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  • 1
    Publication Date: 1984-11-01
    Description: An investigation of interconnect fatigue in photovoltaic systems has led to the development of useful reliability-design and life-prediction algorithms presented here. Experimental data gathered in this study indicate that the classical strain-cycle (fatigue) curve for the interconnect material fails to account for the broad statistical scatter, which is critical to reliability prediction. To fill this shortcoming, a functional form is fitted to experimental cumulative interconnect failure-rate data to yield statistical fatigue curves (with failure probability as a parameter) that enable (a) the prediction of cumulative interconnect failures during the design life of an array field, and (b) the unambiguous—i.e., quantitative—interpretation of data from field-service qualification (accelerated thermal-cycling) tests. Optimal interconnect cost-reliability design algorithms are derived, intended to minimize the cost of energy over the design life of the array field. This procedure yields not only the minimum break-even cost of delivered energy, but also the required degree of interconnect redundancy and an estimate of array power degradation during the design life of the array field. The usefulness of the design algorithms is demonstrated with realistic examples of design optimization, prediction, and service qualification testing.
    Print ISSN: 0199-6231
    Electronic ISSN: 1528-8986
    Topics: Energy, Environment Protection, Nuclear Power Engineering
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  • 2
    Publication Date: 2011-08-19
    Description: Techniques of module electrochemical corrosion research, developed during reliability studies of crystalline-silicon modules (C-Si), have been applied to this new investigation into amorphous-silicon (a-Si) module reliability. Amorphous-Si cells, encapsulated in the polymers polyvinyl butyral (PVB) and ethylene vinyl acetate (EVA), were exposed for more than 1200 hours in a controlled 85 C/85 percent RH environment, with a constant 500 volts applied between the cells and an aluminum frame. Plotting power output reduction versus charge transferred reveals that about 50 percent a-Si cell failures can be expected with the passage of 0.1 to 1.0 Coulomb/cm of cell-frame edge length; this threshold is somewhat less than that determined for C-Si modules.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Format: text
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  • 3
    Publication Date: 2011-08-18
    Description: Mechanical fatigue of solar cell interconnects is a major failure mechanism in photovoltaic arrays. A comprehensive approach to the reliability design of interconnects, together with extensive design data for the fatigue properties of copper interconnects, has been published. This paper extends the previous work, developing failure prediction (fatigue) data for additional interconnect material choices, including aluminum and a variety of copper-Invar and copper-steel claddings. An improved global fatigue function is used to model the probability-of-failure statistics of each material as a function of level and number of cycles of applied strain. Life-cycle economic analyses are used to evaluate the relative merits of each material choce. The copper-Invar clad composites demonstrate superior performance over pure copper. Aluminum results are disappointing.
    Keywords: ENERGY PRODUCTION AND CONVERSION
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  • 4
    Publication Date: 2011-08-19
    Description: Useful solar cell interconnect reliability design and life prediction algorithms are presented, together with experimental data indicating that the classical strain cycle (fatigue) curve for the interconnect material does not account for the statistical scatter that is required in reliability predictions. This shortcoming is presently addressed by fitting a functional form to experimental cumulative interconnect failure rate data, which thereby yields statistical fatigue curves enabling not only the prediction of cumulative interconnect failures during the design life of an array field, but also the quantitative interpretation of data from accelerated thermal cycling tests. Optimal interconnect cost reliability design algorithms are also derived which may allow the minimization of energy cost over the design life of the array field.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: ASME, Transactions, Journal of Solar Energy Engineering (ISSN 0199-6231); 106; 379-386
    Format: text
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  • 5
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    In:  CASI
    Publication Date: 2013-08-31
