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  • Molecular Diversity Preservation International  (49,604)
  • Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics  (49,604)
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  • 1
    Publication Date: 2021-10-29
    Description: Due to their low density, magnesium alloys are very appealing for light-weight constructions. However, the use of the most common magnesium alloy, AZ91 (Mg 9 wt.% Al, 1 wt.% Zn), is limited to temperatures below 150 °C due to creep failure. Several alloys with an improved creep resistance have been developed in the past, for example the alloy MRI 230D or Ca-alloyed AZ91 variants. However, there is an ongoing discussion in the literature regarding the mechanisms of the improved creep resistance. One factor claimed to be responsible for the improved creep resistance is the intermetallic phases which form during casting. Another possible explanation is an increased creep resistance due to the formation of precipitates. To gain more insight into the improved creep resistance of MRI 230D, nanoindentation measurements have been performed on the different phases of as-cast, creep-deformed and heat-treated samples of MRI 230D and Ca-alloyed AZ91 variants. These nanoindentation measurements clearly show that the intermetallic phase (IP) of the alloy MRI 230D does not lose strength during creep deformation in contrast to the Ca-alloyed AZ91 variants. High-temperature nanoindentation measurements performed at 200 °C clearly show that the intermetallic phases of the MRI 230D alloy maintain their strength. This is in clear contrast to the Ca-alloyed AZ91 variants, where the IP is significantly softer at 200 °C than at room temperature. Atom probe measurements have been used to gain insight into the differences in terms of chemical composition between the IPs of MRI 230D and the Ca-alloyed AZ91 variants in order to understand the dissimilar behaviour in terms of strength loss with increasing temperature.
    Electronic ISSN: 2075-4701
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 2
    Publication Date: 2021-10-28
    Description: Monitoring gait patterns in daily life will provide a lot of biological information related to human health. At present, common gait pressure analysis systems, such as pressure platforms and in-shoe systems, adopt rigid sensors and are wired and uncomfortable. In this paper, a biomimetic porous graphene–SBR (styrene-butadiene rubber) pressure sensor (PGSPS) with high flexibility, sensitivity (1.05 kPa−1), and a wide measuring range (0–150 kPa) is designed and integrated into an insole system to collect, process, transmit, and display plantar pressure data for gait analysis in real-time via a smartphone. The system consists of 16 PGSPSs that were used to analyze different gait signals, including walking, running, and jumping, to verify its daily application range. After comparing the test results with a high-precision digital multimeter, the system is proven to be more portable and suitable for daily use, and the accuracy of the waveform meets the judgment requirements. The system can play an important role in monitoring the safety of the elderly, which is very helpful in today’s society with an increasingly aging population. Furthermore, an intelligent gait diagnosis algorithm can be added to realize a smart gait monitoring system.
    Electronic ISSN: 1996-1944
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 3
    Publication Date: 2021-10-28
    Description: One of the challenges in the future of food production, amidst increasing population and decreasing resources, is developing a sustainable food production system. It is anticipated that robotics will play a significant role in maintaining the food production system, specifically in labor-intensive operations. Therefore, the main goal of this project is to develop a robotic fruit harvesting system, initially focused on the harvesting of apples. The robotic harvesting system is composed of a six-degrees-of-freedom (DOF) robotic manipulator, a two-fingered gripper, a color camera, a depth sensor, and a personal computer. This paper details the development and performance of a visual servo system that can be used for fruit harvesting. Initial test evaluations were conducted in an indoor laboratory using plastic fruit and artificial trees. Subsequently, the system was tested outdoors in a commercial fruit orchard. Evaluation parameters included fruit detection performance, response time of the visual servo, and physical time to harvest a fruit. Results of the evaluation showed that the developed visual servo system has the potential to guide the robot for fruit harvesting.
