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  • 1
    Publication Date: 2012-03-09
    Description: The oxide inclusion and porosity defect structures in a tantalum carbide specimen fabricated from vacuum plasma spraying with postspraying sintering and hot-isostatic pressing has been characterized. The tantalum carbide powders were obtained using a carbothermal reduction process of tantalum oxide precursors. During its fabrication, oxide-based inclusions formed from intrinsic impurities in the powder. Using serial sectioning and three-dimensional reconstruction techniques, interconnected globular oxide inclusions were revealed to be within the matrix phase and in the grain boundaries. The oxide phase was identified to be z -Ta 2 O 5 through selected area electron diffraction. The two- and three-dimensional porosity size distribution was compared and accounted for ~2% of the volume.
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  • 2
    Publication Date: 2012-03-14
    Description: Reaction-bonded silicon carbide ceramics fabricated from tape casting and Si infiltration have been reported in previous studies. To reduce the residual Si content in the sintered bodies, impregnation of phenol–formaldehyde resin (PF) into the porous green preforms before Si infiltration was proposed and studied in this work. The impregnation of PF solution not only helped to reduce the porosity and increase the carbon content of the green preforms, but also improved their strength. As a result, the flexural strength of the RBSC increased a lot and reached 856 ± 161MPa, whereas the residual Si content was reduced to 10 vol%.
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  • 3
    Publication Date: 2012-03-14
    Description: A T300 carbon fiber and a SiC -coated C/SiC composite made from the same fiber were studied in atomic oxygen environment. The carbon fiber shows significant degradation while the erosion rate of SiC -coating of C/SiC is about 50 times lower. Evidence shows that Si is preferentially etched from the SiC surface. And XPS information showed that amorphous carbon and diamond-like carbonare periodically generated on the tested composite surface. Statistical analysis shows that the C/SiC specimens have no significant change in flexural properties after 1-year fluence AO treatment.
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  • 4
    Publication Date: 2012-03-16
    Description: Two different commercial refractory castables based on mullite or magnesia aggregates have been improved through addition of 0–25 wt.% nano-magnesium aluminate spinel (MA) powder. Physico-mechanical and refractory properties were tested at different firing temperatures. The phase composition, thermal analysis, and microstructure of these refractory castables were detected using X-ray diffraction (XRD), differential thermal analysis (DTA), as well as scanning electron microscope (SEM) attached with energy dispersive X-ray unit, respectively. The castable sample mix containing 10 wt.% nano-MA spinel powder was chosen as an optimum composition according to its good sintering, mechanical as well as refractory properties.
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  • 5
    Publication Date: 2012-02-03
    Description: This paper presents the results of preparing and investigating the solid solution of lead barium zirconate titanate stannate (Pb 1− x Ba x )[(Zr 1− y Ti y ) 1− z Sn z ]O 3 with x  =   0.25, y  =   0.35 and z  =   0.00, 0.02, 0.04, 0.08, 0.10. Ceramic samples were obtained from oxides and carbonates using conventional ceramic technology and pressureless sintering. The results of Energy-dispersive X-ray spectroscopy (EDS) investigations, XRD studies, as well as dielectric measurements and electromechanical investigations are presented. It was stated that at the room temperature, the structure of the investigated samples is pseudo-cubic, typical for relaxors. Maximal value of elementary cell parameter is observed for z  =   0.02, and for higher values of z, we observe almost linear decrease with increasing z . It was found that with increasing content of the Sn, the temperature T m at which dielectric permittivity reaches its maximum decreases. Analyzing P-E hysteresis loops it was stated that the phase transition in the investigated samples takes place at temperatures approximately 100°C lower than the temperature of the dielectric permittivity maximum. The temperature of phase transition was calculated also from hysteresis loops and compared with that obtained from measurements of dielectric permittivity.
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  • 6
    Publication Date: 2012-02-07
    Description: In this work atmospheric plasma spraying of SiC and Si 3 N 4 was investigated. Plasma spraying of these ceramics raises several problems since they would tend to decompose instead of melting at elevated temperatures during the process. To circumvent this problem the nonoxide ceramics were deposited as a composite powder mixed with nonoxide ceramic particles resulting in a ceramic/ceramic composite structure. Our findings were that using such a composite feedstock powder both oxidation and decomposition of the nonoxide particles could be avoided. A vitrified phase was also developed in the coating.
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  • 7
    Publication Date: 2012-02-14
    Description: The results of an experimental investigation on epoxy-joined silicon carbide tested in shear mode by four different configurations of torsion test are presented and compared to results obtained by asymmetric four-point bending and four different lap tests in compression. All samples have been joined by an epoxy adhesive (Araldite AV119) which is to be considered as a model brittle joining material chosen to obtain several joined samples in a reasonable time. Advantages and disadvantages of each configuration are discussed and compared to results previously obtained with epoxy-joined Carbon/Carbon composites and ceramics tested with the same methods.
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  • 8
    Publication Date: 2012-02-15
    Description: Yttria partially stabilized zirconia (YSZ) coatings are widely used for thermal barrier coatings (TBCs) to increase operating temperature of gas turbines. In the wavelength range where most of the radiation by walls and combustion gas is emitted within the gas turbine YSZ is semitransparent leading to increasing radiation heat flows into the components at increasing service temperatures. The objective of this work is to optimize the diffuse reflectance of plasma-sprayed TBCs by improving the coating microstructure such that the reflectance of radiation is increased. As a result, a more efficient thermal screening of the underlying metallic substrate is achieved. In this work, air plasma-sprayed and suspension plasma-sprayed (SPS) coatings of 7% YSZ using powder of different grain size distributions and different spray parameters were deposited. The reflectance and transmittance has been investigated in the wavelength range from 0.3 to 2.5 μm. The SPS-coatings showed the highest reflectance up to 94% at 1.5 μm wavelength. In addition, the scattering and absorption coefficients of the sprayed TBCs calculated with the Kubelka–Munk two flux model showed strong correlation with the measured porosity. By improving the microstructure, we were able to reduce thermal conductivity while increasing scattering of radiation, resulting in lower heat flow and lower temperature at the metallic substrate. These results are strengthened by numerical calculations.
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  • 9
    Publication Date: 2012-11-09
    Description: Multilayered composites consisting of silica, carbon nanotubes (CNTs), and continuous carbon fibers (C f ) were prepared by hot-pressing technique. Microstructures of different layer presented few pores of the composites. The thermal stability of the composites was analyzed by TG/DTA measurement. After being heat treated at 400°C for 10 h, the composites retained the equivalent shielding property compared to room temperature, and the impedance matching property at material/wave interface was improved slightly. The multilayer CNTs/C f /silica composites have not only the excellent absorbing properties but also the outstanding thermal stability, and it can be a promising candidate for high-temperature electromagnetic interference shielding applications.
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  • 10
    Publication Date: 2012-11-09
    Description: In industrial high-intensity discharge lamps, cracks and delaminations occasionally develop at the interface between SiO 2 and the Mo foil in the seal. Here, functionally graded SiO 2 -Mo materials for use in these lamps were fabricated by uniaxial compression casting and pressureless sintering. Consequently, vertical cracks developed across the sintered body layers, and interfacial cracks developed between the 100 wt% SiO 2 and 90 wt% SiO 2 -Mo layers. Therefore, the effects of residual stress, difference in the coefficient of thermal expansion (CTE), and difference in the volume shrinkage on these cracks were investigated. Vertical cracks were suppressed when residual stress was relaxed by annealing near the annealing point of silica glass during the cooling step in the sintering process. Interfacial cracks were suppressed when the difference in the CTE of the interface between the 100 wt% SiO 2 and 90 wt% SiO 2 -Mo layers was relaxed by inserting layers of 95 wt% SiO 2 -Mo between them. Furthermore, the suppression effect became stronger when the difference in the volume shrinkage of the layers was relaxed by sintering to join the separately sintered monolayers. Thus, the development of these cracks was influenced by the residual stress, CTE, and volume shrinkage. Therefore, these cracks can be prevented by optimizing these factors.
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  • 11
    Publication Date: 2012-11-13
    Description: The diffusion couples of lanthanum-based barium borosilicate glass with high- and low-temperature electrolytes have been heat-treated at 850°C and 800°C, respectively, for 5, 100 and 750 h. These prepared diffusion couples have been characterized using various techniques like X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray dot mapping, and electron probe microanalysis (EPMA). The thermodynamic parameters like frequency factor, crystallization constants, free volume, and bulk thermal expansion coefficients have been calculated to understand the behavior of glass. Interestingly, glass revealed self-healing tendency with heat treatment duration.
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  • 12
    Publication Date: 2012-10-05
    Description: The effect of B 2 O 3 addition on the microwave dielectric properties and microstructure of Li 2 ZnTi 3 O 8 ceramics prepared using conventional solid-state reaction was investigated for low-temperature co-fired ceramic (LTCC) applications. X-ray diffraction and scanning electron microscopy were used to investigate the effect of B 2 O 3 addition on the sintering process. The Li 2 ZnTi 3 O 8 ceramic sintered at 875°C with 0.5 wt% B 2 O 3 for 4 h showed good microwave dielectric properties including ε r  = 25, Q  ×  f  = 50,917 GHz, and τ f  = −17.8 ppm/°C. Silver was found to be unreactive toward the 0.5 wt% B 2 O 3 doped Li 2 ZnTi 3 O 8 ceramic under the above sintering conditions.
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  • 13
    Publication Date: 2012-10-05
    Description: This contribution describes the development of tape casting for solid oxide fuel cells (SOFCs) anode supports starting with the characterization of the powders and ending with manufacturing of cells for stack testing. After casting the support, full cells were prepared by screen printing and sintering of the functional layers. The results of single-cell and stack tests of the novel SOFC will be discussed. The new cell showed excellent electrochemical performance in single-cell tests with more than 1.5 A/cm 2 (800°C, 0.7 V). Furthermore, stack tests showed no significant difference from earlier standard cells when operated at 800°C with a current density of 0.5 A/cm 2 .
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  • 14
    Publication Date: 2012-10-05
    Description: In the present study, we examined how the active aluminum nano-oxide in the gamma form used as a neutral carrier for the nanoparticles of various metals (as Ag , Pr ) affected their toxic behavior. Our experiments have shown that exposure to metal nanoparticles can be reduced by binding the nanoparticles to alumina nanoparticles and the aluminum nano-oxide is suitable to function as the nano-stabilizer for the Ag and Pr nanoparticles. We have managed to manufacture new alumina-stabilized silver and praseodymium nanoparticles using dry sol-gel method that are not phyto- and eco-toxic.
