ALBERT

Description: This paper discusses the performance of the short pitch-based carbon fiber reinforced mortar (CFRM) composite considering its key properties and cost-effectiveness. Five different types of mortar composite were produced using 0–4% volume contents of short pitch-based carbon fibers. The mortar composites were tested for inverted slump cone flow (flow time and volume flow), unit weight, air content, compressive strength, flexural strength, impact resistance, and water absorption. The cost-effectiveness of CFRM was assessed based on the performance to cost ratio (PCR), which was calculated for each mortar composite, considering its workability, mechanical properties, and durability. The inverted slump cone volume flow was counted as a measure of workability, whereas the compressive strength, flexural strength, and impact resistance were considered as the major attributes of the mechanical behavior. In addition, the water absorption was used as a measure of durability. The test results revealed that the mortar composite made with 3% carbon fibers provided adequate workability, a relatively high unit weight and low air content, the highest compressive strength, excellent flexural strength, good impact resistance, and the lowest water absorption. It was also found that the PCR increased up to 3% carbon fibers. Beyond a 3% fiber content, the PCR significantly decreased. The overall research findings revealed that the mortar with 3% carbon fibers was the optimum and most cost-effective mortar composite.

Description: Pitch is a viscoelastic polymer material consisting of aromatic hydrocarbons. It is used to produce carbon fibers with sheet-like crystal structures. The aim of the work presented in this paper was to evaluate the effects of pitch-based short carbon fibers on the workability, unit weight, and air content of freshly mixed mortar composite. Experimental investigation was carried out on five different types of mortar composite, including a control mortar. Four mortar composites were prepared including pitch-based short carbon fibers with 1–4% volume contents. The fresh mortar composites were tested to determine their slump, inverted slump cone flow (flow time, mass flow, and volume flow), unit weight, and air content. In addition, the correlation between the slump and flow time of various mortar composites was determined. It was found that the slump decreased with the increasing volume content of carbon fibers. The flow time of mortar composite increased, and therefore its mass flow and volume flow decreased with a greater volume content of carbon fibers. The slump was strongly correlated with the flow time, with a correlation coefficient of 0.9782. Furthermore, the unit weight of the fresh mortar composite decreased due to the incorporation of carbon fibers. However, amongst the different carbon fiber reinforced mortar composites, the mortar with 3% fiber volume content provided the highest unit weight. The air content results were consistent with the unit weight results. The change in air content of various mortar composites followed a trend reciprocal to that of unit weights. When the overall effects of carbon fibers were compared, it was observed that the fiber volume content higher than 3% resulted in a significantly low workability and provided a much lower unit weight with greater entrapped air content.