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  • 1
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 2
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    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 413-420 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper presents the development of the boundary element equations for the compression molding process of isothermal Newtonian fluids. It shows the numerical implementation of the boundary element equations and presents a simple method of carrying out the domain integral present in the governing equations. The results and accuracy of a boundary element simulation are discussed, and the numerical results compared to experimental values.
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  • 3
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    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 605-609 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The static delamination behavior of graphite/epoxy composite specimens subjected to mode I tensile opening (using UDCBUniform double cantilever beam. specimens), and pure mode II shear loading (using ENFEnd-notched flexural. specimens) were studied. The graphite epoxy composites for the study were made from commercially treated fibers, with and without an electropolymerized interlayer. The mode I fracture energy (GIC) was found to be significantly higher (more than 50 percent) for the coated fibers. However, this improvement was accompanied by a high reduction (more than 3 times) in the mode II fracture energy (GIIC). This effect is apparently related to poor adhesion between the interlayer and the epoxy resin, which may be corrected by use of a “top layer” of appropriate composition to form chemical bonds between the phases. The fracture toughness (KIC) of composites made with commercially treated fibers was also evaluated, using double side-notched specimens.
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  • 4
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 583-591 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An analytical methodology was developed capable of describing interrelations between thermal processing and polymer structure for thermoplastic based composite laminates. Specifically, this modeling methodology was used to describe experimental results generated with a specially designed match die quench mold by processing both neat PEEK polymer and carbon fiber reinforced laminate samples at different cooling rates. The developed model accurately predicted temperature profiles for PEEK laminates of different thicknesses, under normal as well as extreme quenching conditions of 114°C/s. surface cooling rates that are possible to generate with the quench mold. In general, the modeling methodology is capable of predicting a part's thermal profile during processing in terms of the composite's microscopic intrinsic properties (fiber and matrix), composition, and lamina orientation. Furthermore, by coupling to the thermal profile description, a previously developed crystallization kinetics model for PEEK polymer and its carbon reinforced composite, a quantitative description of structural development during processing was obtained. Thus, with this analytical methodology, a skin-core crystallinity profile, where the crystallinity varies with part-thickness as a result of uneven cooling experienced during processing, was predicted both for the neat PEEK polymer and its carbon reinforced laminate forms. Finally, the developed methodology clearly established the interplay of both microscopic heat transfer and kinetics of crystallization/solidification of the matrix that must be accounted for in predicting the final structure of a carbon fiber reinforced laminate that will, in turn, govern microscopic and macroscopic performance.
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  • 5
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 634-639 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Neat poly(ether-ether-ketone) (PEEK) and carbon fiber reinforced PEEK (APC-2) specimens were prepared using a variety of cooling rates to achieve a range of crystallinities. Amorphous specimens were exposed to a variety of fluids to determine the penetrant types which are able to strongly influence the material. This allowed the estimation of the solubility parameter and hydrogen bonding index for PEEK to be 9.5 and 3.1, respectively. Methylene chloride was used to investigate the kinetics of penetrant sorption. The data demonstrated Case II behavior, with the initial crystallinity having a pronounced effect on both the kinetic and equilibrium data. Accordingly, a model was proposed capable of describing the sorption level and penetration depth as a function of time given the sample crystallinity and sorption temperature. With Case II behavior there was no difference in the sorption kinetics of neat and fiber reinforced PEEK. Finally, the dynamic mechanical properties measured during sorption were found to be dependent on the sorption process.
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  • 6
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 670-678 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dynamic shear viscosity and the morphology of polypropylene homopolymer and copolymer blended with linear low density polyethylene are studied. A maximum in the dynamic shear viscosity vs. blend composition is reported for the polypropylene copolymer, linear low density polyethylene system. The increasing dynamic shear viscosity is in accordance with the occurrence of a morphology of polyethylene inclusions in rubber surrounded by a polypropylene matrix. Comparing calculations of the dynamic shear viscosities - based on a shell model with interlayer - and experimental results supports this view.
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  • 7
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 684-687 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Hydroxy-terminated copoly(fstyrene-b-1,2-butadiene) (HPSB) containing rubber-affinitive vinyl side chains and having a molecular weight of 2000 to 4000 were prepared, and block copolyurethanes were synthesized by using a low molecular weight hydroxy-terminated poly (ethyl en e terephthalate) as a PET-affinitive component and 4,4′-diphenylmethane diisocyanate as a chain extender. The relationships between the molecular weight of HPSB, copolymerization ratio of styrene to butadiene and the adhesive strength of PKT/rubber in high temperature atmospheres were examined. A peak of adhesive strength was observed at styrene copolymerization ratio of 20 wt percent and a HPSB molecular weight of 3000. The adhesion mechanism was estimated from the behavior of the characteristic infrared absorption of block Copolyurethane in heating.
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  • 8
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 718-727 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In vibration welding of thermoplastics, frictional work done by vibrating two parts under pressure, along their common interface, is used to generate heat to effect a weld. The main process parameters in vibration welding are the weld frequency, the amplitude of the vibratory motion, the weld pressure, and the weld time. How these parameters affect weld quality, the conditions that result in the best welds, the weldability of dissimilar plastics, and the effect of fillers such as glass are of interest. To address these issues, a research vibration welding machine in which all the parameters can be independently and accurately controlled and monitored was designed and fabricated. The phenomenology of welding, as determined by experiments on the four thermoplastics polycarbonate, poly (butylene terephthalate), polyetherimide, and modified poly (phenylene oxide), is described.
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  • 9
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 743-757 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An engineering analysis of the reactive extrusion process of a thermoplastic polyurethane was made through numerical simulation and actual experiment. The reactants used in this system were 4,4′diphenylmethane diisocyanate, polycaprolactone diol (M.W., 824), and 1,4-bu-tanediol with equivalent weight ratio of 2:1:1. As a catalyst, dibutyltin dilaurate was used. The reaction kinetics and the viscosity function were obtained through experiments, and the mathematical model which includes the conservation equations of mass, momentum, energy, and chemical species was solved numerically to obtain the velocity, concentration, temperature, viscosity, and pressure profiles. The actual experiments were performed in the laboratory scale extruder to compare the experimental results with those of the numerical simulation.
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  • 10
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 775-784 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A series of polyurethane-urea/polyvinyl simultaneous interpenetrating polymer networks (SINs) were prepared starting from a mixture of isocyanate prepolymer blocked with N-(1-1′-dimethyl-3-cxobutyl) acrylamide oxime, chain extender, vinyl monomers, and catalysts. Their physical properties and morphology were investigated using differential scanning calorimetry, dynamic mechanical measurements, and small-angle X-ray scattering. The polyurethane-urea networks examined were two-phase in nature. The vinyl network was formed with diacetone acrylamide oxime, trimethylolpropane trimethacrylate, and N-vinyl-pyrrolidone. Calorimetric analyses revealed that the polyether soft segment phase separated within the SINs. At higher temperature, dynamic mechanical measurements demonstrated the presence of only one glass transition temperature (Tg) intermediate in temperature to the Tg of the vinyl network and the Tg of the urethane hard phase. This is indicative of chain entanglement (interpenetration) between the vinyl network and the polyurethane hard segments resulting in a two-phase morphology. Small-angle X-ray scattering analyses provided measurements of diffuse phase boundary thickness, phase mixing, and domain size distribution. Appreciable interfacial thickness was not observed and thus phase mixing occurred within the phases. Domain size distribution indicated that high network constraints hindered the development of domains and limited the phase segregation.
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  • 11
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 12
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 1152-1155 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Effects of absorbed moisture on degradation behavior of high nitrile barrier polymers were monitored using thermogravimetric analysis techniques. Non-modified and 10 percent rubber modified samples were heated isothermally at nitrile processing temperatures (200°C to 240°C) in air and nitrogen environments. Degradation was evaluated in terms of weight loss as a function of heating time and sample coloration. It was determined that complete removal of moisture, as well as high moisture concentration, contribute to increased degradation at the temperatures evaluated. Moisture levels in the range of 0.15 to 0.5 percent were found to minimize degradation. Heating environment, time, temperature, and rubber modification were also found to influence thermal stability.
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  • 13
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 1167-1172 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: High density polyethylene has been chlorinated by three different methods: in suspension and in solutions of two different solvents. Carbon-13 NMR and infrared analysis show that chlorination in chlorobenzene solution leads to statistically random distribution while chlorination in suspension gives highly blocky substitution. An intermediate distribution was obtained by chlorination in tetrachloroethane solution.
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  • 14
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 1198-1202 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The energy stored in polystyrene after plastic deformation is measured by the differential scanning calorimetry (DSC) technique. Similar to metals, the stored energy increases with plastic straining, first rapidly, and then more slowly, and finally the stored energy seems to approach a saturation value (about 1 cal/gram). By comparing to the plastic work done, the fraction stored ranges from 30 percent after 10 percent compression to 10 percent after 60 percent compression. The fraction is about twice as large as that of copper. The release of stored energy has two distinct parts, one below Tg and the other above Tg. Most of the strain recovery seems to accompany the second part. By using the Kissinger plot, the second part has an activation energy, of 142 kcal/mole which is about 10 percent larger than that of compressive strain recovery.
