ALBERT

Beschreibung: Compounds from the series La0.8-xNdxCa0.2FeO3-δ (0.1 ≤ x ≤ 0.7) were synthesised by a sol–gel route. X-ray diffraction and Rietveld analysis showed that materials with 0 ≤ x ≤ 0.6 crystallize as single-phase orthorhombic perovskites. The smaller ionic radius of Nd3+ compared to La3+ leads to a decrease in unit cell volume with increasing x. Elemental mapping by high-resolution scanning transmission electron microscopy with energy-dispersive X-ray spectroscopy confirms the homogeneous distribution of the A-site elements (La, Nd and Ca) in the perovskite (ABO3) lattice. The thermal expansion behaviour of La0.8-xNdxCa0.2FeO3-δ (0 ≤ x ≤ 0.6) was characterized by dilatometry at 30 ≤ T/°C ≤ 1000 and 1 × 10–3 ≤ pO2/bar ≤ 1. The thermal expansion coefficients of La0.8-xNdxCa0.2FeO3-δ, which were determined in regions I (40–530 °C) and II (530–990 °C), respectively, are almost independent of the Nd concentration in the range of (0 ≤ x ≤ 0.6) and increase slightly with decreasing pO2. The transition from orthorhombic to trigonal modification, which is observed for La0.8Ca0.2FeO3-δ at approx. 740 °C, is suppressed for all Nd-substituted compounds with x ≥ 0.1.

Beschreibung: We present the vertically illuminated Si compatible mid-infrared photodetectors based on graphene that forms negative-index metamaterial. The coupling into a 2D layer at the angles near normal to the surface is negligible without the help of a metamaterial. We propose a low loss metamaterial, the dielectric structure with the nano/microholes through 2D materials that supports a resonance and enhances quantum efficiency in a wide range of incident angles.

Beschreibung: The manufacturing of case-hardened gears usually consists of several complex and expensive steps to ensure high load carrying capacity. The load carrying capacity for the main fatigue failure modes pitting and tooth root breakage can be increased significantly by increasing the near surface compressive residual stresses. In earlier publications, different shear cutting techniques, the near-net-shape-blanking processes (NNSBP’s), were investigated regarding a favorable residual stress state. The influence of the process parameters on the amount of clean cut, surface roughness, hardness and residual stresses was investigated. Furthermore, fatigue bending tests were carried out using C-shaped specimens. This paper reports about involute gears that are manufactured by fineblanking. This NNSBP was identified as suitable based on the previous research, because it led to a high amount of clean cut and favorable residual stresses. For the fineblanked gears of S355MC (1.0976), the die edge radii were varied and the effects on the cut surface geometry, hardness distribution, surface roughness and residual stresses are investigated. The accuracy of blanking the gear geometry is measured, and the tooth root bending strength is determined in a pulsating test rig according to standardized testing methods. It is shown that it is possible to manufacture gears by fineblanking with a high precision comparable to gear hobbing. Additionally, the cut surface properties lead to an increased tooth root bending strength.

Beschreibung: The adsorption and diffusion of Mo and Nb adatoms on the $$alpha$$ α -Al2O3 (0001) surface were explored using density functional theory-based methods. Adsorption energies of Mo and Nb adatoms at minima sites on the surface were determined. Mo and Nb adatoms prefer to adsorb to the same locations on the surface, and larger adsorption energies calculated for Nb compared to Mo indicate that Nb adatom-surface interactions are stronger than Mo. Using minima adsorption sites as initial and final locations for surface diffusion, energy barriers for diffusion were calculated using the nudged elastic band method. Overall, Mo and Nb follow roughly the same diffusion paths. The diffusion pre-factors for Mo and Nb are similar; however, Mo diffusion has a lower energy barrier and thus a larger diffusion coefficient compared with Nb. These results provide insight into the role of surface diffusion of Mo and Nb adatoms during advanced manufacturing processes.

