ALBERT

Description: In this study, we methodologically compare and review the accuracy and performance of C0-continuous flat and curved inverse-shell elements (i.e., iMIN3, iQS4, and iCS8) for inverse finite element method (iFEM) in terms of shape, strain, and stress monitoring, and damage detection on various plane and curved geometries subjected to different loading and constraint conditions. For this purpose, four different benchmark problems are proposed, namely, a tapered plate, a quarter of a cylindrical shell, a stiffened curved plate, and a curved plate with a degraded material region in stiffness, representing a damage. The complexity of these test cases is increased systematically to reveal the advantages and shortcomings of the elements under different sensor density deployments. The reference displacement solutions and strain-sensor data used in the benchmark problems are established numerically, utilizing direct finite element analysis. After performing shape-, strain-, and stress-sensing analyses, the reference solutions are compared to the reconstructed solutions of iMIN3, iQS4, and iCS8 models. For plane geometries with sparse sensor configurations, these three elements provide rather close reconstructed-displacement fields with slightly more accurate stress sensing using iCS8 than when using iMIN3/iQS4. It is demonstrated on the curved geometry that the cross-diagonal meshing of a quadrilateral element pattern (e.g., leading to four iMIN3 elements) improves the accuracy of the displacement reconstruction as compared to a single-diagonal meshing strategy (e.g., two iMIN3 elements in a quad-shape element) utilizing iMIN3 element. Nevertheless, regardless of any geometry, sensor density, and meshing strategy, iQS4 has better shape and stress-sensing than iMIN3. As the complexity of the problem is elevated, the predictive capabilities of iCS8 element become obviously superior to that of flat inverse-shell elements (e.g., iMIN3 and iQS4) in terms of both shape sensing and damage detection. Comprehensively speaking, we envisage that the set of scrupulously selected test cases proposed herein can be reliable benchmarks for testing/validating/comparing for the features of newly developed inverse elements.

Description: Shape sensing is one of most crucial components of typical structural health monitoring systems and has become a promising technology for future large-scale engineering structures to achieve significant improvement in their safety, reliability, and affordability. The inverse finite element method (iFEM) is an innovative shape-sensing technique that was introduced to perform three-dimensional displacement reconstruction of structures using in situ surface strain measurements. Moreover, isogeometric analysis (IGA) presents smooth function spaces such as non-uniform rational basis splines (NURBS), to numerically solve a number of engineering problems, and recently received a great deal of attention from both academy and industry. In this study, we propose a novel “isogeometric iFEM approach” for the shape sensing of thin and curved shell structures, through coupling the NURBS-based IGA together with the iFEM methodology. The main aim is to represent exact computational geometry, simplify mesh refinement, use smooth basis/shape functions, and allocate a lower number of strain sensors for shape sensing. For numerical implementation, a rotation-free isogeometric inverse-shell element (isogeometric Kirchhoff–Love inverse-shell element (iKLS)) is developed by utilizing the kinematics of the Kirchhoff–Love shell theory in convected curvilinear coordinates. Therefore, the isogeometric iFEM methodology presented herein minimizes a weighted-least-squares functional that uses membrane and bending section strains, consistent with the classical shell theory. Various validation and demonstration cases are presented, including Scordelis–Lo roof, pinched hemisphere, and partly clamped hyperbolic paraboloid. Finally, the effect of sensor locations, number of sensors, and the discretization of the geometry on solution accuracy is examined and the high accuracy and practical aspects of isogeometric iFEM analysis for linear/nonlinear shape sensing of curved shells are clearly demonstrated.

Description: The inverse Finite Element Method (iFEM) is a revolutionary methodology for real-time reconstruction of full-field structural displacements and stresses in structures that are instrumented with strain sensors. This inverse problem is commonly referred to as shape and stress sensing, which is well-recognized as an enabling technology for structural health monitoring systems. In this study, an improved iFEM formulation is proposed for shape and stress sensing of laminated composite and sandwich plates and shells. The formulation includes the kinematics of a shear deformation plate theory known as Refined Zigzag Theory (RZT) as its baseline. The present iFEM formulation is based upon the minimization of a weighted-least-squares functional that uses the complete set of section strains of RZT. The improved iFEM methodology is applicable for shape and stress sensing of thin and moderately thick plate and shell structures involving a relatively small number of strain gauges. The main advantage of the current formulation is that highly accurate through-the-thickness distributions of displacements, strains, and stresses are attainable using an element based on simple C0-continuous displacement interpolation functions. A three-node inverseshell element, named i3-RZT, is developed. Two example problems are examined in detail: (1) a simply supported rectangular laminated composite plate and (2) a wedge structure with a hole near one of the clamped ends. For both problems, the experimental strain data are generated numerically by the direct finite element analysis using high-fidelity discretizations. These strains are then regarded as the experimental strains obtained from surface mounted strain gauges or embedded fiber Bragg grating (FBG) sensors. The numerical results demonstrate the superior capability and potential applicability of the i3- RZT/iFEM methodology for performing accurate shape and stress sensing of complex composite structures.