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  • 15
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 1219-1226 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A trial and error approach reflects the state of the art in reaction injection molding. Material and process parameters determine the “moldability” of a specific system in a particular application. The concept of “molding areas” on the critical parameters plane can be extended form thermoplastic injection molding (TIM) to reaction injection molding (RIM).In this work moldability diagrams for the filling and curing stages of a RIM process are obtained based on a simplified engineering approach. The key process parameters chosen for the filling stage are initial material temperature and filling time. In the curing stage, the critical parameters are considered to be mold wall temperature and demold time. Experimental results obtained on a laboratory-scale RIM machine on a Crosslinking polyurethane system are used to check the validity of the predicted molding areas. The agreement obtained is satisfactory considering the broad range of processing parameters used.
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  • 16
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The microstructure of injection molded bars (2.9 and 5.8 mm thick) of thermotropic liquid crystalline poly(p-hydroxy-benzoic acid-co-ethylene terephthalate) has been studied by SEM on samples etched with n-propylamine, SEM fractography, DSC, IR, ESCA, WAXS and polarized microscopy. The 2.9 mm bar consists of three different layers: a highly oriented surface skin, an oriented intermediate layer and a non-oriented core. The 5.8 mm bar has a more complex microstructure and is composed of five different layers: a highly oriented surface skin, an oriented layer just beneath, a non-oriented layer, another oriented layer and a non-oriented core. The thicknesses of the different layers vary, significantly, with distance from the mold gate. The thickness of the core increases, significantly, with increasing distance from the mold gate at the expense of the oriented layers. The structure within the different morphological layers is not perfectly uniform. Tensile testing demonstrated the mechanical anisotropy of the surface material (a ratio of almost 20 between the longitudinal and transverse moduli) and the isotropy of the central core material.
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  • 17
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 1264-1269 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Rolling-drawing is a simple, effective, solid state processing technique for manufacturing high strength and high modulus oriented polymer sheet products. The process is capable of increasing the tensile modulus and strength of polypropylene by more, than an order of magnitude with inexpensive equipment and straight forward controllable techniques. This paper gives an overview of the rolling-drawing of polypropylene. It is intended to answer the following questions. What is rolling-drawing? What changes in tensile properties can be expected as a result of this process? What deformation processes occur during rolling-drawing? What are the processing variables and how do these variables relate to the deformation ratio achieved by rolling-drawing? A tensile flow stress relationship was formulated from experimental data for oriented polypropylene. This constitutive equation, estimates the flow stress (or yield stress) of the polymer as a function of deformation ratio, strain rate and temperature. Since stretching was found to provide a significant portion of the deformation during the rolling-drawing process a Hoffman-Sachs computer analysis was written to predict plastic deformation and drawing forces in the stretch zone. The results of experimentation and the analysis are briefly compared in this paper.
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  • 18
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An extrusion-grade of high density polyethylene (HOPE) (3 ethyl groups per 1000 carbons) has been divided into 16 fractions by preparative GPC and selective p-xylene extraction. The fractions, with molecular weights ranging from 900 to 1,000,000, have been studied by IR spectros-copy, DSC, WAXS, polarized microscopy, and small-angle light scattering (SALS), The average degree of chain branching (percent C2H5) is 0.5 percent for the part of the sample having a molecular weight lower than 10,000 and it decreases monotonically with increasing molecular weight, finally approaching 0.1 percent C2H5. A crystallinity depression with respect to linear PE equivalent to 20 percent/(percent C2H5) is recorded for all samples except for the very low molecular weight samples for which the crystallinity depression is much larger (30 to 35 percent/ (percent C2H5)). The unit cell volume increases with increasing percent C2H5, presumably due to the inclusion of ethyl groups in the crystals as interstitlals at 2gl kinks. The concentration of ethyl groups in the crystals (∊c) unanimously follows the relationship: ∊c(percent) = 0.32 + 0.25 log(percent C2H5) except for the low molecular weight fractions which have significantly lower values for ∊c. Our admittedly speculative explanation for this major discrepancy between high and low molecular weight samples is based on the idea that segments with ethyl groups close to chain ends have a greater difficulty in crystallizing than segments containing ethyl groups located at positions far from the chain ends. The fractions obtained from the extrusion-grade HDPE show a solidification temperature depression with respect to linear PE which can only be explained by the presence of chain branches in these samples. The depression is particularly pronounced for the low molecular weight samples as is expected from the data on molecular structure. Well-developed non-banded spherulites are observed in rapidly cooled (crystallized at about 35 K supercooling), low molecular weight samples (6,000 〈 Mw 〈 8,000)from the extrusion-grade HDPE in contrast to the axialites observed in linear PE of the same molecular weight and thermal treatment. This discrepancy in morphology has been related to the presence of ethyl groups in the extrusion grade HDPE fractions. Higher molecular weight samples (20,000 〈 Mw 〈 1,000,000)from the extrusion-grade HDPE and linear PE both display well-developed banded spherulites of similar nature as is expected due to the similarity in molecular structure of the two sets of sample.
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  • 19
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988), S. 1066-1070 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In this work, a concept of distributed damage, including its inception and propagation, was applied to creep induced buckling of specimens prepared from high density polyethylene (HDPE). Using a kinetic relationship for damage accumulation, an integral equation for the front of the damage zone was derived. A time parameter associated with the inception of the damage front was obtained. The motion of the front was approximated for small times. Long time estimation was obtained using an assumption for a shape of the damage distribution. These results enabled us to review reported experimental results on creep induced buckling using a new insight into the relationship between applied load and time to buckle.
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  • 20
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    Polymer Engineering and Science 28 (1988), S. 1095-1106 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We present a basic study of the thermal, dielectric, Theological, and mechanical properties of hydroxybenzoic acid-ethylene terephthalate copolymers (PHB-PET). It is argued that they have two-phase structures, one rich in ethylene terephthalate (PET) and one rich in hydroxybenzoic acid (PHB). Polystyrene (PS) is immiscible in 60% PHB-PET (60-PHB-PET) blends. Polycarbonate (PC) is partially miscible with the high PET phase of 60-PHB-PET. PET seems completely miscible with this high PET phase. Shear viscosity measurements on blends indicate that 60-PHB-PET gives rise to large reductions of viscosity. Extrudates and melt-spun fibers have been prepared. The phase morphologies of low PHB-PET blends as determined by scanning electron microscopy indicate ellipsoids or long fibrils of the, 60-PHB-PET in PS or PC matrices. High extrusion rates and melt spinning produce fibrillar structures. The mechanical properties of films, extrudates, and melt-spun fibers were studied. Blends with 10% 60-PHB-PET exhibited significant increases in Young's modulus and tensile strength.
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  • 21
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    Polymer Engineering and Science 28 (1988) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 22
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    Polymer Engineering and Science 28 (1988), S. 1145-1151 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The kinetics of the activated anionic polymerization of caprolactam to nylon-6 and its copolymers has been studied. Nylon-6 block copolymer and nylon-6 were prepared at various initial reaction temperatures (140°C to 165°C) by anionic polymerization in an adiabatic dewar flask. Different concentrations of poly(ethylene oxide) (PEO) in 4,4′-diphenyl methane diisocyanate (MDI)-capped PEO and 1 mole percent MDI, in a caprolactam solution, were used as the activators with the catalyst, the sodium salt of caprolactam. The kinetics of the reaction were analyzed from an adiabatic temperature rise. A new method was applied to determine the rate parameters. The activation energy, Ea, of nylon-6 and nylon-6 block copolymers were found to be 22 kcal/mole. The collision frequency factor, Ao, steadily decreased and the autocatalytic constant, Bo, decreased to a constant value of 16 with the introduction of PEO. However, it was found that the order of reaction, n, was almost a constant value at the second order for all experiments.
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  • 23
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    Polymer Engineering and Science 28 (1988), S. 1173-1181 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Chlorination of high density; polyethylene results in polymers which consist of unmodified methylene units and chlorinated methylene co-units. The effect of the concentration and distribution of chlorinated units on the solid state structure has been examined by thermal, wide angle X-ray diffraction and dynamic mechanical analysis. As the substitution becomes more random, the crystallinity, crystallite size, and crystalline perfection decrease for a given chlorine content. The chlorinated units are shown to be capable of co-crystallizing, and the concentration of chlorine in the crystalline phase increases as the distribution is made more random. Concurrently, the chlorine concentration of the amorphous phase decreases. Segregation of chlorine into the amorphous regions is most efficient when the substitution is blocky.
