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  • 1
    Publication Date: 2019-07-27
    Description: This paper provides a summary of testing of Space Shuttle Main Engine (SSME) flowmeter bearings and cage material. These tests were con&cM over a several month period in 2004 at the Marshall Space Flight Center. The test program's primary objective was to compare the performance of bearings using the existing cage material and bearings using a proposed replacement cage material. In order to meet the test objectives for this program, a flowmeter test rig was designed and fabricated to measure both breakaway and running torque for a flowmeter assembly. Other test parameters,,such as motor current and shaft speed, were also recorded and provide a means of comparing bearing performance. The flowmeter and bearings were tested in liquid hydrogen to simulate the flowmeter's operating environment as closely as possible. Based on the results from this testing, the bearings with the existing cage material are equivalent to the bearings with the proposed replacement cage material. No major differences exist between the old and new cage materials. Therefore, the new cage material is a suitable replacement for the existing cage material.
    Keywords: Spacecraft Propulsion and Power
    Type: WTC2005-63299 , World Tribology Conference III; 12-16 Sept. 2005; Washington DC.; United States
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  • 2
    Publication Date: 2019-08-13
    Description: No abstract available
    Keywords: Spacecraft Propulsion and Power; Mechanical Engineering
    Type: M14-4076 , JANNAF Liquid Propulsion Subcommittee (LPS) Advance Materials Panel (AMP) Additive Manufacturing for Propulsion Applications Technical Interchange Meeting (TIM); Sep 03, 2014 - Sep 05, 2014; Huntsville, AL; United States
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  • 3
    Publication Date: 2019-08-13
    Description: The Marshall Space Flight Center's Propulsion Systems Department has gained significant experience in the last year designing, building, and testing liquid engine components using additive manufacturing. The department has developed valve, duct, turbo-machinery, and combustion device components using this technology. Many valuable lessons were learned during this process. These lessons will be the focus of this presentation. We will present criteria for selecting part candidates for additive manufacturing. Some part characteristics are 'tailor made' for this process. Selecting the right parts for the process is the first step to maximizing productivity gains. We will also present specific lessons we learned about feature geometry that can and cannot be produced using additive manufacturing machines. Most liquid engine components were made using a two-step process. The base part was made using additive manufacturing and then traditional machining processes were used to produce the final part. The presentation will describe design accommodations needed to make the base part and lessons we learned about which features could be built directly and which require the final machine process. Tolerance capabilities, surface finish, and material thickness allowances will also be covered. Additive Manufacturing can produce internal passages that cannot be made using traditional approaches. It can also eliminate a significant amount of manpower by reducing part count and leveraging model-based design and analysis techniques. Information will be shared about performance enhancements and design efficiencies we experienced for certain categories of engine parts.
    Keywords: Spacecraft Propulsion and Power
    Type: M14-3851 , Joint Army NASA Navy Air Force (JANNAF) Liquid Propulsion Subcommittee and Advanced Materials Panel Additive Manufacturing for Propulsion Applications Technical Interchange Meeting; Sep 03, 2014 - Sep 05, 2014; Huntsville, AL; United States
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  • 4
    Publication Date: 2019-08-13
    Description: In aerospace design, where minimizing weight is always a priority, achieving the full capacity from fasteners is essential. To do so, the initial bolt preload must be maximized. The benefits of high preload are well documented and include improved fatigue resistance, a stiffer joint, and resistance to loosening. But many factors like elastic interactions and embedment tend to lower the initial preload placed on the bolt. These factors provide additional motivation to maximize the initial preload. But, to maximize bolt preload, you must determine what torque to apply. Determining this torque is greatly complicated by the large preload scatter generally seen with torque control. This paper presents a detailed methodology for generating limit torques for threaded fasteners. This methodology accounts for the large scatter in preload found with torque control, and therefore, addresses the statistical nature of the problem. It also addresses prevailing torque, a feature common in aerospace fasteners. Although prevailing torque provides a desired locking feature, it can also increase preload scatter. In addition, it can limit the amount of preload that can be generated due to the torsion it creates in the bolt. This paper discusses the complications of prevailing torque and how best to handle it. A wide range of torque-tension bolt testing was conducted in support of this research. The results from this research will benefit the design engineer as well as analyst involved in the design of bolted joints, leading to better, more optimized structural designs.
    Keywords: Mechanical Engineering
    Type: M11-0701 , JANNAF 8th Modeling and Simulation Subcommittee Meeting; Dec 05, 2011 - Dec 09, 2011; Huntsville, AL; United States|JANNAF 5th Spacecraft Propulsion Subcommittee Meeting; Dec 05, 2011 - Dec 09, 2011; Huntsville, AL; United States|JANNAF 6th Liquid Propulsion Subcommittee Meeting; Dec 05, 2011 - Dec 09, 2011; Huntsville, AL; United States
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  • 5
    Publication Date: 2019-07-13
    Description: Throughout the past five decades numerous studies have identified nuclear energy as an enhancing or enabling technology for human surface exploration missions. Nuclear energy sources were used to provide electricity on Apollo missions 12, 14, 15, 16, and 17, and on the Mars Viking landers. Nuclear energy sources were used to provide heat on the Pathfinder; Spirit, and Discovery rovers. Scenarios have been proposed that utilize -1 kWe radioisotope systems for early missions, followed by fission systems in the 10 - 30 kWe range when energy requirements increase. A fission energy source unit size of approximately 150 kWt has been proposed based on previous lunar and Mars base architecture studies. Such a unit could support both early and advanced bases through a building block approach.
    Keywords: Lunar and Planetary Science and Exploration
    Type: Paper-1096 , Space Nuclear Conference 2005; Jun 05, 2005 - Jun 09, 2005; San Diego, CA; United States
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