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  • 1
    Publication Date: 2019-07-13
    Description: Materials for advanced turbine engines are expected to have temperature capabilities in the range of 1370-1500C. At these temperatures the ingestion of sand and dust particulate can result in the formation of corrosive glass deposits referred to as CMAS. The presence of this glass can both thermomechanically and thermochemically significantly degrade protective coatings on metallic and ceramic components. Plasma Spray- Physical Vapor Deposition (PS-PVD) was used to deposit advanced environmental barrier coating (EBC) systems for investigation on their interaction with CMAS compositions. Coatings were exposed to CMAS and furnace tested in air from 1 to 50 hours at temperatures ranging from 1200-1500C. Coating composition and crystal structure were tracked with X-ray diffraction and microstructure with electron microscopy.
    Keywords: Composite Materials
    Type: GRC-E-DAA-TN38748 , Annual International Conference on Advanced Ceramics and Composites (ICACC17); Jan 22, 2017 - Jan 27, 2017; Daytona Beach, FL; United States
    Format: application/pdf
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  • 2
    Publication Date: 2019-11-22
    Description: A thermal barrier coating system survived burner rig testing at 1300C for 500 h. A 160 m thick YSZ coating was applied to a Ti2AlC MAX phase sample by PS-PVD and tested face-on in an atmospheric Mach 0.3 jet fuel burner, using 5-h thermal cycles. No TBC spallation or recession was observed, only a 2.4 mg/sq. cm mass gain. The modest weight gain precluded severe volatility losses under high velocity burner conditions. The coating surface exhibited colonies of (111) flourite fiber-textured columns separated by craze patterns, with no visible moisture attack. The metastable tetragonal t' YSZ phase was obtained initially, transitioning to teq and cubic YSZ, but with little detrimental monoclinic. The thickness of the alumina TGO was ~21-23 m under the heated YSZ face and ~13-15 m on the uncoated, cooler backside. The backside exhibited removal of initial transient TiO2 nodules and etching of the underlying Al2O3 scale by volatile hydroxides in high temperature, high velocity water vapor. Aerodynamic forces produced some bending of the cantilevered sample due to creep. The test indicated exceptional stability of YSZ coatings on Ti2AlC under turbine conditions.
    Keywords: Nonmetallic Materials
    Type: GRC-E-DAA-TN73221 , Materials Science & Technology Technical Meeting and Exhibition 2019; Sep 29, 2019 - Oct 03, 2019; Portland, OR; United States
    Format: application/pdf
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