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  • 1
    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 110-115 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A new crystallization kinetic equation has been derived considering the decrease in growth rate. The average linear growth rate of spherulite was assumed to be proportional to the m-th order of the uncrystallized fraction of the crystallizing material. A modified Avrami equation, 1 - Vc = exp[-Kf(t)n], was used where f(t) is the integral of the growth function, (1 - Vc)m. The validity of the equation was tested by analyzing the isothermal crystallization kinetic data of poly(ethylene terephthalate) from the melt using differential scanning calorimetry.
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  • 2
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 99-103 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Process changes aimed at improving printer engine performance must take into consideration not only the process variables (such as nip temperature and pressure and process time to), but also the melt rheological variables (such as the characteristic time scale of the toner Tc). The melt rheology relevant to the electrophotographic toner fusing process is discussed. One criterion for toner quality can be conveniently measured through the Deborah number De, which is the ratio of Tc to to. Modification of the melt rheology by matrix polymer composition and carbon black size and concentration has previously been explored. Here, the melt rheology of toners with a range of gel content was studied using a step shear test. The coupled relaxation model was employed to fit the stress relaxation data. The viscoelastic properties were calculated from the melt data with this model. These properties were then used to estimate the strain deformation of the toner as it passes through the nip with arbitrary residence time and nip pressure as a function of gel content. This method can be used to match the toner melt properties with the processing conditions.
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  • 3
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 4
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 125-139 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The unified numerical simulation of the filling/postfilling stages of the injection-molding process described in Part I is compared in the present paper with experimental results obtained with instrumented test molds. Flush-mounted pressure traces in the delivery system as well as in the cavity are favorably compared with corresponding predictions for both an amorphous and a semicrystalline polymer. It is demonstrated that the present unified formulation is well suited to handle complicated molds where compressibility effects can become important even during the filling stage, as portions of the cavity fill and undergo a packing behavior even when other regions of the cavity are still only partially filled.
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  • 5
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 116-124 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This study employs a unified theoretical model to simulate the filling and postfilling stages of the injection-molding process. Implementation of such a model is based on a hybrid finite-element/finite-difference numerical solution of the generalized Hele-Shaw flow of a compressible viscous fluid under nonisothermal conditions. The shear viscosity of the polymeric material is represented by a Cross model for the shear-rate dependence and a WLF-type functional form for the temperature and pressure dependence, whereas the specific volume is modeled in terms of a double-domain Tait equation. The analysis also handles variable specific heat and thermal conductivity of the polymer as a function of temperature. Complex thin parts of variable thickness can be modeled and discretized by flat, triangular finite elements which may have arbitrary orientation in three-dimensional space, whereas runners and possible round pins or bosses in the part are represented as one-dimensional circular-tube elements. A control-volume scheme is employed that leads to automatic melt-front advancement during the cavity-filling stage.
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  • 6
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 140-144 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The characteristic sigmoid compressive stress-strain relationships of sponges and their layered arrays are described by two kinds of mathematical models having three experimentally determined parameters. Since sponge compression is not accompanied by a significant cross-sectional area expansion, it was assumed that the stress in a multilayered array is the same in each layer. This enables prediction of the array's stress-strain relationship from the parameters of the individual layers and their known thickness. The applicability of the method is demonstrated with experimental data of two kinds of double-layered arrays of polyurethane sponges. It is shown that the arrays' compressive behavior can be satisfactorily predicted irrespective of the mathematical form of the model and whether the strain is expressed as engineering strain or Hencky's.
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  • 7
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 145-152 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The gapwise density distributions of the injection molded specimens of two engineering thermoplastics, i.e., poly(phenylene ether) and poly(ether imide), were characterized employing the density gradient column technique. The samples were molded using a 40t Van Dorn injection molding machine. The effects of the thermal history on the density distribution of unconstrained quenched specimens were also investigated. In addition, various material properties, such as pressure-volume-temperature, isothermal contraction, and pressure induced densification behavior were characterized, for the two resins employed in this study. The moldings of the two resins exhibited different trends in their density distributions. These findings were explained in terms of the competing effects of cooling rate and the pressure history experienced by the engineering plastic resins during the molding cycle. The data collected were also used as input to mathematical modeling of density distributions in injection molded articles, which is reported in Part II of this article.
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  • 8
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 191-196 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The problem of steady solidification of a power law fluid flowing in a round tube was solved numerically. The fluid considered was a polymer with temperature dependent viscosity. The mathematical solution was obtained by using an implicit finite difference method. Results are presented to show the effects of the Peclet number, Nahme number, and the power law index on the profiles of the frozen layer. Melt temperature profiles at different axial locations are also presented.
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  • 9
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 10
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 197-203 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Extensional flow of a bicomponent two-layer slot cast coextrusion process has been studied. A Newtonian and an upper-convected Maxwell fluid were considered to be the two layers, respectively, and the two-layer flow was assumed to be steady and isothermal. This choice was made as a simple model for a system which consists of two distinctly different fluids in terms of their extensional behaviors. Present study considered only the draw-down region where the film thickness changes slowly with the distance from the die exit. For this region, asymptotic solutions could be obtained for two limiting cases in which the elasticity effect of the Maxwell fluid layer is small and the applied tension at the take-off is large, respectively. When the elasticity effect is small, the melt thickness and the velocity profiles are exponential as in the case of a Newtonian single-layer flow. When the applied tension is large, on the other hand, the velocity profile is shown to be near linear. Furthermore, the viscoelasticity effect of the Maxwell fluid layer becomes so dominant that it dictates the mechanics of the coextrusion flow even when its flow rate and shear viscosity may be much smaller than those of the Newtonian layer.
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  • 11
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 12
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 353-364 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Optimal open loop control strategies are developed for a semibatch free radical copolymerization of methyl methacrylate and vinyl acetate using the multiobjective dynamic optimization method. A detailed kinetic model is validated through experimentation and used for the design of optimal controls. Both monomer feed rate and reactor temperature are varied to produce the copolymer of desired composition and molecular weight. The open loop control policies are implemented in a process control computer and tested on an experimental stirred tank polymerization system. Excellent agreement between the model predictions and the experimental data have been obtained.
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  • 13
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 333-352 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dynamic behavior of two continuous stirred tank reactors in series has been investigated for free radical solution polymerization of styrene with a binary mixture of two initiators having different thermal decomposition activities. For a wide range of initiator feed composition, both reactors exhibit quite complex nonlinear steady state and transient behavior. When the reactor residence time is used as a bifurcation parameter, the second reactor can have up to five steady states. For certain range of reactor operating conditions, bifurcations to various types of periodic solutions have been observed, such as Hopf bifurcation, isolas, period doubling, period-doubling cascade, and homoclinics. The effects of other reactor variables, such as total initiator concentration, coolant temperature, and reactor volume ratio on the reactor dynamics, are illustrated to show the complex dynamic behavior of the two-reactor system catalyzed by a mixture of t-butyl perbenzoate and benzoyl peroxide.
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  • 14
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 365-375 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper presents the development of a novel in-line extrusion rheometer based on the flow of polymer through a wedge (vertically tapered slit). This rheometer is suitable for measuring changes in rheological properties on-line during reactive extrusion, because it can be used to estimate the viscosity for a range of shear rates without the need to change the polymer flow rate (i.e., extruder throughput). Equations have been developed to estimate the parameters of the power-law equation, used to describe the viscosity-shear rate relationship, from measurements of pressure drops along the wedge. An experimental in-line wedge rheometer has been built and used to measure the viscosity for a series of polypropylenes prepared via reactive extrusion. Viscosity measurements from the experimental in-line wedge rheometer are compared with measurements from a capillary rheometer. Good agreement is found between the capillary and wedge rheometer measurements.
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  • 15
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 391-391 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 16
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 17
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 1-5 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Orbital space structures are required to be lightweight, have high specific stiffness, have near-zero coefficient of thermal expansion, exhibit low outgassing, and be cost-effective. Graphite-reinforced thermoplastics have the potential to satisfy the criteria noted. However, prior to committing the materials to specific projects, technology demonstration and risk reduction is necessary. In order to demonstrate the application of fiber-reinforced thermoplastic composites for truss structure applications, a graphite-reinforced poly(ether ether ketone) (PEEK) composite tetrahedron truss array was designed and manufactured. The resulting structure clearly demonstrated that fiber-reinforced thermoplastic composites are a viable alternative to epoxy composites for orbital structures.
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  • 18
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The 371°C (700°F) properties of Celion 6000/N-phenylnadimide modified PMR-15 polyimide composites were investigated to determine the feasibility of using these materials at a 371°C (700°F) service temperature. The processing characteristics and physical and mechanical properties of the composite systems are presented. The results of the 371°C thermooxidative stability study suggest that the composite materials can be considered for short-term (at least 100 hours) application at 371°C.