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  • 24
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    Polymer Engineering and Science 28 (1988) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 25
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    Polymer Engineering and Science 28 (1988), S. 1240-1247 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The reversible step growth polymerization in homogeneous continuous flow stirred tank reactors (HCSTRs), in which the condensation product (W) leaves the reactor through flashing, has been analyzed. The molecular weight distribution (MWD) of the polymer formed is governed by nonlinear coupled algebraic relations to be solved simultaneously. To find the MWD numerically a large number of these are normally solved simultaneously using a suitable iterative procedure. In this paper, these have been decoupled using the technique proposed in our earlier works (1, 2) and the MWD can now be obtained sequentially without any trial and error. This leads to considerable saving in computation time compared to methods currently used. To demonstrate the efficacy of the algorithm, the polycondensation step of the poly(ethylene terephthal-ate) (PET) formed in HCSTRs has been analyzed. The MWD, the average chain length and the polydispersity index of the polymer have been computed and it takes 0.1 CPU seconds on a DEC 1090 as opposed to the earlier method which would take seventy minutes for similar computations. The simple model of the HCSTR for the PET formation gives the effect of reactor temperature and pressure and the quantitative results have been presented in this paper.
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    Polymer Engineering and Science 28 (1988), S. 1270-1274 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A mathematical model is presented which describes the degree of cure in a thermosetting adhesive used to bond sheet molding compound (SMC) components. The model allows computer aided optimization of the thermosetting process for any type of electromagnetic heating of the various layers of the structure (e.g. dielectric, microwave or induction), arbitrary material properties and arbitrary layer thickness. Computer simulated results are given for the particular case when the cure of the thermosetting material is initiated by its exposure to a high-power radio-frequency electric field (dielectric heating). These results indicate a strong sensitivity of the process to the thickness of the adhesive layer and the degree of coupling with the electromagnetic field. The analysis demonstrates that substantial heat losses from the relatively thin adhesive layer to the structural members of the joint by diffusive heat flow can be counterbalanced by additional electric power dissipated either in the adhesive or the structural members of the joint. Although derived for dielectric heating, those results are general, being independent of the type of electromagnetic heating employed.
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    Polymer Engineering and Science 28 (1988), S. 1275-1275 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Linearly tapered coat hanger dies or T-dies are widely accepted. Nevertheless a newly proposed curvilinearly tapered coat hanger die has been shown to perform much better. It costs about the same as the other types of dies. This contribution is considered in terms of the recent literature.
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    Polymer Engineering and Science 28 (1988) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 29
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    Polymer Engineering and Science 28 (1988), S. 1304-1312 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We have determined the degree of stiffness of a poly(γ-benzyl α, L-glutamate) (PBLG) chain in benzyl alcohol by measuring the intrinsic viscosities of dilute Solutions with differing molecular weights. Viscoelastic properties in oscillatory shear flow have been studied and the dependence of the loss and storage moduli on temperature, composition, and frequency are reported. We have also studied the transient shear stress relaxation behavior of the PBLG gel at different temperatures and concentrations. A comparison has been made between these gels and a classical poly(dimethyl siloxane) (PDMS) network, as well as, typical glassy polymers. Shear creep and recovery measurements have been made for this system. Some extensional step strain experiments using lubricated squeezing have been investigated. Tensile experiments have been made to determine stress-strain relationship during elongation. Preliminary experiments using the impulse approach to viscoelasticity further indicate the high elastic contribution in the gel.
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    Polymer Engineering and Science 28 (1988), S. 1342-1342 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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    Polymer Engineering and Science 28 (1988), S. 1347-1354 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: It is well known that equilibrium, thermodynamic properties are governed by different functional derivatives of the thermodynamic functions of state. For example, the phase behavior of mixtures of low and/or high molar mass components is determined by the compositional derivatives of the free energy. In this contribution, the merits of the Simha-Somcynsky theory in describing and predicting the phase behavior of mixtures are considered. The influence of temperature and composition on the miscibility behavior for practically binary polymer solutions are studied. Furthermore, the important aspect of polydispersity, inherent to synthetic polymer systems will be addressed.
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    Polymer Engineering and Science 28 (1988), S. 1572-1577 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of titanate, zirconate, and zircoaluminate coupling agents on the viscosity of zirconia-polypropylene injection molding blends was investigated. The zircoaluminate did not influence viscosity while the two former additives effected a considerable reduction. The titanate coupling agent also reduced the viscosity of the polymer in the absence of ceramic powder, and was more efficient in this respect, as a flow modifier than dioctyl phthalate. A comparable effect on the ceramic suspension was obtained by adding a species similar in molecular structure to the titanate coupling agent but without coupling ability.
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    Polymer Engineering and Science 28 (1988), S. 1581-1585 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dielectric properties of thermoplastic and cross-linked polyethylene compounds with a low structure medium thermal carbon black are described in the frequency range between 30 and 8000 kHz as a function of frequency, temperature, and carbon black loading. Very high values of the dielectric constant were obtained for the conductive samples. The systems investigated are shown to follow percolative type models with experimental critical exponents in good agreement with the predicted values. The dielectric constant increases slowly with the carbon black concentration up to roughly the percolation concentration, then increases rapidly, and subsequently decreases at the higher black loadings. The dissipation factor-concentration curves show maximum values in the vicinity of the percolation concentration. The dielectric properties of these systems are discussed in terms of interfacial Maxwell-Wagner polarization effects.
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    Polymer Engineering and Science 28 (1988), S. 372-376 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper presents a method for analyzing the cure of multilayer circuit boards containing chemically reactive adhesive interlayers. The cure kinetics of the adhesive are first quantified by differential scanning calorimetry, using the method of Freeman and Carroll to obtain the numerical kinetic parameters. These parameters are then used in a finite-element model of the circuit board which solves the heat and species transfer equations simultaneously. It is then possible to predict the temperature and extent of reaction at any time and position within the laminate, enabling the curing program to be optimized.
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    Polymer Engineering and Science 28 (1988), S. 403-403 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 36
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    Polymer Engineering and Science 28 (1988), S. 429-433 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A method for estimating the polymer melt extrudate temperature fluctuation in the single screw extrusion process is proposed. Predictions of the melt temperature fluctuation is feasible if the extrusion process parameters are known. The method is superior to these in the literature because it incorporates effects of the melting process on the temperature fluctuation. The method has been verified experimentally.
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    Polymer Engineering and Science 28 (1988), S. 453-459 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An investigation was undertaken to study the extrusion behavior of composite systems. A compound made up of approximately 50 percent ceramic particulates by volume dispersed in a high molecular weight thermoplastic polymer was characterized by measuring the shear viscosity on an Instron capillary viscometer. The experimental data indicated that the ceramic composite exhibited an apparent yield stress. As a result, an expression that was previously shown to provide flexibility for describing a yield stress at low rates of deformation could explain the viscosity of the ceramic composite. The expression was then applied to the flow analysis of both a “rod” and a “slit” die in an extrusion process, and the derived equations adequately correlated experimental volumetric flow rate us. Pressure drop data obtained on a laboratory extruder.
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    Polymer Engineering and Science 28 (1988), S. 485-490 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A model for the molding by reactive injection of reinforced plastics for systems in which fiber glass reinforcements are placed into the molds, is proposed. It allows for the determination of processing parameters and their influence on dependent variables: conversion, temperature, and pressure. Moldability areas, where premature gelling is avoided, are defined. Operating conditions are selected to reduce cycle time, produce small load losses, and provide a fairly uniform curing stage throughout the product.
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    Polymer Engineering and Science 28 (1988), S. 510-516 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: For linear copolymer molecules, the refractive index increment depends on the chemical composition of the molecules. However, the polydispersity in chemical composition of the sample introduces a great complexity in the data analysis in order to obtain a true molecular weight distribution. Even when the mean chemical composition does not depend on the molecular weight, a correction has to be applied when the output of an instrument depends quadratically on the refractive index Increment of the sample, such as in a light-scattering measurement. For that purpose, the light-scattering expressions are written in terms of polydispersity in chemical composition, which in turn is modeled using linear copolymerization equations. The microstructure effects, which are related to the order in which two different kinds of monomers appear along the chain, are not as yet taken into account in this approach.
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    Polymer Engineering and Science 28 (1988), S. 506-509 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In this work, creep induced buckling was studied for a number of thermoplastic materials. The effect was observed by monitoring top displacements of thermoplastic bars as a function of time under static loading conditions. The recorded times to failure were averaged and correlated with the applied loads. The experiments, conducted for different materials, established an exponential dependence between the critical time and the load. The evolution of the buckling eigenvalues was modeled numerically. The simulations of eccentric columns behavior under compressive loads were coupled with the eigenvalue analyses. The correlation of the time-load predictions obtained from the numerical simulations followed the experimental results within acceptable limits. The observed phenomenon of creep induced buckling was explained by damage accumulation leading to an effective reduction of the load carrying capability.
