ALBERT

Description: The non-uniform surface temperature distribution of a battery cell results from complex reactions inside the cell and makes efficient thermal management a challenging task. This experimental work attempts to determine the evolution of surface temperature distribution of three pouch type commercial cells: Nickel Manganese Cobalt oxide (NMC)-based 20 Ah cell, Lithium Iron Phosphate (LFP) 14 Ah, and Lithium Titanate Oxide (LTO) 5 Ah battery cell by using contact thermistor and infrared (IR) thermography. High current (up to 100 A) continuous charge/discharge and high current (80 A) micro pulse cycling profile were applied on the cells. It was found that thermistor based temperature profile varied cell to cell, especially the LTO cell. Among the investigated cells, the NMC cell shows highest temperature rise and the LTO cell the lowest rise. IR (Infrared) images revealed the spatial distribution of surface temperature, in particular the location of the hottest region varies depending not only on the geometrical and material properties of the cell, but also the type of loads applied on the cells. Finally, a modeling perspective of the cell temperature non-uniformity is also discussed.

Description: Electric vehicle (EV) energy consumption is variable and dependent on a number of external factors such as road topology, traffic, driving style, ambient temperature, etc. The goal of this paper is to detect and quantify correlations between the kinematic parameters of the vehicle and its energy consumption. Real-world data of EV energy consumption are used to construct the energy consumption calculation models. Based on the vehicle dynamics equation as underlying physical model, multiple linear regression is used to construct three models. Each model uses a different level of aggregation of the input parameters, allowing predictions using different types of available input parameters. One model uses aggregated values of the kinematic parameters of trips. This model allows prediction with basic, easily available input parameters such as travel distance, travel time, and temperature. The second model extends this by including detailed acceleration data. The third model uses the raw data of the kinematic parameters as input parameters to predict the energy consumption. Using detailed values of kinematic parameters for the prediction in theory increases the link between the statistical model and its underlying physical principles, but requires these parameters to be available as input in order to make predictions. The first two models show similar results. The third model shows a worse fit than the first two, but has a similar accuracy. This model has great potential for future improvement.

Description: In this paper, advanced equivalent circuit models (ECMs) were developed to model large format and high energy nickel manganese cobalt (NMC) lithium-ion 20 Ah battery cells. Different temperatures conditions, cell characterization test (Normal and Advanced Tests), ECM topologies (1st and 2nd Order Thévenin model), state of charge (SoC) estimation techniques (Coulomb counting and extended Kalman filtering) and validation profiles (dynamic discharge pulse test (DDPT) and world harmonized light vehicle profiles) have been incorporated in the analysis. A concise state-of-the-art of different lithium-ion battery models existing in the academia and industry is presented providing information about model classification and information about electrical models. Moreover, an overview of the different steps and information needed to be able to create an ECM model is provided. A comparison between begin of life (BoL) and aged (95%, 90% state of health) ECM parameters (internal resistance (Ro), polarization resistance (Rp), activation resistance (Rp2) and time constants (τ) is presented. By comparing the BoL to the aged parameters an overview of the behavior of the parameters is introduced and provides the appropriate platform for future research in electrical modeling of battery cells covering the ageing aspect. Based on the BoL parameters 1st and 2nd order models were developed for a range of temperatures (15 °C, 25 °C, 35 °C, 45 °C). The highest impact to the accuracy of the model (validation results) is the temperature condition that the model was developed. The 1st and 2nd order Thévenin models and the change from normal to advanced characterization datasets, while they affect the accuracy of the model they mostly help in dealing with high and low SoC linearity problems. The 2nd order Thévenin model with advanced characterization parameters and extended Kalman filtering SoC estimation technique is the most efficient and dynamically correct ECM model developed.

Description: In this paper, the environmental and economic impacts of the life cycle of an advanced lithium based energy storage system (ESS) for a battery electric vehicle are assessed. The methodology followed to perform the study is a Multiregional Input–Output (MRIO) analysis, with a world IO table that combines detailed information on national production activities and international trade data for 40 countries and a region called Rest of the World. The life cycle stages considered in the study are manufacturing, use and recycling. The functional unit is one ESS with a 150,000 km lifetime. The results of the MRIO analysis show the stimulation that the life cycle of the EES has in the economy, in terms of production of goods and services. The manufacturing is the life cycle stage with the highest environmental load for all the impact categories assessed. The geographical resolution of the results show the relevance that some countries may have in the environmental performance of the assessed product even if they are not directly involved in any of the stages of the life cycle, proving the significance of the indirect effects.

Description: Freight transport has an important impact on urban welfare. It is estimated to be responsible for 25% of CO2 emissions and up to 50% of particles matters generated by the transport sector in cities. Facing that problem, the European Commission set the objective of reaching free CO2 city logistics by 2030 in major urban areas. In order to achieve this goal, electric vehicles could be an important part of the solution. However, this technology still faces a number of barriers, in particular high purchase costs and limited driving range. This paper explores the possible integration of electric vehicles in urban logistics operations. In order to answer this research question, the authors have developed a fleet size and mix vehicle routing problem with time windows for electric vehicles. In particular, an energy consumption model is integrated in order to consider variable range of electric vehicles. Based on generated instances, the authors analyse different sets of vehicles in terms of vehicle class (quadricycles, small vans, large vans, and trucks) and vehicle technology (petrol, hybrid, diesel, and electric vehicles). Results show that a fleet with different technologies has the opportunity of reducing costs of the last mile.