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  • 19
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    Polymer Engineering and Science 31 (1991), S. 6-13 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A series of graphite fiber/PMR-15 polyimide composites, isothermally aged at 316°C in flowing air (100 cc/min) for time periods up to 2000 h, were investigated for mechanical property changes, fiber/resin interface changes, overall dimensional changes, and weight loss. The mechanism of the degradation process is suggested based on shear and flexural property measurements at room temperature and 316°C, optical micrographs of composite cross sections, and SEM analysis of fractured surfaces. The fiber materials investigated in composite form were Celion 6000 unsized and epoxy sized. G40-700 unsized and epoxy sized, and T40R and IM6 both unsized.
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  • 20
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 28-33 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A high performance semi-interpenetrating polymer network (semi-IPN) has been synthesized from Thermid-600 and LARC-TPI. Notable improvements in resin fracture toughness and graphite fiber reinforced composite microcracking resistance over the unmodified Thermid-600 neat resin and composite have been realized. The chemistry, processing, physical and mechanical properties, and phase morphology of the neat resin and composite reinforced with graphite fibers are presented.
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  • 21
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 20-27 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Recently, we reported on the interpenetrating polyimide network (IPN) approach to develop tough and microcracking resistant high temperature matrix resins for use in aircraft/aerospace structural components. One such polymer developed is designated LaRC-RP40. This new simultaneous semi-IPN was prepared from easy-to-process but brittle crosslinking PMR-15 and tough but difficult-to-process linear NR-150B2. Significantly improved toughness, microcracking resistance, and glass transition temperature over PMR-15 were realized from the combination. These property improvements were achieved without compromising ease of processing, high temperature mechanical performance, and cost effectiveness compared to PMR-15. These results encouraged us to further explore this approach for the development of a wider range of polymers of basic technological and economic interest. In the present work, we combine crosslinking PMR-15 and linear LaRC-TPI to provide a new sequential semi-2-IPN called LaRC-RP41. The physical and mechanical properties of the neat resin and composite reinforced with graphite fibers are presented. The phase morphology and phase stability of the neat resin and composite studied by various techniques are also discussed.
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  • 22
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    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 40-46 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The mechanical properties of three dimensional stitched composites were compared against those of the traditional two dimensional laminates. An attempt was made to correlate the change in properties to the change in the third directional fiber density. Tests conducted were the impact, three-point bending, damage tolerance, end notched flexure, and bending fatigue test. The results of these tests show that the third directional fibers can effectively inhibit delamination by increasing the interlaminar shear strength. Three dimensional composites also possess better damage tolerance, fracture toughness, and fatigue life. However, a high stitching density can degrade the in-plane properties of the composites.
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  • 23
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    Polymer Engineering and Science 31 (1991), S. 34-39 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Research has been conducted to investigate the water absorption in carbon fiber reinforced poly(ether ether ketone) (PEEK/CF) and poly(phenylene sulfide) composites (PPS/CF). Effect of humidity and temperature on tensile, flexural, and impact strength of these composites were also studied. Results indicated that the water absorbed in PPS/CF and PEEK/CF are 0.059 %wt, 0.130 %wt, 0.138 %wt, and 0.153 %wt at 80°C. 75 %RH and 85 %RH, respectively. The diffusion process is a classical Fickian diffusion in the temperature range investigated. The activation energies of diffusion are 667 cal/g-mole (for PPS/CF) and 8934 cal/g-mole (for PEEK/CF) at 80°C and 75 %RH. The retention of mechanical properties of these composites is very good under hot-wet conditions. These composite materials can be served as high performance materials even in the hostile environment. PEEK/CF composites shows excellent mechanical properties retention even at 80°C, 75 %RH, and 85 %RH.
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  • 24
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    Polymer Engineering and Science 31 (1991), S. 47-55 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A feasibility study on the use of vibration spectrum analysis as a tool for nondestructive evaluation (NDE) of polymer composites was conducted. Material integrity of polymer composite samples was determined from the vibrational measurements by analyzing the resonant frequency and damping information. A number of important “states” in the composites tested could be characterized by this analysis. The vibration tehnique was found to be sensitive to physical flawing (fiber breakage, delamination, and matrix cracking). Vibrational NDE has many potential advantages that make it very attractive for composite applications. These include the ability to make global measurements of large structures in real-time, no geometry restrictions, and high sensitivity to a wide variety of damage states.
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  • 25
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    Polymer Engineering and Science 31 (1991), S. 56-60 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Resin transfer molding (RTM) of advanced fiber architecture materials promises to be a cost effective process for obtaining composite parts with exceptional strength. However there are a larger number of material processing parameters that must be observed, known, and/or controlled during the resin transfer molding process. These include the viscosity both during impregnation and cure. In-situ sensors which can observe these processing properties within the RTM tool during the fabrication process are essential. This paper will discuss recent work on the use of frequency dependent electromagnetic sensing (FDMS) techniques to monitor these properties in the RTM tool. Our objective is to use these sensing techniques to address problems of RTM scaleup for large complex parts and to develop a closed loop, intelligent, sensor controlled RTM fabrication process.
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  • 26
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    Polymer Engineering and Science 31 (1991), S. 153-160 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The experimental results obtained on the gapwise density distributions of freely quenched and injection molded specimens of two engineering thermoplastics presented in Part I of this paper were compared with simulation results. The effect of the thermal history on the density development in the freely quenched samples was investigated by employing the fictive temperature concept in conjunction with the experimentally determined material characteristics. The density distribution in freely quenched specimens of poly(ether imide) could be readily predicted. The combined effects of the cooling rate and the pressure history on the density distributions of injection molded samples were also investigated. A phenomenological model was developed to combine the effects of thermal and pressure history on the density distribution. Overall, the predicted results for injection molded specimens agreed well with the experimental results.
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  • 27
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    Polymer Engineering and Science 31 (1991), S. 161-171 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The influence of nonhomogeneous flow fields on the orientation distribution and rheology of fiber suspensions is investigated. The Stokes-Burger model is used to approximate the forces and moments on the fiber for the subsequent calculation of fiber angular velocities for nonhomogeneous cases where the velocity gradients vary over the fiber length. For simple shear flows, an analytical solution based on the Stokes-Burgers model is derived. Fiber angular velocities are compared to previously published results. An iterative numerical technique is developed to calculate the otherwise indeterminate fiber angular velocities for other nonhomogeneous flows, such as non-isothermal Hele-Shaw flows. The value of shear is derived for which the angular motion of the fiber in a quadratic velocity field is identical to that in a linear shear flow. Subsequently, numerical solutions for orientation distribution functions are presented for cases where analytical solutions for distribution functions are not obtainable. The rheological properties are then studied, using the orientation tensor description, for nonhomogeneous flow fields where the fiber motion can be approximated by that in a shear flow, the equivalent shear rate obtained from the numerical scheme.
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  • 28
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    Polymer Engineering and Science 31 (1991), S. 204-212 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The isothermal flow of power-law fluids in slit dies and coathanger dies is studied. A general three-dimensional finite element code is developed for the purpose of flow analysis. The pressure distribution, the velocity distribution, and the transverse flow rate distribution are obtained. The effect of the die geometry on the flow distribution is critically discussed. It is found that a die channel with cross section of dog bone profile produces a flatter transverse flow rate distribution.
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    Polymer Engineering and Science 31 (1991), S. 213-217 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Poly(methyl methacrylate) (PMMA) is a brittle material which can be reinforced by the incorporation of acrylic particles, which do not spoil the transparency but which considerably increase the toughness of the material. In that study, we have varied the particle size and the outer layer for anchoring with the matrix. The proportion of reinforcing material is kept constant and the particles have an elastomeric core structure and a hard outer layer of PMMA. Monitoring of the two parameters, the critical stress intensity factor KIC and the critical energy release rate GIC, which are given by the fracture mechanics under static and dynamic (impact) loading, has made it possible to establish an optimum size of the reinforcement of the order of 200 to 250 nanometers. This optimum size can be explained as being the best compromise between the initiation of the damage and the control of its propagation, and that makes it possible to avoid a premature catastrophic failure. It also appears that a higher degree of grafting and a higher molecular mass of the hard layer result in an improved toughness.
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  • 30
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    Polymer Engineering and Science 31 (1991), S. 218-222 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Rubber toughened poly(methyl methacrylate) (PMMA) is reinforced efficiently by particles of a size of the order of 200 to 250 nm in the case of acrylic particles of core-shell structure. In this study we have attempted to detect a possible synergy effect related to the presence of a twin population of particle sizes, as has already been observed, for example in high impact polystyrene. Two pairs of particle sizes were studied: (82,203) and (130,520) nm. The determination of the fracture mechanics parameters KIC and GIC under static and dynamic loading has enabled us to demonstrate a synergy effect in the case of the critical energy release rate GIC at a proportion of 50/50. Furthermore, this effect is verified in the case of the two pairs of particle sizes and in the case of the two speeds of loading. Nevertheless, this effect remains smaller than those observed in the case of materials which deform by crazing (HIPS, ABS). The rubber toughened PMMA deforms by shear bands and this mode of deformation seems to be less adapted to promote a synergy effect due to a twin distribution of particle sizes.