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  • 15
    Publication Date: 2012-10-05
    Description: The mullite ceramic/fiber brick system was bonded by two kinds of phosphate adhesives. The specimens were treated from 200 to 1400°C. The mechanical properties were tested at room temperature and at high temperature, and the relevant bonding mechanism was also discussed. The results show that the addition of silicon can greatly improve the adhesive's mechanical properties. The room-temperature shear strength of the component bonded by adhesive with the silicon calcined at 800°C can reach 6.58 MPa. The shear strength of the adhesive with silicon tested at 800°C can reach 0.42 MPa.
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  • 16
    Publication Date: 2012-10-16
    Description: This paper reports on the structure, mechanical, and photocatalytic properties of titanium dioxide (TiO 2 ) and tungsten oxide (WO 3 ) films on a brass substrate. TiO 2 and WO 3 films have been successfully deposited on brass by a simple sol-gel dip-coating method and it has been shown that, while both films possess photocatalytic properties, WO 3 films were superior to TiO 2 . Higher surface area and rod-like morphology of WO 3 films might have contributed to their higher photocatalytic activity. Nanoindentation results have shown that both films attach well to the substrate and possess good mechanical properties.
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  • 17
    Publication Date: 2012-10-16
    Description: Currently, the pyrolysis of hydrocarbons for the production of light olefins is almost exclusively carried out in steam crackers operating around 900–1000°C. However, cracking hydrocarbons at much higher temperature results in high selectivity to acetylene, which can be converted into many petrochemical products including ethylene. The desired hydropyrolysis reaction from hydrocarbons to acetylene can be realized in a reverse-flow reactor at very high temperatures (〉1700°C) in a scalable manner. The reactor elements include ceramic components that are placed in the hottest regions of the reactor and must withstand a temperature that is in the range of 1500–2000°C. In addition, the temperature rises and falls with the reverse-flow cycle; a fluctuation that could be as high as 100–500°C over a period of several seconds. Moreover, the materials in the hot zone are exposed alternately to a regeneration (heat addition) step that is mildly oxidizing, and a pyrolysis (cracking) step that is strongly reducing with a correspondingly high carbon activity. This article addresses the thermodynamic stability of selected ceramic materials based on alumina, zirconia, and yttria for such an application. Results from laboratory tests involving the exposure of these ceramic materials to simulated process conditions followed by their microstructural characterization are compared with expectations from thermodynamic predictions.
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  • 18
    Publication Date: 2012-10-12
    Description: Systematic investigation has been made on the structure and dielectric properties of MnCO 3 -doped barium titanate-based X8R ceramics, to reveal the relationship between the manufacturing process and dielectric properties. The dielectric ceramic sintered at 950°C showed high permittivity and low dielectric loss, meeting X8R specifications. Transmission electron microscopy and EDS analysis were used. The results suggested that the temperature-stable BaTiO 3 -based X8R ceramics with the good dielectric properties can be prepared through the BaTiO 3 calcined at 1150°C and doped with 0.7 wt% MnCO 3.
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  • 19
    Publication Date: 2012-04-14
    Description: The thermal shock behavior of ceramic refractory materials is of particular interest. These materials are usually tested in downward thermal shocks by cooling hot specimens in water or air. In contrast to this method, the use of electron beam material testing facilities offers an alternative approach to perform thermal shock tests on heating. The method of thermal shock testing by an electron beam is introduced for ceramic refractory materials within this article. Finally, the material degradation of a carbon bonded MgO refractory material due to thermals shocks, applied with the electron beam, is presented.
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  • 20
    Publication Date: 2012-04-14
    Description: Monodispersed mesoporous silica spheres (MMSSs) with tunable particle size were successfully synthesized from tetraethyl orthosilicate (TEOS) and cetyltrimethylammonium bromide (CTAB) under an alkaline condition. The MMSSs synthesized under different reaction conditions, such as reaction temperature, co-solvent amount, and TEOS and CTAB concentrations, have been investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM), small angle X-ray diffraction (SAXRD), and nitrogen adsorption–desorption. The average particle size increases with increase in the reaction temperature from 40°C to 90°C, and 80°C is the optimal temperature to synthesize MMSSs with narrow particle size of 75 ± 14 nm. Ethanol plays a role as co-surfactant in low concentration, and then as co-surfactant and co-solvent in high concentration, which results in an increase in particle size from 75 ± 14 nm to 518 ± 30 nm and change of the mesoporous structure from paralleled array type to radially orientated type. The average particle size and yield of MMSSs increase with increase in the TEOS concentration when the TEOS concentration reaches saturated level ( C s  = 0.09 M ), but some small silica particles appear when the TEOS concentration is higher than the critical level ( C s * = 0.134 M ). When the CTAB concentration increases, at the same TEOS concentration, the surface area, and pore volume increases, but the monodispersity becomes low.
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  • 21
    Publication Date: 2012-04-14
    Description: Monolithic zirconia materials (3Y-TZP, 10Ce-TZP, and 12Ce-TZP) and their composites with 30 vol% alumina were produced. Low-temperature aging degradation (LTAD) and mechanical properties of materials were investigated. For assessment of phase stability in the materials, aging experiments were performed in water at 90°C for 32, 64, and 128 days. The aging phenomenon was characterized and monitored using X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). Four-point bending was used to determine the flexural strength of materials before and after aging treatment in water at 90°C for 2, 4, and 6  months. The aging experiments resulted in different phase transformation rates for the materials studied. The 12Ce-TZP containing materials showed the highest resistance to low-temperature aging and 3Y-TZP containing materials showed the highest bending strength. When compared, no change in flexural strength was observed between the materials not exposed to aging and the aged materials.
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  • 22
    Publication Date: 2012-04-14
    Description: Porous sintered reaction-bonded silicon nitrides (SRBSNs) with wide pore channels were fabricated using Si -additive mixture granules. By increasing the strength through the presintering of the as-spray-dried granules, conventional uniaxial pressing was employed for the shaping while retaining the spherical granule morphology. The formation of wide intergranular (≥10 μm) and narrow intragranular (〈1 μm) pore channels led to high porosity (≥50%) without the blending of fugitive. Both the widest pore channel (10.4 μm) and the highest permeability (κ = 0.3*10 −12  m 2 ) were measured using d m (mean diameter) = 76.5 μm granule.
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  • 23
    Publication Date: 2012-04-15
    Description: Carbon-bonded carbon fiber (CBCF) composites are currently used for high-temperature thermal insulation, but they can only be used under protective atmosphere or vacuum due to their limited oxidation resistance. High temperature stability may be improved by the addition of a protective coating of silicon carbide. The effect of this coating on key mechanical properties of CBCF composites, namely flexural and compressive strength, modulus, and fracture toughness, is reported here. The fracture toughness of coated and uncoated materials was also determined at elevated temperatures. A significant increase of all mechanical properties was found when the protective coating was present.
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  • 24
    Publication Date: 2012-04-15
    Description: The effect of composite binder on the mechanical property of lightweight bubble alumina ceramics was studied. The ceramics were prepared using bubble alumina and α-Al 2 O 3 fines as raw materials, phosphoric acid (H 3 PO 4 ) and aluminum ammonium sulfate (NH 4 Al(SO 4 ) 2 ·12H 2 O) as binders. During sintering, most phosphoric acid react with aluminum ammonium sulfate and the rest react with bubble alumina and α-Al 2 O 3 fines, forming aluminum phosphate on the surface of the alumina particles, which effectively improves the sintering process. The mechanical property of the ceramic bonded by composite binder was greatly improved compared with that bonded by single binder
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  • 25
    Publication Date: 2012-04-10
    Description: The in vitro cytotoxicity and cellular uptake of commercially available doped YVO 4 were evaluated in RAW 264.7 macrophages using the MTT assay. The results indicated that 20–50 nm diameter samarium-doped YVO 4 showed significant toxicity at concentrations of 25 μg/mL and higher; samples of the same material functionalized with COOH showed less cytotoxicity. At concentrations of 25–100 μg/mL, 20–50 nm erbium-doped YVO 4 showed less toxicity compared with 20–50 nm samarium-doped YVO 4 . Ten nanometer samples showed no toxicity at concentrations of 100–600 μg/mL. The cytotoxicity of rare earth nanoparticles in macrophages is dependent, at least in part, on size and surface functionalization.
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  • 26
    Publication Date: 2012-04-11
    Description: Light-weight, high-conductivity graphite foams comprised of open cellular structure and dense graphitic matrix are attractive materials for thermal management applications in avionic heat sinks and heat exchangers. Integrating foam in such systems requires robust and thermally conductive joints between the foam and metals such as Ti . Graphite foams with different densities were vacuum brazed to titanium using a Ag - Cu - Ti active braze alloy, Cusil-ABA. Optical microscopy and scanning electron microscopy coupled with energy dispersive spectroscopy were used to evaluate joint integrity, interface microstructure, and elemental composition. The joints were defect-free and well-bonded, and the carbon/braze interfaces were enriched in Ti indicating chemical bonding. The low-density foams exhibited significant braze penetration with the penetration distance increasing with decreasing foam density. The room-temperature tension test on brazed foam/ Ti joints revealed that the joints were stronger than the foam, so failure occurred within the foam. The thermal resistance of foam/ Ti joints, estimated using 1-D, steady-state heat conduction analysis for a planar configuration, revealed a marginal effect of braze saturated foam on joint conductivity for the practical range of values of foam and metal conductivities, penetration depth, and metal-to-foam thickness ratio.
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  • 27
    Publication Date: 2012-04-11
    Description: Osseointegration of an orthopedic implant involves a cascade of cellular and extracellular biological events that take place at bone/implant interface. The process can be enhanced by coating implants with materials of various compositions, chemistry, topographies. The aim of this article was to review the literatures on development and application of numerous plasma-sprayed ceramic coatings (including hydroxyapatite, wollastonite, dicalcium silicate, titanium oxide, and zirconia coatings) for establishing and maintaining the osseointegration based on some major biological requirements, such as good cytocompatibility, advantageous cell response, superior tissue response, effective anti-infection activities.