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    Polymer Engineering and Science 28 (1988), S. 1042-1045 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Over the last four decades, numerous reports have appeared on the physico-chemical kinetics, especially crystallization kinetics, based on the Avrami equation, φ = exp [-Ktn] where φ is the fraction of material unchanged at time t, K is an overall rate constant and “n” is the Avrami exponent indicative of process mechanism. The usage of the Avrami equation has been limited to the determination of “n” and its temperature dependence. It is shown that the evaluation of K and the activation energy (E) using this equation is erroneous since K and E are both influenced by “n” although such would be unexpected from the Avrami equation. On the other hand, if one uses a modified expression, φ = exp[-Kt]n, then in addition to the value of “n”, correct values of K and E are obtained. This retains the original correspondence of the Avrami equation to nuclea-tion and crystal growth processes but extends its applicability to (i) correctly evaluate K and E parameters, and (ii) correctly compare transformation rates when the systems differ in their n values. Experimental data are presented to support these conclusions.
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    Polymer Engineering and Science 28 (1988), S. 1071-1075 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Thermosetting resin/glass cloth composites find extensive use in the packaging of electrical circuits into multi-layered circuit boards. To determine optimum processing conditions, it is necessary to understand the rheology of the resin as it cures. In this study, a squeezing flow geometry was used to determine the shear viscosity of a high performance epoxy resin during cure; Viscosity profiles were obtained during rising temperature cure. The results were compared with the complex viscosities obtained using the dynamic oscillatory parallel plate geometry. A numerical optimization algorithm was used to obtain the dual Arrhenius viscosity model parameters from the experimental viscosity data. The sensitivities of the model parameters and their effects on the predicted viscosity profiles were also determined.
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    Polymer Engineering and Science 28 (1988) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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    Polymer Engineering and Science 28 (1988), S. 1107-1114 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Rheological and spiral mold flow measurements were made on blends of a chlorinated poly (vinyl chloride) (CPVC) compound and a thermotropic liquid crystalline copolyester of p-hydroxybenzoic acid/poly (ethylene terephthalate) (60/40), hereafter referred to as LCC, at 210°C. Several interesting flow phenomena have been observed. While the shape of the flow curve (i.e., G′ vs. ω; G″ vs. ω) of LCC is solidlike, those of the blends are pseudoplastic. The dynamic viscosity of the blends increases as the concentration of LCC increases. However, the shear viscosity of the blends is reduced with LCC and may be described using the relationship of additivity of fluidity. Although the melt elasticity of the blends is increased with the concentration of LCC, the extrudate swell of the blends after extrusion from a capillary is decreased. This phenomenon, however, is complicated. A Theological analysis based on an idealized runner system is used to describe the spiral flow length as a function of the Theological properties of the molten polymers and also the operating conditions. The relative improvement of the spiral flow length of the CPVC compound due to blending with LCC could be correlated with the power-law fluid model at high shear rates.
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    Polymer Engineering and Science 28 (1988), S. 1355-1361 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Several authors have suggested a monotonic variation of the glass transition temperature (Tg) of miscible polymer blends as a function of composition. They usually express the results in terms of equations proposed by Couchman-Karasz, Gordon-Taylor, Fox, and several others. However, we have noticed that numerous systems exhibit a cusp when Tg is plotted as a function of composition (after correction for the presence of crystallinity when semi-crystalline polymers are involved). This cusp cannot appear when the Tg's of the two homopolymers involved are separated by less than about 52 degrees., It will be shown that this observation is quite general since it has been observed with several polyester/chlorinated polymer blends, polycaprolactone/nitrocellulose blends, and polystyrene/poly(vinylmethylether) blends; It will also be shown that this behavior is predicted in the framework of the free volume theory, with equations derived by Kovacs. According to this theory, above a critical concentration φc (relative to the plasticizer) and below a critical temperature Tc, the high-Tc, polymer no longer contributes to the free volume of the mixture whereas it does above Tc. This difference leads to a Tg-composition variation which has to be expressed by two different equations, one below Tc and the other above Tc, the cusp defining the limit of applicability of each equation.
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    Polymer Engineering and Science 28 (1988), S. 1401-1404 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: There is a reciprocal relation between flow and structure in multiphase systems such as polymer blends or composites. For this reason characterization of these materials must be carried out under conditions which guarantee minimum modification of structure. Capillary rheometry is particularly ill suited as a test tool, but the small strain dynamic oscillatory method may provide the true material responses, Most frequently these are expressed as frequency, ω, dependent storage and loss shear moduli, G′ and G″, or real and imaginary viscosities, η′ = G″/ω and η″ = G′/ω. However, two other methods of data presentation seem to be more sensitive to melt structure. They are the Cole-Cole plot of η″ vs. η′ and the relaxation spectrum. Frequently, both of them indicate a binomial response. Various mechanisms leading to such behavior will be discussed.
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    Polymer Engineering and Science 28 (1988), S. 1416-1426 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
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    Notes: The morphology of compatibilized polyolef in/polyamide blends was found to be significantly dependent on the concentration of an ionomer compatibilizer (polyethylene-methacrylic acid-isobutyl acrylate terpolymer) in the blend. For a dispersed phase content of 10% by weight, a maximum reduction in phase size was observed when only 0.5% by weight of ionomer was added to the blend, A more significant reduction of the dispersed phase size was observed when the minor phase was nylon, due to interactions which exist between the ionomer and the polyamide. These interactions have been confirmed by Fourier transform infrared spectroscopy. At high concentrations of the ionomer, flocculation of the nylon dispersed phase was observed. In comparison to one-step mixing, blends prepared by two-step or batch mixing were characterized by a smaller dispersed phase when nylon was the matrix, and a larger particle size when nylon was the minor phase. The results observed are explained in terms of a speculative model of the interactions occurring across the nylon-polvolefin interface.
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    Polymer Engineering and Science 28 (1988), S. 1445-1449 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: It is shown that polyethylene and crossllnked polyethylene resins used for cable applications contain an antioxidant synergist in addition to an antioxidant. Their nature and content have been determined by a combination of ultraviolet and Fourier transform infrared spectroscopy and neutron activation analysis measurements. The results thus obtained suggest that part of the antioxidant compound is grafted to polymer chains during crosslinking.
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    Polymer Engineering and Science 28 (1988), S. 1455-1461 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of Cryogenically Ground Rubber (CGR) from old tires on some mechanical properties of an unsaturated polyester resin is presented. A delay in the free radical cure reaction of the unsaturated polyester resin was observed upon the addition of ground rubber. This delay in the cure reaction could be overcome with the further addition of the free radical initiator. The particle size, surface chemistry, and the chemical composition of the rubber had an effect on the cure and on the final properties of the rubber-filled composites. It was also found that the rubber particles decreased the tensile, flexural, and storage shear modulus of the unsaturated polyester. Composites made from silane-treated ground rubber showed better mechanical properties than composites made from untreated CGR. Finally, the particle size of the ground rubber was apparently too large to produce a toughening effect on the filled materials.
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    Polymer Engineering and Science 28 (1988), S. 1517-1526 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We describe the computer-aided engineering analysis of a linearly tapered coat-hanger die in this paper. The general governing equation for flow distribution inside the die was derived first. On the basis of this equation, we have developed the design formula for a die to deliver uniform flow. In addition, we have also examined the variations of lateral flow uniformities and residence time distributions of polymeric liquids under several different design and operating conditions: (1) using manifolds with non-circular cross-sections, (2) adjusting production widths, (3) delivering fluids with different viscosities, and (4) enlarging manifolds for practical production considerations.
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    Polymer Engineering and Science 28 (1988), S. 1559-1564 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The pressure drop/flow rate equation for non-Newtonian fluid flow in channels of irregular cross-section is determined theoretically by two numerical methods. Two representative non-Newtonian fluid models, the Ellis and the Herschel-Bulkley models, have been studied for several commonly encountered non-circular channels. The empirical methods proposed by Kozicki, et al, and Miller have been analyzed. The validity of their methods is discussed.
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    Polymer Engineering and Science 28 (1988), S. 1600-1606 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The observation of a novel phenomenon is reported whereby the processing history of a nylon 6 leads to a memory effect which in turn affects its crystallization rate from the molten state. Differential scanning calorimetry (DSC) and optical microscopy are the primary techniques used to demonstrate that the melt-crystallization behavior of nylon 6 can be controlled by processing variables. Characterization data is presented to show that obvious parameters such as molecular weight, impurities, monomer and oligomers, etc. are not responsible for the observed changes in crystallization behavior upon processing. It is shown that the mechanical properties and/or morphology of a nylon 6 article can depend upon the processing technique (e.g., compression or injection molding) as well as the processing history of the nylon 6 resin itself.
