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  • Articles  (10,675)
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  • 1
    Publication Date: 2013-09-06
    Description: Die design is one of the key technologies for hot stamping technology, and the quality of the forming part is influenced by the structure design of the cooling system parameters. Cooling pipe size, distance between cooling pipes, and depth from cooling pipe to die surface are the most important structure parameters, and the final microstructure and property of the forming parts are influenced directly by these structural parameters. In this article, the simplified model of hot stamping die was established, and the hot stamping die cooling structural parameters were analyzed by heat transfer theory. The mathematical model of the structure parameters was set up and verified by simulation and experiment. It was shown that the mathematical model of the hot stamping die cooling structural parameters met the cooling requirements; the hot stamping parts achieved the need of the martensite structure.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 2
    Publication Date: 2013-09-06
    Description: A common approach to the construction of surface-covering impact paths for computer-controlled manufacturing systems is to take a finite family of quasi-parallel offset curves of a seed curve on the workpiece surface. A possibility to get such curves is to consider the distance function of the seed curve in order to take the isolines of a finite sequence of increasing values. Besides several advantages, distance functions suffer from two problems which have an influence on the usefulness of the resulting curves: locations with discontinuous derivatives and local extrema. Optimization-based approaches for contour-parallel and direction-parallel offset curves, respectively, are presented to reduce these difficulties. For the contour-parallel case, the curvature, the mutual distance, and the topology of the isolines are optimized over a finite-dimensional family of scalar functions derived from the distance function of the contour. In the direction-parallel case, objectives including the number, the normal, and the geodesic curvature of isolines are optimized over the distance functions of a finite-dimensional family of seed curves. Algorithms to solve these optimization problems on triangular meshes are proposed and employed to demonstrate the usefulness of the methods.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 3
    Publication Date: 2013-09-06
    Description: The biocompatibility of an implant material depends on the bulk physical properties as well as on the surface properties. Titanium alloy Ti6Al4V is a very popular biological implant material for its bulk physical properties resembling those of natural bone. It is possible to modify the surface properties of Ti6Al4V by laser irradiation. In the current study, using continuous wave fibre laser, grooves of different depths and widths have been created by varying laser power and scan speed. Laser frequency and duty cycle were varied to alter the inside surface topographies of the microgrooves. The surface wettability and the protein adsorption on the surface were found to be dependent on the microtexture parameters. To understand the effect of this type of texturing on the cell behaviour, MG63 cells have been cultured on the sample surfaces, and the result was studied after 3 and 5 days of cell culture. Surface features dimensionally closer to the cell dimensions are able to positively affect the viability and spreading of MG63 cells, as seen from this study.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 4
    Publication Date: 2013-09-06
    Description: Preventive evaluation of costs is strategic for the whole manufacturing industry and especially for companies whose manufacturing technology is based on expensive machinery, tools and fixtures, such as injection moulding of aluminium. Preventive evaluation of production costs and time is even more relevant for the mould producer, in order to quickly prepare commercial offers with an acceptable degree of accuracy. In this paper, the application of a parametric approach for the evaluation of the labour content in the production of mould for injection moulding of aluminium automotive components is presented. The approach is based on simple geometrical features of the part to be produced derived from their 3D model using the basic tools of CAD systems. The data acquired from a specialized mould production company was analysed by factor analysis in order to determine the structure of the labour content and then parametric modelling was applied. The results evidenced an acceptable degree of accuracy of the estimate combined with an exceptional ease of application.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 5
    Publication Date: 2013-09-06
    Description: The results of mathematical simulation have been carried out for the pattern of working medium motion providing the technological process of finishing–grinding treatment in an oscillating reservoir. With use of physics laws, it is ascertained and grounded that the flow of granules at the plane wall of reservoir is travelling oppositely to the source of vibrations, whereas the granules are drifting on the cycloid–trochoid trajectories from the wall of reservoir, where the looped displacement is maximal, to the center of reservoir in which the shift of granules is reduced to minimum because of damping and dissipation effect. The received theoretical regulations have a fundamental nature and can be used at the account of technological parameters of designed vibration machines.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 6
    Publication Date: 2013-09-07
    Description: To be much closer to the cutting process and the actual cutting phenomenon, a new tool-chip friction model proposed in this paper takes account of the thickness of the material transfer layer of the chip which is ignored by most existing friction models. The material transfer layer, in which the chip material nearly stagnates on the tool rake face during machining, is located between the tool-chip contacting interface and the cutting interface in the secondary shear zone. Furthermore, the proposed model also contains the sticking, the transition, and the sliding friction regions along the tool-chip contacting surface and comprehensively depicts every region’s physical performance during dry machining. The global and the local friction characteristics between the tool and the chip are described based on coupled thermomechanical analytical method. Numerical results solved by the proposed model are compared with the existing experimental and simulated data in available literature. The results show that the proposed model was in good agreement with the experiments. The model provides an analytical method to predict friction characteristics conveniently and efficiently on the tool rake face during dry machining.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 7
    Publication Date: 2013-09-07
    Description: This paper develops an optimization model to investigate the lengths of the optimal burn-in and warranty period, so that the mean of total product servicing cost is minimised. It is assumed that the cost of a minimal repair to a component at age t is a continuous non-decreasing function of t . Moreover, we model the customer dissatisfaction with product failures after the warranty within the product useful lifetime by introducing a post-warranty failure penalty cost to the manufacturer. The properties of the optimal burn-in time and optimal warranty policy are also analysed. Finally, under different product lifetime distributions, numerical examples and sensitivity analysis with respects to the values of the model parameters are provided.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 8
    Publication Date: 2013-09-07
    Description: Fringe projection is a versatile method for mapping the surface topography. In this paper, it is used to measure the deformation of steel plates under static penetration. Here, the surface shape changes continuously. Therefore, it is important to minimize the registration time. To achieve this, we apply a method of fringe location with subpixel accuracy that requires only a single exposure for each registration. This is in contrast to phase shifting techniques that require at least three separate exposures.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 9
    Publication Date: 2013-09-08
    Description: Aims Afforestation causes important alterations in SOM content and composition that affect the soil functions and C balance. The aim of this study was to identify the mechanisms that determine the changes in SOM composition following afforestation of grasslands. Methods The study included 4 chronosequences and 5 paired plots comprising pastures and land afforested with Pinus radiata . The SOM was characterized by 13 C CP-MAS NMR spectroscopy and differential scanning calorimetry. Results During the first 10–20 year after afforestation, the changes in SOM content varied from slight gains to large losses (〉40 %). The analyses revealed that even SOM compounds considered resistant to decomposition were degraded during this time. The SOM gains, observed 20 year after stand establishment, were favoured by the higher recalcitrance of pine litter and possibly by soil acidification. The concentrations of most SOM compounds, particularly the stable compounds, were higher at the end of the rotation. The low degree of protection, along with the favourable climatic conditions, may also explain the rapid decomposition of SOM, including resistant compounds, in these soils. DSC analysis complemented the information about SOM composition provided by other techniques. Conclusions The accumulation of stable SOM compounds at the end of the rotation suggests a longer soil C turnover in these afforested soils, which may alleviate the gradual loss of SOC in intensively managed forest soils.
    Print ISSN: 0032-079X
    Electronic ISSN: 1573-5036
    Topics: Agriculture, Forestry, Horticulture, Fishery, Domestic Science, Nutrition
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  • 10
    Publication Date: 2013-09-08
    Description: Background and aims Plant nutrient uptake from coarse soil (2–4 mm diameter) has been demonstrated for only a limited number of nutrients, and the nutritional contribution of coarse soil when present with fine soil (material 〈2 mm diameter) in realistic ratios is unknown. We conducted a seedling pot trial to investigate the functional relevance of this soil fraction to plant nutrition. Methods Fine soil was mixed with either coarse soil, or the equivalent volume of inert glass chips, in ratios identical to those occurring naturally in soil sampled from two depths at each of two sites. Seedlings of Nothofagus solandri var. cliffortioides and Weinmannia racemosa were planted in the soil mixtures and harvested after 9 months. Results The content of nitrogen, phosphorous, potassium, magnesium and other elements in the above ground seedling tissue was significantly increased by the presence of coarse soil. The coarse soil fraction also contributed proportionally much more to plant nutrient uptake than fine soil on a mass per mass basis. Conclusions Coarse soil is excluded from conventional soil analysis, so is possible that soil nutrient capital is systematically underestimated. This has implications for land management and studies of plant dynamics in relation to nutrient supply.
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    Topics: Agriculture, Forestry, Horticulture, Fishery, Domestic Science, Nutrition
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  • 11
    Publication Date: 2013-09-12
    Description: Background and aims Lateral tree-scale variability in plantations should be taken into account when scaling up from point samples, but appropriate methods for sampling and calculation have not been defined. Our aim was to define and evaluate such methods. Methods We evaluated several existing and new methods, using data for throughfall, root biomass and soil respiration in mature oil palm plantations with equilateral triangular spacing. Results Three ways of accounting for spatial variation within the repeating tree unit (a hexagon) were deduced. For visible patch patterns, patches can be delineated and sampled separately. For radial patterns, measurements can be made in radial transects or a triangular portion of the tree unit. For any type of pattern, including unknown patterns, a triangular sampling grid is appropriate. In the case studies examined, throughfall was 79 % of rainfall, with 95 % confidence limits being 62 and 96 % of rainfall. Root biomass and soil respiration, measured on a 35-point grid, varied by an order of magnitude. In zones with steep gradients in parameters, sampling density has a large influence on calculated mean values. Conclusions The methods defined here provide a basis for representative sampling and calculation procedures in studies requiring scaling up from point sampling, but more efficient methods are needed.
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    Topics: Agriculture, Forestry, Horticulture, Fishery, Domestic Science, Nutrition
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  • 12
    Publication Date: 2013-09-14
    Description: Since the use of feature-based computer-aided systems became common in production, feature recognition has been a primary method to obtain features that contain specific engineering significance. In feature recognition, engineering significance is extracted from low-level elements and encapsulated into features to facilitate the various engineering tasks including process planning, manufacture and inspection. Due to the various classifications of features and their versatile application areas, there have been many different feature recognition approaches. These feature recognition methods are typically based on the part design models from computer-aided design systems. In this research, a new feature recognition method from computer numerical control (CNC) part programs for milling components is proposed. This approach uses feature recognition algorithms to integrate CNC part programs through the analysis of tool changes, spindle speeds, feed rates, raw material, tool geometry and tool paths to identify the manufacturing process plan. It has a major influence with the ability to extract process knowledge from the shop floor and represent it into a manufacturing feature-level data. This paper focuses on the recognition of 2½D features, but it can be extended to more complex features. Case studies are used to validate the use of the proposed method on typical milling features. Two sample parts are used to illustrate the efficacy and efficiency of the method. In addition, the proposed method is compared against traditional feature recognition techniques, and issues particular to feature recognition from part programs are discussed.
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  • 13
    Publication Date: 2013-09-14
    Description: Springback is the most common defect in sheet metal forming, especially for the advanced high-strength steel (AHSS) parts. The compensation method is an effective way to overcome this defect by modifying the die-face. A new geometrical springback compensation algorithm based on the advanced displacement adjustment (DA) method is proposed in this paper for automobile AHSS parts. The die-face is reconstructed by the non-uniform rational B-spline surface with the advantage of UV curves; furthermore, the continuity and topology of the die-face are also studied. The high-quality geometry compensation die-face obtained from this algorithm can be directly applied to actual machining. To reduce the time and cost of the die manufacturing, this algorithm is seamlessly integrated into the CATIA platform. A new compensation user-defined feature is created, which can meet the need for iterative compensation and parametric association. At the end of this paper, two engineering examples of AHSS parts verify the feasibility and validity of this algorithm and system.
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  • 14
    Publication Date: 2013-09-14
    Description: Friction stir welding (FSW) of non-linear joints receives an increasing interest from several industrial sectors like automotive, urban transport and aerospace. A force-controlled robot is particularly suitable for welding complex geometries in lightweight alloys. However, complex geometries including three-dimensional joints, non-constant thicknesses and heat sinks such as clamps cause varying heat dissipation in the welded product. This will lead to changes in the process temperature and hence an unstable FSW process with varying mechanical properties. Furthermore, overheating can lead to a meltdown, causing the tool to sink down into the workpiece. This paper describes a temperature controller that modifies the spindle speed to maintain a constant welding temperature. A newly developed temperature measurement method is used which is able to measure the average tool temperature without the need for thermocouples inside the tool. The method is used to control both the plunging and welding operation. The developments presented here are applied to a robotic FSW system and can be directly implemented in a production setting.
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  • 15
    Publication Date: 2013-09-14
    Description: A product manufacturing process starts from parts processing, then assembles parts into components, and forms the product finally. To obtain an expected product quality, the quality characteristics in the part level, component level, and product level must be controlled, and the deviations between their actual and target values are required to keep in specified tolerances. All these tolerances form a product tolerance system, and the quality characteristics of product levels contain the geometric and the non-geometric parameters, which are interrelated and form a complex system. General tolerance is the total amount the actual parameters are permitted to vary, which not only include the geometric parameters in machining, but also includes physical, chemical, electrical, and other parameters. What most concerns the product users is whether product quality characteristics meet their requirements, rather than a component quality characteristic or part quality characteristic, and the product quality characteristics are generally not only geometric quantities but also include many non-geometric quantities. The product tolerance system optimization design from part level to product level cannot be achieved, as it includes geometric and non-geometric quantities. In this paper, a product tolerance system model is developed on the basis of determining the quality characteristics of product levels, and the information of the product levels quality characteristics is excavated from data recorded in the product testing process using data mining methods through the support vector nonlinear regression relational model between parts quality characteristics deviations and product quality characteristics deviations. Then, the product manufacturing cost model is set up, which includes the machining dimensional tolerances and non-geometric tolerances, and the product tolerance system optimization model is developed by minimizing the product manufacturing costs as the objective function and the quality characteristics tolerances of product levels as constraint conditions. Finally, a micro-motor product is used as an example to optimize its tolerance system, and its manufacturing costs are decreased by 13.14 %. The results show that the developed method is effective and provides a new way for the product tolerance system optimization.