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  • 31
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    Polymer Engineering and Science 31 (1991), S. 1701-1707 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Fumed silica dispersions in mineral or silicone oil are used to fill fiber-optic cables to prevent macro-bending of the fibers and to provide environmental protection. Adequate control of the rheology is essential for the effectiveness of the filling compounds; the materials must be sufficiently viscous to minimize stresses on the fibers but have considerable elasticity so as not to drip with time or temperature. The effects of shear history, aging, temperature, and water contamination on the rheological properties of two commercially available systems are studied using steady and dynamic measurements. The results are interpreted in terms of the microstructure resulting from the aggregation of submicron silica particles and their interactions with different solvents.
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  • 32
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    Polymer Engineering and Science 31 (1991), S. 1708-1715 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Optimal temperature histories have been obtained for methylmethacrylate polymerization using a kinetic model incorporating gel and glass effects. The minimum end time problem has been studied, with end point constraints on monomer conversion and the number average chain length, μn. The optimization algorithm used is efficient and easy to use. It is found that the optimal temperature histories obtained when the desired chain length lies beyond the maxima in the μn vs. time plot differ qualitatively and significantly from those obtained when the desired μn lies before the maxima.
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    Polymer Engineering and Science 31 (1991) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 34
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    Polymer Engineering and Science 31 (1991), S. 381-390 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Optimal policies for operation of high pressure tubular reactors for ethylene polymerization are presented. The work is based on a previously developed model, allowing accurate representation of different configurations and operation conditions of industrial relevance. Several policies based on temperature and initiator concentration as control parameters are evaluated and compared.
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    Polymer Engineering and Science 31 (1991), S. 393-398 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The main sources for residual stress build-up and warpage in injection-molded thermoplastic parts are the holding pressures at the gate and the asymmetry in temperature at the mold walls. Accurate computation of these stresses requires a viscoelastic model since creep and stress relaxation behavior of polymers is magnified at the temperature range for filling, packing, and cooling stages of the injection molding process. Furthermore, injection molded parts can rarely be treated as isotropic; orientation, crystallinity, and presence of fibers require a more general material-model presentation. In this paper, we present a transversely isotropic thermoviscoelastic model for injection-molded thermoplastic parts, provide a description of the material properties, and briefly discuss measurement techniques and their limitations.
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  • 36
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    Polymer Engineering and Science 31 (1991), S. 399-403 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A round bar specimen and a square bar specimen cut out from medium-density polyethylene pipes with a notch were made and a fatigue test was conducted to cause a brittle fracture. The initiation and growth of a craze and crack at the tip of a notch was observed. In the range where loading cycles are few and displacement of the specimen does not increase, the craze prior to crack initiation occurs. Also, the effect of frequency was investigated. The pure creep failure and the fatigue failure at low frequency were compared. The lower the frequency, the smaller the reciprocal of the actual loading time Tf becomes. It is also found that this tensile fatigue test is a useful test method to assure the quality of pipes.
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  • 37
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    Polymer Engineering and Science 31 (1991), S. 404-409 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: In this work we report the emulsion copolymerization of styrene and acrylic acid using a cationic (cetyltrimethylammonium bromide or CTAB) or an anionic (sodium dodecylsulfate or SDS) emulsifier. Latexes were stable and monodisperse with spherical particles of ∼100 nm for the CTAB latex and of ∼70 nm for the SDS latex. However, a random copolymer was produced with CTAB whereas a “blocky” copolymer was obtained with SDS. Here we propose a mechanism to explain these structural differences in terms of the relative reactivities of styrene and acrylic acid and of their initial location and distribution in the SDS and CTAB emulsions.
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  • 38
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    Polymer Engineering and Science 31 (1991), S. 410-416 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A nonlinear mechanical model has been proposed for application to nonlinear viscoelastic elastomers. The model consists of four nonlinear elements similar to the Burgers model. Based on the theory of reaction rate proposed by Eyring and the statistic concept of entropy-spring developed in rubber elasticity, four relevant nonlinear elements are used to construct the model. The deformation, or the time rate of deformation of each element is described by a nonlinear stretch parameter A. According to the model and the parameter A, two groups of equations are derived to describe the creep or relaxation behavior of solid-filled and pure rubbers, respectively. In order to examine the applicability of the model as well as the nonlinear stretch parameter, a series of experiments for solid-filled polybutadiene rubbers has been carried out, which include constant rate of tensile tests, creep and relaxation tests with and without aging effects. It is found that the nonlinear stretch parameter satisfies the Eyring equation and that the model agrees the experiments extremely well.
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    Polymer Engineering and Science 31 (1991), S. 417-421 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A combination of electrochemical and microgravimetric techniques, utilizing the electrochemical quartz crystal microbalance (EQCM), has been employed to study the ion transport behavior of polypyrrole films, prepared with a variety of electrolytes, during redox switching. Systems investigated include poly(pyrrole chloride), poly(pyrrole dodecylsulfate), poly{pyrrole-co-[3-(pyrrol-1-y1)propanesulfonate]}, and polypyrrole/Nafion composites. It has been demonstrated that controlled ion transport properties of polypyrrole can be achieved by incorporating properly selected dopant anions into the polypyrrole film during electrosynthesis.
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    Polymer Engineering and Science 31 (1991), S. 596-606 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Optimal jacket-fluid temperature profiles for tubular Nylon 6 reactors (in the presence of radial gradients of temperature and concentration) have been obtained using an algorithm based on the continuous minimum principle developed for a distributed parameter system. A gradient search technique has been devised and implemented for obtaining these optimal profiles. The optimal temperature profiles are found to be at the maximum permissible temperature, Tmax, at the beginning of the reactor and then slowly decrease to the minimum permissible temperature, Tmin, near the end of the reactor. The effect of varying several parameters is also studied. The desired value of the chain length and the reaction time are found to be the parameters which effect the optimal profiles most significantly.
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  • 41
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    Polymer Engineering and Science 31 (1991), S. 577-585 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The interface of a rubber-toughened epoxy resin was modified by using epoxide end-capped carboxyl-terminated butadiene and acrylonitrile random copolymer (CTBN). The end-capping epoxides were formulated with different ratios of flexible diglycidyl ether of propylene glycol (DER732) and rigid diglycidyl ether of bisphenol-A (Epon 828). The microstructure and the fracture behavior of these rubber-modified epoxy resins were studied by transmission electron microscopy (TEM) and scanning electron microscopy (SEM), respectively. The thermal and mechanical properties were also investigated. With an increase in the amount of end-capping DER732, the interfacial zone of an undeformed rubber particle and the degree of cavitation of the rubber cavity on the fracture surface were greatly increased. At the maximal addition of DER732, fracture energy (GIc) for this toughened epoxy resin containing 10phr CTBN rubber increases up to 2.4 fold compared to that of a conventional CTBN-toughened epoxy resin, but the thermal and the mechanical properties remained quite unaffected. The modification on the interfacial property provides a new technique in the improvement of fracture toughness of a rubber-toughened epoxy resin.
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  • 42
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    Polymer Engineering and Science 31 (1991), S. 652-660 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Birefringence development in molded polycarbonate is of great importance in the manufacture of optical discs. It is important in characterizing birefringence to realize that we are dealing not with a scalar but with the anisotropy of the refractive index tensor-and with the orientation and shape of the refractive index ellipsoid. This usually varies heterogeneously; i.e., point-to-point through the thickness of molded parts. We present here an experimental study of the shapes and orientations of refractive index ellipsoids in injection- and compression-molded polycarbonate parts. We consider the variations in ellipsoid character as a function of molding conditions such as injection rate and quench. In injection-molded parts, the refractive index ellipsoid is coaxial with the flow direction in the center of the parts, but varies with position in the direction of the mold walls. In some cases, the extinction angle reaches a maximum at the mold wall and in other cases, there is an intermediate maximum. In the central “flow-thickness” direction plane, the transverse axis of the refractive index ellipsoid is perpendicular to this plane. The birefringence (in principal axis coordinates) in the flow-thickness direction plane exhibits an intermediate maximum whose position and magnitude vary with molding conditions. In some cases, multiple maxima exist. In compression-molded parts, a principal axis is normal to the mold wall. The results are interpreted in terms of the Rheo-Optical Law using flow-induced orientation and residual stress mechanisms. If the contribution of the residual stress to the birefringence can be subtracted, we may compute biaxial orientation factors. We do this for a case that has low residual quench stresses.
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    Polymer Engineering and Science 31 (1991), S. 661-666 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Removal of the heat of fusion during steady-state crystallization in a high-speed spinline places restrictions on the morphology of the crystallites. An appropriate model is that of a thermal dendrite. It is shown that for this case there exists at each temperature along the threadline a limiting growth velocity, beyond which heat cannot be conducted away fast enough to permit growth. It is suggested that crystallization occurs when a fluid element reaches a temperature at which heat can just be conducted away rapidly enough. Comparison of dendrite theory predictions with experimental values of crystallite diameter and crystallization temperature shows satisfactory agreement. Poly(ethylene terephthalate) has been taken as the example.