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    Polymer Engineering and Science 28 (1988), S. 1616-1627 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Bubble nucleation in a mixture of volatile liquid and polymer melt under shear flow conditions was investigated, using a light scattering technique. In the study, a mixture of polystyrene and trichlorofluoromethane was extruded through a slit die having glass windows and bubble nucleation in the flow channel was observed optically. A He-Ne laser was used to illuminate the nucleating and growing bubbles. The light flux scattered by the growing bubbles at a fixed angle was detected by a photomultiplier with the aid of a high-voltage power supply. The bubble nucleating site in the flow channel was located using a computer controlled tracking system, which was designed to move the entire optical system automatically in the three dimensional space, and also had the ability to follow the software control command and cooperate with the data acquisition system. When the site of bubble nucleation was located, the coordinates of this site in the flow channel and the experimental conditions were automatically recorded on a floppy diskette by entering a software command. The pressure profile along the flow channel was measured by pressure transducers, with the aid of a microprocessor-based pressure reading system. It has been found that the site of bubble nucleation varies with the position in the direction perpendicular to the flow direction, which is attributed to the nonuniform velocity and stress distributions in the slit flow channel. The present investigation suggests that bubble nucleation can be induced either by flow and/or shear stress; specifically, flow-induced bubble nucleation is the dominant mechanism at positions near the center of the die opening, and shear-induced bubble nucleation is the dominant mechanism at positions near the die wall. It should be mentioned that the bubble near the die wall may also be generated by cavitation brought about by the surface roughness of the wall and also by thermal fluctuations due to the heat transfer between the metal (die wall) and the mixture of polymer and volatile component. The present study indicates that bubble nucleation in a shear flow field can occur at an unsaturated condition. This is in contrast to bubble nucleation under static conditions, where supersaturation is necessary.
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    Polymer Engineering and Science 28 (1988), S. 578-582 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper describes the utility of Torsion Impregnated Cloth Analysis, a very versatile technique to characterize resin behavior during cure or after repeated thermal and environmental treatment. Multi-frequency scan data have been shown to help tremendously in interpreting the behavior during experimentation. The technique is also very useful in defining the cure conditions for new resin chemistry/systems.
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    Polymer Engineering and Science 28 (1988), S. 568-577 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Oxidized carbon fibers were coated using an on-line filament winding process with an elastomeric adduct crosslinkable and compatible with an epoxy matrix. The coating and modifications of the epoxy network were studied by dynamic mechanical measurements. Assuming that apparent activation energies of the secondary relaxation βe of the epoxy network and main relaxation αa of adduct are very different, it is possible at low frequencies to separate the two peaks. The composite material can be described as a three phase system: an epoxy network as matrix, carbon fibers, and a soft interlayer. The mechanical behavior of unidirectional composite materials studied by impact and bending tests is strongly dependent on the presence and the thickness of the coating at the carbon fiber surface.
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    Polymer Engineering and Science 28 (1988), S. 610-625 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The influence of the hard or soft inclusions and the mesophase layers in either a soft-hard-soft or hard-soft-hard combination of biphase plates submitted to dynamic tensile loads on the fracture mode and bifurcation process in both phases was investigated in this paper. It was assumed that the soft or hard matrix is infolding the hard or soft inclusion of the plate, so that the plate constitutes a meridional section of the representative volume element of a unidirectional fiber composite, or a principal section of a particulate. The influence of the mechanical properties of either phase on the crack propagation velocity and the initiation of crack bifurcation was studied by using high-speed photography and dynamic caustics. The results showed that the propagating crack tended to bifurcate either in the brittle or in the mesophase layer under certain conditions of propagation velocity. It was shown that bifurcation of a propagating crack depends on the elastic moduli and Poisson's ratios of the phases, as well as on the extent of the mesophase layer, which depended on the adhesion quality of phases.
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 28 (1988) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 58
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    AIChE Journal 42 (1996), S. 767-776 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Identification of low-order linear multiinput/multiouput models can lead to accurate descriptions of the dynamic behavior of a continuous crystallization process. While open-loop experiments exhibit an oscillating crystal size distribution, improved experimental conditions can be established through stabilization of the process with a simple single-loop feedback controller. The resulting closed-loop identification problem is studied using low-order linear multivariable input-output models. Two closed-loop identification methods are applied, one of which was recently introduced to provide accurate approximate models in general closed-loop process configurations. Identification and validation data are obtained from an evaporative pilot crystallizer, and the identified models are validated in terms of time- and frequency-domain responses. A fourth-order, three-input three-output model is shown to describe accurately the process dynamics. The results are compared with a linearized and reduced first-principles model.
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    AIChE Journal 42 (1996), S. 2582-2593 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A model-predictive control (MPC) design methodology for processes with more manipulated inputs than outputs is developed. Essential features of the proposed approach are the following: the on-line optimization minimizes an objective function based on the l2 norm; an end-condition equation is utilized; model uncertainty is considered as upper and lower bounds on the pulse-response-model coefficients; hard constraints on the input and move-size variables and soft constraints on the output variables are posed. A major difference between square and nonsquare MPC is that in the former the end-condition can be used directly, while in the latter a nonlinear programming problem needs to be solved during the design phase to select values for the input move suppression coefficients. This technique is illustrated through a number of simulations and application to a real industrial process.
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    AIChE Journal 42 (1996), S. 2627-2634 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A comprehensive experimental study of gas holdup in bubble columns of varying diameters, fitted with different distributor types, using several liquids is presented. Air was used as the gas phase. Experiments to test the influence of gas density were also carried out with He, Ar, and SF6. A generalization of the two-phase model for gas-solid fluidized beds was used to interpret the experimental data where the “dilute” phase is identified with the “large” bubble population and the “dense” phase with the liquid phase where the “small” bubble population is entrained. Gas holdups in dilute and dense phases were determined from dynamic gas disengagement experiments.In the churn-turbulent regime of operation, voidage of the gas in the dense phase was independent of the superficial gas velocity. Reilly et al.'s correlations for the gas holdup and superficial gas velocity at the regime transition point estimate the gas voidage of the dense phase and the superficial gas velocity well through this phase. Corresponding correlations of Wilkinson et al. significantly underpredict dense-phase parameters. The experiment showed that the dilute phase or large bubble holdup in bubble columns, operating at superficial gas velocities 〉 0.1 m/s, is independent of liquid properties, how the gas is distributed and the density of the gas phase. But it is affected significantly by the column diameter. Relying on hydrodynamic analogies with a gas-solid-fluid bed, a simple correlation was developed that is considerably more accurate than the Wilkinson correlation that significantly overpredicts large bubble holdup.
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    AIChE Journal 42 (1996), S. 1569-1582 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Complex hydrodynamic behavior of circulating fluidized beds makes their scale-up very complicated. In particular, large-scale lateral solids segregation causes a complex two-phase flow pattern which influences significantly their performance. Lateral solids segregation has been attributed to direct collisional interactions between particles as well as to interaction between gas-phase eddies and dispersed particles. However, these phenomena have not been investigated thoroughly.This article discusses an advanced 2-D hydrodynamic model developed for circulating fluidized beds based on the two-fluid concept. Because theory to model the interaction between gas-phase eddies and dispersed particles is not available, turbulence was modeled on a macroscopic scale using a modified Prandtl mixing length model. To model the influence of direct particle-particle collisions the kinetic theory for granular flow was applied based on the Chapman-Enskog theory of dense gases. For model validation purposes, a cold flow circulating fluidized bed was employed in which sand was transported with air as fluidizing agent. The column is equipped with pressure transducers to measure the axial pressure profile and with a reflective optical fiber probe to measure the local solids concentration and axial solids velocity. Theoretically calculated solids concentration and axial solids velocity agree satisfactorily with experiment, especially when one realizes that the model contains no adjustable parameters. In general, however, the model slightly underpredicted the experimentally observed lateral solids segregation and yielded a more peaked velocity profile compared to its experimental counterpart.
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    AIChE Journal 42 (1996), S. 1590-1599 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Cohesive (Group C) particles have been widely used in various industries. To handle and process such fine particles, a clear understanding of the flow behavior and interparticle force, is needed. To achieve that objective, a Laser Doppler Anemometer system was used to measure particle velocity, fluctuating velocity, and size and extent of agglomeration or cluster formation of particles in a dilute gas/fine oil shale particle flow system with particle density of 2,082 kg/m3, average particle volumetric concentration of 1.5%, and average particle mass flux of about 100 kg/m2·s in a controlled-moisture environment. The flow behavior of the particles was also studied for a mixture of 99% shale particles and 1% antistatic agent (Larostat powder, a quaternary ammonium compound) to examine the role of electrostatic force in gas/cohesive particle flow behavior. The addition of Larostat powder significantly reduced the electrostatic force and, in turn, made Group C particles behave similar to Group A or in some cases to Group B particles. In addition, our experimental data showed that the Maxwellian distribution function is a reasonable assumption to describe the velocity probability density function of the shale particles with or without antistatic agents.