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  • 16
    Publication Date: 2013-09-16
    Description: In this investigation, the nanoscale removal of the multilayer metal film structure from the surface of glass hard disk platters is carried out by an electrochemical reaction. The electrolytic process used is assisted by the application of ultrasonic vibration at very high frequency which effectively enhances the speed and efficiency of metal layer removal. The results also show that higher concentrations of electrolyte and higher temperature also increase the rate of metal layer removal. A high electrolyte flow rate accompanied by high energy ultrasonics results in a high etching rate. The closer the anode is to the surface of the workpiece (platter) and the smaller the gap between the two electrodes, the higher is the etching rate. Further enhancement of etching rate can be achieved by using a smaller anode and cathode as well as by using electrodes with smaller edge radii. A high rotational speed of the anode and cathode module also enhances metal removal because it speeds up the flow of electrolyte across the surface of the workpiece to remove dregs and heat. A high current flow increases the rate of etching and allows a higher workpiece feed rate with a resultant increase in speed and overall efficiency. An optimal combination of processing parameters (electrical conditions, electrolyte flow and control, dregs removal, etc.) allows clean and complete removal of the multilayered nano metal film microstructure from the glass hard disk platters. The basic technology for the micro-electrochemical removal of the nano metal film from glass hard disk surfaces has been established. In addition, the results set a benchmark for the extension of basic laboratory equipment, as well as the implementation and commercial application of the method by industry.
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  • 17
    Publication Date: 2013-09-16
    Description: Cutting performance and failure mechanisms of the ceramic cutting tools such as TTW7, BW3, TWTN3, and SG4 in continuous machining hardened Cr12MoV mold steel were investigated. There were no microburrs on the finished surface when hardened Cr12MoV mold steel was machined by these tools with coolant. In order to obtain the optimal cutting parameters, the orthogonal tests were employed in this investigation. The optimal cutting parameters were depth of cut a p  = 0.3 mm, feed rate f  = 0.1 mm/rev, and cutting speed v  = 60 m/min. The wear resistance was BW3 〉 SG4 〉 TTW7 〉 TWTN3 when these tools continuously machined the workpiece under the optimal cutting condition. The main wear mechanisms were adhesive wear and abrasive wear.
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  • 18
    Publication Date: 2013-09-16
    Description: Ti–6Al–4V is widely used in the aerospace, automobile, and biomedical fields, but is a difficult-to-machine material. Electrical discharge machining (EDM) is regarded as one of the most effective approaches to machining Ti–6Al–4V alloy, since it is a non-contact electro-thermal machining method, and it is independent from the mechanical properties of the processed material. This paper aims to combine grey relational analysis and Taguchi methods to solve the problem of EDM parameters optimization. From the viewpoint of health and environment, tap water as working fluid has good working environment, since it does not release harmful gas. The process parameters include discharge current, gap voltage, lifting height, negative polarity and pulse duty factor. The electrode wear ratio (EWR), material removal rate (MRR) and surface roughness (SR) as objective parameters are chosen to evaluate the whole machining effects. Experiments were carried out based on Taguchi L 9 orthogonal array and grey relational analysis, and then verified the results through a confirmation experiment. Compared the machining parameters A 1 B 1 C 3 D 2 with A 1 B 2 C 2 D 2 , MRR increased from 1.28 mm 3 /min to 2.38 mm 3 /min, EWR decreased from 0.14 to 0.10 mm 3 /min and SR decreased from Ra 2.37 μm to Ra 1.93 μm. The process parameters sequenced in order of relative importance are: the ratio of pulse width to pulse interval, discharge current, lifting height and gap voltage. The results showed that using tap water machining Ti–6Al–4V material can obtain high MRR, decrease the machining cost and have no harmful to the operators and the environment.
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  • 19
    Publication Date: 2013-09-19
    Description: This paper presents a meta-heuristic method for a resource-constrained project scheduling problem. In this problem, the activities are given with multiple executive modes and there are minimum as well as maximum time lags between different activities. The objective here is to determine a mode and a start (or finish) time, for each activity such that total tardiness/earliness cost of activities could be minimized. The meta-heuristic approach was developed, as a two-phased genetic algorithm. The process of solving the proposed problem includes two stages (phases). In the first stage, through applying a genetic algorithm, the main problem is simplified so that each activity has only one executive mode. In the second phase, through developing another genetic algorithm, the best answer to the problem is achieved. Finally, the computational results obtained from the solution algorithms of this research were compared with the results existing in the Project Scheduling Problem Library (PSPLIB). These algorithms were provided in the MATLAB programming language. The findings show that our algorithm improved some of the best recorded solutions in the PSPLIB.
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  • 20
    Publication Date: 2013-09-19
    Description: Heavy-duty milling processes find productivity limitations due to chatter vibrations related to the dynamic flexibility of the machine tool structure. In high-speed machining, the critical dynamic properties and the resultant process stability are highly dependent on the tool or tool holder and not on the machined part, the machining position or the feed direction. The latter factors have, however, a significant impact on stability of heavy-duty operations, which makes the current stability models unsuitable for the stability prediction of this kind of operations. The present study proposes a standard stability model with specific improvements focused on heavy-duty operations, considering the whole workspace and feed directions. This model is used as the basis for the development of a universal process planning and tool selection methodology. Finally, the proposed method is experimentally verified in two practical cases, where a typical steel roughing operation is successfully optimised for two different machines. The usefulness of the developed methodology is demonstrated.
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  • 21
    Publication Date: 2013-09-19
    Description: We consider a multistage processing system, which includes both identical (parallel) machines that can process the same set of operations and different machines that can process only different operation sets. A release time r i is given for each job J i to be processed. For such a processing system, we minimize the makespan, i.e., problem IJ | r i | C max $IJ|r_i|C_{\max }$ is considered. The problem IJ | r i | C max $IJ|r_i|C_{\max }$ is an extension of the classical job-shop problem J | r i | C max $J|r_i|C_{\max }$ for the case when parallel (or identical) machines are also given. Both problems J | r i | C max $J|r_i|C_{\max }$ and IJ | r i | C max $IJ|r_i|C_{\max }$ are strongly NP-hard. A mixed graph model used for solving the problem J | r i | C max $J|r_i|C_{\max }$ is generalized for the problem IJ | r i | C max $IJ|r_i|C_{\max }$ . Using the mixed graph model, we developed a fast heuristic algorithm for solving the problem IJ | r i | C max $IJ|r_i|C_{\max }$ . Computational experiments were conducted to evaluate the performance of the algorithm on the 22 benchmark instances and on the 40 new randomly generated instances of the problem IJ | | C max $IJ||C_{\max }$ . For the small and moderate instances, the exact values of the objective function were compared with those calculated by the proposed heuristic algorithm. The average relative error was not greater than 2 . 4 % $2.4~\%$ for all instances with available optimal schedules. Computational results showed that the developed algorithm runs faster than some other heuristics being tested, and the schedules constructed by the developed algorithm have smaller makespans.
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  • 22
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    Publication Date: 2013-09-21
    Description: Background Plants must acquire at least 14 mineral nutrients from the soil to complete their life cycles. Insufficient availability or extreme high levels of the nutrients significantly affect plant growth and development. Plants have evolved a series of mechanisms to adapt to unsuitable growth conditions where nutrient levels are too low or too high. microRNAs (miRNAs), a class of small RNAs, are known to mediate post-transcriptional regulation by transcript cleavage or translational inhibition. Besides regulating plant growth and development, miRNAs are well documented to regulate plant adaptation to adverse environmental conditions including nutrient stresses. Scope In this review, we focus on recent progress in our understanding of how miRNAs are involved in plant response to stresses resulting from deficiency in nutrients, such as nitrogen, phosphorus, sulfur, copper and iron, as well as toxicities from heavy metal ions. Conclusions Accumulated evidence indicates that miRNAs play critical roles in sensing the abundance of nutrients, controlling nutrient uptake and phloem-mediated long-distance transport, and nutrient homeostasis. miRNAs act as systemic signals to coordinate these physiological activities helping plants respond to and survive nutrient stresses and toxicities. Knowledge about how miRNAs are involved in plant responses to nutrient stresses promise to provide novel strategies to develop crops with improved nutrient use efficiency which could be grown in soils with either excessive or insufficient availability of nutrients.
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    Topics: Agriculture, Forestry, Horticulture, Fishery, Domestic Science, Nutrition
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  • 23
    Publication Date: 2013-09-22
    Description: Background and aims (i) compare the concentrations of total polyphenols (TP) and condensed tannins (CT), and CT profiles in different organs of mature trees and seedlings of eight true mangrove species in Hong Kong; (ii) examine the antioxidant activities of CT and (iii) relate the non-enzymatic antioxidative defence system with the vertical zonation pattern of mangrove species. Methods Mature trees and seedlings of eight species were collected from a Hong Kong mangrove swamp to determine TP and CT concentrations and the antioxidant activities of CT. Results According to TP concentrations, the true mangrove species could be broadly classified into three groups, (i) Lumnitzera racemosa and Aegiceras corniculatum 〉 (ii) Heritiera littoralis , Excoecaria agallocha , Bruguiera gymnorrhiza and Kandelia obovata 〉 (iii) Acanthus ilicifolius and Avicennia marina . The last two are pioneer species in the most foreshore location. They also had significantly lower antioxidant activities, CT concentrations and different CT profiles than the other six species in mid- and low-tides. Conclusions Classification of the eight true mangrove species into three groups based on polyphenols was similar to their vertical zonation from land to sea. The relationships between these antioxidants and zonation should be further verified by transplantation studies.
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    Topics: Agriculture, Forestry, Horticulture, Fishery, Domestic Science, Nutrition
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  • 24
    Publication Date: 2013-09-22
    Description: Background and aims Soil phosphorus (P) indices that have been originally developed and applied to agricultural soils for predicting P uptake by plants were examined in a pot experiment to determine the most suitable index for P availability in bauxite-processing residue sand (BRS). Methods Pot trials with ryegrass were established using BRS that had been amended with various organic (greenwaste compost, biochar and biosolids) and inorganic (zeolite) materials and different levels of di-ammonium phosphate fertiliser. Soil P availability indices tested included anion-exchange membrane (AEM-P), 0.01 M calcium chloride (CaCl 2 -P), Colwell-P, and Mehlich 3-P. Results AEM-P was found to most closely reflect the available P status in BRS across all treatments, and had the strongest associations with plant P uptake compared to Colwell-P, Mehlich 3-P and CaCl 2 -P. AEM-P was more closely correlated with P uptake by ryegrass than other P indices, while Colwell-P was closely related to leaf dry matter. Interestingly, a strong inverse relationship between plant indices and pH in BRS growth media was observed, and an adequate level of plant P uptake was found only in 15 year-old rehabilitated BRS with pH 〈 8.0. Conclusions AEM-P was found to be the most suitable index for evaluating P availability in highly alkaline BRS and pH was an important parameter affecting uptake of P by ryegrass. Importantly, time is required (〉 5 years) before improved uptake of P by plants can be observed in rehabilitated residue sand embankments.
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  • 25
    Publication Date: 2013-09-22
    Description: Background & aims Herbivore-driven changes to soil properties can influence the decomposition rate of organic material and therefore soil carbon cycling within grassland ecosystems. We investigated how aboveground foraging mammalian and invertebrate herbivores affect mineral soil decomposition rates and associated soil properties in two subalpine vegetation types (short-grass and tall-grass) with different grazing histories. Methods Using exclosures with differing mesh sizes, we progressively excluded large, medium and small mammals and invertebrates from the two vegetation types in the Swiss National Park (SNP). Mineral soil decomposition rates were assessed using the cotton cloth (standard substrate) method between May and September 2010. Results Decomposition displayed strong spatio-temporal variability, best explained by soil temperature. Exclusion of large mammals increased decomposition rates, but further exclusion reduced decomposition rates again in the lightly grazed (tall-grass) vegetation. No difference among treatments was found in the heavily grazed (short-grass) vegetation. Heavily grazed areas had higher decomposition rates than the lightly grazed areas because of higher soil temperatures. Microbial biomass carbon and soil C:N ratio were also linked to spatio-temporal decomposition patterns, but not to grazing history. Conclusions Despite altering some of the environmental controls of decomposition, cellulose decomposition rates in the SNP’s subalpine grasslands appear to be mostly resistant to short-term herbivore exclusion.
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  • 26
    Publication Date: 2013-09-27
    Description: High injury and fatality rates prevalent in all types of construction in the USA may be addressed by combining safety initiatives with process improvement through Lean. This study evaluated the impact on worker safety when Kaizen (a Lean tool) was used at a modular homebuilder. Twelve students who had completed a safety course and four safety experts rated the probability and severity of hazards (as determined by a job safety analysis, or JSA) present in three workstations; base-framing, sheet rock hanging, and painting. These ratings were provided after viewing a series of photographs taken before and after a Kaizen event performed at each workstation. The rating tool showed high reliability for all safety experts' ratings but only for students' ratings from the sheet rock hanging station. Students' and experts' ratings showed a significant reduction in risk in the base-framing station after the Kaizen, and student's ratings showed significantly reduced risk in the sheet-rock hanging station. Kaizen has the potential to improve safety in modular homebuilding and possibly, other manufacturing and construction activities.
