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  • 1
    Publication Date: 2012-07-04
    Description: Empirical knowledge about the formation of the as-cast structure, mostly obtained before 1980s, has revealed two critical issues: one is the origin of the equiaxed crystals; one is the competing growth of the columnar and equiaxed structures, and the columnar-to-equiaxed transition (CET). Unfortunately, the application of empirical knowledge to predict and control the as-cast structure was very limited, as the flow and crystal transport were not considered. Therefore, a 5-phase mixed columnar-equiaxed solidification model was recently proposed by the current authors based on modeling the multiphase transport phenomena. The motivation of the recent work is to determine and evaluate the necessary modeling parameters, and to validate the mixed columnar-equiaxed solidification model by comparison with laboratory castings. In this regard an experimental method was recommended for in-situ determination of the nucleation parameters. Additionally, some classical experiments of the Al-Cu...
    Print ISSN: 1757-8981
    Electronic ISSN: 1757-899X
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 2
    Publication Date: 2012-01-13
    Description: A three-phase Eulerian approach is used to model the columnar-to-equiaxed transition (CET) during solidification in DC casting of technical bronze. The three phases are the melt, the solidifying columnar dendrites and the equiaxed grains. They are considered as spatially interpenetrating and interacting continua by solving the conservation equations of mass, momentum, species and enthalpy for all three phases. The so defined solidification model is applied to a binary CuSn6 DC casting process as a benchmark to demonstrate the model potentials. Two cases are studied: one considering only feeding flow and one including both feeding flow and equiaxed sedimentation. The simulated results of mixed columnar and equiaxed solidification are presented and discussed including the occurrence of CET, phase distribution, feeding flow, equiaxed sedimentation and their influence on macrosegregation.
    Print ISSN: 1757-8981
    Electronic ISSN: 1757-899X
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 3
    Publication Date: 2012-01-13
    Description: This work evaluates a mixed columnar-equiaxed solidification model [Wu et al. 2010 Comp. Mater. Sci. 50 32] by comparison with the laboratory castings. In the numerical model nucleation of equiaxed crystals, tracking of the position of columnar primary dendrite tips, transition from non-dendritic to dendritic growth, columnar-to-equiaxed transition (CET), melt flow and grain sedimentation are taken into account. As modeling result the as-cast structure, macrosegregation, volume-averaged inter- and extra-dendritic eutectic phase can be calculated. In the laboratory experiment a series of Al-Cu ingots with different pouring parameters and compositions were cast, and the corresponding structural information and macrosegregation were analyzed. The primary goals are (1) to explore the uncertainties and limitation of the numerical model; (2) to identify the sensitive parameters influencing the casting and modeling results; finally (3) to further justify the model assumpt...
    Print ISSN: 1757-8981
    Electronic ISSN: 1757-899X
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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