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  • 1
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 80 (1997), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The carbothermal nitridation synthesis of α-Si3 N4is studied using electron microscopy techniques(FEG/SEM and TEM) and chemical composition analysis to characterize the reaction at various degrees of conversion. The reaction follows a nucleation-growth mechanism. Without “seed”α-Si3N4in the precursor, the reaction rate is controlled by the formation of nuclei which are associated with a Si-O-C intermediate phase. In the presence of “seed,” the limiting step is growth of α-Si3N4 onto the “seed” nuclei. Growth appears to follow a gas-phase route and is characterized by an irregular porous layer which grows onto the “seed.” The porous structure is the result of reaction around car-bon particles which are consumed during the process. The presence of admixed “seed” Si3N4in the precursor formu-lation increases the reaction rate since the nucleation step is eliminated. An activation energy of E = 457 ± 55 kJ/mol for the overall reaction closely approximates that previously reported for the formation of SiO. This result, along with the finding that residual crystalline SiO2 is present at all stages of the reaction, indicates that the overall reactionrate is controlled by the reduction of SiO2. Since reaction at the carbon and SiO2 contact points is fast, the rate-limiting step is most likely the gas-phase carbon reduction of SiO2with CO.
    Type of Medium: Electronic Resource
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  • 2
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 82 (1999), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Carbothermally produced alpha-Si3N4 powder is thermally treated (1400°-1500°C for 4-12 h) in nitrogen-gas to determine the impact of thermal treatment on powder composition, particle size, morphology, and sinterability. Thermal treatment reduces residual carbon and oxygen content and reduces internal porosity (lower surface area), which results in a rounding of the particles. The lower oxygen content of the heat-treated, carbothermally produced alpha-Si3N4 powder allows Y2O3-Al2O3-SiO2 sintering formulation to be adjusted so that an improvement in the early stage of densification can be achieved.
    Type of Medium: Electronic Resource
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  • 3
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An atomic layer deposition–fluidized bed reactor (ALD–FBR) method has been developed to deposit ultrathin and conformal coatings on fine particles. Experiments of Al2O3 deposition on 150-μm-diameter nickel particles were conducted. The fluidized bed was constructed to operate under vacuum, and the fluidizing gas used was nitrogen. Trimethylaluminum and water were used as dosing reagents. The reactions were conducted at 450 K. Successful deposition of alumina films, with thickness controllable at the nanometer level, was observed based on transmission electron microscopy imaging, inductively coupled plasma atomic emission spectrometry, X-ray photoemission spectroscopy, particle-size distributions, and wavelength-dispersive spectrometry imaging.
    Type of Medium: Electronic Resource
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  • 4
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 85 (2002), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A one-dimensional nonisothermal model has been developed for the “rapid carbothermal reduction” synthesis of fine silicon carbide powders. Intrinsic reaction and self-diffusion kinetics are identified through simulation of the model and comparison to experimental results. The reaction rate follows a shrinking-core mechanism and is described by the relation [formula omitted] The self-diffusion coefficient for SiC in the aerosol flow reactor is described by the relation 〈displayedItem type="mathematics" xml:id="mu1" numbered="no"〉〈mediaResource alt="image" href="urn:x-wiley:00027820:JACE2273:JACE_2273_mu1"/〉The self-diffusion coefficient for SiC in the aerosol flow reactor is described by the relation〈displayedItem type="mathematics" xml:id="mu2" numbered="no"〉〈mediaResource alt="image" href="urn:x-wiley:00027820:JACE2273:JACE_2273_mu2"/〉
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  • 5
    Electronic Resource
    Electronic Resource
    s.l. : American Chemical Society
    Industrial and engineering chemistry 24 (1985), S. 235-241 
    Source: ACS Legacy Archives
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Type of Medium: Electronic Resource
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  • 6
    Electronic Resource
    Electronic Resource
    Springer
    Journal of materials science 17 (1997), S. 123-125 
    ISSN: 1573-4811
    Source: Springer Online Journal Archives 1860-2000
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Type of Medium: Electronic Resource
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  • 7
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Uniform submicron crystals of B4C, boron-enriched boron carbide, and B4C/TiB2 composite powders have been synthesized continuously by rapid carbothermal reduction at approximately 2,200 K in a 0.14 m ID × 1.68 m long pilot-scale graphite transport reactor. A unique reactor design allowed for continuous feeding of a meltable boron oxide containing precursor, rapid heating rates that completed the carbothermal reduction reaction in seconds, and an expanded cooling that allowed for the precipitation in space of volatile excess boron oxides. Powder morphology resembled that of powder synthesized by laser pyrolysis of gaseous reactants. Rapid heating rates and minimized reaction times at high temperatures promoted nucleation with limited crystal growth. Dense parts fabricated from these powders had fine grains and extreme hardness.