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  • 27
    Publication Date: 2013-09-27
    Description: An investigation was reported on the cutting temperature in milling Ti6Al4V by applying semi-artificial thermocouple. ANOVA was conducted on the experimental results, and regression models were obtained. Analysis results showed that the tool temperature and workpiece temperature performed a similar rising trend with the increase of cutting parameters, including cutting speed, feed rate, radial feed, and axial feed. And their influence degrees decreased successively. The cutting force with different cutting parameters was also measured, and the relationship between cutting temperature and cutting force was discussed. It was found that cutting temperature and cutting force obtained in the experiment had the same fluctuation feature. Therefore, the cutting force and cutting temperature could complement each other for monitoring and analysis of the cutting process.
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  • 28
    Publication Date: 2013-09-27
    Description: Background Our recent publication (Warren et al., Plant Soil 366:683–693, 2013 ) described how pulses of deuterium oxide (D 2 O) or H 2 O combined with neutron radiography can be used to indicate root water uptake and hydraulic redistribution in maize. This technique depends on the large inherent differences in neutron cross-section between D and H atoms resulting in strong image contrast. Scope and Conclusions However, as illustrated by Carminati and Zarebanadkouki ( 2013 ) there can be a change in total water content without a change in contrast simply by a change in the relative proportions of D 2 O and H 2 O. We agree with their premise and detailed calculations (Zarebanadkouki at al. 2012 , 2013 ), and present further evidence that mixing of D 2 O and H 2 O did not confound evidence of hydraulic redistribution in our study.
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  • 29
    Publication Date: 2013-09-27
    Description: Background and aims The growth of green plants depends not only on photosynthesis, but also on the successful remobilization and translocation of seed phosphorus (P) reserves to the vegetative parts of the developing seedling during early growth. Remobilization and photosynthesis are therefore two parallel and co-coinciding processes involved in better seedling establishment and early growth. Methods A study was conducted to evaluate the priority of developing maize seedlings to translocate the remobilized seed P reserves and external P uptake to seedling root and shoot sinks during 4 weeks of early growth. Two fluxes of P in growing seedlings, one from seed remobilized P reserves and one from external P uptake, were distinguished by labelling external nutrient solution P with 32 P. Results The seedling phytomass was equally distributed between seedling roots and shoots for 530 cumulated degree days after sowing. Seedlings partitioned up to 71 % of P from seed reserves and up to 68 % of P acquired from the nutrient solution, to the shoots, depending on the seed P content and P concentration in the nutrient solution. It appears that accumulation of P slows down in seedling roots corresponds to the translocative functions of root P towards shoots for start of photosynthesis. Conclusions Our results suggest that the major part of seed P reserves and external P uptake were used in early development of the seedling and the preferred sink was seedling shoots.
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  • 30
    Publication Date: 2013-09-27
    Description: Background and aims Nickel (Ni) has become a major heavy metal contaminant. The form of nitrogen nutrition remarkably affects IRT1 expression in roots. IRT1 has an activity of transporting Ni 2+ into root cells. Therefore, nitrogen-form may affect Ni accumulation and toxicity in plants. The assumption was investigated in this study. Methods The Arabidopsis plants were treated in Ni-contained growth solutions with either nitrate (NO 3 − ) or ammonium (NH 4 + ) as the sole N source. After 7-day treatments, Ni concentration, IRT1 expression, Ni-induced toxic symptoms and oxidative stress in plants were analyzed. Results The NO 3 − -fed plants contained a higher Ni concentration, had a greater IRT1 expression in roots, and developed more severe toxic symptoms in the youngest fully expanded leaves, compared with the NH 4 + -fed plants. The Ni-induced growth inhibition was also more significant in NO 3 − -fed plants. Interestingly, Ni exposure resulted in greater hydrogen peroxide (H 2 O 2 ) and superoxide radical (O 2 . − ) accumulations, more severe lipid peroxidation and more cell death in NO 3 − -fed plants, whereas the opposite was true for NH 4 + -fed plants. Furthermore, the Ni-enhanced peroxidase (POD) and superoxide dismutase (SOD) activities were greater in NO 3 − -fed plants Conclusion NO 3 − nutrition promotes Ni uptake, and enhances Ni-induced growth inhibition and oxidative stress in plants compared with NH 4 + nutrition.
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  • 31
    Publication Date: 2013-09-27
    Description: Background and aims Brassica napus has high boron (B) demand, but significant genotype differences exist with respect to B deficiency. The aim of this research was to elucidate the relationship between the different sensitivities of Brassica napus cultivars to low B stress and the characteristics of B uptake and transport to characterise the regulation of B efficiency in Brassica napus . Methods B-efficient and B-inefficient Brassica napus cultivars were used to compare the uptake and transport of B using the stable isotope 10 B tracer and grafting experiments, as well as expression of B transporters by RT-PCR. Results B-efficient cultivars have significant advantages with regard to B limitation. The B-efficient cultivar HZ showed less severe B deficiency symptoms and higher dry biomass than the B-inefficient cultivars LW and LB. Both the amount of total B and the 10 B concentration and accumulation in the shoots and roots of B-efficient HZ were higher than those of B-inefficient cultivars. In B-inefficient LW, the amount of total B and the 10 B that was transported into shoots was less than in the other three cultivars and the content and accumulation of total B and 10 B in the roots of B-inefficient LB were the lowest among all of the cultivars. When the roots of B-efficient HZ were used as stocks, the grafted plants showed B-efficient characteristics, such as mild B deficiency symptoms, and higher dry biomass and B accumulation, regardless of whether they originated from B-efficient or B-inefficient cultivars. In contrast, the grafted plants with B-inefficient LW used as stocks were B-inefficient. The expressions of BnBOR1;1c , BnBOR1;2a and BnNIP5;1 were up-regulated in roots under low B stress compared with the normal B condition. However, there was no obvious difference in the expressions of the three genes or of four other BnBOR1s between B-efficient and B-inefficient cultivars in low or normal B environments. Conclusions These results indicate that the B efficiency of Brassica napus is controlled primarily by roots, which allow more uptake and accumulation of B in B-efficient cultivars than B-inefficient cultivars in a low B environment. However the molecular mechanism regulating B efficiency in Brassica napus remains to be determined.
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  • 32
    Publication Date: 2013-09-27
    Description: Aims Application of carbon (C) and nitrogen (N) isotopes is an essential tool to study C and N flows in plant-soil-microorganisms systems. When targeting single plants in a community the tracers need to be added via e.g., leaf-labeling or stem-feeding approaches. In this study we: (i) investigated if bicarbonate can be used to introduce 14 C (or 13 C) into white clover and ryegrass, and (ii) compared the patterns of 14 C and 15 N allocation in white clover and ryegrass to evaluate the homogeneity of tracer distribution after two alternative labeling approaches. Methods Perennial ryegrass and white clover were pulse labeled with 15 N urea via leaf-labeling and 14 C either via a 14 CO 2 atm or with 14 C bicarbonate through leaf-labeling. Plants were sampled 4 days after labeling and prepared for bulk isotope analysis and for 14 C imaging to identify plant parts with high and low 14 C activity. Subsequently, plant parts with high and low 14 C activity were separated and analyzed for 15 N enrichment. Results Bicarbonate applied by leaf-labeling efficiently introduced 14 C into both white clover and ryegrass, although the 14 C activity in particular for white clover was found predominantly in the labeled leaf. Using 14 C imaging for identification of areas with high (hotspots) and low 14 C activity showed that 14 C was incorporated very heterogeneously both when using bicarbonate and CO 2 as expected when using pulse labeling. Subsequent analysis of 15 N enrichment in plant parts with high and low 14 C activity showed that 15 N also had a heterogeneous distribution (up to two orders of magnitude). Conclusion Bicarbonate can efficiently be used to introduce 14 C or 13 C into plant via the leaf-labeling method. Both 14 C and 15 N showed heterogeneous distribution in the plant, although the distribution of 15 N was more even than that of 14 C.
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  • 33
    Publication Date: 2013-09-27
    Description: Background and aim In numerous areas, rice cultivated under flooded conditions is exposed simultaneously to iron excess and arsenic contamination. The impact of these combined stresses on yield-related parameters and As distribution and speciation in various plant parts remains poorly documented. Methods Rice (cv I Kong Pao) was exposed to iron excess (125 mg L −1 Fe 2 SO 4 ), arsenic (50 and 100 μM Na 2 HAsO 4 .7H 2 O) or a combination of those stressing agents in hydroponic culture until harvest. Plant growth, yield-related parameters, non protein thiols concentration and mineral nutrition were studied in roots and shoots. Arsenic speciation was determined by high-performance liquid chromatography-hydride generation-atomic fluorescence spectrometry. Key Results Iron excess increased As retention by the roots in relation to the development of the root iron plaque but decreased As accumulation in the shoot. Arsenic concentration was lower in the grains than in the shoots. Iron stress reduced As accumulation in the husk but not in the dehusked grains. Iron excess decreased the proportion of extractable As(III) and As(V) in the grain while it increased the proportion of extractable As(III) in the shoot. Combined stresses (Fe+As) affected plant nutrition and significantly reduced the plant yield by limiting the number of grains per plant and the grain filling. Conclusions Fe excess had an antagonist impact on shoot As concentration but an additive negative impact on several yield-related parameters. Iron stress influences both As distribution and As speciation in rice.
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  • 34
    Publication Date: 2013-09-27
    Description: Background and aims Intermittently frozen ground in winter is expected to disappear over large areas in the temperate zone due to ongoing climate warming. The lack of soil frost influences plant soil interactions and needs to be studied in more detail. Methods Winter soil frost was avoided by belowground heating wires in a field experiment over two subsequent winters in a temperate grassland. Soil respiration, soil nitrogen availability and plant performance (aboveground biomass, root length at two depth levels, greenness, nutrient content) were compared between “no-frost” and reference plots which underwent repeated freeze-thaw cycles in both winters. Results Soil respiration increased in the “no-frost” treatment during the warming phase (+291 %). N-availability in the upper 10 cm of the soil profile was not affected, possibly due to increased plant N accumulation during winter (+163 %), increased plant N concentration (+18 %) and increased biomass production (+31.5 %) in the growing season. Translocation of roots into deeper soil layers without changes in total root length in response to the “no-frost” treatment, however, may be a sign of nutrient leaching. Conclusions The cumulative effect on carbon cycling due to warmer soils therefore depends on the balance between increased winter carbon loss due to higher soil biotic activity and enhanced plant productivity with higher nutrient accumulation in the growing season.
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  • 35
    Publication Date: 2013-09-27
    Description: Aims The aims of this work were to investigate the aluminum (Al) and phosphate (P) interactions in the regulation of root system architecture of Arabidopsis thaliana seedlings and the contribution of auxin signaling in primary and lateral root growth in response to Al toxicity. Methods Detailed analyses of root system architecture and cell division were performed in Arabidopsis WT seedlings and in low phosphorus insensitive mutants lpi1 - 3 and lpr1 - 1 lpr2 - 1 in response to Al. Expression studies of P-deficiency regulated phosphate transporter AtPT2 were also conducted. The role of auxin as a mediator of root morphogenetic changes by Al was evaluated by using the auxin-signaling mutants tir1 , tir1 afb2 afb3 , and arf7 arf19 . Results Al inhibited primary root growth by affecting cell cycle progression and causing differentiation of cells in the root meristem. These effects were reduced in low phosphorus insensitive lpi1 - 3 and low phosphate resistant lpr1 - 1 lpr2 - 1 Arabidopsis mutants. Al also activated the expression of the low phosphate-induced P transporter AtPT2 in roots. Lateral root formation by Al decreased in tir1 afb2 afb3 while arf7 arf19 mutants were highly resistant to Al in both primary root inhibition and lateral root induction. Conclusions Our results suggest that lateral root formation in response to Al toxicity and P deficiency may involve common signaling mechanisms, while a pathway involving ARF7 and ARF19 is important for primary root growth inhibition by Al.
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  • 36
    Publication Date: 2013-09-27
    Description: Aims Litter decomposition and subsequent nutrient release play a major role in forest carbon and nutrient cycling. To elucidate how soluble or bulk nutrient ratios affect the decomposition process of beech ( Fagus sylvatica L.) litter, we conducted a microcosm experiment over an 8 week period. Specifically, we investigated leaf-litter from four Austrian forested sites, which varied in elemental composition (C:N:P ratio). Our aim was to gain a mechanistic understanding of early decomposition processes and to determine microbial community changes. Methods We measured initial litter chemistry, microbial activity in terms of respiration (CO 2 ), litter mass loss, microbial biomass C and N (C mic and N mic ), non purgeable organic carbon (NPOC), total dissolved nitrogen (TDN), NH 4 + , NO 3 - and microbial community composition (phospholipid fatty acids – PLFAs). Results At the beginning of the experiment microbial biomass increased and pools of inorganic nitrogen (N) decreased, followed by an increase in fungal PLFAs. Sites higher in NPOC:TDN (C:N of non purgeable organic C and total dissolved N), K and Mn showed higher respiration. Conclusions The C:N ratio of the dissolved pool, rather than the quantity of N, was the major driver of decomposition rates. We saw dynamic changes in the microbial community from the beginning through the termination of the experiment.
