ALBERT

Description: Mankind is setting to colonize space, for which the manufacturing of habitats, tools, spare parts and other infrastructure is required. Commercial manufacturing processes are already well engineered under standard conditions on Earth, which means under Earth’s gravity and atmosphere. Based on the literature review, additive manufacturing under lunar and other space gravitational conditions have only been researched to a very limited extent. Especially, additive manufacturing offers many advantages, as it can produce complex structures while saving resources. The materials used do not have to be taken along on the mission, they can even be mined and processed on-site. The Einstein-Elevator offers a unique test environment for experiments under different gravitational conditions. Laser experiments on selectively melting regolith simulant are successfully conducted under lunar gravity and microgravity. The created samples are characterized in terms of their geometry, mass and porosity. These experiments are the first additive manufacturing tests under lunar gravity worldwide.

Description: For the present study numerical simulations of subcooled flow boiling of FC-72 in microgravity have been conducted to accompany boiling experiments performed in microgravity on the International Space Station (ISS). The numerical domain represents the geometry of the experimental test cell. For all simulations the open source framework OpenFOAM was employed, including extensions to the interFoam solver, which have been developed at the authors’ institute. A reference case has been defined applying intermediate values from the experimental parameter range as system parameters. This case has been examined thoroughly with regards to hydrodynamic phenomena and heat transfer during multiple, successive bubble cycles. Based on this reference case, the system parameters flow velocity, input heat flux, pre-heating time, and subcooling of the liquid bulk have been varied, and the impact of these quantities on bubble growth and movement as well as heat transfer have been studied. It was found, that an increased flow rate as well as increased subcooling lead to smaller bubbles and increased time between subsequent nucleations. A high input heat flux, an increased pre-heating time, and a decreased subcooling lead to a rapid cycle of bubble nucleation and coalescence.

Description: Clustering of small rigid spherical particles into particle accumulation structures (PAS) is studied numerically for a high-Prandtl-number (Pr = 68) thermocapillary liquid bridge. The one-way-coupling approach is used for calculation of the particle motion, modeling PAS as an attractor for a single particle. The attractor is created by dissipative forces acting on the particle near the boundary due to the finite size of the particle. These forces can dramatically deflect the particle trajectory from a fluid pathline and transfer it to certain tubular flow structures, called Kolmogorov–Arnold–Moser (KAM) tori, in which the particle is focused and from which it might not escape anymore. The transfer of particles can take place if a KAM torus, which is a property of the flow without particles, enters the narrow boundary layer on the flow boundaries in which the particle experiences extra forces. Since the PAS obtained in this system depends mainly on the finite particle size, it can be classified as a finite-size coherent structure (FSCS).

Description: The surface tension of liquids at high temperatures is generally measured with the well-established oscillating drop method in a contactless environment. However, technical difficulties in surface tension measurements make it hard to apply the oscillating drop method to the aerodynamic levitation (ADL) system, the most reliable levitation technique for liquids with low electrical conductivity. In this study, we developed a novel drop–bounce method that can be used within an ADL system to measure the surface tension of liquids. A levitated molten sample was first dropped onto an inert substrate through a splittable nozzle. The rebounded sample’s oscillatory motion behaved as it would under microgravity conditions during its free-fall, and oscillations were obtained only in the l=2, m=0 mode. Fourier transformation of the oscillation pattern provided resonant frequency of the l=2, m=0 mode and enabled the calculation of the surface tension of the sample under knowledge of its mass. Furthermore, a short experimental duration of less than 50 ms significantly reduced the possibility of surface evaporation in the sample. Our measured surface tension data from 1354 K to 1827 K for gold exhibited a standard deviation of 13.4 mJ/m2 and were consistent with the data published by Egry et al. under microgravity conditions, with a maximum deviation of 1.5% between the two fitted linear equations.

Description: Systems of solid particles in suspension driven by a time-periodic flow tend to create structures in the carrier fluid that are reminiscent of highly regular geometrical items. Within such a line of inquiry, the present study provides numerical results in support of the space experiments JEREMI (Japanese and European Research Experiment on Marangoni flow Instabilities) planned for execution onboard the International Space Station. The problem is tackled by solving the unsteady non-linear governing equations for the same conditions that will be established in space (microgravity, 5 cSt silicone oil and different aspect ratios of the liquid bridge). The results reveal that for a fixed supporting disk radius, the dynamics are deeply influenced by the height of the liquid column. In addition to its expected link with the critical threshold for the onset of instability (which makes Marangoni flow time-periodic), this geometrical parameter can have a significant impact on the emerging waveform and therefore the topology of particle structures. While for shallow liquid bridges, pulsating flows are the preferred mode of convection, for tall floating columns the dominant outcome is represented by rotating fluid-dynamic disturbance. In the former situation, particles self-organize in circular sectors bounded internally by regions of particle depletion, whereas in the latter case, particles are forced to accumulate in a spiral-like structure. The properties of some of these particle attractors have rarely been observed in earlier studies concerned with fluids characterized by smaller values of the Prandtl number.

Description: Dilute ensembles of granular matter (so-called granular gases) are nonlinear systems which exhibit fascinating dynamical behavior far from equilibrium, including non-Gaussian distributions of velocities and rotational velocities, clustering, and violation of energy equipartition. In order to understand their dynamic properties, microgravity experiments were performed in suborbital flights and drop tower experiments. Up to now, the experimental images were evaluated mostly manually. Here, we introduce an approach for automatic 3D tracking of positions and orientations of rod-like particles in a dilute ensemble, based on two-view video data analysis. A two-dimensional (2D) localization of particles is performed using a Mask R-CNN neural network trained on a custom data set. The problem of 3D matching of the particles is solved by minimization of the total reprojection error, and finally, particle trajectories are tracked so that ensemble statistics are extracted. Depending on the required accuracy, the software can work fully self-sustainingly or serve as a base for subsequent manual corrections. The approach can be extended to other 3D and 2D particle tracking problems.