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  • 28
    Publication Date: 2012-04-11
    Description: Aluminum-doped lanthanum strontium manganese oxide (LSAM) has been investigated as an electrically conductive ceramic material. LSAM formulations with varying amounts of aluminum were synthesized using standard ceramic processing followed by pressure-less sintering in air. Electrical conductivity of LSAM was measured as a function of aluminum content and temperature. Optimum LSAM formulations were joined to yttria-stabilized tetragonal zirconia (YTZP) using a high-temperature deformation process. Electron microscopy, X-ray diffraction, and Raman spectroscopy were used to evaluate the joint interface. Joining was attributed to the formation of a reaction layer of strontium zirconate. Joining of LSAM to oxygen-ion conducting YTZP has implications in using this approach as interconnect for variety of high-temperature applications, including fuel cells and gas sensors.
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  • 29
    Publication Date: 2012-04-11
    Description: Alkali corrosion has become a problem in industrial furnaces especially because of the increasing use of secondary fuels. In the corroded lining material alkali aluminosilicates such as kalsilite, leucite or nepheline could be identified. According to ternary phase diagrams these substances have very high melting points which would make them suitable for high temperature applications in alkali corrosive environments. This study presents systematic synthesis experiments to produce alkali aluminosilicates by thermal (800°C, 1000°C, 1200°C) and hydrothermal (200°C) treatment starting from the nominal compositions of KAlSi 2 O 6 , KAlSiO 4 , and NaAlSiO 4 ., KOH NaOH, quartz powder, and Al(OH) 3 were used as raw materials. The phase composition was analyzed by using X-ray diffraction (XRD). The alkali corrosion was tested using alkali salts as corrosive substances. The synthesis experiments resulted in multiphase reaction products. The hydrothermal method yielded only for the initial composition according to the stoichiometry of KAlSiO 4 crystalline phases of the same composition. The thermal method produced for all sets of synthesizing parameters mixtures of stoichiometric and nonstoichiometric alkali aluminosilicates. In the corrosion test, material of the nominal composition of KAlSiO 4 showed the best results. The material was corrosion resistant independently from the initially applied synthesizing parameters.
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  • 30
    Publication Date: 2012-04-15
    Description: The solubility of Aluminum (Al)-doped ZnO ceramic was determined to be 0.9 atomic ratio percent (at.%), and the ZnAl 2 O 4 was formed once the Al content achieved 1.0 at.% or above. The resistivity decreased at an Al content of 0–0.8 at.% to a minimum of 1.45 × 10 −3 Ω, while increased at a range of 1.0–6.0 at.%. The resistivity increased and decreased with temperature when the Al content was below and above 2.0 at.%, respectively. The activation energy increased from −489.5 to −65.0 eV and from 66.0 to 293.8 eV when the Al doping content was below and above 2.0 at.%.
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  • 31
    Publication Date: 2012-04-15
    Description: Providing a reliable hot surface ignition system (glow plug, GP) for natural gas-direct injection engines is challenging. This paper presents experimental results of aging all-ceramic Si 3 N 4 -based GPs in an engine, continuing previously published results on electric and gas burner rigs. The microstructural modifications of the ceramic heater, leading to degradation and ultimately to failure, are effected by four synergistic mechanisms: electrical, chemical, mechanical, and thermal. GP lifetime in engine follows the general Arrhenius law, with activation energy of 5.2 eV, (vs 9.1 V on burner rig and 13.8 eV on electric rig, as reported previously), suggesting additional factors contributing to GP failure in the engine.
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  • 32
    Publication Date: 2012-04-15
    Description: Nanocrystalline calcium substituted magnesium titanate was synthesized through an auto-igniting combustion technique. The phase constitution of the powder was examined using X-ray diffraction, thermal analyses, and spectroscopic studies. The particle size of ~30 nm was obtained, and that could be sintered to 96% of the theoretic density at 1150°C/2 h. The microstructure of the sintered surface was examined using scanning electron microscopy. The quality factor ( Q u  ×  f  ) of 65,110 GHz, dielectric constant (ε r ) of 20.25, and temperature coefficient of resonant frequency (τ f ) of ~0 ppm/°C suggest that the sintered sample can be used for microwave applications.
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  • 33
    Publication Date: 2012-04-15
    Description: Aligned regular 2D channels were fabricated in alumina via two routes: soft metal and carbon fibers. The soft metal route was accomplished employing centrifugal forces to eject the molten metal from the green matrix. The carbon fiber route was accomplished by burning out the carbon fibers between 450°C and 630°C. In both methods, pressureless sintering followed, yielding the desired 2D channel profiles. Some porous preforms exhibited higher fracture strength than the solid specimens, and this has been attributed to the ability of the channels to reduce the population and distribution of cracks in the porous material.
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  • 34
    Publication Date: 2012-04-15
    Description: Porous sintered reaction-bonded silicon nitrides (SRBSNs) with wide pore channels were fabricated using Si -additive mixture granules. By increasing the strength through the presintering of the as-spray-dried granules, conventional uniaxial pressing was employed for the shaping while retaining the spherical granule morphology. The formation of wide intergranular (≥10 μm) and narrow intragranular (〈1 μm) pore channels led to high porosity (≥50%) without the blending of fugitive. Both the widest pore channel (10.4 μm) and the highest permeability (κ = 0.3*10 −12  m 2 ) were measured using d m (mean diameter) = 76.5 μm granule.
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  • 35
    Publication Date: 2012-04-15
    Description: Monolithic zirconia materials (3Y-TZP, 10Ce-TZP, and 12Ce-TZP) and their composites with 30 vol% alumina were produced. Low-temperature aging degradation (LTAD) and mechanical properties of materials were investigated. For assessment of phase stability in the materials, aging experiments were performed in water at 90°C for 32, 64, and 128 days. The aging phenomenon was characterized and monitored using X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). Four-point bending was used to determine the flexural strength of materials before and after aging treatment in water at 90°C for 2, 4, and 6  months. The aging experiments resulted in different phase transformation rates for the materials studied. The 12Ce-TZP containing materials showed the highest resistance to low-temperature aging and 3Y-TZP containing materials showed the highest bending strength. When compared, no change in flexural strength was observed between the materials not exposed to aging and the aged materials.
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  • 36
    Publication Date: 2012-04-15
    Description: Monodispersed mesoporous silica spheres (MMSSs) with tunable particle size were successfully synthesized from tetraethyl orthosilicate (TEOS) and cetyltrimethylammonium bromide (CTAB) under an alkaline condition. The MMSSs synthesized under different reaction conditions, such as reaction temperature, co-solvent amount, and TEOS and CTAB concentrations, have been investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM), small angle X-ray diffraction (SAXRD), and nitrogen adsorption–desorption. The average particle size increases with increase in the reaction temperature from 40°C to 90°C, and 80°C is the optimal temperature to synthesize MMSSs with narrow particle size of 75 ± 14 nm. Ethanol plays a role as co-surfactant in low concentration, and then as co-surfactant and co-solvent in high concentration, which results in an increase in particle size from 75 ± 14 nm to 518 ± 30 nm and change of the mesoporous structure from paralleled array type to radially orientated type. The average particle size and yield of MMSSs increase with increase in the TEOS concentration when the TEOS concentration reaches saturated level ( C s  = 0.09 M ), but some small silica particles appear when the TEOS concentration is higher than the critical level ( C s * = 0.134 M ). When the CTAB concentration increases, at the same TEOS concentration, the surface area, and pore volume increases, but the monodispersity becomes low.
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  • 37
    Publication Date: 2012-04-15
    Description: Aluminum-doped lanthanum strontium manganese oxide (LSAM) has been investigated as an electrically conductive ceramic material. LSAM formulations with varying amounts of aluminum were synthesized using standard ceramic processing followed by pressure-less sintering in air. Electrical conductivity of LSAM was measured as a function of aluminum content and temperature. Optimum LSAM formulations were joined to yttria-stabilized tetragonal zirconia (YTZP) using a high-temperature deformation process. Electron microscopy, X-ray diffraction, and Raman spectroscopy were used to evaluate the joint interface. Joining was attributed to the formation of a reaction layer of strontium zirconate. Joining of LSAM to oxygen-ion conducting YTZP has implications in using this approach as interconnect for variety of high-temperature applications, including fuel cells and gas sensors.
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  • 38
    Publication Date: 2012-04-15
    Description: The in vitro cytotoxicity and cellular uptake of commercially available doped YVO 4 were evaluated in RAW 264.7 macrophages using the MTT assay. The results indicated that 20–50 nm diameter samarium-doped YVO 4 showed significant toxicity at concentrations of 25 μg/mL and higher; samples of the same material functionalized with COOH showed less cytotoxicity. At concentrations of 25–100 μg/mL, 20–50 nm erbium-doped YVO 4 showed less toxicity compared with 20–50 nm samarium-doped YVO 4 . Ten nanometer samples showed no toxicity at concentrations of 100–600 μg/mL. The cytotoxicity of rare earth nanoparticles in macrophages is dependent, at least in part, on size and surface functionalization.
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  • 39
    Publication Date: 2012-04-15
    Description: Preparation of Ba 0.85 Ca 0.15 Zr 0.1 Ti 0.9 O 3 (BCZT) lead-free piezoelectric ceramics with different amounts of LiF (BCZT-xLiF) was done, and the effects of the LiF doping on the phase transition behavior and the electrical properties of the resulting ceramic were investigated. The experimental results showed that the polymorphic rhombohedral-tetragonal phase transition temperature was found shifted toward room temperature with the Li doping. The study showed that BCZT lead-free piezoelectric ceramic with improved performance properties at room temperature can be achieved by shifting the polymorphic phase transition point nearer room temperature through the addition of LiF.
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  • 40
    Publication Date: 2012-04-15
    Description: In this work, Al 2 O 3 – Al 2 O 3 and Al 2 O 3 – Ti solder joints intended for space applications were realized by applying metallic multilayers both on Ti and on polycrystalline Al 2 O 3 substrates to ensure wetting during the soldering process. The eutectic Au-12Ge (wt%) alloy with a melting point of 361°C was used as solder material and two different multilayer systems on the ceramic ( Cr-Ni / Ti-W / Au , Ti / Pt / Au ) were investigated. The influence of different thermal pretreatments of the Al 2 O 3 plates on the multilayer properties, the interface reactions during soldering and the mechanical properties were studied using Glow-Discharge Optical Emission Spectroscopy (GDOES), X-ray Photoelectron Spectroscopy (XPS), Scanning Electron Microscopy (SEM) and a shear test device. It is shown that joints with a good quality can be produced at a soldering temperature of 400°C, whereas their properties and fracture behavior are strongly dependent on the metallization layer properties and the thermal pretreatments.