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  • 37
    Publication Date: 2013-09-27
    Description: Background and aims Grazing may influence nutrient cycling in several ways. In productive mountain grasslands of central Argentina cattle grazing maintain a mosaic of different vegetation patches: lawns, grazed intensively and dominated by high quality palatable plants, and open and closed tussock grasslands dominated by less palatable species. We investigated if differences in the resources deposited on soil (litter and faeces) were associated with litter decomposition rates and soil nitrogen (N) availability across these vegetation patches. Methods We compared the three vegetation patches in terms of litter and faeces quality and decomposability, annual litterfall and faeces deposition rate. We determined decomposition rates of litter and faces in situ and decomposability of the same substrates in a common garden using “litter bags”. We determined soil N availability (with resin bags) in the vegetation patches. Also, we performed a common plant substrates decomposition experiment to assess the effect of soil environment on decomposition process. This technique provides important insights about the soil environmental controls of decomposition (i.e. the sum of soil physicochemical and biological properties, and microclimate), excluding the substrate quality. Results The litter quality and faeces deposition rate were higher in grazing lawns, but the total amounts of carbon (C) and nitrogen (N) deposited on soil were higher in tussock grasslands, due to higher litterfall in these patches. The in situ decomposition rates of litter and faeces, and of the two common plant substrates were not clearly related to either grazing pressure, litterfall or litter quality (C, N, P, lignin, cellulose or hemicellulose content). In situ litter decomposition rate and soil ammonium availability were correlated with the decomposition rates of both common plant substrates. This may suggest that difference in local soil environment among patch types is a stronger driver of decomposition rate than quality or quantity of the resource that enter the soil. Conclusions Our results show that, although high grazing pressure improves litter quality and increases faeces input, the reduction in biomass caused by herbivores greatly reduces C and N input for the litter decomposition pathway. We did not find an accelerated decomposition rate in grazing lawns as proposed by general models. Our results point to soil environment as a potential important control that could mask the effect of litter quality on field decomposition rates at local scale.
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  • 38
    Publication Date: 2013-09-27
    Description: Background and aims Cd uptake has been shown to increase during conditions of Fe deficiency. This study tested the hypothesis that Fe-deficiency-responsive genes, particularly OsNRAMP1, play a role in the increased Cd uptake that occurs when rice is grown in aerobic soil conditions. Methods Plants were grown in aerobic or flooded soil conditions. Uptake of Cd was compared to levels of expression of candidate metal transporters and to metal ion availability in soil. Results Plants grown with intermittent soil flooding experienced a predominantly aerobic root environment and had the highest plant Cd uptake. Stronger upregulation of OsNRAMP1 was detected in plants grown in unflooded soil than in flooded soil. However, these transcriptional responses were not linked to an increase in Cd uptake. Overexpression of OsNRAMP1 was not found to increase the uptake of Cd in rice in soil or solution culture. In contrast, there were large differences in availability of Cd, Fe and Mn between flooded and aerobic soils, which were linked to changes in Cd uptake. Conclusions Aerobic soil conditions favour Cd uptake through increased Cd availability and decreased competition between Cd and Fe rather than through the increased expression of the Fe transporters themselves.
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  • 39
    Publication Date: 2013-09-27
    Description: Background and aims Intensive land use has led to degradation and abandonment of Portuguese oak woodlands, and subsequent shrub encroachment may have altered the spatial heterogeneity of soil C and N pools. The aim of this study was to evaluate the effects of shrub invasion on soil C and N dynamics in an oak woodland in Southern Portugal. Methods Soil was sampled beneath and outside scattered Quercus suber L. canopies, considering non-encroached areas and areas encroached by shrubs ( Cistus ladanifer L. or Cistus salviifolius L.). Results The spatial heterogeneity of soil C and N contents was mainly associated with tree presence. Outside tree canopies, the labile C pools were larger (mainly beneath C . ladanifer ) and C cycling was faster in encroached areas than in non-encroached areas. Net and gross N mineralization and urease and protease activities were also higher in encroached than in non-encroached areas; however, the metabolic quotient and the Cmicrobial/Corganic ratio were not significantly affected. Beneath the tree canopy, significant effects of encroachment included a small increase in soil labile C and the enzymatic activity beneath C . ladanifer . Conclusions The results indicate the potential capacity of shrub encroachment to accumulate soil organic C in the long term. The rate of soil C and N turnover promoted by shrub encroachment may depend on the Cistus species present.
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  • 40
    Publication Date: 2013-09-27
    Description: Aims Decreased expression of TaNAM genes by RNAi results in delayed senescence and decreased grain protein, iron, and zinc concentrations. Here, we determined whether NAM expression level alters onset of senescence under stress conditions, whether delayed senescence in the TaNAM -RNAi line resulted in improved tolerance to post-anthesis abiotic stress, and determined the effects of post-anthesis abiotic stress on N and mineral remobilization and partitioning to grain. Methods Greenhouse-grown WT and TaNAM -RNAi wheat were characterized in two studies:three levels of N fertility or water limitation during grain fill. Studies were conducted under both optimal and heat stress temperatures. Senescence onset was determined by monitoring flag leaf chlorophyll. Results Under optimal tempertures, TaNAM -RNAi plants had a yield advantage at lower N. TaNAM -RNAi plants had delayed senescence relative to the WT and lower grain protein and mineral concentrations, N remobilization efficiency, and partitioning of N and most minerals to grain. Conclusions Nutritional quality of TaNAM -RNAi grain was consistently lower than WT. Delayed senescence of TaNAM -RNAi plants provided a yield advantage under optimal temperatures but not under water or heat stress. Discovery of specific NAM protein targets may allow separation of the delayed senescence and nutrient partitioning traits, which could be used for improvement of wheat.
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  • 41
    Publication Date: 2013-09-27
    Description: Aims Nitrification inhibitors (NI) formulated on granulated ammonium sulphate nitrate (ASN) are an option to minimize nitrate leaching into ground waters and emissions of the greenhouse gas N 2 O. This paper focuses (a) on the development of an analytic enabling to extract and quantify the NI 3,4-dimethylpyrazolephosphate (DMPP), marketed since 1999. The efficiency of DMPP has been studied in laboratory and field soils. Here the DMPP analytic and the behaviour of a nitrifying bacterial consortium enriched from a field soil and exposed to zero, field applied and a 10 fold higher DMPP concentration than the recommended one for field application are in the focus. Methods For extracting DMPP quantitatively from soils a method connected to a HPLC analytic has been developed by us and was standardized in laboratory experiment with a silt clay field soil (allochtone Vega). The method is detailed described here. Its reliability has been tested in a 3 years field trial under varying cropping systems and climatic conditions asides the influence of DMPP on CO 2 −, CH 4 − and N 2 O- emissions, measured by the closed chamber method. Parallel a nitrifying bacterial consortium of the silty clay field soil was enriched and subjected to 0, the recommended DMPP concentration for field applications and a 10 times higher one. In incubation experiments the conversion of ammonium to nitrite and nitrate in presence and absence of DMPP was spectrophotometer determined and pH-shifts with a scaled litmus paper. In sacrificed flasks at the end of incubation morphological changes of the bacteria involved were studied by transmission electron microscope (TEM). Results The ammonium, nitrite and nitrate determinations and the TEM pictures show that in presence of the field applied DMPP concentration the nitrifying activity returned around 30 days later than in the control and the cells were slightly enlarged. In presence of a 10 times higher DMPP concentration a recovery was prevented. DMPP prolongs, compared with dicyandiamide (DCD), the period of nitrifiers’ inhibition and reduced N 2 O− and CO 2 − the emissions (Weiske et al., Biol Fertil Soils 34:109–117, 2001a , Nutr Cycl Agroecosys 60:57–64, b ). Conclusions With the method developed by us the stability of DMPP in agricultural soils can be satisfyingly and reproducible studied down to a detection limit of 0.01 μg DMPP g −1 dry soil. The morphological changes in the nitrifying consortium due to DMPP concentrations are in agreement with the recovery rate found by nitrite and nitrate formation.
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  • 42
    Publication Date: 2013-09-28
    Description: This paper investigates how changes in chatter amplitude and frequency depend on process damping effect in dynamic turning process. For this purpose, the two degrees of freedom (TDOF) cutting system was modeled, and for an orthogonal turning system, the process damping model with a new simple approach was developed. To further explore the nature of the TDOF cutting model, a numerical simulation of the process was developed by this model. This simulation was able to overcome some of the weaknesses of the analytical model. The equations of motion for this cutting system were written as linear and nonlinear in the τ -decomposition form. The variation in the process damping ratios for different work materials was simply obtained by solving the nonlinear differential equations. A series of orthogonal chatter stability tests were performed for the identification of dynamic cutting force coefficients, using AISI-1040, Al-7075, and Al-6061 work materials, at a constant spindle speed. Finally, the experimental results were analyzed and compared with the simulation model, and it was observed that the results obtained through the experiments comply with the simulation model results.
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  • 43
    Publication Date: 2013-10-01
    Description: Background and aims Adequate zinc (Zn) in maize ( Zea mays L.) is required for obtaining Zn-enriched grain and optimum yield. This study investigated the impact of varying Zn fertilizer placements on Zn accumulation in maize plant. Methods Two pot experiments with same design were conducted to investigate the effect of soil Zn heterogeneity by mixing ZnSO 4 ·7H 2 O (10 mg Zn kg −1 soil on an average) in 10–15, 0–15, 25–30, 0–30, 30–60 and 0–60 cm soil layers on maize root growth and shoot Zn content at flowering stage in experiment-1, and assessing effects on grain Zn accumulation at mature stage in experiment-2. Results In experiment-1, Zn placements created a large variation in soil DTPA-Zn concentration (0.3–29.0 mg kg −1 ), which induced a systemic and positive response of root growth within soil layers of 0–30 cm; and shoot Zn content was increased by 102 %–305 % depending on Zn placements. Supply capacity of Zn in soil, defined as sum of product of soil DTPA-Zn concentration and root surface area at different soil layers, was most related to shoot Zn content ( r  = 0.82, P  〈 0.001) via direct and indirect effects according to path analysis. In experiment-2, Zn placements increased grain Zn concentration by up to 51 %, but significantly reduced the grain Zn harvest index from 50 % by control to about 30 % in average. Conclusion Matching the distribution of soil applied Zn with root by Zn placement was helpful to maximize shoot Zn content and grain Zn concentration in maize.
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  • 44
    Publication Date: 2013-10-02
    Description: Background and Aims Wetting-drying cycles are important environmental processes known to enhance aggregation. However, very little attention has been given to drying as a process that transports mucilage to inter-particle contacts where it is deposited and serves as binding glue. The objective of this study was to formulate and test conceptual and mathematical models that describe the role of drying in soil aggregation through transportation and deposition of binding agents. Methods We used an ESEM to visualize aggregate formation of pair of glass beads. To test our model, we subjected three different sizes of sand to multiple wetting-drying cycles of PGA solution as a mimic of root exudates to form artificial aggregates. Water stable aggregate was determined using wet sieving apparatus. Results A model to predict aggregate stability in presence of organic matter was developed, where aggregate stability depends on soil texture as well as the strength, density and mass fraction of organic matter, which was confirmed experimentally. The ESEM images emphasize the role of wetting-drying cycles on soil aggregate formation. Conclusions Our experimental results confirmed the mathematical model predictions as well as the ESEM images on the role of drying in soil aggregation as an agent for transport and deposition of binding agents.
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  • 45
    Publication Date: 2013-10-02
    Description: Background and aims Many plant growth-promoting endophytes (PGPE) possessing 1-aminocyclopropane-1-carboxylate (ACC) deaminase activity can reduce the level of stress ethylene and assist their host plants cope with various biotic and abiotic stresses. However, information about the endophytic bacteria colonizing in the coastal halophytes is still very scarce. This study aims at isolating efficient ACC deaminase-producing plant growth-promoting (PGP) bacterial strains from the inner tissues of a traditional Chinese folk medicine Limonium sinense (Girard) Kuntze, a halophyte which has high economic and medicinal values grown in the coastal saline soils. Their PGP activity and effects on host seed germination and seedling growth under salinity stress were also evaluated. Methods A total of 126 isolates were obtained from the surface sterilized roots, stems and leaves of L. sinense (Girard) Kuntze. They were initially selected for their ability to produce ACC deaminase as well as other PGP properties such as production of indole-3-acetic acid (IAA), N 2 -fixation, and phosphate-solubilizing activities and subsequently identified by the 16S rRNA gene sequencing. For selected strains, seed germination, seedling growth, and flavonoids production in axenically growth L. sinense (Girard) Kuntze seedlings at different NaCl concentrations (0–500 mM) were quantified. Results Thirteen isolates possessing ACC deaminase activity were obtained. The 16S rRNA gene sequencing analysis showed them to belong to eight genera: Bacillus , Pseudomonas , Klebsiella , Serratia , Arthrobacter , Streptomyces , Isoptericola , and Microbacterium . Inoculation with four of the selected ACC deaminase-producing strains not only stimulated the growth of the host plant but also influenced the flavonoids accumulation. All four strains could colonize and can be re-isolated from the host plant interior tissues. Conclusions These results demonstrate that ACC deaminase-producing habitat-adapted symbiotic bacteria isolated from halophyte could enhance plant growth under saline stress conditions and the PGPE strains could be appropriate as bioinoculants to enhance soil fertility and protect the plants against salt stress.
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  • 46
    Publication Date: 2013-10-03
    Description: This paper focuses on the mechanism of high-speed grinding to achieve quality and efficiency for ceramics. The criterion of the brittle–ductile removal transition of ceramics is calculated and analyzed. The effects of the wheel velocity on the specific grinding forces, energy, and specific material removal rates were investigated. The influence of the wheel velocity on the surface integrity was studied in the terms of surface roughness by a 3D optical profilometer, scanning electron microscopy, respectively. The ductile removal mechanism of brittle material was validated experimentally. High quality and efficiency of grinding for SiC can been attained with high-speed grinding due to the understanding of the characteristics and mechanism for ductile grinding of brittle materials with high-speed grinding. Furthermore, based on the high-performance grinding mechanism, reasonable definitions on high-speed grinding are proposed.