Description: Adequate mechanical stimulation is essential for cellular health and tissue maintenance, including articular cartilage, which lines the articulating bones in joints. Chondrocytes, which are the sole cells found in articular cartilage, are responsible for matrix synthesis, maintenance and degradation. It is generally believed that chondrocytes require mechanical stimuli through daily physical activity for adequate cartilage homeostasis. However, to date, the molecular mechanisms of cellular force sensing (mechanotransduction) are not fully understood. Among other mechanisms, the cytoskeleton is thought to play a key role. Despite that gravity is a very small force at the cellular level, cytoskeletal adaptations have been observed under altered gravity conditions of a parabolic flight in multiple cell types. In this study, we developed a novel hardware which allowed to chemically fix primary bovine chondrocytes at 7 time points over the course of a 31-parabola flight. The samples were subsequently stained for the microtubules and vimentin network and microscopic images were acquired. The images showed a large heterogeneity among the cells in morphology as well as in the structure of both networks. In all, no changes or adaptions in cytoskeleton structure could be detected over the course of the parabolic flight.

Description: A vertical falling Newtonian liquid film flow is inherently unstable to surficial long-wave disturbances. Imposing external oscillation can stabilize the long-wave instability, but also triggers additional parametric instabilities. The effect of oscillation frequency on the stability is subtle. By using the “viscosity-gravity” scaling, the effect of oscillation frequency on the stability can be investigated exhaustively by separating it from other control parameters. In this paper, the effects of external perpendicular oscillation on the stability of a vertical falling liquid film are then investigated by a combination of linear stability analyses based on Floquet theory and numerical simulations with an unsteady weighted residual model (WRM). The linear analyses show that, increasing oscillation amplitude always has a stabilizing effect on the long-wave instability. On the other hand, increasing or decreasing oscillation frequency can suppress the long-wave instability, depending on whether the oscillation amplitude or the acceleration is fixed. The effect of varying oscillation frequency on the long-wave instability is opposite to that on the parametric instabilities. The long-wave and parametric instabilities compete with each other as the oscillation amplitude and frequency are varied with the Reynolds number fixed. A weakness of the long-wave instability always accompanies enhancements of the parametric instabilities, and vice versa. As a contrast, an increase of Reynolds number always results in more unstable long-wave and parametric instabilities. The numerical simulations with the WRM show that the wave amplitudes and the minimal local thickness of film are proportional to the unstable wavenumbers range rather than the growth rate of the instability. For a given oscillation frequency and Reynolds number, there exist a critical oscillation amplitude above which externally imposed oscillations perpendicular to the transversal direction of the film can also trigger a chaotic behavior in the film, just like what happens in the case where the oscillation is parallel to the stream-wise direction of the film.

Description: The GRADFLEX experiment of ESA has shown that under microgravity conditions a stationary thermodiffusion process is accompanied by giant non-equilibrium fluctuations with size as large as the size of the sample. In the presence of small concentration gradients, the features of the non-equilibrium fluctuations can be described by means of linearized hydrodynamics. However, the linear models are not suitable to describe most cases of applicative interest, such as fluctuations induced by large gradients and under non-stationary conditions. Moreover, presently the investigation of non-equilibrium fluctuations has mainly involved single component fluids and binary mixtures, but recently transport processes in ternary mixtures have attracted increasing interest due to the experiments performed on the International Space Station in the framework of the DCMIX project of ESA. The Giant Fluctuations (NEUF-DIX) project of ESA will investigate non-equilibrium fluctuations during diffusive processes occurring in complex multi-component mixtures, where one of the components is a macromolecule, such as a polymer, a colloid or a protein. Important objectives will be the exploration of the features of the fluctuations under non-ideal conditions, such as large gradients, transient processes, and concentrated samples, and the understanding of how the fluctuations affect the interactions between macromolecules. The project involves the development of a dedicated facility, consisting of an array of shadowgraph optical instruments working in parallel, each one equipped with a thermal gradient cell. Here we outline the design concept of the facility and the results of performance tests performed on a breadboard to evaluate the suitability of the designed instrument to carry out scientific measurements of non-equilibrium concentration fluctuations in space.

Description: Phase separation in space is critical for gas-free propellant supply, life support systems, refueling of spacecraft in low earth orbit (LEO), and for deep space exploration missions. In the absence of gravity, the stability of the liquid-gas interface depends on capillary forces. High liquid flow rates, sudden accelerations, and vibrational disturbances can cause the free surface of the liquid to collapse, which results in the ingestion of gas. Propellant tanks may have screen channel liquid acquisition devices (SCLADs) to position and maintain a gas-free propellant supply to the outlet. A saturated porous screen permits liquid to pass through but acts as a barrier to the gas. We investigated phase separation in porous media integrated capillary channels during parabolic flights (33rd DLR parabolic flight campaign in March 2019). An open side of a rectangular channel was covered with a dutch twill weave 200×1400. The liquid was ingested into the channel from its surroundings by establishing a differential pressure across the screen section. The gas-phase was blocked during the liquid withdrawal. We could show that the gas breakthrough occurs when the pressure difference across the screen exceeds the bubble point pressure. The experimental results showed good agreement with correlations from literature.