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  • 1
    Publication Date: 2011-08-24
    Description: To use graphite polyetheretherketone (PEEK) material on highly curved surfaces requires that the material be drapable and easily conformable to the surface. This paper presents the mechanical property characterization and impact resistance results for laminates made from two types of graphite/PEEK materials that will conform to a curved surface. These laminates were made from two different material forms. These forms are: (1) a fabric where each yarn is a co-mingled Celion G30-500 3K graphite fiber and PEEK thermoplastic fiber; and (2) an interleaved material of Celion G30-500 3K graphite fabric interleaved with PEEK thermoplastic film. The experimental results from the fabric laminates are compared with results for laminates made from AS4/PEEK unidirectional tape. The results indicate that the tension and compression moduli for quasi-isotropic and orthotropic laminates made from fabric materials are at least 79 percent of the modulus of equivalent laminates made from tape material. The strength of fabric material laminates is at least 80 percent of laminates made from tape material. The evaluation of fabric material for shear stiffness indicates that a tape material laminate could be replaced by a fabric material laminate and still maintain 89 percent of the shear stiffness of the tape material laminate. The notched quasi-isotropic compression panel failure strength is 42 to 46 percent of the unnotched quasi-isotropic laminate strength. Damage area after impact with 20 ft-lbs of impact energy is larger for the co-mingled panels than for the interleaved panels. The inerleaved panels have less damage than panels made from tape material. Residual compression strength of quasi-isotropic panels after impact of 20 ft-lbs of energy varies between 33 percent of the undamaged quasi-isotropic material strength for the tape material and 38 percent of the undamaged quasi-isotropic material strength for the co-mingled fabric material.
    Keywords: COMPOSITE MATERIALS
    Type: Journal of the American Helicopter Society (ISSN 0002-8711); 39; 1; p. 24-30
    Format: text
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  • 2
    Publication Date: 2013-08-29
    Description: Progress on two programs to evaluate structural composite components in flight service on Bell 206L and Sikorsky S-76 commercial helicopters is described. Forty ship sets of composite components that include the litter door, baggage door, forward fairing, and vertical fin have been installed on Bell Model 206L helicopters that are operating in widely different climates. Component installation started in 1981 and selected components were removed and tested at prescribed intervals over a ten year evaluation. Four horizontal stabilizers and eleven tail rotor spars that are production components on the S-76 helicopter were tested after prescribed periods of service to determine the effects of the operating environment on their performance. Concurrent with the flight evaluation, materials used to fabricate the components were exposed in ground racks and tested at specified intervals to determine the effects of outdoor environments. Results achieved from 123,000 hours of accumulated service on the Bell 206L components and 53,000 hours on the Sikorsky S-76 components are reported. Seventy-eight Bell 206L components were removed and tested statically. Results of seven years of ground exposure of materials used to fabricate the Bell 206L components are presented. Results of tests on four Sikorsky S-76 horizontal stabilizers and eleven tail rotor spars are also presented. Panels of material used to fabricate the Sikorsky S-76 components that were exposed for six years were tested and results are presented.
    Keywords: COMPOSITE MATERIALS
    Type: NASA. Langley Research Center, Eighth DOD(NASA)FAA Conference on Fibrous Composites in Structural Design, Part 2; p 393-428
    Format: text
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  • 3
    Publication Date: 2017-10-02
    Description: NASA Langley and the U.S. Army have jointly sponsored programs to assess the effects of realistic flight environments and ground-based exposure on advanced composite materials and structures. Composite secondary structural components were initially installed on commercial transport aircraft in 1973; secondary and primary structural components were installed on commercial helicopters in 1979; and primary structural components were installed on commercial aircraft in the mid-to-late 1980's. Service performance, maintenance characteristics, and residual strength of numerous components are reported. In addition to data on flight components, 10 year ground exposure test results on material coupons are reported. Comparison between ground and flight environmental effects for several composite material systems are also presented. Test results indicate excellent in-service performance with the composite components during the 15 year period. Good correlation between ground-based material performance and operational structural performance has been achieved.