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  • 41
    Publication Date: 2012-04-15
    Description: The effects of impurity iron content on characteristics of sintered reaction-bonded silicon nitrides were examined by adding iron powder to a high purity raw Si powder. Powder compacts of the raw Si powder doped with 2 mol% Y 2 O 3 and 5 mol% MgSiN 2 as sintering additives and Fe as impurity (0 mass%, 0.1 mass%, 1.0 mass% and 5.0 mass%) were nitrided at 1400°C for 8 h under a N 2 pressure of 0.1 MPa, followed by post-sintering at 1900°C for 6 h under a N 2 pressure of 0.9 MPa. All the SRBSN (Sintered Reaction-Bonded Silicon Nitride) specimens had about the same 4-point bending strength of 730–770 MPa. The fracture toughness of the specimens was gradually decreased with increasing Fe additive amount due to the inhibition of development of rodlike β- Si 3 N 4 grains by SiFe x particles formed during nitridation process. The thermal conductivity was also decreased with an increase in Fe amount. It seems that the increasing oxygen in grain-boundary phase caused by the oxidation of Fe during milling resulted in the increase in lattice oxygen of β- Si 3 N 4 grains, which caused phonon scattering and thereby decreased thermal conductivity of β- Si 3 N 4 . There was little change in the dielectric breakdown strength of the specimens: 24, 22, 22, and 21 kV/mm for the specimens without Fe , and with 0.1 mass%, 1.0 mass% and 5.0 mass% Fe , respectively. The surface resistivity of the specimens with 0 mass%, 0.1 mass% and 1.0 mass% Fe was in the range of 10 13  Ω, but the specimen with 5 mass% Fe was about one order lower than the others.
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  • 42
    Publication Date: 2012-04-15
    Description: Several technologies were utilized to develop a method for producing a large-sized heat transfer container. Specifically, material development, vessel and sub-component design, fabrication, and assembly were integrated to create a container with superior properties. As a result, the finished vessel proved to be more energy efficient and lighter in weight than the one that is used currently for transferring molten aluminum.
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  • 43
    Publication Date: 2012-04-15
    Description: An attempt has been made to provide the ranking of piezoelectric and pyroelectric materials using technique for order preference by similarity to ideal solution (TOPSIS) method. To calculate weight (priority) for all the attributes (properties) understudy, entropy method is used. Interestingly my results suggest that dielectric constant is a key parameter (after d 33 coefficient) which governs selection of piezoelectric materials. PLZT (8/65/35) and LiTaO 3 ceramics place on first rank among studied piezoelectric and pyroelectric materials, respectively. These materials are classified using hierarchical clustering which shows similarities between the materials irrespective to their ranking obtained using TOPSIS method.
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  • 44
    Publication Date: 2012-04-15
    Description: Advanced joining approaches are critically needed for the fabrication and integration of silicon carbide-based micro-electro-mechanical systems lean direct fuel injectors for jet engines. Diffusion bonding of silicon carbide with titanium interlayers offers advantages such as uniform application/surface coverage and no flow of the interlayer or the reaction formed phases during joint processing. The resulting joints were uniform, stable, leak free, and had high strength. Titanium interlayers with 10 and 20 μm thicknesses were obtained from physical vapor deposition (PVD) and pure metallic foils. The effects of the interlayer type and thickness and processing time on the resultant microstructures were investigated. The joints and their reaction-formed phases were analyzed with electron microprobe analysis and scanning electron microscopy coupled with energy-dispersive spectroscopy, ultrasonic immersion nondestructive evaluation method, and transmission electron microscopy. For the physical vapor deposition Ti interlayers, the 10 μm coating gave the best results yielding a joint that did not have intermediate phases or microcracking. For the Ti foil interlayers, the joint processed with a 4 h-hold time had more stable phases and less microcracking than those with 1 and 2 h-hold times. The average tensile strength of the diffusion bonds was 14.2 MPa which was 2–3 times higher than the application requirements. The diffusion bonding approach was shown to meet the requirements for SiC-based fuel injector fabrication.
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  • 45
    Publication Date: 2012-04-15
    Description: Silica-based fly ash (FA) received from the National Thermal Power Corporation (NTPC), India has been utilized for determining its dye-adsorption capacity. The dye adsorption using the NTPC-FA has been examined by varying the initial methylene blue dye concentration (7.5–150 μ M ) and initial solution-pH (2.5–11.5). The dye-adsorption capacity of NTPC-FA has been found to be 0.43 mg/g. To increase the dye-adsorption capacity, the NTPC-FA is subjected to the hydrothermal treatment and typical washing cycles without and with the coating of sol–gel derived anatase-titania. The hydrothermally treated NTPC-FA and hydrogen titanate–silica composite thus obtained exhibit dye-adsorption capacity higher than that of NTPC-FA.
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  • 46
    Publication Date: 2012-04-15
    Description: Two different commercial refractory castables based on mullite or magnesia aggregates have been improved through addition of 0–25 wt.% nano-magnesium aluminate spinel (MA) powder. Physico-mechanical and refractory properties were tested at different firing temperatures. The phase composition, thermal analysis, and microstructure of these refractory castables were detected using X-ray diffraction (XRD), differential thermal analysis (DTA), as well as scanning electron microscope (SEM) attached with energy dispersive X-ray unit, respectively. The castable sample mix containing 10 wt.% nano-MA spinel powder was chosen as an optimum composition according to its good sintering, mechanical as well as refractory properties.
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  • 47
    Publication Date: 2012-04-15
    Description: Phosphate glasses in the 50 CaO -(50-x) P 2 O 5 -xTi O 2 -1 Al 2 O 3 (x = 5–25 mol%) system were produced and irradiated with low energy density CO 2 laser to melt and crystallize on a hydroxyapatite (HA) ceramic plate for dental filler applications. The laser with 10.6 μm of wavelength is easily absorbed by phosphate and hydroxy groups. The phosphate glasses containing ~15 mol% of titania strongly adhered to the HA plate surface through melting and sintering by the laser irradiation. The coatings after the laser irradiation contained crystalline phases. There was no significant changes in the morphology of the coating containing 15 mol% of TiO 2 on the HA plate even after soaking in 0.1 m M HCl solution for 10 min. This coating was suspected to have good chemical durability. Powders of the glass or glass-ceramic containing 15 mol% of TiO 2 were soaked in distilled water to check their dissolution behavior over the long term. Dissolution from the glass-ceramic was much slower than those from the glass at all points.
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  • 48
    Publication Date: 2012-04-15
    Description: Light-weight, high-conductivity graphite foams comprised of open cellular structure and dense graphitic matrix are attractive materials for thermal management applications in avionic heat sinks and heat exchangers. Integrating foam in such systems requires robust and thermally conductive joints between the foam and metals such as Ti . Graphite foams with different densities were vacuum brazed to titanium using a Ag - Cu - Ti active braze alloy, Cusil-ABA. Optical microscopy and scanning electron microscopy coupled with energy dispersive spectroscopy were used to evaluate joint integrity, interface microstructure, and elemental composition. The joints were defect-free and well-bonded, and the carbon/braze interfaces were enriched in Ti indicating chemical bonding. The low-density foams exhibited significant braze penetration with the penetration distance increasing with decreasing foam density. The room-temperature tension test on brazed foam/ Ti joints revealed that the joints were stronger than the foam, so failure occurred within the foam. The thermal resistance of foam/ Ti joints, estimated using 1-D, steady-state heat conduction analysis for a planar configuration, revealed a marginal effect of braze saturated foam on joint conductivity for the practical range of values of foam and metal conductivities, penetration depth, and metal-to-foam thickness ratio.
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  • 49
    Publication Date: 2012-04-15
    Description: Reaction-bonded silicon carbide ceramics fabricated from tape casting and Si infiltration have been reported in previous studies. To reduce the residual Si content in the sintered bodies, impregnation of phenol–formaldehyde resin (PF) into the porous green preforms before Si infiltration was proposed and studied in this work. The impregnation of PF solution not only helped to reduce the porosity and increase the carbon content of the green preforms, but also improved their strength. As a result, the flexural strength of the RBSC increased a lot and reached 856 ± 161MPa, whereas the residual Si content was reduced to 10 vol%.
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  • 50
    Publication Date: 2012-04-15
    Description: In order to develop ED-machinable ceramics with high strength, toughness and wear resistance, ZTA was chosen as matrix material. A dispersion of 24 vol% electrically conductive phase ( TiC , TiN , TiCN , TiB 2 and WC ) was added. These composites were hot pressed for 1 h at 60 MPa and temperatures ranging from 1475°C to 1550°C. Mechanical and electrical properties were investigated. The influence of the electrically conductive phase on the surface quality after EDM was analyzed. The mechanical properties and machining quality were found to depend significantly on the type of conductive phase added. Machining of a complex shaped ZTA- TiC component was demonstrated.
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  • 51
    Publication Date: 2012-04-15
    Description: Osseointegration of an orthopedic implant involves a cascade of cellular and extracellular biological events that take place at bone/implant interface. The process can be enhanced by coating implants with materials of various compositions, chemistry, topographies. The aim of this article was to review the literatures on development and application of numerous plasma-sprayed ceramic coatings (including hydroxyapatite, wollastonite, dicalcium silicate, titanium oxide, and zirconia coatings) for establishing and maintaining the osseointegration based on some major biological requirements, such as good cytocompatibility, advantageous cell response, superior tissue response, effective anti-infection activities.
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  • 52
    Publication Date: 2012-04-15
    Description: A suspension with good rheology and high stability is crucial for slip casting and gelcasting technology. However, a mixed suspension from two or more different powders usually has bad rheology because of the easy agglomeration of mixed powders caused by the attractive force between the powders with heterocharges. We studied the surface modification of the each single-component powders ( SiC , Al 2 O 3 , ZrO 2 (3Y) powders) and the SiC - Al 2 O 3 - ZrO 2 (3Y) mixed powders to increase the repulsive force by adjusting the pH value and adding polyacrylic acid (PAA) as dispersant. The PAA addition effects on the SiC - Al 2 O 3 - ZrO 2 (3Y) mixture were investigated in terms of zeta potential, pH range for heterocharge region, dispersion of the mixed powders and rheology of the mixed slurry based on the study of each unary suspensions. The results show that before surface modification the SiC - Al 2 O 3 - ZrO 2 (3Y) mixed powders were agglomerated severely because they were in the heterocharge region with a broad pH range from 3.5 to 8.25, while after surface modification (pH = 10.5, PAA = 0.8wt%) the heterocharge region was narrowed with a relatively narrower pH range from 2.6 to 3.7. The mixed powders with homocharges were dispersed well because of the great electrostatic repulsive force and steric hindrance offered by PAA and the mixed suspensions had favorable rheology.
