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  • Polymer and Materials Science  (2)
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  • 1
    Electronic Resource
    Electronic Resource
    Hoboken, NJ : Wiley-Blackwell
    Advances in Polymer Technology 2 (1993), S. 75-106 
    ISSN: 0730-6679
    Keywords: Chemistry ; Polymer and Materials Science
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The design of extrusion lines deals with the extruder and the die as well as with the down stream equipment, especially the cooling section. This paper aids in the design of these three units, regarding different aspects. The scale-up of extruders by means of the model theory is demonstrated in its practical use with examples. Emphasis is laid on the design of series of single screw extruders with mixing-pins and of twin-screw extruders (scale-up). There the adequate selection of the necessary restrictions for the compilation of model laws is discussed in detail. This is an approach to the safe machine design on the basis of model theory.The present standard of the calculation of threedimensional flow patterns in extrusion dies by means of the finite-element-method (FEM) is shown in order to point out how design-aids for the die-designer are derived from these calculations. After a discussion of application-criteria for the FEM, examples will show possible ways of using FEM-results.For the shaping of Y-branches in twin-screw machines the FEM-results point to possible plate-out areas and to their avoidance by geometrical modifications. The calculation of a die for a T-profile helps to design the passages between entry and exit sections. Finally, flow coefficients for the calculation of pressure losses in different cross sections are given.The design and optimization of cooling sections, as it can be done with the aid of the actual cooling models, is shown for some important extrusion processes. Heat transfer coefficients for practical cases (film-sheet-, pipe- and parison extrusion) are presented. Examples show, how diagrams for the design and optimization of cooling sections (for example the reduction of internal stresses and warping) can be made, using a microcomputer.
    Additional Material: 31 Ill.
    Type of Medium: Electronic Resource
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  • 2
    ISSN: 0730-6679
    Keywords: Chemistry ; Polymer and Materials Science
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: Infrared radiation plays a large role in many areas of plastics processing, whether in the heating of thermoplastics for purposes of subsequent forming or in noncontact temperature measurement. This paper sets out to deepen our understanding of the plastics-specific problem associated with infrared radiation. First of all, a brief outline is given of the necessary fundamental physical principles, before going to to discuss measurement results in terms of the radiation-related properties of plastics. The influence of pigmentation and crystalline structures is investigated, together with the temperature dependence of absorption behavior. Linking up the radiator characteristics and absorption properties of plastics, a physical model is then presented which can be used to calculate energy efficiency and temperature homogeneity in the heating of plates. The results are presented in diagrams. In addition, the special problems of infrared heating in stretch blow molding are examined. Here, we attempt to attain a high level of penetration into the thick-walled parisons by means of short-wave radiation and thereby guarantee uniform and rapid heating. A program for establishing the intensity distribution of radiation on a semifinished product has been developed for geometerical configurations generally found in thermoforming machines and this will run on a personal computer. It will allow the optimization of uniform or deliberately nonuniform temperature distributions over the surface. If the stretching process is to be selectively influenced, it is essential to have knowledge not only of the temperature distribution in the semifinished part but also of the stretching behavior of the material. A highly informative testing procedure was developed to this end, which reveals the suitability of the material in question for a stretching process. A further section covers the infrared temperature measurement frequently applied in plastics processing for process analysis, monitoring, and control. The different types of measuring devices and their advantuges and drawbacks are discussed here. An analysis is also conducted of disturbance variables and possible means of correction are indicated.
    Additional Material: 40 Ill.
    Type of Medium: Electronic Resource
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