    Additional Material: 13 Ill.
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  • 8
    Electronic Resource
    Electronic Resource
    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 38 (1992), S. 1685-1692 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The formation of submicron crystals of boron carbide (B4C) by coagulation and sintering by the rapid carbothermal reduction of intimately mixed carbon-boron oxide powders in an aerosol flow reactor at temperatures above the boiling point of boron oxide is investigated. High heating rates (105K/s) force rapid evaporation of boron oxide and suboxides from the precursor powder, resulting in its rupture and formation of boron carbide molecular clusters that grow to macroscopic particles by coagulation. Consequently, the formation and growth of B4C particles are described by simultaneous interparticle collision and coalescence using a two-dimensional particle-size distribution model that traces the evolution of both size and shape characteristics of the particles through their volume and surface area. In addition to the coagulation term, the governing population balance equation includes a coalescence contribution based on B4C sintering law. The predicted evolution of the two-dimensional particle-size distribution leads to a direct characterization of morphology as well as the average size and polydispersity of the powders. Furthermore, model predictions of the volume and surface area of boron carbide particles can be directly compared with experimental data of B4C specific surface area and an effective sintering rate of B4C is deduced.
    Additional Material: 6 Ill.
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  • 9
    Electronic Resource
    Electronic Resource
    Hoboken, NJ : Wiley-Blackwell
    AIChE Journal 39 (1993), S. 493-503 
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Carbothermal reduction kinetics to synthesize SiC is studied under conditions of high carbon/silica precursor heating rates (105 K/s) and minimized reaction times (s) over a wide temperature range (1,848≤T≤2,273 K). The reaction mechanism includes rapid formation of a gaseous SiO intermediate. Further carbon reduction of the SiO to SiC is reaction-rate-controlling. Carbon crystallite diameter, d, has a substantial influence on the rate of reaction and the size of synthesized SiC. Fractional oxide conversion, X, can be described by a contracting volume shrinking core model: \documentclass{article}\pagestyle{empty}\begin{document}$$ k = \frac{{1 - (1 - X)^{1/3} }}{t} = \frac{{k_o }}{d}\,\exp \,(- E/RT) $$\end{document} where k0 = 27.4 m/s and E = 382±34 kJ/mol.
    Additional Material: 13 Ill.
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  • 10
    ISSN: 0001-1541
    Keywords: Chemistry ; Chemical Engineering
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Nanophase SiC/Si3N4 composite powders were synthesized by the carbothermal nitridation of SiO2. These powders have desirable characteristics of high quality with oxygen contents on the order of 1.5 to 2 wt. %, surface area of ∼ 10 m2/g, submicron α-Si3N4, low metallic impurity levels, and a homogeneous distribution of the nanophase SiC phase. High-resolution TEM analysis has shown that the content and size of the nanophase SiC can be varied from 0.5 to 50 wt. % and 25 to 500 nm, respectively, through proper control of raw materials and reactor conditions. To determine how the nanophase SiC reinforcement affects the mechanical properties of Si3N4, densified components were fabricated using both pressureless and pressure-assisted densification methods. TEM analysis revealed that the nanophase SiC particles are distributed both intergranularly and intragranularly throughout the Si3N4, matrix. By controlling the sintering additive package and the sintering conditions, the ratio of inter- to intragranular SiC can be adjusted. Mechanical property measurements at elevated temperatures showed a dramatic improvement in high-temperature strength and creep resistance over components made with commercially available powders.
    Additional Material: 19 Ill.
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