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  • 53
    Publication Date: 2012-04-15
    Description: We investigated the Vickers hardness and fracture toughness of an Al 2 O 3(n)  + 70 wt% ZrO 2 (TZ-3Y) n nanocomposite with addition of 2.5 wt% Al 2 O 3 whiskers. Densities greater than 95% were reached after conventional sintering at 1500°C. The fracture toughness was increased 62% over pure Al 2 O 3 . Microcracking and crack deflection can be the mechanisms responsible to improve the fracture toughness. The use of ATZ composites with a low percent of whiskers can be a promising biomedical material for medical and dental applications given its large increase in fracture toughness over pure alumina and the observed relief from aging issues of zirconia.
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  • 54
    Publication Date: 2012-04-15
    Description: The thermal shock behavior of ceramic refractory materials is of particular interest. These materials are usually tested in downward thermal shocks by cooling hot specimens in water or air. In contrast to this method, the use of electron beam material testing facilities offers an alternative approach to perform thermal shock tests on heating. The method of thermal shock testing by an electron beam is introduced for ceramic refractory materials within this article. Finally, the material degradation of a carbon bonded MgO refractory material due to thermals shocks, applied with the electron beam, is presented.
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  • 55
    Publication Date: 2012-04-15
    Description: Alkali corrosion has become a problem in industrial furnaces especially because of the increasing use of secondary fuels. In the corroded lining material alkali aluminosilicates such as kalsilite, leucite or nepheline could be identified. According to ternary phase diagrams these substances have very high melting points which would make them suitable for high temperature applications in alkali corrosive environments. This study presents systematic synthesis experiments to produce alkali aluminosilicates by thermal (800°C, 1000°C, 1200°C) and hydrothermal (200°C) treatment starting from the nominal compositions of KAlSi 2 O 6 , KAlSiO 4 , and NaAlSiO 4 ., KOH NaOH, quartz powder, and Al(OH) 3 were used as raw materials. The phase composition was analyzed by using X-ray diffraction (XRD). The alkali corrosion was tested using alkali salts as corrosive substances. The synthesis experiments resulted in multiphase reaction products. The hydrothermal method yielded only for the initial composition according to the stoichiometry of KAlSiO 4 crystalline phases of the same composition. The thermal method produced for all sets of synthesizing parameters mixtures of stoichiometric and nonstoichiometric alkali aluminosilicates. In the corrosion test, material of the nominal composition of KAlSiO 4 showed the best results. The material was corrosion resistant independently from the initially applied synthesizing parameters.
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  • 56
    Publication Date: 2012-04-15
    Description: The Bi 2 O 3 –B 2 O 3 –ZnO–SiO 2 (BB35SZ) glass effects on the sintering behavior and magnetic properties of Bi–Zn co-doped Co 2 Y ferrites were investigated in developing low-temperature-fired ferrites. The results indicate that BB35SZ glass can be used as a sintering aid to reduce the densification temperature of Co 2 Y ferrites from 1300°C to 900°C. The 2( Ba 0.9 Bi 0.1 O )·2( Zn 0.4 Co 0.4 Cu 0.2 O )·6( Fe 1.97 Zn 0.03 O 3 ) ferrite with 4 wt% BB35SZ glass can be densified below 900°C, exhibiting an initial permeability of 3.4 and quality factor of 55. This process provides a promising candidate for multilayer chip magnetic devices for microwave applications.
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  • 57
    Publication Date: 2012-04-15
    Description: A T300 carbon fiber and a SiC -coated C/SiC composite made from the same fiber were studied in atomic oxygen environment. The carbon fiber shows significant degradation while the erosion rate of SiC -coating of C/SiC is about 50 times lower. Evidence shows that Si is preferentially etched from the SiC surface. And XPS information showed that amorphous carbon and diamond-like carbonare periodically generated on the tested composite surface. Statistical analysis shows that the C/SiC specimens have no significant change in flexural properties after 1-year fluence AO treatment.
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  • 58
    Publication Date: 2012-04-15
    Description: A wide variety of microstructures have been obtained by vacuum plasma spraying (VPS) 39Ta:61C atomic percent feedstock powders. During processing, the powder feed was fed through a high energy VPS plasma plume, where altering nozzle angle changed the overall retained carbon concentration in the deposited material. The samples were subsequently sintered and hot isostatic pressed to homogenize and consolidate the microstructure. The microstructures consisted of grains that were either equiaxed or acicular. In the samples with less carbon loss, the equiaxed grains were either the TaC phase or a TaC matrix that encased fine laths of Ta 4 C 3 . In the sample with the most carbon loss, acicular grains were found containing layered and parallel TaC, Ta 2 C, and Ta 4 C 3 laths along the major-axis of the grains. The phases of the compounds have been determined by using complimentary X-ray diffraction and electron diffraction techniques. Focused ion beam serial sectioning and transmission electron microscopy tilt series tomography were performed to generate three-dimensional reconstructions of the microstructure morphologies. This article addresses how tantalum carbide microstructures are controlled by the overall concentration and phase fraction content in each of these samples.
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  • 59
    Publication Date: 2012-04-15
    Description: Single-phase spinel manganese cobalt oxides Mn 3− x Co x O 4 dense ceramics were prepared for the first time and their structural/electrical property relationships characterized. The electrical properties, that is, the resistivity at 25°C, the energetic constant, and the resistance drift at 125°C, were determined and correlated with the cation distribution. Finally, the electrical characteristics of the Mn 3− x Co x O 4 system were compare'd with other important classes of manganese-based spinel oxides, Mn 3− x Ni x O 4 and Mn 3− x Cu x O 4 , already commercialized as negative temperature coefficient (NTC) thermistors. The high values of energetic constant and low resistivities observed in Mn 3− x Co x O 4 ceramics present a promising interest for such industrial applications.
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  • 60
    Publication Date: 2012-04-15
    Description: Pellet samples of 0–4% weight Ag -loaded WO 3 prepared through soft chemical route were sintered at 700°C and exposed to humidity. Resistance of the pellets decreased with increase in relative humidity. Sensitivity increased with increase in the % loading of Ag . Four percent Ag -loaded WO 3 showed maximum sensitivity of 2.38 MΩ/% RH in 20–90% relative humidity range. This sensing element manifests highest crystallinity as well as maximum void concentration. Hysteresis and repeatability for this sensing element after 6 months are within ±2%. A polynomial fit of the humidification data revealed a strong correlation between resistance and relative humidity.
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  • 61
    Publication Date: 2012-04-15
    Description: To fabricate functionally graded materials, a highly concentrated slurry of SiO 2 - Mo system was prepared and centrifugal force was applied in an attempt to achieve a graded composition. Subsequently, we formed a homogeneous green body with compositional gradation by floc-casting at 80°C, which was then fired at 1750°C for 10 min in Ar. The sintered body had compositional ratios of SiO 2 and Mo as well as electrical conductivities that changed gradually along the direction of centrifugal force. The results demonstrate that centrifugation and control of slurry characteristics such as flocculation are effective in fabricating functionally graded SiO 2 - Mo materials.
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  • 62
    Publication Date: 2012-04-15
    Description: The formation of three-dimensional shapes is one of the most important technological steps in low temperature co-fired ceramics (LTCC) process. Channels and chambers qualities and the process speed are strongly affected by the shaping procedure. There are three main machining techniques: laser cutting, punching, and milling. This article is dedicated to end milling process of LTCC tapes. The determined PS/DK 2 3 experiment design was used in the investigations and its procedure is described in this article. The used procedure is a very flexible method to achieve much useful information about the influence of the process parameters on the output. The PS/DK 2 3 experiment design enables analysis of the influence of: the three input parameters on the output (minimal obtained feature) and the interaction between the input parameters on the output (minimal obtained feature). Moreover, PS/DK 2 3 experiment design enables to obtain the mathematical model of the milling process and to decrease the number of measurements demanded to achieve the correct model. Hence, the design is suitable to decrease the time and costs of the experiment. The influence of the following input parameters: spindle rotational speed, spindle feed rate, vertical spindle step, and cutter diameter on minimal obtained feature of LTCC tapes is analyzed in this article.
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  • 63
    Publication Date: 2012-04-15
    Description: Yttria partially stabilized zirconia (YSZ) coatings are widely used for thermal barrier coatings (TBCs) to increase operating temperature of gas turbines. In the wavelength range where most of the radiation by walls and combustion gas is emitted within the gas turbine YSZ is semitransparent leading to increasing radiation heat flows into the components at increasing service temperatures. The objective of this work is to optimize the diffuse reflectance of plasma-sprayed TBCs by improving the coating microstructure such that the reflectance of radiation is increased. As a result, a more efficient thermal screening of the underlying metallic substrate is achieved. In this work, air plasma-sprayed and suspension plasma-sprayed (SPS) coatings of 7% YSZ using powder of different grain size distributions and different spray parameters were deposited. The reflectance and transmittance has been investigated in the wavelength range from 0.3 to 2.5 μm. The SPS-coatings showed the highest reflectance up to 94% at 1.5 μm wavelength. In addition, the scattering and absorption coefficients of the sprayed TBCs calculated with the Kubelka–Munk two flux model showed strong correlation with the measured porosity. By improving the microstructure, we were able to reduce thermal conductivity while increasing scattering of radiation, resulting in lower heat flow and lower temperature at the metallic substrate. These results are strengthened by numerical calculations.
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  • 64
    Publication Date: 2012-04-15
    Description: In this work a study of glass-ceramic laser machining and some functional applications are presented. Firstly, both the effect produced by the machining method as well as how the modification of the reference position influence the machining results have been studied. Secondly, blind holes and special shape cross-section blind holes have been created for functional purposes. A Q-switched Nd:YAG laser at its fundamental wavelength of 1064 nm with pulse-widths in the nanosecond range has been used. Morphology, depth, and volume obtained by machining grooves have been studied. The variation in the ablation yield when the position of the surface to be machined is modified has also been studied. The composition and microstructure of the machined areas have been described and discussed and thermal tests have been performed to check if the objectives of the functional applications have been achieved.
