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  • 1
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    JACoW Publishing
    In:  EPIC3JACoW Publishing, 4 p.
    Publication Date: 2022-01-17
    Description: DESY (Deutsches Elektronen Synchrotron) is currently expanding the PETRA III storage ring X-ray radiation source to a high-resolution 3D X-ray microscope providing all length scales from the atom to millimeters. This PETRA IV project involves an optimization of the girder magnet assemblies to reduce the impact of ambient vibrations on the particle beam. For this purpose, an innovative and biologically inspired girder structure has been developed. Beforehand, a large parametric study analyzed the impact of different loading and boundary conditions on the eigenfrequencies of a magnet-girder assembly. Subsequently, the girder design process was generated, which combined topology optimizations with biologically inspired structures (e.g., complex Voronoi combs, hierarchical structures, and smooth connections) and cross section optimizations using genetic algorithms to obtain a girder magnet assembly with high eigenfrequencies, a high stiffness, and reduced weight. The girder was successfully manufactured from gray cast iron and first vibration experiments have been conducted to validate the simulations.
    Repository Name: EPIC Alfred Wegener Institut
    Type: Book , peerRev
    Format: application/pdf
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  • 2
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    Unknown
    In:  EPIC311th International Conference on Mechanical Engineering Design of Synchrotron Radiation Equipment and Instrumentation, 2021-07-26-2021-07-29
    Publication Date: 2022-01-17
    Description: DESY (Deutsches Elektronen Synchrotron) is currently expanding the PETRA III storage ring X-ray radiation source to a high-resolution 3D X-ray microscope providing all length scales from the atom to millimeters. This PETRA IV project involves an optimization of the girder magnet assemblies to reduce the impact of ambient vibrations on the particle beam. For this purpose, an innovative and biologically inspired girder structure has been developed. Beforehand, a large parametric study analyzed the impact of different loading and boundary conditions on the eigenfrequencies of a magnet-girder assembly. Subsequently, the girder design process was generated, which combined topology optimizations with biologically inspired structures (e.g., complex Voronoi combs, hierarchical structures, and smooth connections) and cross section optimizations using genetic algorithms to obtain a girder magnet assembly with high eigenfrequencies, a high stiffness, and reduced weight. The girder was successfully manufactured from gray cast iron and first vibration experiments have been conducted to validate the simulations.
    Repository Name: EPIC Alfred Wegener Institut
    Type: Conference , notRev
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  • 3
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    Springer Nature
    In:  EPIC3Journal of Bionic Engineering, Springer Nature, 20(5), pp. 1996-2017, ISSN: 1672-6529
    Publication Date: 2024-04-11
    Description: Lightweight structures are widely used across different industry sectors. However, they get easily excited by external influences, such as vibrations. Undesired high vibration amplitudes can be avoided by shifting the structural eigenfrequencies, which can be achieved adapting the structural design considering optimisation procedures and structures primarily inspired by diatoms. This procedures has been applied to the development process of a girder structure installed in a synchrotron radiation facility to support heavy magnets and other components. The objective was to design a 2.9 m long girder structure with high eigenfrequencies, a high stiffness and a low mass. Based on a topology optimisation result, a parametric beam–shell model including biologically inspired structures (e.g., Voronoi combs, ribs, and soft and organic-looking transitions) was built up. The subsequent cross-sectional optimisation using evolutionary strategic optimisation revealed an optimum girder structure, which was successfully manufactured using the casting technology. Eigenfrequency measurements validated the numerical models. Future changes in the specifications can be implemented in the bio-inspired development process to obtain adapted girder structures.
    Repository Name: EPIC Alfred Wegener Institut
    Type: Article , peerRev
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