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    Polymer Engineering and Science 31 (1991), S. 667-676 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Solid-state extrusion of crystalline polymers is a well-known technique to produce monoaxial orientation in filaments and films. This is essentially achieved by extruding or drawing the polymer through a convergent die at temperatures below its melting point. Biaxial orientation in die drawing processes has been achieved by adding extensional forces in the transverse direction at the die exit, as in the case of tubular products. In the present study, billets of poly(tetrafluoropolyethylene) (PTFE) and ultrahigh-molecular-weight polyethylene (UHMWPE) were subjected to simultaneous deformations in the longitudinal and transverse directions, by means of dies featuring converging and diverging walls perpendicular to each other, to produce extrudates exhibiting a predominant orientation in the transverse direction. Two geometries, producing a nominal state of pure shear deformations, by maintaining constant the cross-section area at entry and exit, were examined to determine the relationship between die geometry, yielding and frictional properties of the polymer and extrusion forces. The effects of die geometry and processing conditions are analyzed in Part 2.
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    Polymer Engineering and Science 31 (1991) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 46
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    Polymer Engineering and Science 31 (1991), S. 677-683 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Biaxial orientation in polymer products is normally brought about by the application of planar tensile stresses to sheets or films in either the “plastic” or “rubbery” state. More recently, other techniques have been explored as, for instance, the superimposition of rotational components in planes perpendicular to compressive forces. The present work is concerned with the solid-state extrusion of very high molecular mass crystalline polymers, such as poly(tetra)fluoroethylene (PTFE) and ultrahigh-molecular-weight polyethylene (UHMWPE), using dies featuring converging and diverging walls perpendicular, to each other and with a cross-section area at the entry being the same as at the exit. Measurements of birefringence and tensile strength on solid section extrudates have shown that dies with small converging angles, known as fish tail dies, produce a uniaxial type of orientation along the transverse direction, while dies with large converging angles at the entry region give rise to an unbalanced biaxial orientation.
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  • 47
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    Polymer Engineering and Science 31 (1991), S. 684-687 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Films of polyacetylene synthesized according to Akagi method present a high degree of crystallinity. A 6-7 times stretching of these films results in the orientation of the polymer fibers: The mosaic was ± 5 degrees. Such highly oriented polyacetylene (HOPA) films were chemically doped by heavy alkali metals in the vapor state and electrochemically with GaCl4- anion in nitromethane medium. The evolution of the structures and the variation of the electrical conductivity upon doping were examined in both cases.Doping with alkali metal leads to the appearance of different intercalated phases: The commensurability of these phases is discussed as a function of the nature and the concentration of the intercalated alkaline ion. The electrical maximum room temperature conductivity, which depends on the nature of the alkali metal, is maximum for K-doped materials. In the case of GaCl4- doping, the unique intercalated phase observed is poorly organized except in the chain direction where a GaCl4- ion is found every 4.5 (CH) units. The room temperature electrical conductivity measured along the chain axis is equal to 15 000 S/cm, one order of magnitude higher than the value observed in Shirakawa unoriented polyacetylene.
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    Polymer Engineering and Science 31 (1991), S. 1001-1008 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The grafting of poly(methyl methacrylate) onto gelatin in aqueous medium has been studied experimentally. The polymerization system is heterogeneous and the temperature and the initial concentration of gelatin charged in the reactor have been found to be extremely important. It is found that the amount of graft polymer increases rapidly and the formation of homopolymers is suppressed for large times. The predominantly graft polymer for the large times is essentially free from homopolymers and needs no separation. A theoretical model has been proposed which accounts for the heterogeneity in the reaction mass. The numerical solution of mass balance equations and its validation against experimental data suggests that graft copolymers react at the waterdroplet interphase at considerably higher rate.
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    Polymer Engineering and Science 31 (1991), S. 1022-1028 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The heats of polymerization for two unsaturated polyester resins are presented using two free radical initiator systems. The first was 1% methyl ethyl ketone peroxide/0.2% cobalt octoate (12%) and the second was 2% benzoyl peroxide/0.2% dimethylanyline. The heats of reaction were measured using a differential scanning calorimeter under dynamic and isothermal modes. Infrared spectroscopy and exotherm peak temperature test were employed to further establish the differences between the initiators and to determine the influence of three fillers (sand, clay, and fly-ash) on the cure reaction.
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    Polymer Engineering and Science 31 (1991), S. 1029-1032 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Polyolefinic thermoplastic elastomer (TPE) is a two-phase material in which cured EPDM (ethylene-propylene-diene rubber) particles are densely dispersed in a PP (polypropylene) matrix. It can be melt-processed at high temperatures and behaves like a vulcanized rubber at ambient temperature. The question is on its strain recovery, i.e., why the TPE can shrink back from the highly deformed states, even though the matrix consists of the ductile polymer. We constructed a two-dimensional model with four rubber inclusions in ductile matrix and carried out the elastic-plastic analysis on the deformation mechanism of the two-phase system by FEM (finite element method). FEM analysis revealed that, even at the highly deformed states at which almost the whole matrix has been yielded by the stress concentration, the ligament matrix between rubber inclusions in the stretching direction is locally preserved within an elastic limit and it acts as an “in-situ formed adhesive” for interconnecting rubber particles. It will provide a key mechanism of the strain recovery in the two-phase system.
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    Polymer Engineering and Science 31 (1991), S. 1033-1042 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A co-rotating twin screw extruder was employed in melt mixing and reactive extrusion of polystyrene/linear low density polyethylene (PS/PE) blends. Blends of PS/PE in the ratio of 9: 1 were prepared under different conditions of shear mixing and with different concentrations of dicurnlyl peroxide (DP) and triallyl isocyanurate (TALC) coupling agent. The Charpy impact strength of unnotched samples of melt blends was found to be lower than that of the polystyrene and was not affected much by the different conditions of melt mixing at different rates of extrusion, screw speeds, and screw configurations. In the case of reaction-extruded blends, the impact strength initially deteriorated with small addition of TAIC/DP, but improved with further increase in the level of TAIC/DP, exceeding that of polystyrene at an optimum concentration. With even further increase in TAIC/DP concentration, the impact strength again decreased. This was attributed to the different extents of coupling reactions of PE-TAIC-PE, PE-TAIC-PS, and PS-TAIC-PS with different levels of TAIC/DP. The interfacial adhesion of the incompatible PS-PE was postulated to be improved by the graft copolymers formed during reactive extrusion. This observation was supported by melt rheology, thermal characterization, molecular weight, and fracture surface morphology studies.
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    Polymer Engineering and Science 31 (1991), S. 1051-1056 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of ultrasonic waves upon foam extrusion has been investigated by using a special die attached to an extruder. The die consists of a special ultrasonic horn, having a circular channel, that vibrates at 20 KHz. Various ultrasonic amplitudes and flow rates were employed during extrusion of a foamed polystyrene. Ultrasonic waves were found to affect both die pressure as well as physical and mechanical properties of the foam. Increases in the amplitude of the ultrasonic waves resulted in a decrease of the pressure at the die entrance. The density of the foam was found to increase with an increase of the amplitude and a decrease of the flow rate. Extrudate swell was found to decrease with an increase in the amplitude. Ultrasonic waves also influenced cell size and distribution in extruded samples: increases in amplitude resulted in reduced cell size and in narrowing their distribution. These effects are likely caused by break up of large cells or by disruption of coalescence of small cells. The tensile strength and Young's modulus of samples of extruded foam were found to increase with ultrasonic treatment. A unique correlation of these mechanical properties with the density of the foam was established.
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    Polymer Engineering and Science 31 (1991), S. 1043-1050 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Injection molding analysis programs were developed for CAE (Computer Aided Engineering) in injection molding of thermoplastics. The programs consist of mold cooling, polymer filling-packing-cooling, fiber orientation, material properties and stress analyses. These programs are integrated to predict warpage of molded parts by using a common geometric model of three dimensional thinwalled molded parts. The warpage is predicted from temperature difference between upper and lower surfaces, temperature distribution, flow induced shear stress, shrinkage, and anisotropic mechanical properties caused by fiber orientation in the integrated simulation. The integrated simulation was applied to predicting warpage of a 4-ribbed square plate of glass fiber reinforced polypropylene for examination of its validity. Predicted saddle-like warpage was in good agreement with experimental one.
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    Polymer Engineering and Science 31 (1991) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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    Polymer Engineering and Science 31 (1991), S. 1071-1078 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The orientation characteristics of crystalline poly(ethylene terephthalate), PET, were studied as a function of degree of crystallinity, orientation temperature, and stretch ratio. Oriented samples were analyzed with respect to mechanical, shrinkage, and barrier properties. The results show that (a) significant impact property improvement can be achieved by orienting crystallized PET, (b) the modulus, ultimate strength, and yield stress increase with orientation of precrystallized PET, (c) the initial degree of crystallinity can affect the strain-hardening properties of PET, and (d) the total amounts of shrinkage and shrinkage stress of stretched PET increase with increasing amounts of crystallinity before orientation.