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    AIChE Journal 42 (1996), S. 1621-1626 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Flow visualization of flowing particles around a tube of various types of tube arrangements in a moving bed was studied using X-ray video films to obtain a relation between particles behavior and local heat-transfer coefficients. A stagnant part of solid particles was observed on the tube in the case of a staggered arrangement. This part did not appear in the case of the single tube and the single row of tubes. The measured local heat-transfer coefficients around a tube was decreased in this stagnant part. Furthermore, influences of different tube arrangements both on flow patterns of particles and on local heat-transfer coefficients between tubes and bed were examined.
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    AIChE Journal 42 (1996), S. 1600-1611 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A method for generating theoretical breakage distribution functions for multiple particle breakage is presented. It starts with the joint probability function that accounts for all the child particles; it is then reduced to the marginal probability function commonly used in the breakage equation. This method is flexible enough to allow the user to choose the number of child particles and the functional form to be used. The method is demonstrated with both product and summation functions with a power-law form. To facilitate the use of these theoretical functions for statistical analyses, a companion discretized breakage equation is developed. The new equation guarantees the conservation of mass and correct prediction of the total number of particles despite discretization. It is easy to use because it is a set of ordinary differential equations and applicable to both equal-size and geometric-size intervals. Simulation results show that different breakage distribution functions coupled with different breakage rates can produce almost indistinguishable particle-size distributions, signifying the need for further work in this area.
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    AIChE Journal 42 (1996), S. 2607-2615 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A mathematical model has been developed that predicts the effects of design parameters, operating variables and physical properties on the performance of a membrane reactor with a permeselective wall. The model consists of the full set of partial differential equations that describe the conservation of mass, momentum and chemical species, coupled with chemical kinetics and appropriate boundary conditions for the physical problem. The solution of this system is obtained by a finite-volume technique. The model was applied to study the dehydrogenation of cyclohexane. Two membrane types in tubular form were studied: a selective porous glass with low gas permeabilities and a porous alumina with very high gas permeabilities. It is concluded that gas separation and reactor performance are strongly influenced by dispersion effects only in the latter membrane reactor, while in both cases radial concentration profiles do not correspond to those obtained with plug flow. Therefore, simulations of this type of problem should be based on complex dispersion models rather than the existing ideal plug-flow ones.
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    AIChE Journal 42 (1996), S. 1627-1632 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A new approach for the determination of concentrations in the case of nonequilibrium washing stages is presented. Each washing stage is assumed to consist of series of mixing cells, and the conservation of solute mass is solved by Laplace transformation. The simplicity of the resulting equations makes this approach more practical than the existing one.
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    AIChE Journal 42 (1996), S. 1633-1641 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The graphical construction called an energy-utilization diagram (EUD) is adopted for analyses of energy transformation and exergy losses in a distillation column. The overall exergy loss on one plate of a column can be decomposed into six kinds of exergy losses and are represented graphically. Two of them are caused by mixing and cooling in the vapor phase, and the other two by mixing and heating in the liquid phase. To display the remaining two yielded by condensation and evaporation of each component, the concept of the individual energy level is applied. The relationship between the individual energy level and the xy diagram is presented as well as effects of the reflux ratio and the feed location on the EUD for the whole column. Separation of n-hexane and n-octane is used to illustrate the methodology.
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    AIChE Journal 42 (1996), S. 1642-1647 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Based on the UBET, a new strategy for identifying faulty equipment for dynamic chemical processes under automatic control is presented. The strategy is designed to distinguish between measurement biases, controller biases, and process leaks. For illustration purposes, application is given to a level control process under pseudo-steady state. This approach was inspired by the work of Rollins and Devanathan to identify biased measurements under dynamic conditions. Advantages of this method are that it is not computationally intensive, can accurately detect and specifically identify the type of fault, and can accurately determine the time when the fault occurs.
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    AIChE Journal 42 (1996), S. 1662-1672 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Stricter emission control legislation for diesel use has been increasing interest in highly efficient wall-flow particulate filters. The mathematical modeling of the filter regeneration process is indispensable in developing reliable and durable trap systems for various applications. Although modeling of wall-flow filters has been investigated extensively, significant problems still exist in the correlation of modeling results with measurements. This article describes an improved modeling and model tuning approach. A classical zero-dimensional regeneration model, modified to account for incomplete soot oxidation effects, is discussed, and existing and novel methods of estimating trap loading, crucial in all modeling applications, are compared. The design of a model tuning approach based on full-scale experiments is highlighted with examples of model predictions during trap failure that show capabilities of supporting the design of trap protection techniques. Applications to regeneration rate control, filter sizing and the development of on-board diagnostics are demonstrated with examples. Dimensional analysis is used for the concise quantitative evaluation of the parameters affecting the evolution of the regeneration process.
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    AIChE Journal 42 (1996), S. 3202-3211 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Increased demand for cryocoolers for aerospace and terrestrial applications has served as an incentive over the past decade to develop units with specific performance parameters. Since many of these units also require a high degree of reliability, considerable effort has been directed toward meeting this goal. The excellent progress that has been made is summarized, and there is every indication that the use of cryocoolers will expand greatly during the next decade, with a rapid transition from present aerospace/military applications to highly civilian uses in such areas as medicine, electronic transmission, environmental control, energy storage, and transportation.
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    AIChE Journal 42 (1996), S. 3241-3252 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: This article evaluates the effectiveness of a segregated model for prediction of growth and differentiation of Bacillus licheniformis in a submerged-culture fermentation system. The segregated model accounts for each of the three morphological forms of the Bacillus life cycle. The sporangium biomass was characterized using an age-population model to reflect the age-dependent progress toward spore formation. Constitutive relationships governing the rates of vegetative cell reproduction, spore germination, commitment to sporulation, and substrate consumption are proposed. Based on this model framework, the dynamic cell growth and differentiation equations were developed.Batch, steady-state and step-test fermentation data from a laboratory-scale fermentor were incorporated into a maximum likelihood parameter estimation scheme for model identification. Confident estimates of growth and differentiation parameters were obtained for the segregated model using biomass measurements. In addition, the model describes successfully growth and differentiation in batch and steady-state operating modes.
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    AIChE Journal 42 (1996), S. 3267-3282 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A regenerative absorption-based process was developed for removing VOCs from N2 in an inert, nonvolatile, organic liquid flowing in compact hollow-fiber devices. The process eliminates flooding, loading, and entrainment, and can replace activated carbon adsorption. Two types of holow-fiber membranes were studied: one with a microporous wall and the other with a highly VOC-permeable nonporous coating on the outer surface of a microporous hollow fiber. Criteria for nondispersive operation were developed for each case. Experiments were conducted for the absorption of acetone, methylene chloride, toluene, and methanol from the respective VOC-N2 gas mixture using two absorbents: silicone oil and mineral oil. The highest mass-transfer coefficient was obtained for toluene followed by methylene chloride, acetone, and methanol. Different resistances making up the overall resistance in VOC absorption were characterized comprehensively to develop a predictive capability and compare the absorption performances of two types of fibers and the two absorbents. The absorbent-filled porous membrane contributed significantly to the total mass-transfer resistance. Numerical simulations of governing equations based on a cell model agree well with experimental results.
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    AIChE Journal 42 (1996), S. 3301-3309 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Two-dimensional chaotic mixing of similar Newtonian fluids in the presence of an advected dissimilar minor phase fluid body with specified size, interfacial tension, and viscosity ratio was numerically investigated. Interfacial tension was sufficiently high to allow only small deformations in the dissimilar minor phase body. Mixing was confined to a rectangular cavity with periodically driven upper and lower surfaces. Regions of regular motion (i.e., islands) of comparable size to the minor phase body were eventually destroyed or replaced by the minor phase body. Islands persisted for longer times when the initial separation distance between the minor phase body and island was large or when the viscosity ratio was small. When interfacial tension was small enough to deform the minor phase body more readily, islands showed little indication of instability. Results suggest opportunities for improving mixing uniformity in practical processes and disclose how interactions between dissimilar fluids affect mixing.
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    AIChE Journal 42 (1996), S. 3340-3350 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A new spray technique, called ultrasound-modulated two-fluid (UMTF) atomization, is based on resonance between the liquid capillary waves generated by ultrasound and those generated by high-velocity air. The capillary waves generated by ultrasound on the cone of liquid film issuing from a coaxial two-fluid atomizer are magnified in amplitude by air blowing around them. Atomization occurs when the amplitude of the capillary waves is too great to maintain wave stability, and the resulting drop sizes are determined by the frequency of the ultrasound. Calculations of the relative amplitude growth for the capillary waves of various wavelengths yield predictions that agree remarkably well with experimental results of drop size and size distribution. Specifically, uniform drops with diameter determined by the third harmonic frequency of the ultrasound are obtained in UMTF atomization at high air velocity and large air-to-water mass ratio. In contrast, drop-size distributions with multiple peaks are obtained in UMTF atomization at low air velocity and small air-to-water mass ratio. The use of air also allows the liquid jet to atomize at ultrasonic power levels below and liquid flow rates above the threshold values for ultrasonic atomization without air. These new findings provide not only direct evidence of the capillary wave mechanism but also a means of controlling drop size and size distribution in two-fluid atomization.