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  • 47
    Publication Date: 2013-10-04
    Description: Aims The objective of this study was to investigate the effects of future warming and drought on (1) the biochemical composition of above-ground biomass of forage plants ( Festuca arundinacea and Dactylis glomerata ), (2) the potential mineralization of this material in soil, and (3) its priming effect on native soil organic matter. Methods We sampled above-ground plant material from spring regrowth and summer regrowth of a climate change experiment. While in spring, the plants were well watered, the summer regrowth was exposed to drought and elevated temperature (+3 °C) by infrared heating of the canopy during 3 weeks. We assessed the elemental and isotopic composition, lignin and non-cellulosic carbohydrate content and composition of plant material grown under all three conditions. Its mineralization potential in soil and priming effects were evaluated during laboratory incubation. Results Warming had no significant effect on elemental and stable isotope composition of both plant materials. In contrast, it resulted in reduction of lignin content for both plant species and decrease of the lignin-to-N ratio for F. arundinacea and increased non-cellulosic carbohydrate content for D. glomerata . Summer regrowth was characterised by increase of δ 13 C values, which is consistent with variations in stomatal conductance due to water shortage. Moreover, summer drought induced an increase in N content leading to decrease of the C/N ratio and increase of lignin-to-N ratio of summer regrowth compared to spring regrowth. Differences in decomposition were small, while priming effects were more strongly altered by the different exposure to enviromental. Conclusion Our results provide direct experimental evidence that extreme climatic events (high temperature and precipitation deficit) have an influence on soil carbon storage particularly through their effect on priming of native soil organic matter induced by altered plant litter. These effects seem to be governed by alterations of stoichiometry and to a smaller extent by alterations of plant chemical composition.
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  • 48
    Publication Date: 2013-09-11
    Description: Background and aim Saccharothrix algeriensis NRRL B-24137, isolated from a Saharan soil, has been described as a potential biocontrol agent against Botrytis cinerea and other phytopathogens. However, the plant protection mechanisms involved still need to be described. The aim of this study was to determine this protection phenomenon as well as parts of the mechanisms involved, using Arabidopsis thaliana seedlings and B. cinerea . Methods The bacterial colonization process was evaluated on A. thaliana seedlings using fluorescence in situ hybridization. Protection of A. thaliana seedlings inoculated with NRRL B-24137 against B. cinerea was then evaluated. Parts of the mechanisms involved in the systemic protection against B. cinerea were evaluated using known mutants of genes involved in jasmonate (JA)/ethylene (ET)/salicylic acid (SA) signaling. Other Arabidopsis mutants, AtrhbohD-3 , AtrhbohF-3 , and ups1-1 were also screened to determine other parts of the mechanisms involved. Results The results showed that the strain NRRL B-24137 colonized, epi- and endophytically, the roots of Arabidopsis seedlings but the strain was not a systemic colonizer during the time of the experiment. The strain NRRL B-24137 also reduced B. cinerea symptoms and the protection was linked to known mechanisms of induced systemic resistance (ISR; JA/ET signaling), as well as to functionality of AtrbohF oxidase and of UPS1. Crosstalk between ET/JA and SA signaling could also be involved. Conclusions The isolate NRRL B-24137, after colonizing the root systems of A. thaliana , induces an ISR against B. cinerea , which is JA/ET dependent, but could also require SA crosstalk and protection could also require NAPDH oxidases and UPS1 functionalities.
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  • 49
    Publication Date: 2013-09-13
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  • 50
    Publication Date: 2013-09-14
    Description: In order to realize the size measurement of large forgings in thermal state, an online measurement method based on line laser scanning is proposed in the paper. The measurement system mainly consists of a line laser projector and a charge-coupled device (CCD) camera. The laser projector is driven by the stepper motor for scanning the forgings continuously, while real-time images are captured by the CCD to provide the information for further feature extraction. First of all, particle swarm optimization algorithm is utilized to reduce the optical distortion error between actual and ideal images as a kind of optimization method. Secondly, the preprocessing is carried out to improve the image quality of the hot parts, and further two-dimensional image information of the forgings is obtained by means of center extraction. Thirdly, the size of forgings is calculated through processing the data acquired by continuous scanning the forgings and the real-time shotting. Finally, the measurement of forgings on overall outside size is achieved. The method proposed in the paper is viable according to the experiment results.
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  • 51
    Publication Date: 2013-09-14
    Description: The present work is meant to show the effective capability of optimizing an unbalanced Paired-Cell Overlapping Loops of Cards with Authorization (POLCA)-controlled production system by means of a heuristic algorithm. This objective is suggested by the fact that one of the most significant issues when using card-driven production control systems is represented by the optimized setting of the large number of cards within the control loops. This is particularly true in the case of unbalanced systems, where the number of cards may vary significantly among the different loops. Little law is usually adopted in literature to infer this number from historical data, but the obtained number is usually far from the optimum. Indeed, in real-world applications, the systems to be controlled are designed to process units with very different routings, each with different probability to occur. In all these situations, they result particularly difficult to set correctly. To this aim, in the present work a Genetic Algorithm is used. The objective is that of finding the correct number of cards and to reduce the overall Total Throughput Time and the average Work In Process. The proposed approach may provide a valid support tool to overcome these limitations, making the most of POLCA capabilities in many manufacturing configurations.
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  • 52
    Publication Date: 2013-09-14
    Description: This paper presents the design philosophy of an ultra-precision fly cutting machine tool from the machining material properties and the processing requirements points of view. Three configurations of the machine tool are proposed and compared from the aspect of the proposed design philosophy. The design philosophy has been applied to guide the development of the key machine components as well as an experimental prototype. In order to improve the dynamic performances of the machine tool, the influence of the main components on the tool–workpiece structural loop is analyzed, and the weak structural component is optimized. Preliminary machining trials have been carried out. The test results make a further proof and validate that the design philosophy proposed in this article can assure the high performance of the developed ultra-precision fly cutting machine tool for producing large diameter optics.
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  • 53
    Publication Date: 2013-09-14
    Description: Background and aims The effect of forest cover distribution and plant litter input on soil organic carbon were analyzed to better understand the dynamics of carbon cycling across ecosystems on the “Natural Oriented Reserve Bosco delle Pianelle”. Fluorescence spectroscopy represents a very useful tool to characterize soil organic matter properties, since it allows to directly monitor the molecular status of a fluorophore depending on its chemical environment, as well as on its structure, substituents of the aromatic moieties, and molecular weight. Here, fluorescence analysis was performed on humic acids isolated from four litters (HALs) and their underlying soils (HAs) at three depths. Methods All samples were collected from a protected forest area, Southern Italy, under different plant covering: Quercus ilex L. (Q), mixed Carpinus betulus L. and Carpinus orientalis Mill. (CC), Pinus halepensis L. (P), and mixed Quercus trojana Webb. and Quercus ilex L. (QQ). Results Data obtained showed a fast decomposition process for P and QQ litters, with HAs in the underlying soils characterized by the presence of simple, highly fluorescent structural components also in the deepest layers. On the contrary, a slow decomposition process was observed for Q and CC litters, whose underlying soil HAs were characterized by an increasing aromatic polycondensation and humification degree from the surface to the deepest layers, as supported by low values of fluorescence intensity and high wavelength maxima. Conclusions Results obtained indicate that P and QQ species promote C accumulation and stock in the underlying soils, thanks to a greater decomposition of their litter, and fluorescence spectroscopy is a very simple and suitable method to evaluate the influence of three species distribution on soil organic carbon pools.
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  • 54
    Publication Date: 2013-09-16
    Description: A distributed coevolutionary algorithm is proposed to solve the multiobjective hybrid flowshop scheduling problems to minimize the maximum completion time and total tardiness of jobs. The framework of the distributed coevolutionary algorithm consists of a global agent and multiple local agents. The global agent and local agents evolve independently and cooperate by interchanging a selected solution list. Unlike the cooperative coevolutionary algorithms in the literature, the proposed algorithm does not decompose the scheduling problem and executes evolutionary operations based on the whole solution of the problem in all the agents. SPEA2 is the core components in the local agents. Path relinking is applied in order to implement the evolutionary computation among non-dominated solutions in the global agent. We analyzed the time complexity of the proposed algorithm. To evaluate the performance against the benchmark of multiobjective evolutionary algorithms, it is tested on a large number of computational instances. The computational experiments show the proposed distributed coevolutionary algorithm can obtain better solution quality than other algorithms within given computational time.
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  • 55
    Publication Date: 2013-09-16
    Description: Fabrication of microparts has become increasingly important with an advancement of product miniaturization in various fields. Microgrooves are used as one of the key microfeatures in many microproducts like microthermal devices, microheat exchangers, microreactors, micropumps, and micromechanical systems. Electrochemical micromachining (EMM) can be effectively utilized for the fabrication of microgrooves because of its important benefits like reusability of the tool, no stress, burr-free surfaces, and ability to cut the material irrespective of the hardness. This paper presents the influence of EMM parameters like applied voltage, pulse frequency, duty ratio, tool feed rate, and electrolyte concentration on the machining accuracy, i.e., width overcut, depth overcut, and material removal rate during fabrication of a 500 μm-deep microgroove in stainless steel. An in situ-fabricated tungsten microtool of 110 μm diameter was used to generate a microgroove using the developed EMM setup. A high-quality microgroove with 55 μm width overcut and 10-μm depth overcut with an aspect ratio of 2.31 was fabricated using the optimum setting of machining parameters.
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  • 56
    Publication Date: 2013-09-17
    Description: Grind hardening process utilizes the heat generated in the grinding area for the surface heat treatment of the workpiece. The workpiece surface is heated above the austenitizing temperature by using large values of depth of cut and low workpiece feed speeds. However, such process parameter combinations result in high process forces that inhibit the broad application of grind hardening to smaller grinding machines. In the present paper, modelling and predicting of the process forces as a function of the process parameters are presented. The theoretical predictions present good agreement with experimental results. The results of the study can be used for the prediction of the grind hardening process forces and, therefore, optimize the process parameters so as to be used with every size grinding machine.
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  • 57
    Publication Date: 2013-09-17
    Description: Aimed at microplastic parts molding, we use a novel method of micro-ultrasonic powder molding (micro-UPM) on polypropylene (PP) microplastic parts and investigate the experimental process in detail. Firstly, the experimental results show that the temperature is maximum on the top outer edges of plastic parts and minimum on the bottom center. Then, the effects of experimental process parameters on plastic flashes are studied. The results show that under the same pressure, the flash thickness gradually thins with increased ultrasonic time. The ultrasonic time for the flashes to be automatically separated from the matrix of microplastic parts is obviously shortens with increased pressure. Finally, the tests on thermal properties, morphology, and mechanical properties of microplastic parts are also conducted. The results show that the melting point and crystallinity of microplastic parts produced by micro-UPM are higher than those of raw materials. The organizational structure shows no obvious “skin–core” structure, and its crystal form is α crystal form, which is the most common type of polypropylene. With increased ultrasonic time, the tensile strength and elongation at break of samples both have a trend of rise followed by drop before and after annealing. An ultrasonic time that is too long can lead to the degradation of materials.
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  • 58
    Publication Date: 2013-09-22
    Description: Functional micro surfaces have been recognized for their vital roles in a wide range of advanced applications. The fabrication of surface structures at the microlevel can be used to influence tribological, optical, and many other surface characteristics. To take advantage of the benefits of functional surfaces, industry and researchers have begun focusing on finding more sustainable and efficient manufacturing processes. The inclined micro ball end milling technique has become a fast and efficient method for creating micropatterned surfaces. With the right adjustments, the spindle speed and feed rate can be set so that the flutes of the cutter create periodic dimpled patterns onto a workpiece surface. This micromachining technique is an ideal method for fabricating dimpled surfaces, especially for metallic alloys such as dies and molds. Developing surface pattern algorithms for generating different dimple geometries can promote a sustainable future for a variety of novel products and lead to accurate manufacturing of surface characteristics. Accurate modeling of cutting forces is important in order to generate desired surface patterns without causing tool breakage and excessive tool deflection. In this study, a mechanistic force model for inclined ball end milling has been proposed and verified for generating micro-dimpled surface. The micro-dimple machining technique is also applied to microinjection molds to create polymeric components with micropatterns. Frictional aspects of both dimpled and inverted dimple surfaces have been investigated. The results indicate that micro-dimple machining combined with microinjection molding is a viable method of producing polymeric components with functional surfaces for advanced technological applications.
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  • 59
    Publication Date: 2013-09-22
    Description: High-strength wear-resisting aluminum bronze alloy is a difficult-to-machine material. Dry cutting tests were conducted on high-strength wear-resisting aluminum bronze alloy with YW1 cemented carbide tool and YBC251 coated cemented carbide tool. The wear mechanisms of the two tools were characterized with a scanning electron microscope (SEM) and an energy-dispersive spectrometer (EDS) to compare their machining performances. And on that basis, the influences of cutting parameters, including cutting speed, feed rate, and cutting depth, on the tool life of the YBC251 coated cemented carbide tool and surface roughness of the workpiece were analyzed with a 3-D super-depth-of-field instrument and a surface profile measuring instrument, respectively. The results showed that the machining performance of the YBC251 coated cemented carbide tool was better than that of the YW1 cemented carbide tool. Among all the cutting parameters, it was found that feed rate had a stronger effect on tool life and surface roughness than cutting speed and cutting depth.
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  • 60
    Publication Date: 2013-09-22
    Description: Predicting the fragmentation process during rock cutting poses significant technical challenges. In this respect, previous research related to rock cutting using various numerical methods was reviewed in detail. A method for simulating the fragmentation process during the mechanical cutting of rock was then introduced using the explicit finite element code LS-DYNA. In the numerical simulations, the base rock material properties were defined using a damage constitutive model. This model simulates the separation of rock chips from the base rock material and the subsequent breakage of the chips into multiple fragments. In the simulations, a rigid steel cutting tool was translated at various sliding velocities (1, 4, 10, 50, and 100 mm/s) against a stationary rock material. For a given sliding velocity, simulations were conducted for various cutting depths (1, 2, 3, and 4 mm). The variation of stresses and the amount of chip formation at different depths of cut and velocities were analyzed. The simulations indicated that the cutting forces and chip morphology were significantly influenced by sliding velocities and cutting depths. Overall, the results indicate that the explicit finite element method was a powerful tool for simulating rock cutting and the chip fragmentation processes, as it was able to predict chip separation behavior from the base rock at different depths of cut accurately.