Beschreibung: The supply and processing of materials for highly stressed components are usually cost-intensive. Efforts to achieve cost and resource efficiency lead to more complex structures and contours. Additive manufacturing steps for component repair and production offer significant economic advantages. Machining needs to be coordinated with additive manufacturing steps in a complementary way to produce functional surfaces suitable for the demands. Regarding inhomogeneity and anisotropy of the microstructure and properties as well as production-related stresses, a great deal of knowledge is still required for efficient use by small- and medium-size enterprises, especially for the interactions of subsequent machining of these difficult-to-machine materials. Therefore, investigations on these influences and interactions were carried out using a highly innovative cost-intensive NiCrMo alloy (IN725). These alloys are applied for claddings as well as for additive component manufacturing and repair welding using gas metal arc welding processes. For the welded specimens, the adequate solidification morphology, microstructure and property profile were investigated. The machinability in terms of finishing milling of the welded surfaces and comparative analyses for ultrasonic-assisted milling processes was examined focussing on surface integrity. It was shown that appropriate cutting parameters and superimposed oscillating of the milling tool in the direction of the tool rotation significantly reduce the mechanical loads for tool and workpiece surface. This contributes to ensure a high surface integrity, especially when cutting has to be carried out without cooling lubricants.

Beschreibung: In accordance with sustainable economic and social development, Europe supports the use of energy from renewable sources to decrease the use of fossil fuels. Among renewable energy sources, wood, especially production wood waste from the supply chain, represents an exploitable source in line with a circular economy development. In this context, processing of residues produced by wood companies becomes an important resource. This work deals with the possible energy recovery of glued wood wastes. Two solid biofuels were produced from glued wood wastes: pellets and briquettes. They have been produced in collaboration with a local company and analyzed according to the applicable EN ISO international standards. The results were compared with the limits imposed by the standards in order to identify their quality class and their applicability to the current market. The amount of adhesive present in the wood wastes does not negatively affect the intrinsic characteristics of the material that is suitable for the production of solid biofuels. In addition, the amount of wood waste containing cross-linked polyurethane was calculated in order not to compromise the quality of solid biofuels made therefrom.

Beschreibung: The effect of Ca and Zn additions on the microstructure and texture evolution during thermomechanical processing of Mg-Zn-Ca sheet alloys was systematically investigated and quantified. Plane strain compression testing in a Gleeble thermomechanical simulator was used to physically simulate a 10-pass rolling schedule, while allowing for careful control and monitoring of the processing parameters. Textures in the as-deformed ternary alloy samples demonstrate a weak maximum basal intensity and spreading in the transverse direction. Increasing the Zn content to 3.2 wt.% in the ternary alloys resulted in samples that exhibited weak textures in the as-deformed state. Importantly, static recrystallization (SRX) during post-deformation annealing of these alloys promoted a desirable annular texture, with the c-axis tipped from the normal direction and a lower basal texture intensity. The evolution in texture during SRX is associated with as-deformed microstructures with broad grain orientation spreads and a low degree of recrystallization.

Beschreibung: Sensors can produce large amounts of data related to products, design, and materials; however, it is important to use the right data for the right purposes. Therefore, detailed analysis of data accumulated from different sensors in production and assembly manufacturing lines is necessary to minimize faulty products and understand the production process. Additionally, when selecting analytical methods, manufacturing companies must select the most suitable techniques. This paper presents a data analytics approach to extract useful information, such as important measurements for the dimensions of a shim, a small part for aligning shafts, from the manufacturing data of a power transfer unit (PTU). This paper also identifies the best techniques and analytical approaches within the following six individual areas: (1) identifying measurements associated with faults; (2) identifying measurements associated with shim dimensions; (3) identifying associations between station codes; (4) predicting shim dimensions; (5) identifying duplicate samples in faulty data; and (6) identifying error distributions associated with measurement. These areas are analysed in accordance with two analytical approaches: (a) statistical analysis and (b) machine learning (ML)-based analysis. The results show (a) the relative importance of measurements with regard to the faulty unit and shim dimensions, (b) the error distribution of measurements, and (c) the reproduction rate of faulty units. Additionally, both statistical analysis and ML-based analysis have shown that the measurement ‘PTU housing measurement’ is the most important measurement among available shim dimensions. Additionally, certain faulty stations correlated with one another. ML is shown to be the most suitable technique in three areas (e.g. identifying measurements associated with faults), while statistical analysis is sufficient for the other three areas (e.g. identifying measurements associated with shim dimensions) because they do not require a complex analytical model. This study provides a clearer understanding of assembly line production and identifies highly correlated and significant measurements of a faulty unit.