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  • 65
    Publication Date: 2012-04-15
    Description: The thermal decomposition of T i 3 S i C 2 in vacuum furnace up to 1500°C has been investigated. The results show that the mild decomposition of T i 3 S i C 2 commences at 1300°C and the higher the holding temperature, the larger the volatilization of Si atoms. The T i 3 S i C 2 decomposition occurs simultaneously on the surface and in the bulk. Four phases coexist at 1400°C and 1450°C and the Ti 5 Si 3 C x phase appears in the bulk and/or surface. Diffusion distance, rate, and volatilization of Si contribute to the porous structure and the presence of Ti 5 Si 3 C x . The evolution of furnace pressure reflects the decomposition kinetics of T i 3 S i C 2 .
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  • 66
    Publication Date: 2012-04-15
    Description: The use of porous materials as a restrictor in aerostatic bearings provides many advantages over conventional restrictors, such as small variation of temperature, high damping, high operational speeds, limited wear, and capacity to support radial, axial, and combined loading. A design of experiment (DOE) was carried out to evaluate cold-pressed cementitious composites as an air restrictor in thrust bearings. The physical and mechanical properties such as the apparent porosity, permeability, and elastic modulus were investigated in this work, thus verifying the structural and flow characteristics of the composites for such application. The composites fabricated with low compacting pressure and small silica particles provided the material requirements for porous bearings.
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  • 67
    Publication Date: 2012-04-15
    Description: Graphite particles have been coated with Al 2 O 3 via atomic layer deposition. Alumina content was measured via inductively coupled plasma spectrometry (ICP), LECO combustion analysis, and thermogravimetric analysis (TGA). While alumina was present, adherence was limited, and nonconformal films were deposited on the graphite particles. Coatings produced changes in particle interactions and dispersability. These changes were observed via sedimentation rates of particle suspensions in water, Zeta potential values, and particle size distributions. Alumina-Graphite composites were sintered using coated and uncoated particles. Differences in bulk thermal properties are ascribed to enhanced dispersability of the coated particles in presintered powder mixtures. EDS mapping of the sintered composites confirms the enhanced dispersion of the coated graphite particles. Particle coating through atomic layer deposition provides a means to improve particle dispersion with low material loadings. It has been shown that changes in particle interaction characteristics can be achieved even without uniform and conformal coatings. These particle interaction changes can result in sintered composites with enhanced thermal properties.
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  • 68
    Publication Date: 2012-04-15
    Description: The aim of this work was to develop a new joining/repairing material suitable to be easily applied at temperature not exceeding 300°C, in air atmosphere, on large surfaces of SiC f /SiC composites for aerospace applications. The joining/repairing material proposed here is based on a Carbon Fiber-reinforced commercial Adhesive (CFA) where silicon carbide particles were added. Mechanical strength of the joined SiC/SiC was tested before and after heat treatment at the maximum working temperature for these SiC/SiC. Flexural strengths higher than 200 MPa and 90 MPa, before and after heat treatment, respectively, were obtained by coupling mechanical and adhesive bonding techniques.
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  • 69
    Publication Date: 2012-04-15
    Description: Particles of γ-alumina-supported V 2 O 5 with an average particle size of 5-10 nm and a surface area of 174.8 m 2 /g were prepared through a wet impregnation method. These materials were found to be effective in the selective oxidation of styrene to benzaldehyde using anhydrous H 2 O 2 . Response surface methodology was used to investigate the effect of the oxidant (H 2 O 2 ) concentration (from 20 to 60 mmol), temperature (from 45 to 75°C), time (from 2.5 to 6 h) and catalyst concentration (from 0.014 to 0.036 g/L) on the styrene conversion and the selectivity of benzaldehyde and styrene oxide. Based on the response surface methodology analysis, the optimal oxidation conditions occur with a reaction temperature of 62.7°C, a reaction time of 5.15 h, a molar ratio of H 2 O 2 /styrene of 2.7:1 and a catalyst concentration of 0.024 g/L. These conditions result in maximal styrene conversion (68.23%) and benzaldehyde selectivity (57.32%).
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  • 70
    Publication Date: 2012-04-15
    Description: The results of an experimental investigation on epoxy-joined silicon carbide tested in shear mode by four different configurations of torsion test are presented and compared to results obtained by asymmetric four-point bending and four different lap tests in compression. All samples have been joined by an epoxy adhesive (Araldite AV119) which is to be considered as a model brittle joining material chosen to obtain several joined samples in a reasonable time. Advantages and disadvantages of each configuration are discussed and compared to results previously obtained with epoxy-joined Carbon/Carbon composites and ceramics tested with the same methods.
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  • 71
    Publication Date: 2012-04-15
    Description: This article presents a low-loss fully embedded bandpass filter (BPF) using low-temperature co-fired ceramic (LTCC) for multilayer System-in-Package (SiP) and Multi-Chip-Module (MCM) applications, for example, wireless applications for the unlicensed 60 GHz band. Critical coupling gaps of conventional bandpass filters in this frequency range, which are not suitable for screen printing, could be eased by introducing coupling plates in adjacent layers. The four-layer BPF is designed for Du Pont's 9k7 LTCC system, and occupies a substrate area of 5.6 × 2.1 × 0.42 mm 3 including transitions and a shielding via fence. The filter, including the two grounded coplanar waveguide transmission line (CPWg) to stripline transitions, has a measured insertion loss of 1.5 dB at the center frequency 58 GHz, and a return loss of less than −10 dB over the 11 GHz 3 dB passband.
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  • 72
    Publication Date: 2012-04-15
    Description: In this work atmospheric plasma spraying of SiC and Si 3 N 4 was investigated. Plasma spraying of these ceramics raises several problems since they would tend to decompose instead of melting at elevated temperatures during the process. To circumvent this problem the nonoxide ceramics were deposited as a composite powder mixed with nonoxide ceramic particles resulting in a ceramic/ceramic composite structure. Our findings were that using such a composite feedstock powder both oxidation and decomposition of the nonoxide particles could be avoided. A vitrified phase was also developed in the coating.
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  • 73
    Publication Date: 2012-04-15
    Description: New dielectric ceramics are prepared by the conventional solid-state ceramic route. Effects of LZB glass on sintering, phase purity, microstructure, and dielectric properties of Li 2 ZnTi 3 O 8 ceramics have been investigated. Adding LZB lowers sintering temperature from 1050°C to 875°C, and does not induce much degradation of dielectric properties. The 1.0 wt% LZB glass-added ceramic has better properties of ε r  = 23.9, Q  ×  f  =   31,608 GHz, τ f  = −14.3 ppm/°C. Additions of TiO 2 markedly improve microwave properties. Typically, the Li 2 ZnTi 3 O 8  + 1 wt%LZB + 3.5 wt% TiO 2 sintered at 900°C shows ε r  = 26.1, Q  ×  f  =   45,168 GHz, τ f   = −4.1 ppm/°C. Compatibility with Ag electrode indicates that this material may be applied to LTCC devices.
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  • 74
    Publication Date: 2012-04-15
    Description: In this article, effects of synthesis parameters (synthesis temperature, synthesis time, and number of layers) on W-type zeolite membranes synthesized over flat SUS supports for O 2 /SF 6 gas separation were experimentally investigated. Experiments were carried out at these levels of synthesis temperature: 165°C, 185°C, and 200°C; synthesis time: 6, 12, and 18 h and number of layers: 1 and 2. Permeation measurements, XRD and SEM analysis were used for characterization of the synthesized membranes. The results showed that increasing synthesis temperature from 165°C up to 185°C increases separation factor of O 2 /SF 6 , however, further increasing decreases the separation performance. The same trend was observed for synthesis time for the single layer synthesized zeolite W membrane, although for the double layer synthesized zeolite W membrane, separation factor increased with increasing synthesis time. Repetition of layering has a net positive effect on separation factor of O 2 /SF 6 , and negative effect on permeation flux through the membranes. This behavior was attributed to the dual effect of synthesis temperature and synthesis time on selectivity. More zeolite crystals are deposited and larger crystals are formed at higher synthesis temperatures and longer synthesis times. Well W-type zeolite membrane was synthesized at 185°C for 18 h with two repeating layers with a high separation factor of 20.1.
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  • 75
    Publication Date: 2012-04-15
    Description: Water debinding technique was applied in preparing injection molded large-sized parts. The results showed that the origin of cracking and blistering defects was the swelling from polyethylene glycols of folded chain crystal. The combination of polyethylene glycols with molecular weight 600 and 4000 could ensure both debinding quality and green body strength. It was shown that higher than 20% of insoluble backbone binder was sufficient to resist the stress from swelling. For the compact with length sale of 3.14 mm (the ratio of volume to surface area), approximately 65% of polyethylene glycols were leached after 22 h at 40°C.
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  • 76
    Publication Date: 2012-04-15
    Description: NiFe 2 O 4 nanoparticles were synthesized via solid-state reaction. The effects of the reaction parameters, namely dispersant content, calcination temperature and annealing time on particle size and morphology were investigated. Magnetic properties of NiFe 2 O 4 nanoparticles were tested. The formation mechanism of nanoparticles by solid-state reaction was also discussed. The results indicated that the synthesized nickel ferrite particles were of nanometer size with different morphologies by slight variation of the reaction conditions. The solid-state reaction technique is a simple, convenient, inexpensive and effective preparation method of NiFe 2 O 4 in high yield.
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  • 77
    Publication Date: 2012-04-15
    Description: Materials and processing conditions have been developed allowing co-firing of fluxed PZT-SKN materials with commercial low temperature co-fired ceramic (LTCC) tapes. Previously, Pb ( Zr 0.53 , Ti 0.47 ) O 3 – Sr (K 0.25 , Nb 0.75 ) O 3 (PZT-SKN) ceramics fluxed with 1 wt% LiBiO 2 and 1 wt% CuO addition were shown to sinter to high density at 900°C for 1 h, with a large d 33 piezoelectric coefficient of ~415 pm/V. Currently, the master sintering curve (MSC) approach has been used to study the densification behaviors of fluxed PZT-SKN and LTCC tapes. Different sintering mechanisms for fluxed PZT-SKN ceramics and LTCC materials are confirmed by analyzing the apparent activation energy ( Q a ). Using knowledge gained from MSC results, an optimized sintering profile was developed. Multilayer PZT-SKN/HL2000 (HeraLock ™ Tape, Heraeus) stacks co-fired at 900°C for 0.5 h maintain large piezoelectric coefficient (high field d 33  〉 340 pm/V). EDS analysis reveal limited interdiffusion of Pb from PZT-SKN layers in LTCC and the appearance of Al , Ca , and Si in the PZT-SKN near the PZT-SKN/LTCC interface. Further, elemental interdiffusion was not detected at the center of piezoelectric layer in PZT-SKN/LTCC multilayer ceramics and no subsequent reduction in piezoelectric coefficient d 33 was observed. Finally, a piezoelectric microbalance with mass sensitivity of 150 kHz/mg was fabricated using the materials and methods developed.