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  • 61
    Publication Date: 2013-09-22
    Description: Cold formed semi-finished products face an increasing demand from industry as they can be manufactured to dimensional precision and high surface quality. Products from cold formed bar, on the other hand, may contain inhomogeneous distributions of mechanical properties and residual stresses which arise from the elastic response of the material to an inhomogeneous distribution of elastic–plastic strains. These material properties may cause distortion in further manufacturing operations, and consequently, precision of components then could be reestablished at higher costs only. X-ray diffraction residual stress analysis, for example, is misleading if only slices or cross sections of a bar or a component are considered and residual stress fields and their variations are neglected. Automotive products generally are cut from drawn bars, and local differences in microstructure, mechanical properties and residual stress states are increasing the danger of dimensional changes out of a specified range. Cold-drawn bars were manufactured with different drawing angles and uncoated and TiCN-coated dies. Surface and subsurface properties were investigated along the length and around the periphery of drawn bars. Differences in material states, those affected by the contact zone and those related to the elastic–plastic deformation of the drawing process, were observed. The variation of surface residual stresses of up to a factor of 2 can be correlated with locally different friction coefficients and slip stick effects. As subsurface material states (residual stresses and strain hardening) do not show a significant variation around the periphery and along the length of bars, the effects of geometry variations of hot rolled bar, the effect of a not perfectly concentric bar at the die entrance and/or the level of pre-straightening ahead of drawing are assumed to be of minor importance, compared to the high level of plastic strain involved in cold drawing. The local properties identified here will lead to a higher degree of dimensional scatter of individual automotive components cut from these long cold-drawn bars.
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  • 62
    Publication Date: 2013-09-22
    Description: It is usually difficult to obtain good images for machine vision inspection in a manufacturing process. In practice, to obtain product characteristics, image enhancement methods are usually selected by trial-and-error or by experience. Therefore, image enhancement methods play a key role in image pre-processing. In this paper, we propose singular value decomposition (SVD) to extract the feature of images to automatically build image enhancement procedures. First, we completed image clustering according to the feature by using SVD. Next, the structural similarity index was used to select the optimal image enhancement method. To verify the procedures, 45 images from literature and local companies were used in the experimental analysis. For contrast value, the statistical analysis showed that the automatic enhancement result has no significant difference with the literature. The average entropy of the image relative to previous research increased to 17.54 %. The study results implied that the system could effectively improve the image quality and not over enhancement to produce noise.
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  • 63
    Publication Date: 2013-09-24
    Description: Self-pierce riveting has a future in the sheet metal assembly process in automotive industry. This paper aims to analyze the variation of auto-body aluminum alloy sheet metal assembly in self-pierce riveting and obtain the method of assembly variation analysis. With the help of the method of influence coefficients and the research of the assembly progress of auto-body aluminum alloy sheet metal in self-pierce riveting, a model which can reflect the effects of part variation, riveting tool variation, and fixture variation on assembly quality is established. The feasibility of assembly variation analysis is also verified by some practical cases. Finally, the orthogonal experiment has been carried out to analyze the effects of some variation sources on the variation of assembly in self-pierce riveting.
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  • 64
    Publication Date: 2013-09-25
    Description: Aims The objective of our study was to confirm if hydraulic lift (HL) promotes nutrient uptake in field-grown plants in the same way as demonstrated previously in pot-grown plants. Methods We conducted a field experiment in an agroforestry system, over an entire growing season that included a dry period and a wet period. We used a shallow-root crop plant, mung bean ( Vigna radiata L.), intercropped with walnut ( Juglans regia L.) and jujube ( Zizyphus jujube Mill.), as an indicator for the presence of HL and its effects on nutrient uptake. To monitor HL, we artificially applied deuterium isotope to the deep roots of trees. Results We demonstrated the presence of a natural nitrogen, phosphorus, and potassium gradient along the soil depth, and the occurrence of HL, evidenced by deuterium signature in the shallow soil layers and V. radiata stem, only during the dry season. J. regia and Z. jujube both had deep root systems, but the former species exhibited stronger HL to the shallow soil than the latter. Meanwhile, the upper soil layers of J. regia had significantly higher moisture content, and the intercropped V. radiata had higher nutrient content. Conclusion HL can facilitate water uptake by V. radiata from the upper soil layers in the field condition during the dry season, which relates to nutrient acquisition by the crop.
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  • 65
    Publication Date: 2013-09-27
    Description: A fast tool feeding mechanism with 2 degrees of freedom was proposed in this paper. The mechanism was directly driven and could compensate for changes in the cutting angle caused by contour adjustments. A turning system with constant cutting angle and speed were designed with the mechanism, which had many advantages including adjustable cutting angle, improving machined surface quality, reducing tool wear, extending the service life of tool, and so on. A model of the variable angle compensation movement of noncircular cross section part turning and its control algorithms was discussed according to the principle of inverse kinematics. With the machining of a convex oval piston taken as an example, a real convex oval piston model with a maximum ovality of 10 mm was processed through the fast tool feeding mechanism. Experiment results verified the design concept and control strategy of the mechanism.
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  • 66
    Publication Date: 2013-09-27
    Description: Stability prediction is important to avoid chatter and improve production efficiency in cutting process. Many methods including analytical, experimental, and numerical ones have been proposed. In this work, a stability criteria method using argument principle is proposed for a general dynamical systems. The method needs only to evaluate the characteristic function on a straight segment on the imaginary axis and the argument on the boundary of a bounded half circular region. The method is applied to three milling models in cutting process. Examples which show the evaluation of stability criteria proposed in the paper is simple and valid compared with full-discretization method.
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  • 67
    Publication Date: 2013-09-30
    Description: For laser surface hardening (LSH) of large-sized workpieces, a wide and uniform hardened layer of a single track is pursued. In this study, two kinds of shaped laser beams were used in LSH of 42CrMo cast steel to obtain the required hardened layer. One is a stripy spot with uniform-intensity array spots and the other a stripy spot with intensity blowup in the edge of the whole array spots. As a comparison, a Gaussian laser beam was also adopted. A three-dimensional finite element model was used to simulate the thermal history of specific points by the latter shaped beam and the Gaussian laser beam. The surface morphology, microstructure, microhardness, and uniformity of hardened layers were studied. The results showed that a wider and more uniform hardened layer could be obtained using the latter shaped beam at relative higher scanning velocities and laser power. The thermal history of a material has an important effect on the microstructure and microhardness finally formed. Due to the high peak temperature and heating rate caused by the latter shaped beam, a higher value of microhardness in the transformation hardened zone was found.
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  • 68
    Publication Date: 2013-10-01
    Description: Micro-electrical discharge machining (EDM) has been identified as a micromachining process for the fabrication of components of size down to the micrometer level. This process is derived from EDM, and the principles of both the processes are similar; yet, due to significant scaling down of the micro-EDM process, lots of modifications in circuit design, electrode diameter, stress developed, and energy levels are needed. The specific analysis and modification of micro-EDM process are required to understand these capability and limitations. Therefore, a numerical model based on finite volume method has been developed to solve the micro-EDM model equations and thereby predict the effect of spark ratio (spark on time/spark off time) on the temperature distribution in the material. Moreover, the results of the analysis are successfully tested against published ones.
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  • 69
    Publication Date: 2013-10-01
    Description: Flexible automated assembly is an emerging need in several industries. In the case of a very wide set of models and a total medium/low derived production volume, the proper assembly system to use is a single cell with high flexibility capabilities. An innovative concept in flexible automated assembly has recently been introduced [ 28 , 29 ]: the fully flexible assembly system (F-FAS). The F-FAS relies on a single-station robotized assembly system, where a unique fully flexible feeder is responsible for the delivery of the parts needed for assembly, guaranteeing a higher level of flexibility than the traditional automated FAS. The mixed-model sequencing (MMS) problem is typically related to the assembly line system. The aim of this paper is to introduce a new class of MMS problem: the single-station mixed-model sequencing problem that arises when the parts to assemble are randomly presented on the working plane, as in the F-FAS. The authors first define the MMS in such a single-station assembly system and then propose different sequencing algorithms in order to solve it. The authors first define the problem and then propose different sequencing algorithms. With the aim of finding the best sequencing approach to use in such an assembly system, the algorithms are compared through ad hoc developed benchmarking tests, using a dedicated software application that simulates the real behavior of the work cell.
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  • 70
    Publication Date: 2013-10-04
    Description: Aims and background Despite increasing knowledge of the role of allelochemicals in the productivity decline of replanted Chinese fir plantations, relatively little is known about the levels and sources of allelochemicals in relation to autoinhibition. Methods Allelopathic potential of litter, root exudates, and soils in successive rotations of Chinese fir plantations were detected. An allelochemical cyclic dipeptide (6-hydroxy-1,3-dimethyl-8-nonadecyl-[1,4]-diazocane-2,5-dione) from litter, root exudates, and soils in successive rotations was quantified. Results Extracts of leaf litter, fine root, and root exudates significantly inhibited the growth of Chinese fir germinants, and inhibition increased with successive rotations. Similar results were observed in the rhizosphere soil, basal soil, and bulk soil. The largest observed inhibition occurred in the rhizosphere soil. Furthermore, cyclic dipeptide was found in litter, root exudates, and soils, and the concentrations increased with successive rotations. The rhizosphere soil had the highest cyclic dipeptide level, followed by basal soil, while bulk soil contained the lowest concentration. There was a significant positive relationship between the inhibition of radicle growth of Chinese fir germinants and the concentration of cyclic dipeptide. Annual release of cyclic dipeptide through root exudation was 2.08–9.78 mol ha −1 annum, but the annual release of cyclic dipeptide through leaf litter decomposition was lowered to 0.32–1.41 mol ha −1 annum. Conclusions Cyclic dipeptide which caused autoinhibition of Chinese fir may be released into the soil through litter decomposition and root exudation. Root exudates provided more contributions to soil cyclic dipeptide levels than litter in Chinese fir plantations.
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    Topics: Agriculture, Forestry, Horticulture, Fishery, Domestic Science, Nutrition
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  • 71
    Publication Date: 2013-10-04
    Description: Background and aims In the Central Negev hills (Israel) many ancient terraced wadis exist, which captured run-off and caused gradual soil aggradation, which enabled agricultural practices. In these terraces, dark colored soil horizons were observed, containing charcoal, as can be found in Terra Preta soils, suggesting higher fertility compared to natural soils. The aim of our investigation was to investigate these anthropogenic soils and to study the effects of charcoal and ash addition on soil properties and crop growth. Methods We investigated 12 soil profiles, focusing on possible differences between light and dark colored soil horizons. We also investigated the effects of amendment of charcoal and ash on the growth of wheat ( Triticum Aestivum L. ) in a 40-day pot experiment involving two water regimes. Results Results show that charcoal content in light and dark horizons were both low (〈0.2 %), but significantly lower bulk densities were found in dark colored horizons. In the crop experiment, charcoal addition resulted in decreased crop growth, while, in the water deficit regime, ash addition resulted in increased crop growth. Conclusions Considering the observed charcoal and the results from the crop experiment, we hypothesize that, in ancient run-off capturing agricultural systems, ash was purposefully added as fertilizer.
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  • 72
    Publication Date: 2013-06-06
    Description: Introduction In a recent paper, Warren et al. ( 2013 ) illustrated the potential of neutron radiography to visualize water dynamics in soil and plants. Methods After injection of deuterated water (D 2 O) in soil, the authors could monitor the changes of D 2 O concentration in roots. Results Based on the radiographs, the authors concluded that D 2 O was transported from roots growing in a wet soil region to roots in a dry region, proving hydraulic redistribution between roots. However, this interpretation depends on the correct estimation of D 2 O concentration in soil. Conclusions The experiments of Warren et al. ( 2013 ) could also be explained by diffusion of D 2 O from soil to roots, without hydraulic redistribution within the root system.
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  • 73
    Publication Date: 2013-06-06
    Description: Aims The mechanisms of belowground competition are not well understood. Addressing literature reports on competition-induced changes in tree fine root morphology, we conducted a growth experiment with tree saplings to investigate competition effects on important root morphological and functional traits in a root order-focused analysis. Methods European beech and European ash saplings were grown for 34 months in containers under greenhouse conditions in monoculture (2 conspecific plants), in mixture (1 beech and 1 ash) or as single plants. The root system was fractionated according to root orders and eight morphological and functional properties were determined. Results Root order was the most influential factor affecting the fine root traits (except for root diameter and δ 13 C); a significant species identity effect was found for root diameter, tissue density, N concentration and δ 13 C. Ash fine roots were thicker, but had lower tissue densities, contained more N and had systematically higher δ 13 C values than beech roots. The competition treatments had no significant effect on morphological root traits but altered δ 13 C in the 2nd root order. Conclusion Neither intra- nor interspecific root competition affected fine root morphology significantly suggesting that competition-induced root modification may not be a universal phenomenon in temperate trees.
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  • 74
    Publication Date: 2013-06-08
    Description: Confronted with high variety and low volume market demands, many companies, especially the Japanese electronics manufacturing companies, have reconfigured their conveyor assembly lines and adopted seru production systems. Seru production system is a new type of work-cell-based manufacturing system. A lot of successful practices and experience show that seru production system can gain considerable flexibility of job shop and high efficiency of conveyor assembly line. In implementing seru production, the multi-skilled worker is the most important precondition, and some issues about multi-skilled workers are central and foremost. In this paper, we investigate the training and assignment problem of workers when a conveyor assembly line is entirely reconfigured into several serus . We formulate a mathematical model with double objectives which aim to minimize the total training cost and to balance the total processing times among multi-skilled workers in each seru . To obtain the satisfied task-to-worker training plan and worker-to- seru assignment plan, a three-stage heuristic algorithm with nine steps is developed to solve this mathematical model. Then, several computational cases are taken and computed by MATLAB programming. The computation and analysis results validate the performances of the proposed mathematical model and heuristic algorithm.