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    Polymer Engineering and Science 31 (1991), S. 1064-1070 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Two of the most important input parameters needed to simulate the processing of continuous fiber laminated composites are the fiber bed permeability and the portion of the autoclave load borne by the consolidating fiber network (compressibility). In this study we have experimentally examined how both these parameter change with resin volume fraction as pressure is applied and consolidation proceeds. For a unidirectional fiber bed, the Kozeny-Carman equation can be used to predict both the transverse (perpendicular to the laminate plies) permeability (Kozeny constant, K′z = 11) and the axial (parallel to the fibers) permeability (Kozeny constant, K′X = 0.57). The axial permeability was found to be dependent on the surface tension of the permeant. For a unidirectionally aligned fiber, the measured transverse permeabilities varied from 1.1 × 10-10 cm2 to 12. × 10-9 cm2 while the axial values varied from 2.1 × 10-9 to 4.4 × 10-8 cm2 for a liquid volume fraction range of 0.25 to 0.5. Axial permeability measurements indicate that the permeability decreases with increasing off-axis angle × (measured from the laminate axial direction). The off-axis permeability behavior can be described by a modified Kozeny-Carman equation. The fiber network compressibility can be described with a logarithmic relation which has been found valid for a large number of consolidated soils.
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    Polymer Engineering and Science 31 (1991), S. 1086-1093 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of processing parameters on the properties (tensile, flexural strength and modulus and impact strength, etc.) of pultruded fiber reinforced poly(methyl methacrylate) (PMMA) composites has been studied. The processing parameters investigated included pulling rate, die temperature, and postcure. Wetting of fibers by PMMA resin was complete, and the fiber bundles were evenly distributed in the PMMA matrix. The conversion, molecular weight and viscosity of MMA prepolymer were studied by 1H-NMR, GPC and Brookfield viscometer. The optimum die temperature was determined from DSC diagram, molecular weight measurement and from the polymerization rate. The mechanical properties increased with the increasing postcure temperature and decreasing pulling rate and die temperature.
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    Polymer Engineering and Science 31 (1991), S. 1081-1085 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper deals with the application of advanced control strategies to an injection molding process. Of particular interest is the control of one variable during the cooling phase of the molding process. Due to the cyclic dynamic nature of injection molding, the controlled variable must be regulated over a short cycle; the full process is completed within 10 seconds. Therefore, a key control objective is rapid setpoint regulation. A closed-loop strategy has been implemented for the regulation of pressure within the mold during the cooling cycle. First order plus dead time models of the process have been identified from plant step responses. The performance of several control algorithms for this process are compared in simulation studies. These algorithms have given comparable regulatory and servo responses. Finally, the effectiveness of the closed loop controi system has been demonstrated experimentally using the PI algorithm. Simulated and experimental results are in excellent agreement.
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  • 59
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    Polymer Engineering and Science 31 (1991), S. 1094-1100 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A novel process has been developed to manufacture poly(methyl methacrylate) (PMMA) pultruded parts. The mechanical and dynamic mechanical properties, environmental effects, postformability of pultruded composites and properties of various fiber (glass, carbon and Kevlar 49 aramid fiber) reinforced PMMA composites have been studied. Results show that the mechanical and thermal properties (i.e. tensile strength, flexural strength and modulus, impact strength and HDT) increase with fiber content. Kevlar fiber/PMMA composites possess the highest impact strength and HDT, while carbon fiber/PMMA composites show the highest tensile strength, tensile and flexural modulus, and glass fiber/PMMA composites show the highest flexural strength. Experimental tensile strengths of all composites except carbon fiber/PMMA composites follow the rule of mixtures. The deviation of carbon fiber/PMMA composite is due to the fiber breakage during processing. Pultruded glass fiber reinforced PMMA composites exhibit good weather resistance. They can be postformed by thermoforming, and mechanical properties can be improved by postforming. The dynamic shear storage modulus (G′) of pultruded glass fiber reinforced PMMA composites increased with decreasing pulling rate, and G′ was higher than that of pultruded Nylon 6 and polyester composites.
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    Polymer Engineering and Science 31 (1991), S. 1101-1107 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The melting point, specific heat, and morphology and hydrostatically extruded polypropylene (PP) were studied to clarify the plastic deformation of three different parts of the extrudates (periphery, intermediate, and core) parallel to the direction of hydrostatic extrusion. Differential scanning calorimeter (DSC) measurements showed that, for all the parts studied, the peak and the end-of-transition, temperatures had a minimum value at a percentage reduction in area, R, of 50% Similar behavior was observed for the specific heat evaluated at several temperatures below the melting point. The morphological structure observed by use of a polarizing microscope indicated that the shape- of spherulites above R = 50% changed from spherulitic to elliptic. It is suggested that the pronounced changes taking place around R = 50% are closely related to the marked bend in the extrusion pressure versus extrusion ratio curve which takes place at the same R value. The molecular chains in the coarse spherulites appear to be deformed below R = 50% in such a way that finer spherulites are formed; but at R values above 50% the presence of elliptic spherulites implies that non-uniform deformation is present under higher hydrostatic pressure of extrusion.
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    Polymer Engineering and Science 31 (1991), S. 1246-1249 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Single glass and Kevlar fibers were embedded in a ductile low density polyethylene and the forces required to pull them out were measured. The plot of debonding force vs. embedded length was not a straight line, and involved a maximum Edear stress of up to 15 MPa, which was greater than the estimated shear strength of the polyethylene. Debonding appeared to be a brittle fracture process, with a work of fracture of 110 Jm -2 or less.
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    Polymer Engineering and Science 31 (1991), S. 1257-1263 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A micromechanics theory is outlined for predicting the elastic and thermoelastic properties of dispersed, short fiber systems. This micromechanics theory is then applied to the prediction of macroscopic thermal residual stresses in a poly(etheretherketone). (PEEK)-glass. Fiber system, in an effort to determine the influence of crystallinity on residual stress development.
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    Polymer Engineering and Science 31 (1991), S. 1279-1285 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper presents the influence of fibers on crystallization kinetics and on matrix morphology for poly(phenylene sulfide)/carbon composite. The following parameters were also considered: thermal stability, fusion/crystallization conditions and surface treatment of carbon fibers. In order to correlate these results with mechanical properties, composite samples were prepared and tested in both static and dynamic modes. The delamination resistance of the composite in shear Mode II is also discussed.
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    Polymer Engineering and Science 31 (1991), S. 1293-1293 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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    Polymer Engineering and Science 31 (1991), S. 1294-1300 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Damage in graphite/epoxy laminated composites resulting from low-velocity impact was studied. The impact damage mechanisms and mechanics were first investigated by adopting the impactors with a line-nosed head from which the damage was simplified from a complicated three-dimensional pattern to a two-dimensional one. Based on the results of the line-loading impact study, a model was developed for predicting the impact damage in the materials resulting from point-loading impact. The model consists of a stress analysis for calculating transient dynamic stresses during impact and a failure analysis for predicting the extent of delaminations resulting from the impact. A computer code, “3DIMPACT”, was developed based on the model during the investigation. The predictions from the code agreed fairly well with the test data.
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    Polymer Engineering and Science 31 (1991), S. 1310-1315 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of adding fortifiers to an epoxy matrix on the response to impact and compression-after-impact properties of carbon fabric/epoxy laminates was investigated. The experimental work included determining laminate compression strength, absorbed energy from impact, damage area and compression-after-impact strength for an impact energy level of 21 joules per centimeter of thickness. This paper presents the results from this investigation and discusses the relationship between neat resin properties (with and without fortifiers) and the laminate properties.
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    Polymer Engineering and Science 31 (1991), S. 1316-1329 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An injection molding process is proposed whereby roving strands are directly incorporated into the polymer melt by using a reciprocating-screw-plasticating unit. The direct incorporation of continuous fibers (DIF) offers the possibility to substitute the relatively expensive and limited pultrusion process currently used to produce long fiber pellets. In this preliminary study experimental investigations on glass fiber-reinforced polyamide-6,6 are carried out, starting with short and long fiber pellets in comparison to the direct incorporation of roving strands into the polymer melt. Some special aspects of the processing of long fiber-reinforced thermoplastics are discussed. The results of fundamental mechanical and physical property investigations are presented, including fiber length distribution, fiber concentration, fiber bundling/clustering and fiber orientation. The influence of fiber diameter and fineness of strands (tex) on the feed-in behavior and the resulting property profile is also discussed.
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    Polymer Engineering and Science 31 (1991), S. 1351-1357 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The lack of polar groups in thermoplastics (e.g., in polystyrene) provides low adhesion with cellulosic fibers. To improve compatibility between reinforcement and matrix, maleic anhydride (MA) was selected as a coupling agent for wood fiber-filled polystyrene composites. In general, the mechanical properties improved along with increased concentrations of MA, initiator (e.g., benzoyl peroxide) and wood fiber up to a certain limit and then decreased. The concentrations of MA and fiber which produced maximum improvements in the mechanical properties varied according to wood species, pulping techniques and type of polystyrene. Moreover, properties were further enhanced when another coupling agent (e.g., isocyanate) was used in addition to the MA.
