.
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  • 93
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The densification behavior and microstructural development of high-purity Al2O3 doped with different levels of Nd2O3 were investigated. Dopant levels ranged from 100–1000 ppm (Nd/Al atomic ratio). The densification behavior of the doped powders was studied using constant heating rate dilatometry. It was found that neodymium additions inhibited densification, with a corresponding increase in the apparent activation energy. The level of grain-boundary segregation was studied using high-resolution analytical electron microscopy. At dilute concentrations, the degree of neodymium grain-boundary excess was found to be consistent with a simple geometrical model relating this quantity to the overall dopant concentration and average grain size. For certain combinations of dopant level and heat treatment, supersaturation of the grain boundaries was observed, which was found to correlate with the onset of abnormal grain growth. Possible explanations for this behavior are discussed.
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  • 94
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Mesoporous crystalline SnO2 was synthesized using a supermolecule-templating process, in which cetyltrimethylammonium bromide (CTAB) was introduced into a homogenously peptized tin oxyhydroxide sol, followed by calcination in air. The templated powders were calcined either with or without being subjected to a hexamethyldisilazane (HMDS) pretreatment, and the microstructures were characterized as a function of calcination temperature up to 800°C. Organized mesostructure was initially obtained, and grain growth on calcination was the primary factor that destabilized the mesostructure. Compared with the conventional sol–gel process, the templating process promotes the formation of mesoporosity, enlarges pore volume, and drastically slows grain growth. The HMDS treatment further inhibits grain growth above 400°C. The combination of these processes facilitates formation of fully crystallized mesoporous SnO2 materials with very large surface areas. Fully crystallized mesoporous SnO2 that has a surface area of 220 m2/g has been thus obtained by calcination up to 500°C.
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  • 95
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: When a BaTiO3 powder compact was sintered in air, the abnormal grain growth (AGG) was observed to occur at the surface of the specimen. The BaO evaporation from the surface and consequent formation of eutectic liquid is suggested to be the cause of AGG. When the evaporation of BaO during sintering was prevented by embedding the specimen in the same powder, no AGG was observed to occur.
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  • 96
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The present contribution reports some interesting and new results obtained while developing yttria-stabilized tetragonal zirconia (Y-TZP) using spark plasma sintering (SPS). The experimental results clearly showed that ZrO2-nanoceramics with high hardness(∼14.5 GPa) can be processed at a lower sintering temperature of 1200°C in a short time (5 min). Another important result is that the newly developed Y-TZP nanoceramics, compared with the conventional sintered TZP, exhibit better fretting wear resistance against bearing steel. The intergranular fracture and the grain pullout were observed as the major wear mechanisms of the zirconia nanoceramics.
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  • 97
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Mullite/alumina fibers (Nextel™ 720) have been rendered conductive for electrophoretic deposition (EPD) by coating with polypyrrole (Ppy) from an aqueous solution of pyrrole (Py). The polymer coating was characterized by thermogravimetric (TG) analysis, scanning electron microscopy (SEM), and conductivity measurements. The Ppy coating thickness is ∼0.1 μm and the fiber resistance 1–2 (kΩ/cm)/fiber tow. A maximum conductivity of ∼48 S/cm was achieved from a 0.005M pyrrole solution. A Nextel 720/Al2O3 composite was synthesized using Ppy-coated fibers as the cathode in an EPD cell. The green and sintered microstructures of the resultant composites are reported.
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  • 98
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A silicon diimide gel Si(NH)x(NH2)y(NMe2)z was prepared by an acid-catalyzed ammonolysis of tris(dimethylamino)silylamine. Pyrolysis of the gel at 1000°C under NH3 flow led to the formation of an amorphous silicon nitride material without carbon contamination. All of the gel and pyrolyzed products exhibited a mesoporous structure with a high surface area and narrow pore-size distribution. The effective surface area of the pyrolyzed silicon nitride residues decreases with increasing temperature, but the heating rate during pyrolysis has little influence on the surface area and pore-size distribution of the final mesoporous ceramic Si3N4 products because of the highly cross-linked structures of the precursor silicon diimide gel.
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  • 99
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Based on the empirical electron theory of solids and molecules, the valence-electron structure (VES) of the rim phase in Ti(C,N)-based cermets was calculated, and the relationship between the VES and plasticity was determined. The results indicated that the plasticity of the rim phase in a Ti(C,N)-based cermet could be defined using the sum of the na values for the covalent bonds, and that chromium dissolution in the rim phase improved the plasticity of the rim phase. Moreover, a series of experiments showed that adding Cr2C3 to a typical Ti(C,N)-based cermet strengthened the interface. Based on those results, a Ti(C,N)-based cermet with added Cr3C2 was manufactured; the new cermet had more than twice the transverse rupture strength of a typical cermet.
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  • 100
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: When fabricating multilayers with brittle constituents, a prevalent design strategy is to choose fabrication conditions and thermal expansion coefficients that impose in-plane compression on the brittle layers. In such designs, a small zone of out-of-plane tension is induced at the edges that can cause cracks to form and extend, especially along the midplane. The associated stresses and energy release rates have been analyzed, revealing a fail-safe criterion, attributed to the existence of a maximum possible energy release rate, Gmax. Equating this maximum to the toughness defines a fail-safe parameter expressing the influence of the layer thickness, the misfit stress, and the toughness. When fail-safe designs cannot be realized, thin interlayers can be interposed in a manner that diminishes Gmax, broadening accessibility. The roles of misfit stress and interlayer thickness in attaining this condition are derived.
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