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  • 78
    Publication Date: 2012-04-15
    Description: In this study, the ability to form bone-like apatite on surface of both pure natural hydroxapatite (N-HA) and natural hydroxyapatite containing 5 wt% of ZrO 2 or TiO 2 or Al 2 O 3 , sintered at 1300°C for 2 h and soaked in the simulated body fluid for different times, was studied. It has been found that the presence of β-tricalcium phosphate in N-HA + 5 wt% ZrO 2 or TiO 2 has promoted the precipitation of bone-like apatite in the Zr or Ti poorest regions. By contrast, the presence of 5 wt% of Al 2 O 3 did not induce any apatite precipitation on N-HA sample surfaces.
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  • 79
    Publication Date: 2012-04-15
    Description: A generic solid oxide fuel cell (SOFC) test fixture was developed to evaluate candidate materials under realistic operating conditions. A commercial 50 mm × 50 mm NiO-YSZ anode-supported thin YSZ electrolyte cell with lanthanum strontium manganite (LSM)/YSZ cathode was tested to evaluate the stability of candidate materials. The cell was tested in two stages at 800°C: stage I with low (~3% H 2 O) humidity and stage II with high (~30% H 2 O) humidity hydrogen fuel in constant voltage or constant current mode. Part I of the work, published previously, provided information regarding the generic test fixture design, materials, cell performance, and optical post-mortem analysis. In part II, detailed microstructure and interfacial characterizations are reported regarding the SOFC candidate materials: (Mn,Co)-spinel conductive coating, alumina coating for sealing area, ferritic stainless steel interconnect, refractory sealing glass, and their interactions with each other. Overall, the (Mn,Co)-spinel coating was very effective in minimizing Cr migration. No Cr was identified in the cathode after 1720 h at 800°C. Aluminization of metallic interconnects also proved to be chemically compatible with alkaline-earth silicate sealing glass. The details of interfacial reaction and microstructure development are discussed.
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  • 80
    Publication Date: 2012-04-15
    Description: Anode-supported microtubular solid oxide fuel cells (SOFCs) based on Ce 0.8 Sm 0.2 O 2-δ (SDC) electrolytes were prepared using phase inversion and vacuum-assisted coating techniques. With La 0.6 Sr 0.4 Co 0.2 Fe 0.8 O 3-δ -Ce 0.8 Sm 0.2 O 2-δ (LSCF-SDC) as a cathode, the maximum power densities of the cell reached 38, 104, and 168 mW/cm 2 at 500°C, 550°C, and 600°C, respectively; and the corresponding open-circuit voltages (OCVs) were 0.74, 0.73, and 0.71 V. Furthermore, the OCVs could be significantly improved by way of brush painting a BaZr 0.1 Ce 0.8 Y 0.1 O 3-δ -Ce 0.8 Sm 0.2 O 2-δ (BZCY-SDC) layer on the SDC electrolyte membrane, achieving 0.81, 0.80, and 0.76 V at 500°C, 550°C, and 600°C, respectively.
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  • 81
    Publication Date: 2012-04-15
    Description: This paper presents the results of preparing and investigating the solid solution of lead barium zirconate titanate stannate (Pb 1− x Ba x )[(Zr 1− y Ti y ) 1− z Sn z ]O 3 with x  =   0.25, y  =   0.35 and z  =   0.00, 0.02, 0.04, 0.08, 0.10. Ceramic samples were obtained from oxides and carbonates using conventional ceramic technology and pressureless sintering. The results of Energy-dispersive X-ray spectroscopy (EDS) investigations, XRD studies, as well as dielectric measurements and electromechanical investigations are presented. It was stated that at the room temperature, the structure of the investigated samples is pseudo-cubic, typical for relaxors. Maximal value of elementary cell parameter is observed for z  =   0.02, and for higher values of z, we observe almost linear decrease with increasing z . It was found that with increasing content of the Sn, the temperature T m at which dielectric permittivity reaches its maximum decreases. Analyzing P-E hysteresis loops it was stated that the phase transition in the investigated samples takes place at temperatures approximately 100°C lower than the temperature of the dielectric permittivity maximum. The temperature of phase transition was calculated also from hysteresis loops and compared with that obtained from measurements of dielectric permittivity.
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  • 82
    Publication Date: 2012-04-15
    Description: Characteristic tin oxide films were formed on transparent conductive substrates in aqueous solutions. Surface of the films consisted of ellipse-shaped particles. Particle size in longer or shorter direction was about 300–400 or 200 nm, respectively. In contrast, middle and bottom area of the films were dense structures. Thickness was about 1150 nm. The film was single phase SnO 2 with a -axis orientation. The films had chemical ratio of O/Sn = 1.20–1.37 and F/Sn = 0.088–0.124, suggesting fluorine doping. Facile synthesis of tin oxide particulate films had advantages in ordinary temperature synthesis, water solvent process, and low-environmental load.
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  • 83
    Publication Date: 2012-04-15
    Description: Commercially, 3 mol% Y 2 O 3 -stabilized tetragonal zirconia (70–90 nm) compacts were fabricated using a conventional and a nonconventional sintering technique; microwave heating in a resonant mono-mode cavity at 2.45 GHz, at temperatures in the 1100–1400°C range. A considerable difference in the densification behavior between conventional (CS) and microwave (MW) sintered materials was observed. The MW materials attain a full density of 99.9% of the theoretical density (t.d.) at 1400°C/10 min, whereas the CS reach only 98.0% t.d. at the same temperature and 1 h of dwelling time. Therefore, the MW materials exhibit superior Vickers hardness values (16.0 GPa) when compared with CS (13.4 GPa).
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  • 84
    Publication Date: 2012-04-15
    Description: Nowadays the increased generation of fly ash from thermal power plants is a major concern to our society due to its harmful impact on environment. To utilize this waste in a useful way, we have developed a novel ceramic material which was produced by treating fly ash with bauxite during sintering process. The developed ceramic material acquired increased hardness because of enhanced mullite content during the process with an additional property of reducing pathogenic bacterial growth by more than 90%. The mechanism of their antibacterial action was studied by TEM image analysis of the bacterial cross section. Mullite content and the crystallinity of mullite have increased with increasing concentration of bauxite during sintering process. A maximum of ~ 31% increase in mullite phase was obtained for 50% w/w bauxite and thus increased the hardness which was measured by LEICA Vickers hardness tester. The structural composition of the developed ceramics materials and the surface texture were evaluated by FTIR studies and FESEM micrographs, respectively. This work highlights a sustainable approach of using fly ash in developing antimicrobial ceramics in an eco-friendly way having a vast potential to be used in the bacteria prone area like hospitals.
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  • 85
    Publication Date: 2012-04-15
    Description: A miniature electrostatic thruster is being developed in Low Temperature Co-fired Ceramic (LTCC) at Boise State University. The thruster is composed of an antenna to create the plasma, a cylinder to contain the plasma, and grids to extract the plasma beam at high velocity. In this work, the development of the inductively coupled plasma (ICP) antenna in LTCC will be presented. This antenna is fabricated using DuPont 951 LTCC tape. A Direct Write dispenser is used to apply silver paste for the spiral ICP antenna. Using LTCC allows for the antenna to be embedded in the device under a thin sheet of LTCC dielectric, which protects the antenna from ion back bombardment during operation. This thin sheet is the seventh layer of the total device, with the ICP antenna one layer below the top. The design of the antenna is based on the research done by J. Hopwood. This article discusses the fabrication and performance of the ICP antennas in LTCC. These ICP antennas are operated at pressures from 10 mTorr to 1 Torr with radio frequencies (RF) of 500 MHz to 1 GHz to inductively couple with low-pressure argon to produce plasma. The performance of the antennas will be verified with data showing the start and stop power of the plasma at various pressures and an electric field map of the RF field above the antenna.
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  • 86
    Publication Date: 2012-04-15
    Description: The effect of AlF 3 concentration on the microstructures and energy storage properties of barium strontium titanate glass ceramics was studied. Scanning electron microscopy investigations revealed that the addition of AlF 3 significantly changed the microstructure morphology of the glass ceramics. Dielectric measurements indicated that the dielectric constant has a maximum value at 2 mol% AlF 3 concentration. Using polarization-electric field measurements, the energy storage properties were found to be influenced strongly by the AlF 3 concentration. The correlation between the microstructure and the dielectric property in the barium strontium titanate glass ceramics with different AlF 3 concentrations was qualitatively discussed.
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  • 87
    Publication Date: 2012-04-15
    Description: In this study, TiO 2 nanoparticle suspensions are guided by templated molds to fabricate micrometer feature patterns and arrays. The effects of PEG with different molecular weights on suspension flowability and surface wettability between the PDMS molds and the TiO 2 suspensions on pattern formation are investigated. PEG 400 is the most desirable dispersant. The suspensions have the best wetting on the mold surface with 3 wt% TX-100 addition. Micrometer feature arrays with feature sizes ranging from 750 nm to 1.5 μm are obtained. Fundamental understanding, regarding suspension flowability, wetting, and the ability to make different feature sizes and shapes, is discussed.
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  • 88
    Publication Date: 2012-04-15
    Description: Oxidation characteristics of HfB 2 -15 vol% SiC prepared by field-assisted sintering was examined at 2000°C by heating it in a zirconia-resistance furnace and by direct electrical resistance heating of the sample. Limitations of the material and the direct electrical resistance heating apparatus were explored by heating samples multiple times and to temperatures in excess of 2300°C. Oxide scales that developed at 2000°C from both methods were similar in that they consisted of a SiO 2 / HfO 2 outer layer, a porous HfO 2 layer, and a HfB 2 layer depleted of SiC . But they differed in scale thicknesses, impurities present, scale morphology/complexity. Possible test artifacts are discussed.
