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Full-scale fatigue test of twin-turboprop transport

The prediction of the fatigue life of the YS-11 airplane by means of full-scale tests, as well as by additional component tests, is discussed in this paper

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Abstract

When the design work was commenced on the YS-11 transport airplane in 1959, the fatigue behavior of the structure was one of the most cardinal problems in the structural design, then the various design principles were introduced in order to overcome the fatigue problems, and the fatigue test of the full-scale airplane structure was planned to guarantee a fatigue life of 30,000 flight hours.

In order to perform the fatigue test of the full-scale air-plane structure, the equipment for the wing fatigue test and for the fuselage fatigue test was developed separately. The former consisted of sixteen hydraulic actuators, controlled automatically, and a program device, being able to program the four different repeated loads; the latter was a familiar water tank in which the fuselage was pressurized by water and loaded, the external loads corresponding to gust loads, standing on the ground loads and the others by actuators.

Concerning these tests, the following problems will be explained in our report:

  1. 1.

    The structure and operation of the equipment of the full-scale fatigue test.

  2. 2.

    The method to guarantee a fatigue life of the YS-11 by the fatigue test of the full-scale airplane structure.

  3. 3.

    Main damages which grew in carrying on the fatigue tests.

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Abbreviations

U de :

equivalent gust velocity

V :

airplane speed

a :

slope of airplane normal-force coefficient curve

W :

airplane weight

S :

wing area

K g :

gust alleviation factor

h :

altitude

Δn :

increment of load factor

n :

load cycle

N :

material life

References

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  5. Copp, M. R., and Coleman, T. L., An Analysis of Acceleration, Air-speed and Gust-velocity Data from One Type of Four-engine Transport Airplane Operated over Two Domestic Routes. NACA TN 3475 (1955).

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Kamiyama, T., Takeuchi, K., Shima, F. et al. Full-scale fatigue test of twin-turboprop transport. Experimental Mechanics 6, 194–203 (1966). https://doi.org/10.1007/BF02326149

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  • DOI: https://doi.org/10.1007/BF02326149

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