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  • 75
    Publication Date: 2013-06-08
    Description: In order to obtain a three-dimensional curved steel tube, a bending method is presented based on geometric curvatures with a scanning path planning decomposed into a two-dimensional model and restructured into a three-dimensional model, sequentially. In the decomposition and restructuring, tube plane bending is simplified into two-dimension curve project, while 3D tube bending is equivalent to two 2D space curves’ projects. In 2D bending, the plane deals with modeling idea based on the extreme points and inflection points of two-dimension curve. The main idea performs narrowing of scanning path near extreme point area, but widening scanning path near inflection point. In 3D bending, the forming surface is decomposed into two planar curves by projecting on two vertical planes. Respective scanning path planning and process parameters are thus acquired. By combining the data in the two-dimension planes, the three-dimension scanning path plane was obtained. Finally, an experimental verification is carried out to bend straight tubes into a two-dimension sinusoidal and a three-dimension helical tube/coil-shaped. The results show that the scanning path planning proposed in this paper is effective and feasible.
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  • 76
    Publication Date: 2013-06-08
    Description: One of the important design elements for a good production system is material handling. In cases where it is not well-designed, it can be the bottleneck in the system. Moreover, it can cause a lot of wastes such as waiting time, idle time, and excessive transportation and cost. In this study, material handling in lean-based production environments is taken into account. Depending on the lean structure of the production systems such as being pull-based, smooth, and repetitive, delivering the materials to the stations periodically becomes important. At this point, milk-run trains are highly used in real applications since they enable the handling of required amount of materials on a planned basis. With this study, it is aimed to develop a specific model for milk-run trains which travel periodically in the production environment on a predefined route in equal cycle times with the aim of minimizing work-in-process and transportation costs. Since the milk-run trains having equal cycle times start their tours at the same time intervals, it becomes simple to manage them. For this reason, they are used in lean production systems where level scheduling is performed. The developed model is based on mixed-integer linear programming, and since it is difficult to find the optimum solution due to the combinatorial structure of the problem, a novel heuristic approach is developed. A numerical example is provided so as to show the applicability of the mathematical model and the heuristic approach.
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  • 77
    Publication Date: 2013-06-08
    Description: Background and aims Distinct metal distribution patterns within leaves of metal hyperaccumulating plants are repeatedly observed however, the presumable role of key structural biochemical molecules in determining and regulating their allocation remains largely unknown. We aimed to characterise in a spatially resolved manner the distribution of the main biochemical components in leaves of field-collected Cd/Zn-hyperaccumulating Noccaea praecox in order to relate them to metal distribution patterns at tissue level. Methods The biomolecular composition of the leaves was spatially analysed using synchrotron radiation Fourier Transform Infrared (FTIR) and the distribution of Zn with synchrotron radiation Low-Energy X-Ray Fluorescence (LEXRF) microspectroscopy was determined on the same tissues of interest (epidermis, sub-epidermis, mesophyll). Results In epidermal cells high proportion of free-carboxyl, nitro and phosphate groups standing for pectin, nitroaromatics, phytic and other organic acids were found. Adjacent mesophyll cells had higher proportions of proteins, carbohydrates and cellulosic compounds. Conclusions Pectin compounds were indicated as important components of Zn enriched epidermal cell walls. In addition, intense lignification of epidermal cell walls might limit leakage of the trapped metals back to the metabolically active and thus more sensitive mesophyll. Distribution of metal-binding compounds in particular cell types/tissues may therefore predispose metal distribution patterns and tolerance in leaves.
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  • 78
    Publication Date: 2013-06-10
    Description: Mixed elastohydrodynamic lubrication (mixed EHL) model has been successfully used to study phenomena in chemical mechanical polishing (CMP) process. However, in various mixed EHL simulation frameworks, a polishing pad's deformation cannot correctly be described by adopted models for pad deformation such as elastic half-space model and Winkler elastic foundation model. Thus, a more accurate model for pad deformation is needed, since this is the prerequisite for an accurate prediction of contact pressure and material removal rate, which is critical for improvement of polishing quality. In this paper, a layered elastic theory, which is frequently used to calculate flexible pavement response to truck loading, is introduced into the mixed EHL model. It is found that this theory has a similar accuracy to the traditional 3D finite element method for calculating the pad deformation. However, its computational cost is much lower, which is especially important for accurate and efficient simulation of mechanical behavior and material removal rate (MRR) in CMP. In order to highlight benefits of the proposed theory, simulations are carried out based on three different pad deformation models with the mixed EHL model. The pad deformation behavior is found to have a significant influence on the final simulation results, especially the MRR prediction. By comparing the different simulation models, the proposed layer elastic theory is found to be an optimal model for describing the polishing pad deformation behavior in CMP and can provide accurate simulation results on contact pressure distribution and the material removal rate.
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  • 79
    Publication Date: 2013-06-10
    Description: Aims Tree species affect herb layer species through their effects on soil quality and light regime but their relative importance and interactions are insufficiently known. Methods Pot experiment with soil taken from stands planted with tree species with contrasting effects on soil acidification, two light regimes and six forest perennials. Results The survival or growth of Mercurialis perennis, Lamium galeobdolon , Anemone nemorosa and Primula elatior was lower in the acid Alnus soils than in the less acid Fraxinus soils. By contrast, the acid tolerant Convallaria majalis and Dryopteris dilatata were barely affected by tree species. Light conditions had less impact than soil chemistry and did not compensate for unfavourable soil conditions. Ca and P concentrations increased in plants grown in Fraxinus soils. The Mg and Al shoot/root ratios of respectively one and two of the acid tolerant species was elevated in the most acid soil. Conclusions Tree species effects on forest perennials are mainly explained by increased Al concentrations under acidifying species. Changed plant concentrations and allocation are likely associated to Al antagonism. We found no light compensation for the soil effect on the studied species. However, light alters the plant nutrient concentrations and allocation which may suggest an indirect effect.
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  • 80
    Publication Date: 2013-06-13
    Description: This paper combines plasticity and circle grid analysis to investigate the deformation mechanics and failure in hole-flanging produced by single point incremental forming (SPIF). The approach is based on circle grid analysis and allows tracing strains and stresses along the deformation history of material to compare their maximum achievable values against necking and fracture limits in the principal strain and stress spaces. The overall methodology draws from the independent characterization of necking and fracture limits by means of sheet metal formability tests to the appraisal of strain loading paths in hole-flanging with blanks having different pre-cut hole diameters. The work is supported by experimentation in aluminium AA1050-H111 and the overall investigation widens previous research in the field by presenting the first set of experimental data covering the history of material strains, stresses and their corresponding formability limits.
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  • 81
    Publication Date: 2013-06-13
    Description: Many efforts in the past have been made to find more efficient methods for assembly sequence planning in machining area. While few researches reported in other area such as block assembly in shipbuilding industry. In general, a ship hull is built with hundreds of different blocks, most of which are complicated in structure and different from each other in assembly planning. Additionally, there may be a large number of feasible assembly sequences for any block. A better sequence can help to reduce the cost and time of the manufacture. Therefore, it is necessary to seek out the optimal sequence from all feasible ones. Currently, the assembly sequences are determined manually by some process engineers. Consequently, it is becoming a time-consuming task and cannot make the assembly plan consistent to improve productivity. In this paper, a methodology-integrated case-based reasoning and constraints-based reasoning is proposed to improve the assembly planning for complicated products. Besides, genetic algorithm is designed to evaluate and select the optimal sequence automatically from the reference ones. The validity of the method is tested using real blocks, and the results show that it can facilitate the optimal assembly sequences generation.
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  • 82
    Publication Date: 2013-06-08
    Description: Aims The aim of this study was to determine whether goat grazing in the understory of a pine forest at Doñana Natural Park could accelerate the decomposition of the pine needles accumulated on the soil surface and, if so, through which mechanisms. Specifically, the roles of trampling (mechanical fragmentation) and nutrient enrichment through defecation (fertilization) were evaluated in terms of their effect on pine needle decomposition rates. Methods An experiment was conducted featuring the following 4 treatments: 1) intact needles (control), 2) trampled needles, 3) intact needles fertilized with liquid manure, and 4) trampled needles fertilized with liquid manure. Litter decomposition was determined as a function of mass loss over time, using the litter-bag method. Bags were recovered 4, 8, 16, 24 and 36 months after burial in soil, dried and weighed. Needle length, leaf mass per area and C and N concentration were also measured in the buried litter-bags. Results Four months after burial, mass loss was greater in the trampled (23–27 %) than non-trampled (14–16 %) treatments. However, from 8 months onwards, decomposition rates in the fertilized treatments were significantly higher than those in the non-fertilized treatments (between 5 % and 15 % less mass loss). Meanwhile, fertilized treatments presented higher N content (2.1 %) than the non-fertilized ones (1.2 %), with a significantly lower C:N ratio also found in the in the fertilized treatment. Conclusions Trampling and fertilization during grazing accelerates litter decomposition and thus promotes the incorporation of N into the system. Acceleration of decomposition reduces the accumulation of pine needles on the soil surface, reducing the risk of fire.
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  • 83
    Publication Date: 2013-06-10
    Description: In this paper, the effects and the optimization of cutting parameters on surface roughness (Ra) and material removal rate (MRR) in the wire electrical discharge machining (WEDM) of high hardness tool steel YG15 are analyzed. In the WEDM process, the key process parameters, such as pulse-on time, pulse-off time, power, cutting feed rate, wire tension, wire speed, and water pressure, are optimized. Experimental data were initially collected based on the Taguchi method of experimental design, which are $L_{18}\left (2^1\times 3^5\right )$ and $L_{18}\left (2^1\times 3^4\right )$ Taguchi standard orthogonal array on rough and finish cutting experiments, respectively. The level of importance of the cutting parameters on the Ra and MRR was determined on both finish and rough cutting by using statistical analyses; average gap voltage is discussed in order to balance cutting efficiency and stability on both finish and rough cutting. In addition, comparative analysis of finish and rough cutting is drawn to analyze the difference between rough cutting and finish cutting. Then, regression models and signal-to-noise ratio are used to obtain the optimum cutting parameter combination. Finally, the results present the optimized MRR and Ra of the rough and finish process, respectively, and confirm the efficiency and abilities of the model.
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  • 84
    Publication Date: 2013-06-13
    Description: During the classical manufacturing process of conical thread surfaces with lathe center displacement, the worm shaft is driven with the help of the driving pin through the lathe fork. As a result of the shifting of the worm shaft by half cone angle, the path curve of the driving pin will be an ellipse path instead of a circle on the perpendicular plane to axis. The peripheral speed of the spindle is constant, but due to the ellipse path, the radius is constantly changing as a function of time. That is why the angular velocity and the angular rotation are also changing, and these cause pitch fluctuation during the manufacturing process of conical worms. During the manufacturing process, we have examined pitch errors which are caused by angular velocity fluctuation and we have also determined the geometrical shaping of the driving pin by which errors of the pitch can be eliminated.
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  • 85
    Publication Date: 2013-06-13
    Description: Superplastic forming of titanium alloys is used for producing structural components, since it is an effective way to manufacture complex-shaped parts in a one-step operation. An optimized sheet-forming process has been designed incorporating a non-isothermal heating system to establish a fast forming process. This work sought to expand the advantages of the technology to the forming of Ti-6Al-4V alloy at 800 °C and shorter cycle time. The minimum thicknesses area was found at the outward corners, showing a maximum percent thinning of 54 %. In addition to stress variations, the cracks resulting from hot drawing and the oxidation on the sheet surface are the other reasons leading to thickness reduction. From the oxidization behavior of Ti-6Al-4V alloy, it was revealed that the decrease in forming temperature from 900 to 800 °C significantly reduced the formation rate of oxide film on the sheet surface. The study also showed that the main microstructure evolution of Ti-6Al-4V alloy under these conditions was recrystallization.
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  • 86
    Publication Date: 2013-06-13
    Description: In this research work, an experimental evaluation was conducted to explore the fretting fatigue life of multilayer Cr–CrN-coated AL7075-T6 alloy specimens with higher adhesion strength to substrate as the coating adhesion strength is one of the most critical issues in magnetron sputtering technique. Physical vapor deposition (PVD) magnetron sputtering technique was used for coating purpose, and a fuzzy rule-based system was established to investigate how to achieve higher adhesion of Cr–CrN coating on AL7075-T6 with respect to changes in input process parameters, direct current power, nitrogen flow rate, and temperature. Close assent was obtained between the experimental results and fuzzy model predicted values. Experimental result analysis was performed with Pareto–ANOVA variance as an alternative analysis. The fretting fatigue lives of coated AL7075-T6 alloy were improved 70 % and 22 % at high and low cyclic fatigue, respectively, compared with uncoated specimens.
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  • 87
    Publication Date: 2013-06-13
    Description: This article reviews the existing work in self-healing and self-repairing technologies, including work in software engineering, materials, mechanics, electronics, MEMS, self-reconfigurable robotics, and others. It suggests a terminology and taxonomy for self-healing and self-repair, and discusses the various related types of other self-* properties. The mechanisms and methods leading to self-healing are reviewed, and common elements across disciplines are identified.