Beschreibung: Grain refinement by severe plastic deformation (SPD) techniques, as a mechanism to control microstructure (recrystallization, grain size changes,…) and mechanical properties (yield strength, ultimate tensile strength, strain, hardness variation…) of pure aluminium conductor wires, is a topic of great interest for both academic and industrial research activities. This paper presents an innovative finite element (FE) model able to describe the microstructural evolution and the continuous dynamic recrystallization (CDRX) that occur during equal channel angular drawing (ECAD) of commercial 1370 pure aluminium (99.7% Al). A user subroutine has been developed based on the continuum mechanical model and the Hall-Petch (H-P) equations to predict grain size variation and hardness change. The model is validated by comparison with the experimental results and a predictive analysis is conducted varying the channel die angles. The study provides an accurate prediction of both the thermo-mechanical and the microstructural phenomena that occur during the process characterized by large plastic deformation.

Beschreibung: The demand for natural insulation materials is increasing with special attention to the use of such materials for exploiting renewable energy. Natural insulation materials tremendously influence the sustainability development and energy efficiency enhancement in the buildings. Natural fibers from animal’s origin absorb great amount of moisture on exposed to the environment which significantly affects the performance and thermal insulation properties. The thermal degradation of such material strongly influences the accidental burning characteristics, an important selection criteria for building materials. In the present study, three different kind of natural insulation materials namely sheep wool, goat wool and horse mane have been characterized in terms of moisture absorption, thermal degradation and morphology using thermogravimetric analysis (TGA), differential scanning calorimetry techniques, and scanning electron microscopy, respectively. In addition, antibacterial behavioral study has been also carried out for untreated raw wool and treated wool (copper nitrate). These properties are vital for a holistic evaluation of the insulation material. Moisture absorption results indicate that the sheep wool and goat wool absorb less moisture content as compared to horse mane. Unlike this horse mane shows great stability than goat wool and sheep wool in the temperature range not exceeding 470 °C. TGA data indicate 50% mass loss (T50%) at 306 °C, 322 °C and 318 °C for sheep wool, goat wool and horse mane, respectively. In addition the tests show that the content of fire retardant elements like nitrogen and sulphur is more in horse mane as compared to sheep wool and goat wool. The treated wool samples showed excellent antibacterial properties as compared to untreated wool samples.

Beschreibung: The present paper aims at studying the effect of geometric parameters and moisture content on the mechanical performances of 3D-printed isogrid structures in short carbon fiber-reinforced polyamide (namely Carbon PA). Four different geometric isogrid configurations were manufactured, both in the undried and dried condition. The dried isogrid structures were obtained by removing the moisture from the samples through a heating at 120 °C for 4 h. To measure the quantity of removed moisture, samples were weighted before and after the drying process. Tensile tests on standard specimens and buckling tests on isogrid panels were performed. Undried samples were tested immediately after 3D printing. It was observed that the dried samples are characterized by both Young modulus and ultimate tensile strength values higher than those provided by the undried samples. Similar results were obtained by the compression tests since, for a given geometric isogrid configuration, an increase in the maximum load of the dried structure was detected as compared to the undried one. Such discrepancy tends to increase as the structure with the lowest thickness value investigated is considered. Finally, scanning electron microscopy was carried out in order to analyze the fractured samples and to obtain high magnification three-dimensional topography of fractured surfaces after testing.

Beschreibung: In order to explore the possibilities enabled by laser beam powder bed fusion of metals (PBF-LB/M), reliable material models are necessary to optimize designs with respect to weight and stiffness. Due to the unique processing conditions in PBF-LB/M, materials often develop a dominating microstructure that leads to anisotropic mechanical properties, and thus isotropic material models fail to account for the orientation-dependent mechanical properties. To investigate the anisotropy of 18Ni300 maraging steel, tensile specimens were built in seven different orientations. The specimens were heat treated at two different conditions and tested for their tensile properties using digital image correlation (DIC) technique. The microstructure and fracture surfaces are investigated with scanning electron microscope and electron backscatter diffraction. The tensile properties are typical for the material, with a yield strength in the range of 1850 MPa to 1950 MPa, and ultimate tensile strength in the range of 1900 MPa to 2000 MPa. The elastic modulus is 180 GPa, and the elongation at fracture is in the range of 2–6% for all specimens. The strain fields analysed with DIC reveals anisotropic straining in both the elastic and plastic parts of the flow curve for both direct ageing and solution treatment plus ageing specimens. In the former condition, the elastic anisotropy is dictated by the fraction of melt pool boundaries on the transverse surfaces of the specimens. When the material is solution treated prior to ageing, the melt pool boundary effect was supressed.