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    AIChE Journal 42 (1996), S. 3434-3441 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Many nuclear facilities throughout the world must separate strontium-90 and cesium-137 from natural waters containing calcium, magnesium, and sodium. Our research showed that chabazite, a zeolite with a hexagonal ring structure, is cost-effective for this purpose. A batch kinetic uptake model for this five-component ion-exchange system was developed and tested against experimental data. The pore-diffusion model of Yao and Tien is used with the equilibrium model of Perona. The resulting model is fast and stable, and represents the experimental data well.
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    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Gray box models combine the short development time of data-driven black box models with extrapolation properties of knowledge-driven first principles models (white box), which in (bio)chemical engineering are always based on macroscopic balances. By modeling the inaccurately known terms in a macroscopic balance with a black box model, one naturally obtains a so-called serial gray box model configuration. The identification data must cover only the input-output space of the inaccurately known terms, and the accurately known terms can be used for reliable extrapolation. In this way, the serial gray box configuration results in accurate models with known extrapolation properties with a limited experimental effort. This strategy is demonstrated for the modeling and control of a pressure vessel using real-time experiments. For this case, the strategy is superior to a black box modeling approach that requires much more data and to a parallel gray box approach that results in a model with poor extrapolation properties. Moreover, neural networks are an accurate and convenient modeling tool for the black part in gray box model configurations, because a very fast noniterative training algorithm is used for training neural networks.
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  • 77
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    AIChE Journal 42 (1996), S. 3310-3317 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Short contact time circulating fluidized beds (CFBs) are high-performance reactors with great potential of application for fast endothermic reactions. Optimal kinetic conditions require high operating temperature and very short residence time (∼0.15 s), as well as plug flow in the reaction zone, and fast and efficient solid separation before quenching effluents. Hydrodynamics of dilute CFB operated at high gas velocity was simulated in isothermal condition. The gas-flow field is described using turbulence closure models developed for the single phase and modified to account for particle presence. Numerical computation was compared with experimental results of Arena et al. (1993) and Tinaburri et al. (1996) for two different riser configurations. A parametric analysis was performed to investigate inlet geometry influence on flow pattern along the riser. Internal tube and circumferential gas inlet produced the most promising configuration to realize optimal flow condition.
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  • 78
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    AIChE Journal 42 (1996), S. 3364-3372 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Three binary vapor-liquid equilibrium (VLE) data were measured: tertbutanolethanediol, tertbutanol-KAc, and ethanediol-KAc. Experimental data were correlated with the salt-containing local composition model (SCLCM). For the multicomponent system, VLE data predicted by SCLCM are in agreement with the data in the literature. An industrial plant (3500T/Y) of salt-containing extractive distillation for the tertbutanol/water/ethanediol/potassium acetate system was simulated by SCLCM and improved the Rose relaxation method. Simulation results agree well with industrial data.
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  • 79
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    AIChE Journal 42 (1996), S. 3388-3402 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A method to analyze the closed-loop stability of a system composed of a nonlinear process and a discrete controller is developed. The closed-loop system is described by a set of difference equations resulting from the discretization of the continuous-time model. A commonly used method of discretization (forward difference) offers an incorrect relative order compared to exact discretization. The state and input sensitivity equations of the continuous-time model are used in computing the nominal closed-loop stability criteria. The nominal stability analysis is extended to the important cases of unmeasured states and uncertain model parameters. A numerical Lyapunov function is used to estimate closed-loop regions of attraction. A simulation example (a CSTR with input multiplicity) presented illustrates the analysis methods and closed-loop behavior.
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  • 80
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    AIChE Journal 42 (1996), S. 1938-1944 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The cross-flow microfiltration flux is assumed to fall smoothly with a decreasing slope from startup to the steady state. Under actual operating conditions beyond a critical level, however, an anomalous decline pattern arises; initially cross-flow medium filtration occurs and then thin-cake filtration. At the earlier stage, fine particles in polydispersed suspensoids are filtered out on the surface of the membrane and/or captured within the latter, clogging the membrane pores gradually. After the membrane surface is covered by the deposit, further filtration occurs by the buildup of filter cake on the initial deposit. Among the many operating variables, three major controlling factors for the earlier stage are confirmed: solids concentration, relative size of solids and pores, and relative force of sweeping and capturing of suspensoids. Because suspended solids are separated by medium- and cake-law filtration in a series, a method for evaluating the time dependence of flux with the new pattern is derived. Reliable flux analysis is achieved for the transient flux of the dilute suspension forming a low compressibility fouling layer, which helps understand efficient flux performance.
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  • 81
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    AIChE Journal 42 (1996), S. 1945-1956 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A hollow-fiber supported gas membrane process for the separation of NH3 from aqueous solutions containing both NH3 and CO2 was investigated theoretically and experimentally. A lumen laminar flow and radial diffusion model was applied to calculate the membrane wall transfer coefficient from the data stripping a single volatile component, NH3 or CO2, from their individual aqueous solutions. Influence of the type of membranes and operating conditions on mass-transfer rate were discussed, especially the influence of the membrane transfer coefficient on the film mass-transfer coefficient in the lumen. Appropriate configurations of the hollow-fiber modules for stripping of a single component were analyzed to optimize mass transfer. To predict the stripping of NH3 from a solution containing NH3 and CO2, a mathematical model incorporating local chemical equilibria and Nernst-Planck diffusion was developed to describe the mass transport. The models described the experimental data fairly well. The experimental results showed that the supported gas membrane process can be used to remove NH3 effectively from aqueous media containing NH3 and CO2.
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  • 82
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    AIChE Journal 42 (1996), S. 2005-2013 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Thin liquid films stabilized by surfactants above the critical micelle concentration exhibit stratification or stepwise dynamic thinning. A continuum hydrodynamic model is outlined for stepwise film thinning that incorporates equilibrium micellar structuring through self-consistent oscillatory disjoining pressures and effective viscosities. Effective viscosities as functions of thickness are evaluated with an extension of the local average density model, considering dilute colloidal suspension shear viscosities and solvent effects. To establish local shear viscosities, structured DFT micellar profiles, coarse-grained densities, and disjoining pressure are used. Ionic micelles and other colloidal systems with repulsive interactions show structured effective viscosities that are generally less than the corresponding homogeneous solution shear viscosity, bounded by the pure solvent viscosity and that of the bulk micellar solution. For 0.1 and 0.2-M sodium dodecylsulfate micellar solutions, the effective viscosities are less than 5 and 10%, respectively, below the homogeneous fluid viscosity, except at small thicknesses, indicating that the micellar film thins faster than a pure water film of the same thickness.Calculated thinning curves closely resemble experimental observations in the stepwise thinning behavior, displaying decreasing slopes and increased step durations at later times. Despite the micellar structuring within the film, the ionic micelles do not contribute appreciably to the viscous resistance of the thinning film. Rather, Reynolds' film thinning is obeyed, with the equilibrium oscillatory disjoining pressures driving the stepwise dynamics. The shear viscosity of the ionic micellar film is well approximated by that of the bulk solution.
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  • 83
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    AIChE Journal 42 (1996), S. 2025-2035 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Thomas and Windle's model of Case II transport is analyzed for a semiinfinite medium by a singular perturbation technique. Two adjacent boundary layers separate equilibrated and dry regions. A thin boundary layer of width ∼ O(M-1/2/ln M), where M (≫1) dictates how rapidly the mixture's viscosity decays with liquid concentration, sits next to the equilibrated outer left region. Here, quasi-steady diffusion balances relaxation. A thicker intermediate layer of width ∼ O(M-1/2) separates the lefthand boundary layer and the dry outer region on the right, where both relaxation and unsteady diffusion participate in the transport. Matching the solutions at leading order specifies the moving front's speed, v: v ∼ M1/2. The analysis indicates that relaxation significantly affects the nearly dry region just ahead of the moving front. This disagrees with the widely accepted view that ordinary diffusion dominates in the nearly dry righthand region. Approximating that ordinary diffusion dominates in this region leads to a stepexponential concentration profile at the front and a simple analytical solution for the front speed, v with the correct M scaling. This approximate result accurately predicts the values of v determined by direct numerical solutions.
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  • 84
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    AIChE Journal 42 (1996), S. 2047-2056 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The solvatochromic dye phenol blue (N, N-dimethylindoaniline) is used to characterize the solvent strength (polarity) of the saturated liquid phase in a series of solvent-carbon dioxide binary mixtures. Data were obtained at 35 and 55°C and at pressures up to ∼70 bar. Five solvents were investigated - acetone, cyclohexane, methanol, THF, and toluene. The polarity of the liquid phase decreases significantly with increasing pressure due to the increasing carbon dioxide content of this phase at equilibrium. For example, the polarity of acetone saturated with carbon dioxide at 35°C and ∼60 bar is equivalent to the polarity of pure cyclohexane at ambient pressure. The local environment about the dye is significantly richer in the polar liquid component than the bulk composition would indicate. The degree of enrichment reflects concentration effects at low pressure, and both concentration and pressure effects at high pressure where the mixtures are highly compressible. The NRTL model of Renon and Prausnitz is able to predict these local compositions with reasonable accuracy except at CO2-rich conditions where compressibility effects are important.