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  • 88
    Publication Date: 2013-06-13
    Description: Turning is a widely used machining process, but the process complexity and uncertainty lead to empirical modelling techniques being preferred over physics-based models for predicting the process performance. The literature reveals that empirical methods such as artificial neural networks (ANN), support vector regression (SVR), regression analysis and fuzzy logic have been extensively applied in the modelling of turning process. The present work introduces genetic programming (GP) for the modelling of turning, but it is observed that the optimal models selected from the GP population based on training and validation errors do not perform well on testing data (unseen samples). Selecting the best GP model from the population of models is therefore a vital step. In view of this, the classification-driven model selection approach of GP (C-GP) is proposed in this paper. In this methodology, potential classification techniques such as Bayes multinomial, partitioning and regression trees, classification and regression trees and decision trees are integrated with GP to predict the class (best or bad) of the GP models. The model that is classified as the “best” by the most number of classification techniques is selected, and its performance is compared to those from ANN and SVR. It is found that the C-GP model has accuracy on par with ANN and gives satisfactory performance on testing data.
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  • 89
    Publication Date: 2013-06-13
    Description: In experiments, it is usually difficult to accurately determine simulation input parameters such as heat source parameters, material properties at high temperature, etc. The uncertainty of such input parameters is responsible for the large error of thermal simulation for weld-based additive manufacturing. In this paper, a new approach is presented to calibrate uncertain input parameters. The approach is based on the solution of the inverse heat conduction problem of small-scale five-layer deposition and the application of the infrared (IR) imaging technique. The calibration of heat source parameters involves a multivariate optimization search using the pattern search method, whereas the calibration of the combined radiation and convection model includes a number of one-dimensional searches using the Fibonacci search method. Based on an in-depth analysis of IR images, thermal characteristics such as mean layer temperature and cooling rate are selected as the comparison results and included in cost functions. Lastly, the validity of the approach is demonstrated by a simulation case of 15-layer deposition with calibrated input parameters. The comparison between the simulated and experimental results verifies the improved prediction accuracy.
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  • 90
    Publication Date: 2013-06-13
    Description: The loading path is crucial to the quality of forming parts in the process of tube hydroforming, and thus the design and optimization of loading path is an important issue for tube hydroforming. Wrinkling is a catastrophic defect for thin-walled tube hydroforming. In order to avoid wrinkling, an adaptive simulation approach integrated with a fuzzy control algorithm is used to optimize the loading path of hydroforming a T-shaped tube. The tubular material used is stainless steel and has an outer diameter of 103 mm and the wall thickness of 1.5 mm. The controlled variables are the axial feeding, the counterpunch displacement, and the internal pressure. A code is developed to make the optimization automatically, which works together with LS-DYNA. Six evaluation functions are adopted for identifying geometrical shape and quality of T-shape. Failure indicators obtained from the simulation results are used as the input of the fuzzy control, and then process parameters are adjusted according to the expert experiences in the fuzzy controller. In this way, a reasonable loading path for producing a sound T-shape is obtained, and also a T-shaped product is successfully hydroformed by experiment. The result shows that the fuzzy control algorithm can provide an adequately reliable loading path for hydroforming T-shaped tubes.
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  • 91
    Publication Date: 2013-06-08
    Description: In this paper, polyamide 6 single layer laser sintering process was investigated. A moving volumetric heat source model that involves the energy function morphology was simulated, and the temperature field distribution of a single layer of polyamide 6 powder was investigated using the finite element method, with different scan space and preheating temperature. The sintering processes were conducted on several batch of single layer with original thickness of 0.5 mm, which consists of 80 mesh polyamide 6 powders. Then the percentage of porosity was calculated and tensile stress of was tested. The results indicate that the scanning space strongly affect the percentage of porosity. For example, the percentage of porosity reaches 45.1 % when the scanning space increases from 0.25 to 0.45 mm. The results also indicate that the preheating and holding temperature strongly affect the mechanical properties. For example, the max tensile test stress increased from 2.04 to 4.10 MPa when the temperature rises from 50 to 150 °C, while the percentage of porosity shows very limited shift, reducing by only 9.54 %.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 92
    Publication Date: 2013-06-08
    Description: Manufacturing capability sharing and circulation are the most important aims in cloud manufacturing (CMfg). In order to realize the above target, the issue of how to realize the formal description of manufacturing capability need to be solved. In this paper, a modeling and description method of multidimensional information for manufacturing capability in CMfg system is studied. Firstly, the concept and current research related to manufacturing capability are summarized. Then a multidimensional information model of manufacturing capability is established. Based on the model, a description method of manufacturing capability is proposed, and the related key technologies, e.g., fuzzy information description and dynamic behavior description, are systematically analyzed. Finally, the effectiveness of the proposed method is validated by a case study.
    Print ISSN: 0268-3768
    Electronic ISSN: 1433-3015
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 93
    Publication Date: 2013-06-10
    Description: One of the major manufacturing processes to produce components from flat sheets is forming. The automotive industry is one of the highest markets for stamped parts and is, thus, a major driving force for the development of new materials and technologies. In recent decades, there is increasing competition and growing demand for light weight, high-performance, and crashworthiness structures in the automotive vehicle forced steel industry, automakers, and the scientific community to focus more on efficient manufacturing. In recent decades, the increasing competition and growing demand for steel structures in automobiles was observed, especially for advanced high-strength steel (AHSS) parts. Thus, a better understanding of the formability of these materials is necessary to reduce costs and optimize the process. In order to better understand the mechanical behavior of AHSS, many authors have been researching the fracture aspects related to the stamping conditions. The main aim of this study was to analyze the type of fracture in DP600 steel when subjected to different stress/strain states (uniaxial and biaxial stress and plane strain) imposed by deep drawing and stretching. The experimentations led to a detailed understanding of the influence of stress/strain state in the mechanism of fracture, particularly, under plane strain—which showed quasi-cleavage regions surrounded by dimples. In addition, the microstructural analysis confirmed that the DP600 steel can show ductile fractures with some aspects of brittle behavior, depending of which stress/strain state was used for deformation. As a result, the DP600 forming limit curve related to micromechanisms of fracture generated by uniaxial and biaxial tensile stress and plane strain was presented.
    Print ISSN: 0268-3768
    Electronic ISSN: 1433-3015
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 94
    Publication Date: 2013-06-10
    Print ISSN: 0032-079X
    Electronic ISSN: 1573-5036
    Topics: Agriculture, Forestry, Horticulture, Fishery, Domestic Science, Nutrition
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  • 95
    Publication Date: 2013-04-10
    Description: Automated manufacturing processes such as automotive tandem press lines include time dependent complex control functions. All motions and critical interactions between moving parts must be synchronised to avoid collisions and reach high production rate. It is even for a skilled operator hard to optimise these processes on-line. Therefore, a hardware-in-the-loop simulation including real industrial control systems and its control code establish an essential tool for optimisation. Additionally, an efficient optimisation algorithm is required to reach a useful simulation-based optimisation method. This paper proposes a new optimisation algorithm starting with the Lipschitzian algorithm DIRECT as global search and then switches over to the Nelder–Mead simplex algorithm for local convergence. During the switch over, the new algorithm determines all local candidates of the set of points evaluated by DIRECT and starts multiple Nelder–Mead local searches in each of these. An optimisation study for an automotive press line shows that the proposed algorithm combines the benefits of the Lipschitzian and the simplex algorithms in an efficient way. The importance of multiple local searches from all local candidates found is also shown in the study. Based on the same number of function evaluations, it is also shown that this algorithm reaches improved press line performances compared to the stochastic differential evolution algorithm.
    Print ISSN: 0268-3768
    Electronic ISSN: 1433-3015
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 96
    Publication Date: 2013-04-10
    Description: Adiabatic shear localization fracture (ASLF), which is a catastrophic fracture of the adiabatic shear band (ASB), will occur inevitably with the further increase of cutting speed. High-speed machining experiment of hardened AISI 1045 steel (HRC 45) is carried out by using a PCBN cutter with rake angle −10° at various cutting speeds up to 1,400 m/min and various feeds from 0.2 to 0.4 mm/r. Chip morphology (including discontinuously serrated chip and isolated segments), crack propagation, and blue brittleness effect in isolated segments formation are observed microscopically. Energy convergence in ASB with cutting conditions is calculated. Considering the effect of shear wave on the formation of ASB in high-speed machining, the ASLF theory under triaxial stress state is proposed and compared with the experimental results. The influences of shear band properties and loading conditions on ASLF are also discussed. The energy saturation limit of the shear band can be reasonably estimated by using the ASLF theory, which lays a theoretical and experimental foundation for further prediction study of isolated segments formation in high-speed machining.
    Print ISSN: 0268-3768
    Electronic ISSN: 1433-3015
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 97
    Publication Date: 2013-04-10
    Description: Background and aims Cadmium (Cd) could activate activity of mitogen-activated protein kinase MPK6 in plants. In this study, we investigated the role of MPK6 in mediating Cd toxicity in plants. Methods The wild type Arabidopsis plants (WT) and the mpk6 - 2 mutants were subjected either 0 (Control) or 10 μM Cd treatment. Kinase activity of MPK6, nitric oxide (NO) level, Cd concentration, and oxidative stress were measured. Results In WT plants, Cd exposure rapidly stimulated kinase activity of MPK6. However, upon Cd exposure, mpk6 - 2 showed better growth than the WT. Although Cd-induced production of NO in roots was greater in WT than in mpk6 - 2 , there was no difference in Cd concentration between the two plants. Nevertheless, the Cd-induced hydroperoxide burst, lipid peroxidation and loss of membrane integrity, were all more severe in the WT than in mpk6 - 2 . Foliar applications of antioxidant ascorbic acid, vigorously improved the growth of both the WT and mpk6 - 2 under Cd exposure. Thereby the growth difference between these two plants was minimized. Conclusions Mutation of mpk6 enhances Cd tolerance in plants by alleviating oxidative stress, but did not affect cadmium accumulation in plants.
    Print ISSN: 0032-079X
    Electronic ISSN: 1573-5036
    Topics: Agriculture, Forestry, Horticulture, Fishery, Domestic Science, Nutrition
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  • 98
    Publication Date: 2013-04-10
    Description: Background and Aims The role and linkage of endophytic bacteria to resistance of peanut seeds to biotic stress is poorly understood. The aims of the present study were to survey the experimental (axenic) and control (conventional) peanut plants for the predominant endophytic bacteria, and to characterize isolates with activity against selected A. flavus strains. Methods Young axenic plants were grown from presumably bacteria-free embryos in the lab, and then they were grown in a field. Endophytic bacterial species were identified by the analysis of DNA sequences of their 16S-ribosomal RNA gene. DNA extracted from soil was also analyzed for predominant bacteria. Results Mature seeds from the experimental and control plants contained several species of nonpathogenic endophytic bacteria. Among the eight bacterial species isolated from seeds, and DNA sequences detected in soil, Bacillus thuringiensis was dominant. All B. amyloliquefaciens isolates, the second abundant species in seeds demonstrated activity against A. flavus . This effect was not observed with any other bacterial isolates. There was no significant difference in number and relative occurrence of the two major bacterial species between the experimental and conventionally grown control seeds. Conclusion Endophytic bacterial colonization derives from local soil and not from the seed source, and the peanut plant accommodates only selected species of bacteria from diverse soil populations. Some bacterial isolates showed antibiosis against A. flavus.
    Print ISSN: 0032-079X
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    Topics: Agriculture, Forestry, Horticulture, Fishery, Domestic Science, Nutrition
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  • 99
    Publication Date: 2013-04-10
    Description: Background and Aims Climate warming and increased atmospheric nitrogen (N) deposition both have the potential to increase plant productivity over the next century, yet they can also increase decomposition and respiration. Our aim was to examine the extent to which warming and N addition can, on balance, alter net ecosystem CO 2 exchange (NEE) in a grass-dominated system. Methods We measured NEE responses to warming and N addition over two growing seasons in a temperate old field using steady-state flow-through chambers, which allowed for the integrated measurement of respiration and photoassimilation effects on net CO 2 flux over diel periods. We also assessed the relationship between NEE and plant biomass responses to the warming and N treatments. Results In both years, our study system was a net source of carbon (C) during the snow-free season. N addition did not significantly affect diel NEE or dark respiration in either year, despite a doubling in aboveground plant biomass in response to N addition in the second year, and a corresponding increase in peak daily net CO 2 photoassimilation in N addition plots. The warming treatment also had no significant effect on NEE, although the flow-through chambers required warming to be temporarily halted during NEE measurements. Conclusions Overall, our results both highlight the potential divergence of plant and soil responses to N addition and demonstrate the capacity for a grass-dominated system to function as a net source of C in consecutive years.
    Print ISSN: 0032-079X
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    Topics: Agriculture, Forestry, Horticulture, Fishery, Domestic Science, Nutrition
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  • 100
    Publication Date: 2013-04-10
    Description: Background and aim Intuitively, access to water from the soil at key phenological stages is important for adaptation to drought. This study aimed to assess the temporal pattern of water extraction under terminal drought stress. Methods Pearl millet genotypes with varying levels of terminal drought tolerance were grown in a lysimetric system with a soil volume and plant spacing similar to field conditions. Water extraction was monitored until maturity under differing water regimes. Results The yield did not differ among genotypes under well-watered (WW) conditions, and the water extraction profile of WW plants was similar across all genotypes. In contrast, the yield of sensitive genotypes was 30–100 % lower than that of tolerant lines under water stress (WS). The total volumes of water extracted by tolerant and sensitive genotypes were similar under WS; however, tolerant genotypes extracted less water prior to anthesis, and more water after anthesis. Grain yield was positively related to the amount of water extracted during week three after panicle emergence. Increased water extraction after anthesis benefitted the tillers more than the main culm and was correlated with higher staygreen scores. Conclusion Increased water uptake after anthesis, which results from earlier water conservation during pre-anthesis, increases yield under terminal drought in pearl millet.
    Print ISSN: 0032-079X
    Electronic ISSN: 1573-5036
    Topics: Agriculture, Forestry, Horticulture, Fishery, Domestic Science, Nutrition
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