    Keywords: COMPOSITE MATERIALS
    Type: AGARD, The Utilization of Advanced Composites in Military Aircraft; 13 p
    Format: text
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  • 4
    Publication Date: 2019-06-28
    Description: Residual strength results are presented for four composite material systems that have been exposed for up to 10 years to the environment at five different locations on the North American continent. The exposure locations are near where the Bell Model 206L helicopters, which participated in a flight service program sponsored by NASA Langley Research Center and the U.S. Army, were flying in daily commercial service. The composite material systems are (1) Kevlar-49 fabric/F-185 epoxy; (2) Kevlar-49 fabric/LRF-277 epoxy; (3) Kevlar-49 fabric/CE-306 epoxy; and (4) T-300 graphite/E-788 epoxy. Six replicates of each material were removed and tested after 1, 3, 5, 7, and 10 years of exposure. The average baseline strength was determined from testing six as-fabricated specimens. More than 1700 specimens have been tested. All specimens that were tested to determine their strength were painted with a polyurethane paint. Each set of specimens also included an unpainted panel for observing the weathering effects on the composite materials. A statistically based procedure has been used to determine the strength value above which at least 90 percent of the population is expected to fall with a 95-percent confidence level. The computed compression strengths are 80 to 90 percent of the baseline (no-exposure) strengths. The resulting compression strengths are approximately 8 percent below the population mean strengths. The computed short-beam-shear strengths are 83 to 92 percent of the baseline (no-exposure) strengths. The computed tension strength of all materials is 93 to 97 percent of the baseline (no-exposure) strengths.
    Keywords: COMPOSITE MATERIALS
    Type: NASA-TP-3468 , L-17341 , ARL-TR-480 , NAS 1.60:3468
    Format: application/pdf
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  • 5
    Publication Date: 2019-06-28
    Description: Response of quasi-isotropic laminates of SiC coated Carbon-Carbon (C/C) composites under flexural fatigue are investigated at room temperature. Virgin as well as mission cycled specimens are tested to study the effects of thermal and pressure cycling on the fatigue performance of C/C. Tests were conducted in three point bending with a stress ratio of 0.2 and frequency of 1 Hz. Fatigue strength of C/C has been found to be considerably high - approximately above 85 percent of the ultimate flexural strength. The fatigue strength appears to be decreasing with the increase in the number of mission cycling of the specimens. This lower strength with the mission cycled specimens is attributed to the loss of interfacial bond strength due to thermal and pressure cycling of the material. C/C is also found to be highly sensitive to the applied stress level during cyclic loading, and this sensitivity is observed to increase with the mission cycling. Weibull characterization on the fatigue data has been performed, and the wide scatter in the Weibull distribution is discussed. Fractured as well as untested specimens were C-scanned, and the progressive damage growth during fatigue is presented.
    Keywords: COMPOSITE MATERIALS
    Type: In: International Congress on Experimental Mechanics, 7th, Las Vegas, NV, June 8-11, 1992, Proceedings. Vol. 2 (A94-12901 02-39); p. 1368-1373.
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  • 6
    Publication Date: 2019-07-12
    Description: The flexural response of SiC-coated carbon-carbon composites (ACC-4) at room and elevated temperatures is presented. Three-point bending tests were performed on virgin and mission-cycled specimens, and the variation in flexural strength is examined. The load-deflection behavior of the material at various temperatures is investigated, and the Weibull (1939) analysis of the strength data is performed. Micrographs of various cross sections in the damaged zone were taken, and the failure mechanisms are discussed. Fatigue tests were conducted under flexural loads, and the S-N diagram with the corresponding Weibull analysis are presented. Untested as well as fractured specimens under static and dynamic loading were C-scanned to identify the damaged zone and visualize the extent of the damage. Failure analyses are presented for both static and cyclic loading on the basis of NDE, the micrographs, and the experimental data.