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    AIChE Journal 42 (1996), S. 2057-2068 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A general theory is developed for the mechanical expression of agrofood, cellular materials. The so-called, Liquid-containing biporous particles expression model considers liquid transfer within a network of three different volumes: extraparticle, extracellular and intracellular volumes. The system of partial differential equations is solved for the expression under constant pressure, allowing calculation of the total layer settlement, as well as the deformation of extraparticle, extracellular and intracellular volumes. The model is able to predict the behavior of four different steps in the consolidation stage: the primary deformation and the creep deformation of extraparticle volume, and the deformation and deliquoring of both extracellular and intracellular volumes. The model is applied to the hydraulic pressing of rapeseeds. The theoretical model agrees well with experimental data for the overall range of pressing time.
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    AIChE Journal 42 (1996), S. 2036-2046 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: An improved set of all the thermodynamic and molecular properties required for the prediction of the existing 20 systems of Structure H (sH) hydrate phase equilibrium data is presented. The statistical thermodynamics model was based on the van der Waals and Platteeuw theory, and the spherical core Kihara potential was used for guest-water interactions. Optimized Kihara parameters and reference thermodynamic properties were derived from experimental data of over 20 sH hydrate forming systems. The model could fit all the existing sH hydrate data within an accuracy of ± 6%. Inhibitor predictions were also shown to fit recent data with no adjustable parameters. The feasibility of using hydrate cage occupancies to derive refined Kihara parameters of the guest molecules was investigated. Possible existence of sH hydrates at cryogenic temperatures was also established based on the model.
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    AIChE Journal 42 (1996), S. 2080-2083 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 42 (1996), S. 2087-2089 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 42 (1996), S. 2084-2086 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 42 (1996), S. 2240-2250 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A methodology is presented to obtain approximate models from input-output data, particularly oriented to implement a model-predictive control scheme. Causal, time-invariant nonlinear discrete systems with a certain type of continuity condition called fading memory are dealt with. To synthesize the nonlinear model a finite-dimensional linear dynamic part (discrete Laguerre polynomials) is used, followed by a nonlinear nonmemory map (single hidden-layer perceptron). Results of the application to approximate and control a binary distillation column are presented.
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    AIChE Journal 42 (1996) 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 42 (1996), S. 2692-2697 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 42 (1996), S. 2699-2700 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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    AIChE Journal 42 (1996), S. 2701-2712 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A general computational approach is presented for numerical modeling of viscous flow in baffled, impeller-stirred-tank reactors. A multiblock, body-fitted grid structure facilitates modeling of various impeller and baffle designs, and a new procedure offers averaged velocity data from a complex 3-D CFD dataset. Impellers are modeled precisely, eliminating the need for inputting experimental velocity data for boundary conditions. The method can be used quickly to obtain extremely detailed flow computations at a fraction of the cost of computing unsteady moving grid solutions. A steady-state computational approach that neglects the relative motion between impeller and baffles yields numerical results comparably accurate to full unsteady computations for laminar flow at a fraction of the time and expense. The approximate steady-state method is used to predict power requirements of a Rushton turbine in laminar flow.An unsteady, moving grid technique provides time-accurate solutions for the flow inside an impeller-stirred reactor with side-wall baffles. These computed results are compared with those using the approximate steady-state method and with experimental measurements. The unsteady, moving grid method uses two different initial conditions: one starting from rest and the other starting from an approximate steady-state solution obtained at the starting position of the impeller relative to the baffles. For unsteady simulations of laminar flow in stirred vessels, the final operating condition can be achieved much more efficiently if the solution obtained from the steady-state procedure is used as an approximate initial condition.
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    AIChE Journal 42 (1996), S. 2721-2728 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: In this study, Multimode boiling on a straight pin is theoretically investigated. Axial steady-state temperature distributions along the fin are numerically evaluated, as well as their linear stability characteristics. When film and transition boiling coexist on the fin surface, or only the transition boiling covers the entire fin, the operation remains stable only if the fin length is less than some critical value. When transition and nucleate boiling coexist on a fin, or the fin is in the three-mode boiling (film + transition + nucleate boiling), the entry of nucleate boiling at the fin tip stabilizes the boiling process. This study on base heat flow and fin efficiency with the stability criteria also suggests a new fin design methodology.
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  • 96
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    AIChE Journal 42 (1996), S. 2761-2764 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: In this article, rigorous mathematical analysis is used to prove that the necessary condition for multiple steady-state solutions to exist in two-stage separation process problems involving ternary mixtures is the tendency of the mixture to exhibit a second liquid phase. The unrealistic solution multiplicity that exists in these problems, when phase splitting is not included in the model equations used to solve them, vanishes when phase splitting is included. The standard specification of reflux ratio and bottoms flow rate has been investigated.
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    AIChE Journal 42 (1996), S. 2743-2760 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: High-purity distillation columns are typically difficult to control because of their severely nonlinear behavior reflected by their sharp composition and temperature profiles. The dynamic behavior of such a column, as characterized by the movement of its sharp profile, was elucidated by a nonlinear wave theory established previously. With binary alcohol mixtures, this study provides an experimental observation of such wave-propagation dynamics of a 40-tray stripping column and a 50-tray fractionation column in response to step disturbances of feed composition, feed flow rate, and reboiler heat supply. Our experimental results have verified that the sharp profile in a high-purity column moves as a constant-pattern wave and that the nonlinear wave theory predicts its velocity satisfactorily with very simple mathematics. Our results also demonstrate the asymmetric dynamics of the transitions between two steady states.
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    AIChE Journal 42 (1996), S. 2765-2772 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A process for carrying out simultaneous reaction and separation of desired products in a single unit operation is described. It uses a fixed packed column of an admixture of a catalyst and a sorbent that selectively removes a reaction by-product from the reaction zone. The sorbent is periodically regenerated by using the principles of pressure-swing adsorption. The process steps allow direct production of the desired product at high purity and at the reaction pressure. High conversion of the reactants to products in an endothermic, equilibrium-controlled reaction can be achieved while operating the reaction at a substantially lower temperature than would be necessary by a plug-flow reactor packed with the catalyst alone. The equilibrium-controlled reverse water-gas shift reaction for the production of carbon monoxide is experimentally evaluated as a proof of the concept.
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    AIChE Journal 42 (1996), S. 2729-2742 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A theoretical investigation is presented of the convection-diffusion of model nonspherical solutes in shear flow over a plane wall. The analysis proceeds by formulating the underlying configuration-space Brownian transport equation for the distribution over accessible positions and orientations. Geometrical constraints are imposed via boundary conditions preventing wall penetration, and some of the calculations incorporate hydrodynamic interactions with the wall. The analysis is brought to fruition by regular perturbation expansion in the rotary Péclet number, and solution of the resultant boundary-value problems by a Galerkin technique. Three specific mechanistic conclusions result from the analysis. First, steric constraints imposed by the wall impedes the shear-induced solute alignment (producing a more nearly uniform distribution over orientations relative to the unbounded-fluid case) near the wall. Second, although the first effect of flow is to counteract the equilibrium depletion of solute centers near the wall, flow reinforces this depletion at higher order in the shear rate. Third, solute-wall hydrodynamic interactions act to strengthen the shear-induced solute alignment near the wall. This last phenomenon occurs because hydrodynamic wall effects significantly decrease the rotary diffusivity, but have little effect on the angular velocity, thereby locally increasing the effective rotary Péclet number (the effective flow strength). Correspondingly, solute-wall hydrodynamic interactions reinforce the flow effects on the near-wall depletion just noted. Steric and hydrodynamic wall effects typically are of order 15-20% near the wall.
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    AIChE Journal 42 (1996), S. 2911-2925 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: To study runaway behavior in autoclave low-density polyethylene (LDPE) reactors, a kinetic model for a perfectly stirred tank reactor is presented. The kinetic model not only includes the standard initiation, propagation, and termination reactions for polymerization, but it also has free radical reactions that describe the decomposition of ethylene ultimately leading to a runaway. Dynamic simulation of the model indicates runaway behavior for the following conditions: excess initiator in feed; feed impurity; feed temperature disturbance; controller failure; and poorly tuned controller. Operating strategies such as mixed initiator feeds and grade transitions are also explored from a dynamic view. Stability analysis indicates safe operating limits for certain variables at typical conditions. The model provides useful insights for preventing runaway reactions in LDPE autoclaves.
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