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    Polymer Engineering and Science 31 (1991), S. 1372-1385 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A model is developed to simulate the crystallinity gradients developed in injection molding of slowly crystallizing polymers. In this model, effects of nonisothermal and stress-induced crystallization kinetics are taken into account through phenomenological relationships. Computer simulations included calculations of the temperature, velocity, and pressure distributions as well as two dimensional crystallinity distributions in the final products. In addition, effects of various processing conditions: mold temperature, injection flow rate, and holding time are also included in the calculations. The crystallinity gradients obtained through computer simulations agree with the experimental results obtained with poly (p-phenylene sulfide) under a variety of processing conditions.
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    Polymer Engineering and Science 31 (1991), S. 1386-1392 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Samples of a concentrated suspension were systematically collected from the mixing volume of a continuous processor. The large amplitude oscillatory shear behavior of the samples was found to be significantly affected by the screw configuration employed and the location. Microstructural analyses employing nuclear magnetic resonance imaging, wide-angle X-ray diffraction and X-ray radioscopy revealed substantial entrainment of air into the suspension during continuous processing. The volume fraction of the entrained air increased with geometries and operating conditions leading to partially full channels. Overall, air entrainment is identified as a dominant factor in the development of the microstructure and the rheology of concentrated suspensions and should be considered in their optimum processing.
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    Polymer Engineering and Science 31 (1991), S. 1393-1399 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Cracks in injection molded articles adversely affect their appearance as well as their ultimate properties. In this study, we have investigated the spontaneous development of cracks in samples molded from an engineering plastic in the absence of external loading. The specimens of a well characterized poly(2,6-dimethyl-1,4 phenylene ether), PPE, were injection molded employing a 40t Van Dorn injection molding machine and industrial practices. The initiation and development of cracks in the molded articles were monitored for a period of eighty weeks. The presence and the frequency of the cracks were found to depend on the operating conditions employed during the molding, the shape of the cavity, the presence of Irregularities at the mold surface, and the particular location observed. The results were elucidated under the light of the results of microstructural analyses including residual stress and birefringence distributions on both compression and injection molded specimens of the engineering plastic.
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    Polymer Engineering and Science 31 (1991), S. 1417-1425 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper presents the development of a nonlinear mathematical model for the study of the mold filling process in an injection molding machine. The model is formulated by the Reynolds transport theorem which is applied to describe the polymer flow dynamics. The mold filling process can be approximated by the transient phenomenon of the non-Newtonian fluids flowing through a closed conduit. The comparison between the experimental results and the theoretical simulation indicate that the nonlinear model is a reasonable representation of the mold filling dynamics when the acrylonitrile-butadiene-styrene (ABS) is injected into a disk shape mold. The actuation system dynamics of an injection molding machine are also investigated. The results indicate that the nonlinear model can also adequately predict the transient behavior of the actuation system.
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    Polymer Engineering and Science 31 (1991), S. 1426-1433 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The reaction kinetics of the epoxy matrix of a commercial prepreg for high performance composites, based on tetraglycidyl diamino diphenyl methanediamino diphenyl sulfone (TGDDM-DDS) formulation, has been characterized by differential scanning calorimetry (DSC). A phenomenological kinetic model, able to describe the behavior of the system during normal processing operations has been formulated. The diffusion control phenomena, related to the evolution of the glass transition temperature as a function of the degree of polymerization, has been considered in the formulation of the kinetic model. Isothermal and dynamic tests have been used to calculate the model parameters and to verify the proposed model. The model is able to describe incomplete reactions in isothermal tests and heating rate dependence of dynamic test thermograms, and it has been also successfully applied to DSC experiments performed with complex thermal conditions commonly used in the processing of high performance composites.
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    Polymer Engineering and Science 31 (1991), S. 1450-1460 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Thermoplastic additives tend to promote the phase separation during the reaction of unsaturated polyester resins. Consequently, they reduce the amount of shrinkage during curing. Several thermoplastic additives which resulted in significant different microstructure of cured resins were investigated. The effects of microstr acture formation on the sol-gel transition, reaction kinetics, and gelation time were studied. The mechanism of microstructure formation and causes of macro-gelation were explained by the influence of thermoplastic additives on the particle formation rate and inter-particle reaction rate during curing.
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    Polymer Engineering and Science 31 (1991), S. 1441-1449 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Modifications in the structure and mechanics of poly(p-phenylene benzobisthiazole) (PBT) fibers have been attempted through high-tension and hightemperature drying and subsequent postprocessing heat treatment experiments. High-tension drying results in an enhancement in tensile properties by offsetting compressive shrinkage stresses during the drying process and improving the molecular alignment within the fiber. Elevated temperature drying under tension further improves the extent and perfection of the lateral molecular order. The increased molecular ordering and improved tensile properties are believed to result from the removal of water and residual acid at elevated temperatures. The final fiber properties after subsequent postprocessing heat treatment are independent of the drying conditions. These results suggest that the ultimate fiber properties are a function of the total strain imposed in all the processing operations (dry jet stretch region, coagulation and drying process, postprocessing heat treatment). The attainment of the fiber's theoretical highmodulus/high-strength properties appears limited by defects such as voids and internal stresses which, in turn, restrict the amount of strain imposed during the fiber process.
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    Polymer Engineering and Science 31 (1991), S. 1476-1482 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The dynamic mechanical properties of model epoxy-amine networks are investigated in the glassy state over a wide range of frequencies, at temperatures between 123 K and 350 K. The effects of crosslink density and network chain flexibility on the β relaxation are examined. Motions responsible for the β process begin to develop at the same temperature, whatever the crosslink density. However, an increase in crosslink density is accompanied by an increase in amplitude and a broadening towards high temperatures of both damping tan δ and loss modulus E″. This effect is responsible for the decrease of elastic modulus E′ at room temperature with increasing crosslink density.
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    Polymer Engineering and Science 31 (1991), S. 1483-1492 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Dimethacrylate monomers polymerize to form highly crosslinked networks with an inhomogeneous distribution of regions of low and high crosslink density. The systems are probed in this work by observing the effects of solvents (nitrobenzene and water) on dynamic mechanical measurements, diffusion kinetics and fracture toughness experiments. Dynamic mechanical analysis showed that the addition of nitrobenzene is found to have little effect on the position of the glass transition or secondary relaxations for solvent levels of under 3.5 mass %. It is proposed that solvents initially diffuse into low crosslink density regions, impinging little on the methacrylate mainchains which reside largely in regions of high crosslink density. Only at higher solvent concentrations do these chains become plasticized. Confirmation of heterogeneity is provided by diffusion analysis of isothermal solvent uptake. This is also interpreted interpreted in terms of a two-stage diffusion process due to differential rates of sorption which occur in different microregions. Weighing of the water uptake of samples suspended in water indicated that some 30% of water absorbed at equilibrium exists within void regions. Addition of water causes the fracture mechanism to change from a ‘stick-slip’ mechanism characteristic of brittle polymers to stable crack growth with a lower fracture toughness. This is also attributed to differential swelling of the material causing internal stresses which aid material failure.
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    Polymer Engineering and Science 31 (1991) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
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  • 79
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    Polymer Engineering and Science 31 (1991), S. 1604-1609 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The role of metal catalysts on the curing characteristics of bisphenol A-based cyanate ester resin systems was investigated using Fourier transform infrared spectroscopy, differential scanning calorimetry, and rheological measurements. Bisphenol A dicyanate was cured with the octoates and naphthenates of zinc and manganese and with cobalt acetylacetonate at concentrations ranging from 0 to 750 ppm metal. Nonylphenol at concentrations between 0 and 8 phr was used as the cocatalyst. The results show that at metal catalyst concentrations less than 100 ppm and nonylphenol concentrations less than 4 phr, a maximum glass transition temperature of 250 to 260°C is obtained, irrespective of the type of catalyst used. For samples cured without nonylphenol, the maximum Tg was 298 to 302°C. At high catalyst concentrations, the Tg decreases with increasing catalyst concentration for the zinc catalysts, whereas no concentration effect was observed for samples cured with either manganese or cobalt. Nonylphenol was effective as a cocatalyst in achieving high conversions; however, the Tg at full conversion was found to decrease with increasing nonylphenol levels.
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  • 80
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    Polymer Engineering and Science 31 (1991), S. 172-190 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effects of melt spinning and cold drawing on structure development and resulting properties of poly (aryl ether ketone) (PAEK) have been investigated. Melt spun and subsequently cold drawn fibers were characterized by differential scanning calorimetry, wide angle X-ray diffraction, small angle X-ray diffraction, and birefringence techniques. At low take-up speeds, essentially amorphous fibers are produced. High take-up speeds result in development of crystallinity in the as-spun fibers. Cold drawing above the, Tg of PAEK causes further increase of crystallinity. Wide angle X-ray patterns indicate progressive alignment of chains along the fiber axis in as spun as well as in cold-drawn fibers with the draw down ratio and cold draw ratio. However, cold drawing was observed to broaden the WAXS peaks. SAXS patterns of cold drawn and fixed annealed fibers changed from two-point to four-point patterns indicating mosaic pattern formation of crystalline and amorphous regions. Mechanical properties including tensile strength, elongation at break, modulus, and yield strength were measured and correlated with fiber structure. Fracture surfaces of tensile tested fibers were observed using scanning electron microscopy and correlated with developed fiber structure.