    Electronic ISSN: 2624-7402
    Topics: Agriculture, Forestry, Horticulture, Fishery, Domestic Science, Nutrition , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 4
    Publication Date: 2021-10-28
    Description: In the past few decades, ZrN thin films have been identified as wear resistant coatings for tribological applications. The mechanical and tribological properties of ZrN thin layers depend on internal stress induced by the adopted deposition techniques and deposition parameters such as pressure, temperature, and growth rate. In sputtering deposition processes, the selected target voltage waveform and the plasma characteristics also play a crucial influence on physical properties of produced coatings. In present work, ZrN thin films, obtained setting different values of duty cycle in a reactive bipolar pulsed dual magnetron sputtering plant, were investigated to evaluate their residual stress through the substrate curvature method. A considerable progressive increase of residual stress values was measured at decreasing duty cycle, attesting the significant role of voltage waveform in stress development. An evident correlation was also highlighted between the values of the duty cycle and those of wear factor. The performed analysis attested an advantageous effect of internal stress, having the samples with high compressive stress, higher wear resistance. A downward trend for wear rate with the increase of internal residual stress was observed. The choice of suitable values of duty cycle allowed to produce ceramic coatings with improved tribological performance.
    Electronic ISSN: 1996-1944
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 5
    Publication Date: 2021-10-28
    Description: We report that polymerization makes a robust, practically applicable multifunctional optical device with a continuous wavelength tunable over 500 nm spectral range using UV-polymerizable cholesteric liquid crystals (CLCs). It can be used as a circular polarizer generating an extremely high degree of circularly polarized light with |g| = 1.85~2.00. It can also be used for optical notch filters, bandwidth-variable (from ~28 nm to ~93 nm) bandpass filters, mirrors, and intensity-variable beam splitters. Furthermore, this CLC device shows excellent stability owing to the polymerization of CLC cells. Its performance remains constant for a long time (~2 years) after a high-temperature exposure (170 °C for 1 h) and an extremely high laser beam intensity exposure (~143 W/cm2 of CW 532 nm diode laser and ~2.98 MW/cm2 of Nd: YAG pulse laser operation for two hours, respectively). The optical properties of polymerized CLC were theoretically analyzed by Berreman’s 4 × 4 matrix method. The characteristics of this device were significantly improved by introducing an anti-reflection layer on the device. This wavelength-tunable and multifunctional device could dramatically increase optical research efficiency in various spectroscopic works. It could be applied to many instruments using visible and near-infrared wavelengths.
    Electronic ISSN: 2073-4360
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Process Engineering, Biotechnology, Nutrition Technology
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  • 6
    Publication Date: 2021-10-28
    Description: An idealized 1:2 scale demonstrator and a numerical parameter optimization algorithm are proposed to closely reproduce the deformation shape and, thus, spatial strain directions of a real aerodynamically loaded civil aircraft spoiler using only four concentrated loads. Cost-efficient experimental studies on demonstrators of increasing complexity are required to transfer knowledge from coupons to full-scale structures and to build up confidence in novel structural health monitoring (SHM) technologies. Especially for testing novel sensor systems that depend on or are affected by mechanical strains, e.g., strain-based SHM methods, it is essential that the considered lab-scale structures reflect the strain states of the real structure at operational loading conditions. Finite element simulations with detailed models were performed for static strength analysis and for comparison to experimental measurements. The simulated and measured deformations and spatial strain directions of the idealized demonstrator correlated well with the numerical results of the real aircraft spoiler. Thus, using the developed idealized demonstrator, strain-based SHM systems can be tested under conditions that reflect operational aerodynamic pressure loads, while the test effort and costs are significantly reduced. Furthermore, the presented loading optimization algorithm can be easily adapted to mimic other pressure loads in plate-like structures to reproduce specific structural conditions.
    Electronic ISSN: 2226-4310
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 7
    Publication Date: 2021-10-28
    Description: Metal nanostructures exhibit specific optical characteristics owing to their localized surface plasmon resonance (LSPR) and have been studied for applications in various optical devices. The LSPR property strongly depends on the size and shape of metal nanostructures; thus, plasmonic devices must be designed and fabricated according to their uses. Nanoimprint lithography (NIL) is an effective process for repeatedly fabricating metal nanostructures with controlled sizes and shapes and require optical properties. NIL is a powerful method for mass-producible, low-cost, and large-area fabrication. However, the process lacks flexibility in adjusting the size and shape according to the desirable optical characteristics because the size and shape of metal nanostructures are determined by a single corresponding mold. Here, we conducted a re-shaping process through the air-plasma etching of a polymer’s secondary mold (two-dimensional nanopillar array made of cyclo-olefin polymer (COP)) to modulate the sizes and shapes of nanopillars; then, we controlled the spectral characteristics of the imprinted plasmonic devices. The relationship between the structural change of the mold, which was based on etching time, and the optical characteristics of the corresponding plasmonic device was evaluated through experiments and simulations. According to evaluation results, the diameter of the nanopillar was controlled from 248 to 139 nm due to the etching time and formation of a pit structure. Consequently, the spectral properties changed, and responsivity to the surrounding dielectric environment was improved. Therefore, plasmonic devices based on the re-shaped COP mold exhibited a high responsivity to a refractive index of 906 nm/RIU at a wavelength of 625 nm.
