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  • 1
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    Update on the advanced Stirling conversion system project for 25 kW dish Stirling applications (1992)
    In:  Other Sources
    Details
    Publication Date: 2011-08-24
    Description: Technology development for Stirling convertors directed toward a dynamic power source for space applications is examined. The free-piston Stirling engine has the potential for both solar and nuclear space power applications. Two parallel design directions feature a solar receiver/liquid metal heat transport system, and a free-piston Stirling convertor which incorporates a linear alternator to directly provide the electrical output of about 25 kW to a utility grid. The Cummins Engine Company (CEC) free-piston Stirling convertor incorporates a linear alternator along with hydrodynamic gas bearings to provide noncontacting, wear-free support to the pistons. The Stirling Technology Company design incorporates linear alternator technology with flexures that provide noncontacting support while also supplying much of the spring stiffness needed to obtain proper resonance.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: In: IECEC '92; Proceedings of the 27th Intersociety Energy Conversion Engineering Conference, San Diego, CA, Aug. 3-7, 1992. Vol. 5 (A93-25851 09-44); p. 5.229-5.235.
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  • 2
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    Electric and hybrid electric vehicle study utilizing a time-stepping simulation (1992)
    In:  Other Sources
    Details
    Publication Date: 2011-08-24
    Description: The applicability of NASA's advanced power technologies to electric and hybrid vehicles was assessed using a time-stepping computer simulation to model electric and hybrid vehicles operating over the Federal Urban Driving Schedule (FUDS). Both the energy and power demands of the FUDS were taken into account and vehicle economy, range, and performance were addressed simultaneously. Results indicate that a hybrid electric vehicle (HEV) configured with a flywheel buffer energy storage device and a free-piston Stirling convertor fulfills the emissions, fuel economy, range, and performance requirements that would make it acceptable to the consumer. It is noted that an assessment to determine which of the candidate technologies are suited for the HEV application has yet to be made. A proper assessment should take into account the fuel economy and range, along with the driveability and total emissions produced.
    Keywords: URBAN TECHNOLOGY AND TRANSPORTATION
    Type: In: IECEC '92; Proceedings of the 27th Intersociety Energy Conversion Engineering Conference, San Diego, CA, Aug. 3-7, 1992. Vol. 3 (A93-25851 09-44); p. 3.159-3.165.
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  • 3
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    Stirling Convertor for the Stirling Radioisotope Generator Tested as a Prelude to Transition to Flight (2004)
    In:  CASI
    Details
    Publication Date: 2018-06-05
    Description: The Stirling Radioisotope Generator (SRG) is currently being developed by Lockheed Martin Astronautics (Valley Forge, PA) under contract to the Department of Energy (Germantown, MD). In support of this project, the NASA Glenn Research Center has established a near-term technology effort to provide some of the critical data to ensure a successful transition to flight for what will be the first dynamic power system to be used in space. The generator will be a high-efficiency electric power source for potential use on NASA space science missions. The generator will be able to operate in the vacuum of deep space or in an atmosphere such as on the surface of Mars. High system efficiency is obtained through the use of free-piston Stirling power-conversion technology. The power output of the generator will be greater than 100 W at the beginning of life, with the slow decline in power being largely due to decay of the plutonium heat source. Previously, Glenn's supporting technology efforts focused only on the most critical technical issues.
    Keywords: Aircraft Propulsion and Power
    Type: Research and Technology 2003; NASA/TM-2004-212729
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  • 4
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    Stirling Power Convertors Demonstrated in Extended Operation (2005)
    In:  CASI
    Details
    Publication Date: 2018-06-02
    Description: A 110-W Stirling Radioisotope Generator (SRG110) is being developed by Lockheed Martin Astronautics of Valley Forge, Pennsylvania, under contract to the Department of Energy of Germantown, Maryland. The generator will be a high-efficiency electric power source for NASA space exploration missions that can operate in the vacuum of deep space or in a gaseous atmosphere, such as on the surface of Mars. The generator converts heat supplied by the decay of a plutonium heat source into electric power for the spacecraft. In support of the SRG110 project, the NASA Glenn Research Center has established a technology effort that will provide some of the key data to ensure a successful transition to flight for what will be the first dynamic power system to be used in space. High system efficiency is obtained through the use of free-piston Stirling power-conversion technology. Glenn tasks include in-house testing of Stirling convertors and controllers, materials evaluation and heater head life assessment, structural dynamics, evaluation of electromagnetic interference, assessment of organics, and reliability analysis. There is also an advanced technology effort that is complementary to the near-term technology effort, intended to reduce the mass of the Stirling convertor and increase efficiency.