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  • 81
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    Polymer Engineering and Science 31 (1991), S. 223-230 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The equibiaxial elongational viscosity of polystyrene was determined using a lubricated squeezing technique. Constant strain rates up to Hencky strains of 4.5 could be maintained by a newly constructed instrument. Test results from controlled stress and controlled strain rate measurement were consistent and yielded well-defined steady-state viscosities. Measurements appeared to be unaffected by sample geometry, although proper lubrication is important in achieving steady state. The measured biaxial viscosity appeared to be strain rate thinning above a biaxial strain rate of ≈ 0.01 s-1 at 160°C. As anticipated in the Newtonian region, biaxial elongational viscosity was approximately six times the shear viscosity. Thinning indices of both shear and biaxial elongational viscosities were 0.75. Data obtained at various temperatures were shifted following the timetemperature superposition principle. The resulting master curve could be fitted by a Carreau model with n ≈ 0.3 and a time constant of 110 s.
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  • 82
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    Polymer Engineering and Science 31 (1991), S. 231-238 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Uniaxial tension tests to the yield point were performed on poly(chlorotrifluoroethylene) (PCTFE) and poly(vinylidene fluoride) (PVF2) from room temperature to near the melting point at a strain rate of 2 min-1. At room temperature and at least two elevated temperatures, measurements were also made at strain rates from 0.02 to 8 min-1. The properties of these polymers were found to be similar to those of other semicrystalline polymers. In the absence of other transitions, yield energy was found to be a linear function of temperature extrapolating to zero near the melting temperature. The ratio of thermal to mechanical energy to produce yielding is smaller than for glassy polymers. Yield stress is a linear function of log strain rate. The ratio of yield stress to (initial) Young's modulus is about 0.03 at room temperature for both polymers. Yield stress is a linear function of unstrained volume. Yield strain, elastic, and plastic strain all initially increase with temperature, but PCTFE shows a decrease with temperature starting at about 100°C, thus behaving like a glassy amorphous polymer in this region.
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  • 83
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    Polymer Engineering and Science 31 (1991), S. 239-244 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effects of free volume on the thermal and mechanical properties of epoxies from diglycidyl ether of bisphenol A (DGEBA) and ethylene diamine (EDA) were investigated. The degree of free volume was controlled by the different thermal history. For fully cured expoxy systems, the density and modulus of both aged and quenched specimens decreased with increasing EDA concentration. However the yield stress of quenched specimens showed a maximum at about equal stoichiometric formulation, while that of aged ones decreased with increasing EDA concentration.
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  • 84
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    Polymer Engineering and Science 31 (1991), S. 245-252 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A study has been made of property optimization of a composite based on low density polyethylene and polypropylene (PP) blend matrices with talc modified by a titanate coupling agent. Analysis shows that the flexural properties improve with increasing content of both talc and polypropylene. However, the tensile moduli show a different behavior. Tensile strength is hardly affected by the filler content at PP percentages in the matrix above 50 percent. The surface modified talc gives rise to higher mechanical properties than the unmodified talc. This improvement is more noticeable as talc and PP percentages in the composite is increased. Scanning electron microscopy has shown the effect of the coupling agent at the filler/polymer matrix interphase and the greater affinity between talc and polypropylene.
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  • 85
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    Polymer Engineering and Science 31 (1991), S. 253-257 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Dynamic mechanical properties of polymer systems immersed in liquid environments have the potential of providing a wealth of characterization information relating to durability and performance characteristics of the material. However, when oscillatory experiments are performed in liquids, the effect of fluid drag on the sample and/or clamps must be subtracted from the data if the true material properties of the polymer are to be measured. Using classic dimensional analysis, a correlation was developed for calculating the friction of a sample/clamps combination in different liquids In relation to a Reynolds number defined for the immersed system. The methodology was adapted to the DuPont DMA using a poly(tetrafluoroethylene) (PTFE) polymer sheet to avoid any liquid sorption by the sample. It was found that storage and loss friction parameters could be determined and subtracted from the measured data to provide fluid-independent dynamic mechanical properties for the sample.
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  • 86
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    Polymer Engineering and Science 31 (1991), S. 258-269 
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    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Polymer-polymer interdiffusion during coextrusion is considered theoretically from the point of view of interdiffusion between two melt streams flowing side by side in a film or sheet coextrusion die. It has been found that three factors, namely, molecular weight, the interaction parameter, and polydispersity have a profound influence on the interfacial layer thickness and adhesive bond strength of coextruded films and sheets. It is pointed out that when interdiffusion between two chemically dissimilar polymers takes place In stratified two-phase flow, the chain orientation in the flow channel greatly influences the rate of interdiffusion, and consequently the interfacial layer thickness and adhesive bond strength. Orientation factors for macromolecular chains in a steady shear flow field are expressed in terms of shear stress at the interface and the plateau modulus of each of the respective polymers being coextruded. As an illustration, we have used information on the self-diffusion coefficients for poly(vinylidene fluoride) and poly(methyl methacrylate) in the molten state, to estimate the interfacial layer thickness and adhesive bond strength of coextruded two-layer sheets, as affected by processing variables.
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  • 87
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    Polymer Engineering and Science 31 (1991), S. 270-274 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The double-notch four-point-bend (DN-4PB) technique is known to produce fruitful information revealing the toughening mechanisms around the sub-critically propagated crack tip. In this study, correlations among the single-edge-notch three-point-bend (SEN-3PB), the single-edge-notch four-point-bend (SEN-4PB), and the DN-4PB toughness measurement techniques have been conducted using various modified-epoxy systems. The toughnesses of both the neat and rubber-toughened epoxy systems are found to be independent of the testing techniques used. Specifically, when the peak load is plotted against B. W1/2/Y (B: thickness, W : width, and Y: correction factor), the data obtained from SEN-3PB, SEN-4PB, and DN-4PB all fall on the same line. The slope of this line is defined as the stress intensity factor. These results imply that with a single DN-4PB test, it is possible to gain the information needed to describe both the toughening mechanisms and the fracture toughness value of relatively brittle (KIC ≤ 1.2 MPa. M1/2) polymeric materials.
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    Polymer Engineering and Science 31 (1991), S. 275-288 
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    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The toughening mechanisms in grafted-rubber concentrate (GRC), dispersed acrylic rubber (DAR), and Proteus rubber-modified brittle epoxy (i.e., highly crosslinked) systems are examined using scanning electron microscopy, optical microscopy and transmission electron microscopy techniques. The toughening of the GRC-modified brittle epoxy system is found to be due to cavitation of the GRC rubber particles, followed by formation of limited shear yielding when the crack propagates. Crack bifurcation and crack deflection are also observed in this system. Only crack bifurcation, crack deflection, and possibly crack/particle bridging mechanisms are operative in the DAR-modified brittle epoxy system. In the case of the Proteus rubber-modified system, the rubber appears to be rigid (Tg ≈ 28°C). As a result, the crack/particle bridging mechanism is not observed. Only crack deflection and crack pinning mechanisms are found. These observations are in agreement with the toughness measurement results (see Part I), which indicate that the GRC rubber provides the most effective toughening, followed by the DAR rubber, and then by the Proteus rubber. An approach for toughening brittle epoxies is also discussed.
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    Polymer Engineering and Science 31 (1991), S. 289-298 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: To improve the impact resistance of cured epoxy resin, a carboxyl-terminated butadiene-acrylonitrile rubber (CTBN) was added. The phase separation behavior during the curing reaction was analyzed by a light scattering experiment. The measurement of transmitted light intensity showed the onset and ending of the phase separation. The change of the scattered light intensity at different angles showed the process of the phase separation, such as the formation and growth of the dispersed domain. The morphology of the blend was also observed by scanning electron micrography (SEM) and was compared with the domains measured by the light scattering method. The impact strength and dynamic mechanical properties of epoxy resin of different rubber concentrations and cured at different temperature were compared, and the effect of the domain size on these properties was analyzed.
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  • 90
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    Polymer Engineering and Science 31 (1991), S. 299-312 
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    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: For profile extrusion of rubber, a shear head is frequently placed at the outlet of the extruder. In the shear head, the rubber compound is heated to its cure temperature by means of internal friction between two coaxially rotating cylinders (annulus). The aim of this examination is to find suitable operating parameters for all rubber compounds. The highest possible temperatures and an even cure profile are the characteristics of suitable operations. The degree of cure should be as close as possible to the maximum cure permitted. For examination of the processes in the annulus, a coupled system of differential equations is set up and solved numerically. The cure profiles established along the annulus are of special interest. The effects of the geometry, the rotational speed of the inner cylinder, the volumetric flow, the operating temperatures, and the viscosity as a function of the shear rate and the temperature are examined. The results of the calculations show that the viscosity, which increases with increasing cure, has a strong effect on the velocity and dissipation profiles. The results of the experimental investigations on a shear head coincide well with theoretical prediction.