Description: This paper investigates the thermal behaviour of a large lithium iron phosphate (LFP) battery cell based on its electrochemical-thermal modelling for the predictions of its temperature evolution and distribution during both charge and discharge processes. The electrochemical-thermal modelling of the cell is performed for two cell geometry approaches: homogeneous (the internal region is considered as a single region) and discrete (the internal region is split into smaller regions for each layer inside the cell). The experimental measurements and the predictions of the cell surface temperature achieved with the simulations for both approaches are in good agreement with 1.5 °C maximum root mean square error. From the results, the maximum cell surface temperature and temperature gradient between the internal and the surface regions are around 31.3 °C and 1.6 °C. The temperature gradient in the radial direction is observed to be greater about 1.1 °C compared to the longitudinal direction, which is caused by the lower thermal conductivity of the cell in the radial compared to the longitudinal direction. During its discharge, the reversible, the ohmic and the reaction heat generations inside the cell reach up to 2 W, 7 W and 17 W respectively. From the comparison of the two modelling approaches, this paper establishes that the homogeneous modelling of the cell internal region is suitable for the study of a single cylindrical cell and is appropriate for the two-dimensional thermal behaviour investigation of a battery module made of multiple cells.

Description: The combustion of fossil fuels in the transport sector leads to an aggravation of the air quality along city roads and highways. Urban air quality is a serious problem nowadays as the number of vehicles increases on a yearly basis. With stricter Euro emission regulations, vehicle manufacturers are not meeting the imposed limits and are also disregarding the non-exhaust emissions. This paper highlights the relevance of non-exhaust emissions of passenger vehicles, both conventional (diesel and petrol) or electric vehicles (EV), on air quality levels in an urban environment in Belgium. An environmental life cycle assessment was carried out based on a real-world emission model for passenger cars and fuel refinery data. A cut-off was applied to the models to highlight what emissions, both from the refinery to the exhaust and electricity production for EV, do actually occur within Belgium’s borders. Results show that not much progress has been made from Euro 4 to 6 for conventional vehicles. Electric vehicles pose the best alternative solution as a more environmentally friendly means of transportation. The analysis results target policy makers with the intention that regulations and policies would be developed in the future and target the characterization of non-exhaust emissions from vehicles. These results indicate that EVs offer a valid solution for addressing the urban air quality issue and that non-exhaust emissions should be addressed in future regulatory steps as they dominate the impact spectrum.

Description: The increased activity in the field of Battery Electric Vehicles (BEVs) and Hybrid Electric Vehicles (HEVs) have led to an increase in standardization work, performed by both world-wide organizations like the IEC or the ISO, as by regional and national bodies such as CEN, CENELEC, SAE or JEVA. The issues of these standards cover several topics: safety, performance and operational/dimension issues. This paper reports a brief overview of current standardization activities of lithium batteries based on IEC 62660-1/2 and ISO 12405-1/2. Furthermore, in this paper, a series of innovative test procedures for lithium-ion batteries are presented. Thanks to these tests, the general characteristics of a battery such as charge and discharge capabilities, power performances and life cycle can be determined. Then, a new approach for extracting the life cycle of a battery in function of depth of discharge has been developed.

Description: Lithium-based batteries are considered as the most advanced batteries technology, which can be designed for high energy or high power storage systems. However, the battery cells are never fully identical due to the fabrication process, surrounding environment factors and differences between the cells tend to grow if no measures are taken. In order to have a high performance battery system, the battery cells should be continuously balanced for maintain the variation between the cells as small as possible. Without an appropriate balancing system, the individual cell voltages will differ over time and battery system capacity will decrease quickly. These issues will limit the electric range of the electric vehicle (EV) and some cells will undergo higher stress, whereby the cycle life of these cells will be shorter. Quite a lot of cell balancing/equalization topologies have been previously proposed. These balancing topologies can be categorized into passive and active balancing. Active topologies are categorized according to the active element used for storing the energy such as capacitor and/or inductive component as well as controlling switches or converters. This paper proposes an intelligent battery management system (BMS) including a battery pack charging and discharging control with a battery pack thermal management system. The BMS user input/output interfacing. The battery balancing system is based on battery pack modularization architecture. The proposed modularized balancing system has different equalization systems that operate inside and outside the modules. Innovative single switched capacitor (SSC) control strategy is proposed to balance between the battery cells in the module (inside module balancing, IMB). Novel utilization of isolated bidirectional DC/DC converter (IBC) is proposed to balance between the modules with the aid of the EV auxiliary battery (AB). Finally an experimental step-up has been implemented for the validation of the proposed balancing system.

Description: The increased activity in the field of Battery Electric Vehicles (BEVs) and Hybrid Electric Vehicles (HEVs) have led to an increase in standardization work, performed by both world-wide organizations like the IEC or the ISO, as by regional and national bodies such as CEN, CENELEC, SAE or JEVA. The issues of these standards cover several topics: safety, performance and operational/dimension issues. This paper reports a brief overview of current standardization activities of lithium batteries based on IEC 62660-1/2 and ISO 12405-1/2. Furthermore, in this paper, a series of innovative test procedures for lithium-ion batteries are presented. Thanks to these tests, the general characteristics of a battery such as charge and discharge capabilities, power performances and life cycle can be determined. Then, a new approach for extracting the life cycle of a battery in function of depth of discharge has been developed.