    Keywords: Energy Production and Conversion
    Type: Research and Technology 2004; NASA/TM-2005-213419
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  • 5
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    Reliability of the SRG110 Stirling Convertor Quantified (2005)
    In:  CASI
    Details
    Publication Date: 2018-06-05
    Description: The NASA Glenn Research Center has been involved in the development of Stirling power-conversion technology and is currently providing technical support to the Department of Energy and Lockheed Martin, of Valley Forge, Pennsylvania, their system integration contractor, for the 110-W Stirling Radioisotope Generator (SRG110). Stirling radioisotope power-conversion technology is a potential candidate for future deep-space science and exploration missions. The SRG110 has a multifold increase in efficiency and would reduce the inventory of the radioisotope fuel by a factor of 4 in comparison to systems used to power past missions.
    Keywords: Energy Production and Conversion
    Type: Research and Technology 2004; NASA/TM-2005-213419
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  • 6
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    The design and fabrication of a Stirling engine heat exchanger module with an integral heat pipe (1988)
    In:  CASI
    Details
    Publication Date: 2019-06-28
    Description: The conceptual design of a free-piston Stirling Space Engine (SSE) intended for space power applications has been generated. The engine was designed to produce 25 kW of electric power with heat supplied by a nuclear reactor. A novel heat exchanger module was designed to reduce the number of critical joints in the heat exchanger assembly while also incorporating a heat pipe as the link between the engine and the heat source. Two inexpensive verification tests are proposed. The SSE heat exchanger module is described and the operating conditions for the module are outlined. The design process of the heat exchanger modules, including the sodium heat pipe, is briefly described. Similarities between the proposed SSE heat exchanger modules and the LeRC test modules for two test engines are presented. The benefits and weaknesses of using a sodium heat pipe to transport heat to a Stirling engine are discussed. Similarly, the problems encountered when using a true heat pipe, as opposed to a more simple reflux boiler, are described. The instruments incorporated into the modules and the test program are also outlined.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: NASA-TM-101296 , E-4101 , NAS 1.15:101296
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  • 7
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    RE-1000 free-piston Stirling engine hydraulic output system description (1987)
    In:  CASI
    Details
    Publication Date: 2019-06-28
    Description: The NASA Lewis Research Center was involved in free-piston Stirling engine research since 1976. Most of the work performed in-house was related to characterization of the RE-1000 engine. The data collected from the RE-1000 tests were intended to provide a data base for the validation of Stirling cycle simulations. The RE-1000 was originally build with a dashpot load system which did not convert the output of the engine into useful power, but was merely used as a load for the engine to work against during testing. As part of the interagency program between NASA Lewis and the Oak Ridge National Laboratory, (ORNL), the RE-1000 was converted into a configuration that produces useable hydraulic power. A goal of the hydraulic output conversion effort was to retain the same thermodynamic cycle that existed with the dashpot loaded engine. It was required that the design must provide a hermetic seal between the hydraulic fluid and the working gas of the engine. The design was completed and the hardware was fabricated. The RE-1000 was modified in 1985 to the hydraulic output configuration. The early part of the RE-1000 hydraulic output program consisted of modifying hardware and software to allow the engine to run at steady-state conditions. A complete description of the engine is presented in sufficient detail so that the device can be simulated on a computer. Tables are presented showing the masses of the oscillating components and key dimensions needed for modeling purposes. Graphs are used to indicate the spring rate of the diaphragms used to separate the helium of the working and bounce space from the hydraulic fluid.