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  • 89
    Publication Date: 2012-04-15
    Description: In this work, an innovative compliant current collector-supported microtubular solid oxide fuel cell has been designed and produced. A nickel wire is coiled around carbon-composite rods to fabricate the cells support, and dip coating technique is used to deposit the anode and the electrolyte from ceramic slurries containing NiO/yttria-stabilized zirconia (YSZ) and YSZ, respectively. Pyrolizable materials are eliminated by heat treatment in air at 800°C; the half-cell is then sintered in Ar at 1380°C to avoid the oxidation of the Ni wire whose compliance allows to minimize stresses generated during heat treatments. The cathode consists of two layers made by lanthanum strontium manganate–YSZ mixture and pure lanthanum strontium manganate co-sintered at 1150°C. Electrochemical I–V characterization of single microtubular solid oxide fuel cells points out great potentiality of the innovative architecture demonstrated by the maximum power output of ~200 mW/cm 2 at 800°C under a wet H 2 fuel flow.
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  • 90
    Publication Date: 2012-04-15
    Description: Atmospheric plasma spraying of WC–Co particles with standard gas mixtures ( Ar–H 2 ) typically results in largely decarburized coatings with relatively low wear resistance. To fabricate cermet coatings with enhanced tribological properties, nanostructured WC–Co coatings were plasma sprayed using two different process gas mixtures. Phase composition and microstructure were investigated by X-ray diffraction and scanning electron microscopy, respectively. Microhardness increased by increasing the amount of retained WC grains in coating microstructure. Friction and wear properties, measured under dry sliding conditions, strongly depended on the degree of decarburization. They were comparable to those of conventional coatings produced using identical conditions.
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  • 91
    Publication Date: 2012-04-15
    Description: Tensile behaviors of 1D (unidirectional), 2D (plain woven), and 3D (braided) C/SiC composites were compared. The results show that 1D C/SiC minicomposites have the highest tensile performance compared to the lowest of 2D C/SiC among the three composites studied. The characteristic slope recovery exhibited in stress–strain curves of 1D composites is absent in those of 2D and 3D composites, which can be attributed to different preform architectures and constituent properties. A straightforward approach was developed to model the tensile properties of the multidimensional composites based on properties of minicomposites. Such relationships are fairly robust for these real composites when orthogonally loaded.
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  • 92
    Publication Date: 2012-04-15
    Description: Highly transparent 1 at.% Er:YAG ceramics was fabricated by a reactive sintering method under vacuum. The optical properties, the microstructure and the laser performance of the Er:YAG ceramics were investigated. The average grain size of the Er:YAG ceramics was 7~8 μm. The in-line transmittances of the Er:YAG ceramics at the wavelength of 1800 and 400 nm were about 84.6% and 82.4%, respectively. The absorption coefficient of the Er:YAG ceramics was 1.29 cm −1 . The grain boundaries were very clean and no secondary phase was observed. When end-pumped by an Er,Yb-fiber laser at 1532 nm, a maximum output power of 13.8 W lasing at the wavelength of 1645 nm was obtained with a slope efficiency of 54.5%.
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  • 93
    Publication Date: 2012-04-15
    Description: To improve the bioactivity, corrosion resistance, and long-term biocompatibility of Ti–6Al–4V , apatite/titania composite coatings were synthesized on its surface using a H 2 O 2 -oxidation and subsequent accelerated biomimetic deposition method. Scanning electron microscopic (SEM) examination of coating surfaces and cross-sections showed that the composite coatings were dense and uniform. The phase composition of titania inner layer and apatite outer layer was investigated using transmission electron microscopy (TEM) and X-ray diffraction (XRD). In addition, chemical composition of titania inner layer and apatite outer layer was determined using Fourier transform infrared spectroscopy (FTIR). Considering the results from TEM, XRD, and FTIR analyses, it could be concluded that titania inner layer consisted of poorly crystalline anatase phase, and apatite outer layer was composed of low crystalline, calcium-deficient, and carbonated hydroxyapatite (HA). Based on variations of pH values of five-time-strength simulated body fluid (5SBF) during the accelerated biomimetic deposition, possible processes for the formation of the apatite outer layer were discussed. The chemical stability of the apatite/titania composite coatings was also investigated using potentiodynamic polarization tests. After 3 days in culture, viability of MCF-7 cells seeded on uncoated and coated samples showed that the composite coatings were noncytotxic and could improve the biocompatibility of Ti–6Al–4V .
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  • 94
    Publication Date: 2012-04-15
    Description: This study demonstrates the synthesis of nanostructured Si 3 N 4 /SiC composite powders from silica fume, for the first time. The processing approach to convert the waste silica fume to advanced nanocomposites is based on the integrated mechanical and thermal activation (IMTA) process. The synthesized nanostructured Si 3 N 4 / SiC powders have crystallite sizes as small as 17 nm for SiC and 42 nm for Si 3 N 4 . It has been shown that the carbothermic reduction and nitridation temperature, as well as the graphite concentration in the starting SiO 2  +  C mixture are the important parameters to obtain Si 3 N 4 and SiC nanopowders and control their crystal sizes. The synthesis conditions to tailor the relative contents of α- Si 3 N 4 and α- SiC (changing from as high as 49 vol.% to as low as 21 vol.% α- SiC ) in the final powder mixture have been investigated, and the mechanisms responsible for the observed relationship between processing conditions and the characteristics of the final powder have been identified.
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  • 95
    Publication Date: 2012-04-15
    Description: Dense nanocomposites consisting of spinel Mn-doped Mg -ferrite and permalloy, ( Mg [ Fe 1 −  x Mn x ] 2 O 4 (0 ≤  x  ≤ 0.4)/53 Fe –47 Ni ), have been fabricated from powder mixtures of MgO/α- Fe 2 O 3 / MnO and N 2 -atomized metal particles utilizing high-pressure cold isostatic press (CIP), pulsed electric current pressure sintering (PECPS), and capsule-free hot isostatic pressing (HIP). Metal particles were coated with the mixed oxide powders homogeneously under high shear compression in Ar. The coated powders were densified into relative densities of 83–85% by high pressure CIPing (1 GPa). They were then presintered at 823 K for 3 min under uniaxial pressure of 100 MPa in Ar using a PECPS. The pre-sintered bodies had relative densities of 93–95% composed of spinel ferrite and permalloy; the mixed metal oxides were changed into magnesium ferrites by heating briefly at low temperature. Then, HIP (1123 K/6 h/196 MPa-Ar) was adopted to densify the pre-sintered bodies into a nearly full density; furthermore, a sintering atmosphere control was performed using ferrite muffles to maintain both phases. Sintered materials consisting of granular metal particles (φ 8.5 μm) isolated and surrounded by a thin ferrite discontinuous layer (0.2–1.3 μm) with a relative density ≥99.5% revealed both a saturation magnetization density ≥1 T and moderate permeability values of 30–35 at 1 MHz.
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  • 96
    Publication Date: 2012-04-15
    Description: We herein describe a set of experiments used to study the effect of heating schedule on phase formation during the fabrication of Ti 3 SiC 2 -based materials from Ti–SiC powder mixtures by means of pressureless sintering. We found that combustion was initiated at a temperature of about 1330°C, which resulted in the formation of Ti -rich eutectic melt followed by crystallization of Ti 3 SiC 2 . It was shown that when preannealing was performed at 1150°C, no further combustive process could occur, and an intermediate, nonequilibrium phase composition, consisting of Ti 5 Si 3 C x , TiC , and SiC remained until the end of the heat treatment. We herein discuss the mechanistic interpretation of this behavior.
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  • 97
    Publication Date: 2012-04-15
    Description: Sodium borosilicate glass powder with the Si:B:Na molar ration of 53:44:6 has been developed and used as the solder to join sintered SiC ceramics. The coefficient of thermal expansion of the glass matches the silicon carbide substrate well at low temperature, and the wettability of the solder on SiC substrate becomes excellent above 1150°C. The 4-point bending strength of the joint reaches 218 ± 23 MPa at room temperature and the joint strength at 400°C can be kept at 154 ± 35 MPa. The microstructure, compositions, and interfacial properties were studied. Results showed that a good adhesion between SiC substrate and the solder layer was achieved.
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  • 98
    Publication Date: 2012-04-15
    Description: Application of polymer as thickener of precursor solution for preparing boron nitride (BN) nanofibers by electrospinning brings carbon impurity in the nitride products. The control and removal of the carbon impurity are a key step in the synthesis of the BN nanofibers. In this article, the control and removal of the carbon impurity are well realized by introducing O 2 and NH 3 simultaneously. The carbon content in the BN nanofibers can be well controlled by changing O 2 /NH 3 ratio, temperature, time, and gas flow rate. The effects of the carbon impurity on the structure of the BN products are investigated systematically.
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  • 99
    Publication Date: 2012-04-15
    Description: A dense SiC coating on carbon particles has been developed using SiO powders as the Si source and a chemical vapor reaction method. The coating process was controlled by atmosphere, coating temperature, time, and weight ratio of SiO/C. The SiC-coated carbon particles, with a mean particle size of 20 μm, were sintered at 2000°C under 40 MPa for 20 min by spark plasma sintering (SPS). The product, called ceramic bonded carbon (CBC), had a unique microstructure, with a 3D micro-network structure consisting of carbon particles covered with 1~5 μm thick SiC boundary layers. The sintering behavior of SiC/CBCs was analyzed in terms of the network formation of SiC boundary layers at over 1800°C and the grain growth of SiC at 2000°C. SiC/CBCs showed a bending strength of 150 MPa and a low shore hardness of 40. These materials could also be easily joined to SiC ceramics using SPS.
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  • 100
    Publication Date: 2012-04-15
    Description: Meso-scale combustors for use in small chemical thrusters were fabricated from low temperature co-fired ceramic (LTCC) and high temperature co-fired ceramic (HTCC) tape technology, and operated with gaseous fuels and oxidizers. In contrast to previous research with tape technology where two-dimensional planar geometries have been fabricated, the present combustors were cylindrical axisymmetric. Igniters that consist of metal wires or silver pastes were co-fired with the ceramic bodies. Ignition and combustion phenomena were studied in combustors with different volumes and various fuels (H 2 , CH 4 , C 2 H 2 , and C 2 H 4 ) with either oxygen or air. Various injection methods of the reactants were investigated to determine ignition criteria and flame stability. Reliable and restartable ignition was obtained in combustion chambers ranging from 16 to 104 mm 3 . Sustained and stable combustion longer than 600 s was achieved with hydrogen and oxygen under a wide range of equivalence ratios ranging from 0.1 to 1.0. Chemical composition analyses from the combustor exhaust plume were performed with a 64-mm 3 combustion chamber. Combustion efficiencies were determined to be higher than 95% for fuel-lean conditions. However, the thermal efficiency of the 64 mm 3 combustor was estimated to be considerably lower at about 40%.
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