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    Polymer Engineering and Science 31 (1991), S. 313-320 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Initiator dosage in the solid phase during the suspension polymerization of vinyl chloride has been investigated with the use of a special apparatus developed for this purpose. Results arc reported on a series of polymerizations in which the initiator was divided in various ratios between the starting and additional quantities, added either in one dose or repeatedly to the reaction mixture at various reaction times. Discussed is the kinetic course of polymerization and the effect of dosage on the rate of reaction heat release. It is found for the system used that a suitable dosage regime allows the total amount of the initiator to be reduced by as much as 15 percent, while the yield and the reaction time corresponding to the standard polymerization procedure remain unchanged.
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  • 92
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    Polymer Engineering and Science 31 (1991), S. 321-332 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The curing of styrene-unsaturated polyester (UP) resins was studied until gelation. The viscosity and gel points were measured during curing and were correlated with curing temperature, initiator concentration, and accelerator concentration. A gelation model concerning the formation of intra-crosslinked polymer coils, called microgels, was proposed. The model describes the gelation mechanism in four stages: induction, microgel formation, transition, and macro-gelation. The kinetic and gelation parameters of the model were experimentally obtained. The gel points and viscosities in the pre-gel state were simulated by the gelation model for isothermal and nonisothermal curings. Comparisons of the simulation results with experimental data showed good agreement.
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    Polymer Engineering and Science 31 (1991), S. 376-380 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The viscosity of sulfonated melamine-formaldehyde resins prepared in batch receptors of different sizes is shown to be a function of the reaction time, temperature, and pH. A formula relating these variables to viscosity buildup is presented. It shows that the pH is more influential than the temperature in increasing viscosity. The reactor mixing patterns are also shown to have a profound influence on resin viscosity. The agitator geometry, and not its tip speed, was found to affect considerably the viscosity buildup. Implications of these observations on the scale-up of condensation reactions are discussed.
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    Polymer Engineering and Science 31 (1991), S. 1716-1719 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper presents a refinement of an erroneous, recently published analysis of the mechanical properties of polyoxymethylene (POM) whisker/POM resin composite system. Furthermore, it extends the applicability of the molecular composite model to isotropic POM resins. It is shown that using the Halpin-Tsai equation, coupled with the laminate theory, is highly superior to using the Nielsen-generalized Halpin-Tsai equation for predicting the modulus of the whisker/resin system. The comparison between the experimental tensile modulus data and the predicted results, as functions of the whisker volume content, yields a good agreement to better than 15%.
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    Polymer Engineering and Science 31 (1991), S. 1742-1754 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of several different potential compatibilizing agents on the rate of mixing and phase morphologies of immiscible blends of ethylene propylene (EPM) and acrylonitrile-butadiene (NBR) copolymers of varying nitrile content is described. Flow visualization investigations using an internal mixer with glass windows have been used to show that these agents increase the rate of homogenization of EPM-NBR blends. A scanning electron microscopy (SEM) study on the morphology of the EPM-NBR blends shows that the choice of a suitable compatibilizing agent results in a final dispersion of NBR particles inside the EPM phase with an average size even as low as 0.5 to 1 μm. Chlorinated polyethylene (CM) has been found to be the most effective in increasing mixing rate and reducing the scales of morphology. However, for NBRs with low acrylonitrile concentration, chlorosulfonated polyethylene (CSM), polychloroprene (CR), hydrogenated nitrile (HNBR), arid polybutadiene (BR) were also found to act as suitable compatibilizing agents.
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    Polymer Engineering and Science 31 (1991), S. 1720-1730 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A study to investigate the influence of processing on the fusion bonding of graphite (AS4) poly(etheretherketone) (PEEK) thermoplastic composites (BASF commingled PEEK/graphite NCS woven fabric) using a polyetherimide (PEI) film at the interface is presented. Fundamental to all fusion bonding processes is the intermolecular diffusion between surfaces in intimate contact. A model based on the healing theory of amorphous polymers has been proposed to predict strength and toughness as a function of non-isothermal process history. This model considers two different microscopic failure mechanisms of a healed interface. For the first time, using non-isothermal data and proper data reduction procedures, it is possible to differentiate between these two mechanisms, which are otherwise indistinguishable from isothermal data. Temperature dependent reptation times representative of the kinetics of chain diffusion in the polymer have been evaluated for both mechanisms over a large range of process temperatures using fracture tests conducted on lap shear specimens manufactured using a hot press. Three alternate and independent techniques to estimate the reptation time in PEI indicate that the model based on the average interpenetration distance is most representative of the physical system. Lap shear strength predictions based on this formulation have been generated for various non-isothermal conditions measured in the hot press and are within 20% of the experimental data. The model was used to show that in isothermal processes, maximum strength and toughness can be achieved in less than 1 s for temperatures exceeding 290°C. Application of the model to a highly non-isothermal technique such as resistance welding using amorphous film technology is also presented. Model predictions show that asymptotic strength may be achieved in relatively short process times with appropriate welding conditions.
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    Polymer Engineering and Science 31 (1991), S. 1731-1741 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The areas under the linear loss modulus versus temperature curves (loss area, LA) and tan δ versus temperature curves (TA) were evaluated for a number of acrylic, methacrylic, styrenic and butadiene based copolymers and interpenetrating polymer networks, IPNs, as a function of crosslink density and comliosition, and were compared with values predicted by group contribution analysis. The LAs of the sequential IPNs, cross-poly(n-butyl methacrylate)-inter-crosspolystyrene, were found to exhibit up to 30% larger LAs than the poly(n-butyl metacrylate-stat-styrene) copolymers, which had LAs slightly less than the values predicted from the group contribution analysis. At constant chemical composition (50% n-butyl methacrylate, 50% styrene), LA equals 14.4 GPa K for the IPN, attributed to a synergistic effect resulting from the IPN's microheterogeneous morphology, as compared with 10.7 GPa K for the single phase, miscible copolymer. Increases in the LA with increased concentration of polymer, network II were also observed for cross-poly(ethyl acrylate)-inter-crosspolystyrene and cross-polybutadiene-inter-cross-polystyrene IPNs. On the other hand, cross-polybutadiene-inter-cross-poly(methyl methacrylate) IPNs had LAs much lower than were predicted by the group contribution analysis, which were attributed to lower miscibility in this system relative to the other systems evaluated. In general, decreased crosslink densities and lower concentrations of network II increased TA. These findings demonstrate how the morphology of a multiphase polymeric material can affect LA and TA, with significant increases In damping capability over the average of the component polymer values.
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    Polymer Engineering and Science 31 (1991), S. 592-595 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Reinforced plastics based on poly(cyclohexanedimethylene terephthalate) (PCT) are excellent for electrical and electronic applications, particularly in the manufacture of electrical connectors. PCT offers a high heat deflection temperature, low cost, and relative ease of processing. For the injection molding process, stability of the melt is an important consideration, especially for materials with high melting points such as PCT. The combination of the polyester resin with flame retardant additives, processing aids, and thermal stabilizers results in a number of competing reactions which can change the molecular weight and molecular-weight distribution (MWD) of the base polymer in the composite. Typical analytical techniques such as melt or dilute solution viscosity do not give adequate means of monitoring these changes so as to allow the polymer chemist to determine the effects of various additives on MWD. Size-exclusion chromatography (SEC), by virtue of providing information on the entire MWD, was found suitable to study molecular-weight changes in the melt due to both branching and chain cleavage, even when both phenomena occur simultaneously. Changes in the MWD over time at processing temperatures can be used to determine kinetic parameters and have been used to optimize PCT additive formulations for best processability and mechanical property retention.
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    Polymer Engineering and Science 31 (1991) 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
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    Electronic Resource
    Electronic Resource
    Stamford, Conn. [u.a.] : Wiley-Blackwell
    Polymer Engineering and Science 31 (1991), S. 607-614 
    ISSN: 0032-3888
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The evolution of crystallinity of neat PPS and of the carbon fiber reinforced polymer under different processing conditions is studied. Crystallization from the amorphous state at low temperatures (cold crystallization), crystallization from the melt during cooling, and crystal melting processes are analyzed using calorimetric techniques under both isothermal and nonisothermal conditions. Cold and melt crystallization kinetics are described using an Avrami equation and an Arrhenius expression for the temperature dependence of the kinetic constant. Also, the melting kinetics of the, reinforced and of the unreinforced polymer are studied in this work. The effect of carbon fibers on the crystallization kinetics of PPS is analyzed, and a comparison of the crystallization behavior of PPS and other semicrystalline thermoplastic matrices, such as poly(etheretherketone) (PEEK), is presented.
    Additional Material: 17 Ill.
    Type of Medium: Electronic Resource
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