    Electronic ISSN: 2072-666X
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 8
    Publication Date: 2021-10-28
    Description: A polycrystalline diamond (PCD) tool is employed in cutting various titanium alloys because of its excellent properties. However, improving the cutting performance of titanium alloys is still a challenge. Here, an experimental investigation on the influence of ultrasonic vibration-assisted machining (UVAM) of Ti6Al4V titanium alloy on the cutting performance and action mechanism was studied using a PCD tool. Cutting force, machined surface, surface adhesion, and wear morphology were analyzed. The results indicated that UVAM can effectively improve cutting performance. It was found that there was serious adhesion and wear of slight fragments close to the cutting edge after ultrasonic-assisted dry milling. Furthermore, the action mechanism of UVAM in improving cutting performance was discussed and analyzed from the perspective of intermittent cutting.
    Electronic ISSN: 2072-666X
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 9
    Publication Date: 2021-10-28
    Description: Bulk metallic glass (BMG) has received consistent attention from the research community owing to its superior physical and mechanical properties. Modulating and controlling the surface functionalities of BMG can be more interesting for the surface engineering community and will render more practical applications. In this work, a facile laser-based surface texturing technique is presented to modulate and control the surface functionalities (i.e., wettability and hardness) of Zr-based BMG. Laser surface texturing was first utilized to create periodic surface structures, and heat treatment was subsequently employed to control the surface chemistry. The experimental results indicate that the laser textured BMG surface became superhydrophilic immediately upon laser texturing, and it turned superhydrophobic after heat treatment. Through surface morphology and chemistry analyses, it was confirmed that the wettability transition could be ascribed to the combined effects of laser-induced periodic surface structure and controllable surface chemistry. In the meantime, the microhardness of the BMG surface has been remarkably increased as a result of laser surface texturing. The facile laser-based technique developed in this work has shown its effectiveness in modification and control of the surface functionalities for BMG, and it is expected to endow more useful applications.
    Electronic ISSN: 2072-666X
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 10
    Publication Date: 2021-10-28
    Description: Direct ethanol fuel cells (DEFCs) have shown a high potential to supply energy and contribute to saving the climate due to their bioethanol sustainability and carbon neutrality. Nonetheless, there is a consistent need to develop new catalyst electrodes that are active for the ethanol oxidation reaction (EOR). In this work, two C-supported PdIrNi catalysts, that have been reported only once, are prepared via a facile NaBH4 co-reduction route. Their physiochemical characterization (X-ray diffraction (XRD), transmission electron microscopy (TEM), energy-dispersive X-ray spectroscopy (EDX), and X-ray photoelectron spectroscopy (XPS)) results show alloyed PdIrNi nanoparticles that are well dispersed (〈 3 nm) and exist in metallic state that is air-stable apart from Ni and, slightly, Pd. Their electrocatalytic activity towards EOR was evaluated by means of cyclic voltammetry (CV) and chronoamperometry (CA). Even though the physiochemical characterization of PdIrNi/C and Pd4Ir2Ni1/C is promising, their EOR performance has proven them less active than their Pd/C counterpart. Although the oxidation current peak of Pd/C is 1.8 A/mgPd, it is only 0.48 A/mgPd for Pd4Ir2Ni1/C and 0.52 A/mgPd for PdIrNi/C. These results were obtained three times and are reproducible, but since they do not add up with the sound PdIrNi microstructure, more advanced and in situ EOR studies are necessary to better understand the poor EOR performance.
    Electronic ISSN: 2072-666X
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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