    Keywords: COMPOSITE MATERIALS
    Type: Ceramic Engineering and Science Proceedings (ISSN 0196-6219); 13; 8-Jul
    Format: text
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  • 7
    Publication Date: 2019-07-13
    Description: To use graphite/PEEK material on highly curved surfaces requires that the material be drapable and easily conformable to the surface. The mechanical property characterization and impact resistance results are presented for laminates made from two types of graphite/PEEK materials that will conform to a curved surface. These laminates were made from two different material forms. These forms are: (1) a fabric where each yarn is a co-mingled Celion G30-500 3K graphite fiber and PEEK fiber; and (2) an interleaved material of Celion G30-500 3K graphite fiber interleaved with PEEK film. The experimental results from the fabric laminates are compared with results for laminates made from AS4/PEEK unidirectional tape. The results indicate that the tension and compression moduli for quasi-isotropic and orthotropic laminates made from fabric materials are at least 98 pct. of the modulus of equivalent laminates made from tape materials. The strength of fabric material laminates is at least 80 pct. of laminates made from tape material. The evaluation of the fabric material for shear stiffness indicates that a tape material laminate could be replaced by a fabric material laminate and still maintain 89 pct. of the shear stiffness of the tape material laminate.
    Keywords: COMPOSITE MATERIALS
    Type: NASA-TM-102769 , NAS 1.15:102769 , AVSCOM-TR-90-B-012 , National Technical Specialists Meeting on Advanced Rotorcraft Structures; Oct 25, 1988 - Oct 27, 1988; Williamsburg, VA; United States
    Format: application/pdf
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  • 8
    Publication Date: 2019-07-13
    Description: Progress on two programs to evaluate structural composite parts in flight service on Bell 206L and Sikorsky S-76 commercial helicopters is described. Forty ship sets of composite parts that include the litter door, baggage door, forward fairing, and vertical fin were installed on Bell Model 206L helicopters that are operating in widely different climates. Part installation started in 1981 and selected parts are being removed and tested at prescribed intervals over a 10 yr evaluation. Four horizontal stabilizers and eleven tail rotor spars that are production parts on the S-76 helicopter are being tested after prescribed periods of service to determine the effects of the operating environment on their performance. Concurrent with the flight evaluation, materials used to fabricate the parts are being exposed in ground racks and tested at specified intervals to determine the effects of outdoor environments. Results achieved from 123,000 hrs of accumulated service on the Bell 206L parts and 53,000 hrs on the Sikorsky S-76 parts are reported. Seventy-eight Bell 206L parts were removed and tested statically. Results of 7 yrs of ground exposure of materials used to make the Bell 206L parts are presented.
    Keywords: COMPOSITE MATERIALS
    Type: NASA-TM-4195 , L-16776 , NAS 1.15:4195 , AVSCOM-TR-90-B-004 , AD-A233525 , DOD/NASA/FAA Conference on Fibrous Composites in Structural Design; Nov 28, 1989 - Nov 30, 1989; Norfolk, VA; United States
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  • 9
    Publication Date: 2019-07-13
    Description: The effects of thermal and pressure cycling on the fatigue performance of carbon-carbon composites, and the influence of mission cycling on these effects, were investigated by subjecting both virgin and mission-cycled two-dimensional specimens of SiC-coated carbon-carbon composites to fatigue tests, conducted at room temperature in three-point bending, with a stress ratio of 0.2 and a frequency of 1 Hz. It was found that the fatigue strength of C-C composites is high (about 90 percent of the ultimate flexural strength), but decreased with the mission cycling. The lowering of the fatigue strength with mission cycling is attributed to the increase in interfacial bond strength due to thermal and pressure cycling of the material. The already high sensitivity of C-C composites to stress during cyclic loading increases further with the amount of mission cycling. Results of NDE suggest that the damage growth in virgin C-C, in the high-cycle range, is slow at the initial stage of the cyclic life, but propagates rapidly after certain threshold cycles of the fatigue life.
    Keywords: COMPOSITE MATERIALS
    Type: International Journal of Fatigue (ISSN 0142-1123); 15; 4; p. 283-291.
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