ALBERT

Description: The proposed Aerosol/Cloud/Ecosystems (ACEs) mission development would advance cloud profiling radar from that used in CloudSat by adding a 35-GHz (Ka-band) channel to the 94-GHz (W-band) channel used in CloudSat. In order to illuminate a single antenna, and use CloudSat-like quasi-optical transmission lines, a spatial diplexer is needed to add the Ka-band channel. A dichroic filter separates Ka-band from W-band by employing advances in electrical discharge machining (EDM) and mode-matching analysis techniques developed and validated for designing dichroics for the Deep Space Network (DSN), to develop a preliminary design that both met the requirements of frequency separation and mechanical strength. First, a mechanical prototype was built using an approximately 102-micron-diameter EDM process, and tolerances of the hole dimensions, wall thickness, radius, and dichroic filter thickness measured. The prototype validated the manufacturing needed to design a dichroic filter for a higher-frequency usage than previously used in the DSN. The initial design was based on a Ka-band design, but thicker walls are required for mechanical rigidity than one obtains by simply scaling the Ka-band dichroic filter. The resulting trade of hole dimensions for mechanical rigidity (wall thickness) required electrical redesign of the hole dimensions. Updates to existing codes in the linear solver decreased the analysis time using mode-matching, enabling the electrical design to be realized quickly. This work is applicable to missions and instruments that seek to extend W-band cloud profiling measurements to other frequencies. By demonstrating a dichroic filter that passes W-band, but reflects a lower frequency, this opens up the development of instruments that both compare to and enhance CloudSat.

Description: A three-frequency millimeter-wave feed horn was developed as part of an advanced component technology task that provides components necessary for higher-frequency radiometers to meet the needs of the Surface Water and Ocean Topography (SWOT) mission. The primary objectives of SWOT are to characterize ocean sub-mesoscale processes on 10-km and larger scales in the global oceans, and to measure the global water storage in inland surface water bodies, including rivers, lakes, reservoirs, and wetlands. In this innovation, the feed provides three separate output ports in the 87-to- 97-GHz, 125-to-135-GHz, and 161-to-183- GHz bands; WR10 for the 90-GHz channel, WR8 for the 130-GHz channel, and WR5 for the 170-GHz channel. These ports are in turn connected to individual radiometer channels that will also demonstrate component technology including new PIN-diode switches and noise diodes for internal calibration integrated into each radiometer front end. For this application, a prime focus feed is required with an edge taper of approximately 20 dB at an illumination angle of 40 deg. A single polarization is provided in each band. Preliminary requirements called for a return loss of better than 15 dB, which is achieved across all three bands. Good pattern symmetry is also obtained throughout all three-frequency bands. This three-frequency broadband millimeter-wave feed also minimizes mass and provides a common focal point for all three millimeter-wave bands.

Description: The Deep Space Network, which provides communication services for NASA's robotic missions, consists of a number of 34m beam waveguide antennas and conventional 70m dual-reflector antennas located around the globe, [1]. The 34m beam waveguide antennas employ a three-band feed covering the deep space uplink band near 7.2 GHz, and downlink bands at 8.45 and 32 GHz. Simultaneous uplink commanding at 25 kW CW and ultra low noise reception in both bands is supported along with monopulse tracking at 32 GHz, [2]. An existing uplink capability of 25 kW is also available on the 70m antennas using a more conventional X/X diplexing feed. In order to provide an equivalent uplink capability with the 34m antennas the X/X/Ka feed is currently being modified for 100 kW CW operation, [3]. Here we will discuss both the existing feed and the 100 kW modifications which are underway.

Description: This Brief describes a method of machining and assembly when the depth of corrugations far exceeds the width and conventional machining is not practical. The horn is divided into easily machined, individual rings with shoulders to control the depth. In this specific instance, each of the corrugations is identical in profile, and only differs in diameter and outer profile. The horn is segmented into rings that are cut with an interference fit (zero clearance with all machining errors biased toward contact). The interference faces can be cut with a reverse taper to increase the holding strength of the joint. The taper is a compromise between the interference fit and the clearance of the two faces during assembly. Each internal ring is dipped in liquid nitrogen, then nested in the previous, larger ring. The ring is rotated in the nest until the temperature of the two parts equalizes and the pieces lock together. The resulting assay is stable, strong, and has an internal finish that cannot be achieved through other methods.