    Keywords: URBAN TECHNOLOGY AND TRANSPORTATION
    Type: NASA-TM-100185 , E-3802 , NAS 1.15:100185
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  • 8
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    Developmental Considerations on the Free-Piston Stirling Power Convertor for Use in Space (2006)
    In:  CASI
    Details
    Publication Date: 2019-07-27
    Description: Free-piston Stirling power conversion has been considered a candidate for radioisotope power systems for space for more than a decade. Prior to the free-piston Stirling architecture, systems were designed with kinematic Stirling engines with rotary alternators to convert heat to electricity. These systems were proposed with lightly loaded linkages to achieve the necessary life. When the free-piston configuration was initially proposed, it was thought to be attractive due to the relatively high conversion efficiency, acceptable mass, and the potential for long life and high reliability. These features have consistently been recognized by teams that have studied technology options for radioisotope power systems. Since free-piston Stirling power conversion was first considered for space power applications, there have been major advances in three general areas of development: demonstration of life and reliability, the success achieved by Stirling cryocoolers in flight, and the overall developmental maturity of the technology for both flight and terrestrial applications. Based on these advances, free-piston Stirling convertors are currently being developed for a number of terrestrial applications. They commonly operate with the power, efficiency, life, and reliability as intended, and much of the development now centers on system integration. This paper will summarize the accomplishments of free-piston Stirling power conversion technology over the past decade, review the status, and discuss the challenges that remain.
    Keywords: Energy Production and Conversion
    Type: 2006 4th International Energy Conversion Engineering Conference (IECEC-2006); 26-29 Jn. 2006; San Diego, CA; United States
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  • 9
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    Supporting Development for the Stirling Radioisotope Generator and Advanced Stirling Technology Development at NASA Glenn (2005)
    In:  CASI
    Details
    Publication Date: 2019-08-16
    Description: A high-efficiency, 110-W(sub e) (watts electric) Stirling Radioisotope Generator (SRG110) for possible use on future NASA Space Science missions is being developed by the Department of Energy, Lockheed Martin, Stirling Technology Company (STC), and NASA Glenn Research Center (GRC). Potential mission use includes providing spacecraft onboard electric power for deep space missions and power for unmanned Mars rovers. GRC is conducting an in-house supporting technology project to assist in SRG110 development. One-, three-, and six-month heater head structural benchmark tests have been completed in support of a heater head life assessment. Testing is underway to evaluate the key epoxy bond of the permanent magnets to the linear alternator stator lamination stack. GRC has completed over 10,000 hours of extended duration testing of the Stirling convertors for the SRG110, and a three-year test of two Stirling convertors in a thermal vacuum environment will be starting shortly. GRC is also developing advanced technology for Stirling convertors, aimed at substantially improving the specific power and efficiency of the convertor and the overall generator. Sunpower, Inc. has begun the development of a lightweight Stirling convertor, under a NASA Research Announcement (NRA) award, that has the potential to double the system specific power to about 8 W(sub e) per kilogram. GRC has performed random vibration testing of a lowerpower version of this convertor to evaluate robustness for surviving launch vibrations. STC has also completed the initial design of a lightweight convertor. Status of the development of a multi-dimensional computational fluid dynamics code and high-temperature materials work on advanced superalloys, refractory metal alloys, and ceramics are also discussed.
    Keywords: Spacecraft Propulsion and Power
    Type: NASA/TM-2005-213409 , E-14924 , Space Technology and Applications International Forum; Feb 13, 2005 - Feb 17, 2005; Albuquerque, NM; United States
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  • 10
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    Reliability Assessment Approach for Stirling Convertors and Generators (2004)
    In:  CASI
    Details
    Publication Date: 2019-08-16
    Description: Stirling power conversion is being considered for use in a Radioisotope Power System for deep-space science missions because it offers a multifold increase in the conversion efficiency of heat to electric power. Quantifying the reliability of a Radioisotope Power System that utilizes Stirling power conversion technology is important in developing and demonstrating the capability for long-term success. A description of the Stirling power convertor is provided, along with a discussion about some of the key components. Ongoing efforts to understand component life, design variables at the component and system levels, related sources, and the nature of uncertainties is discussed. The requirement for reliability also is discussed, and some of the critical areas of concern are identified. A section on the objectives of the performance model development and a computation of reliability is included to highlight the goals of this effort. Also, a viable physics-based reliability plan to model the design-level variable uncertainties at the component and system levels is outlined, and potential benefits are elucidated. The plan involves the interaction of different disciplines, maintaining the physical and probabilistic correlations at all the levels, and a verification process based on rational short-term tests. In addition, both top-down and bottom-up coherency were maintained to follow the physics-based design process and mission requirements. The outlined reliability assessment approach provides guidelines to improve the design and identifies governing variables to achieve high reliability in the Stirling Radioisotope Generator design.
    Keywords: Spacecraft Propulsion and Power
    Type: NASA/TM-2004-213078 , E-14554 , Space Technology and Applications International Forum (STAIF-2003); Feb 02, 2003 - Feb 05, 2003; Albuquerque, NM; United States
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