    Description: Leakage currents were experimentally measured in PV modules undergoing natural aging outdoors, and in PV modules undergoing accelerated aging in laboratory environmental chambers. The significant contributors to module leakage current were identified with a long range goal to develop techniques to reduce or stop module leakage currents. For outdoor aging in general, module leakage current is relatively insensitive to temperature fluctuations, but is very sensitive to moisture effects such as dew, precipitation, and fluctuations in relative humidity. Comparing ethylene vinyl acetate (EVA) and polyvinyl butyral (PVB), module leakage currents are much higher in PVB as compared to EVA for all environmental conditions investigated. Leakage currents proceed in series along two paths, bulk conduction followed by interfacial (surfaces) conduction.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: Proceedings of the 26th Project Integration Meeting; p 629-645
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  • 6
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    In:  CASI
    Publication Date: 2016-06-07
    Description: A summary of recent research at JPL on two topics related to achieving long term reliability of photovoltaic modules: voltage isolation and electrochemical corrosion is presented. Special emphasis is given to similarities and differences in performance between crystalline silicon modules and amorphous silicon modules.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: Reliability and Eng. of Thin-Film Photovoltaic Modules; p 197-234
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  • 7
    Publication Date: 2016-06-07
    Description: A general research approach was outlined toward understanding water-module interactions and the influence of temperature involving the need to: quantify module performance loss versus level of accumulated degradation, establish the dependence of the degradation reaction rate on module moisture and temperature levels, and determine module moisture and temperature levels in field environments. These elements were illustrated with examples drawn from studies of the now relatively well understood module electrochemical degradation process. Research data presented include temperature and humidity-dependent equilibrium leakage current values for multiparameter module material and design configurations. The contributions of surface, volume, and interfacial conductivities was demonstrated. Research directions were suggested to more fully understand the contributions to overall module conductivity of surface, volume, and interfacial conductivities over ranges of temperature and relative humidity characteristic of field environments.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: Proceedings of the 25th Project Integration Meeting; p 191-199
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  • 8
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    In:  Other Sources
    Publication Date: 2011-08-18
    Description: Voltage breakdown failures in photovoltaic module electrical insulations lead to loss of entire source circuits and require costly maintenance and replacement. Avoiding such catastrophes requires that modules be designed so that voltage breakdown either never occurs or occurs so rarely that it affects the least life cycle energy costs insignificantly. To achieve this desired balance of cost and reliability, the module design engineer must understand the failure mechanisms and use data on materials and failue rates to suppress or retard them. Recently obtained failure mechanism information, rate data and materials property data and a qualitative model of module failure prediction are presented.
    Keywords: ELECTRONICS AND ELECTRICAL ENGINEERING
    Type: Proc. of the Flat-Plate Solar Array Proj. Res. Forum on the Design of Flat-Plate Photovoltaic Arrays for Central Sta.; p 123-146
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  • 9
    Publication Date: 2016-06-07
    Description: Electrochemical degradation of photovoltaic modules was examined. It is found that the extent of electrochemical damage is dependent on the integrated leakage current. The PV electrochemical degradation mechanisms in the two polarities are different: (1) degradation rates in the two polarities are of the same order of magnitude; (2) center tapped grounded arrays are a preferred system configuration to minimize electrochemical degradation. The use of thicker pottant layers and polymer substrate films to reduce equilibrium leakage current values is suggested. A metallized substrate layer, if used, should be isolated from the pottant and the frame by polyester layers, and EVA modules appear to be consistent with 30 year life allocation levels for electrochemical damage. Temperature acceleration factors are well behaved and moderately well understood; humidity acceleration factors vary radically with module construction and materials and require additional research.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: Proc. of the 24th Project Integration Meeting; p 191-205
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  • 10
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    In:  Other Sources
    Publication Date: 2018-06-08
    Description: To meet an important need within the space community for a reliable and accurate database of cryocooler performance, the Jet Propulsion Laboratory (JPL), under SDIO/Air Force Sponsorship, is conducting an extensive space cryocooler characterization program involving long-life cryocoolers submitted by world-wide manufacturers.
    Keywords: Engineering (General)
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