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  • 1
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 84 (2001), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Suspensions of fine alumina powder in a paraffin wax have been successfully formulated with viscosity values sufficiently low to allow ink-jet printing using a commercial printer. A commercial-grade paraffin wax, with stearylamine and a polyester, were used as the dispersant system. Suspensions with powder loadings up to 40 vol% were passed through the ink-jet printer head. Unfired ceramic bodies with a feature size of 〈100 μm have been successfully fabricated with waxes that had a powder loading of 30 vol%. The influence of suspension fluid properties on the ink-jet printing process has been studied, and the importance of the acoustic resonance within the ink-jet printing apparatus has been demonstrated.
    Type of Medium: Electronic Resource
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  • 2
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Key engineering materials Vol. 104-107 (July 1995), p. 155-174 
    ISSN: 1013-9826
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Type of Medium: Electronic Resource
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  • 3
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Key engineering materials Vol. 127-131 (Nov. 1996), p. 335-342 
    ISSN: 1013-9826
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Type of Medium: Electronic Resource
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  • 4
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 561-565 (Oct. 2007), p. 1075-1078 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: This work presents an investigation of the spray forming and downstream processing ofAl alloys that are difficult to produce in bulk by conventional solidification processing: Al-Fe-Cr-Tialloys for intermediate temperature applications and Al-Si-Li alloys for high stiffness, low densityapplications in fast moving machinery. For the Al-Fe-Cr-Ti alloys, spray forming is beinginvestigated to allow the scale-up of alloy compositions previously explored only as ribbons orpowders in traditional rapid solidification routes. For Al-Si-Li alloys, spray forming is used toprovide globular primary AlLiSi in a fully divorced AlLiSi/α-Al eutectic structure. For both alloys,the as spray formed and downstream processed microstructure of 20kg billets has been investigatedby scanning electron microscopy, electron probe microanalysis, and X-ray diffractometry.Preliminary mechanical properties have also been investigated
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  • 5
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 561-565 (Oct. 2007), p. 1991-1994 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: A numerical model has been developed to simulate the distribution of polygonal grainsize in a sprayed microstructure formed from an alloy droplet spray containing a large number ofsolid, mushy and liquid droplets. The model takes into account the effects of: (1) the droplet sizedistribution; (2) its corresponding distribution of solid, mushy and liquid droplets at the instant ofdeposition; (3) the overall thermal condition of the spray formed preform during final solidification.The model has been validated against experiments of the spray forming of Ni superalloy rings, withmodelled grain size distributions giving good agreement with measurements obtained by electronbackscatter diffraction
    Type of Medium: Electronic Resource
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  • 6
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 519-521 (July 2006), p. 1629-1634 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: This work describes the microstructure and properties of a range of Al-(4-6)Mg-(1.2-1.6)Li-(0.3-0.4)Zr-(0-0.2)Sc alloys produced at Oxford University by spraycasting. Follow-ing hot isostatic pressing of the as-spraycast billets to close any porosity and to precipitate a¯ne, coherent dispersoid population, forging to a true strain of 1 at 250 and 400±C led to asubstantial re¯nement of the microstructure with grain sizes in the range 0.8 to 5¹m. A largeintra-granular orientation gradient with distance measured using EBSD showed that at 250±C,partial dynamic recrystallisation by progressive lattice rotation led to a `necklace' structure ofvery ¯ne grains surrounding larger deformed grains. At 400±C, dynamic recrystallisation oc-curred by nucleation of new grains at prior grain boundaries and triple points. The strengthof as-forged alloys was 200-350MPa and the high ductilities of up to 30% rendered the alloysamenable to post-forging cold work. A proof strength of 460MPa with 9.5% elongation wasachieved in a non-heat-treatable spraycast Al-6Mg-1.3Li-0.4Zr alloy, matching the best prop-erties of similar mechanically alloyed AA5091, and exceeding the properties of AA7010-T74.The as-forged alloys showed excellent thermal stability up to » 0.9Tm, with no abnormal graingrowth and grain size stagnation due to Zener pinning. Finally, strain rate sensitivity testingrevealed the potential for superplasticity at 400 and 500±C and strain rates of 0.001-0.05s¡1
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  • 7
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 546-549 (May 2007), p. 1327-1332 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: The optimisation of spray forming IN718 alloy rings for aeroengine applications wasinvestigated using both modelling and experimental approaches. A multiphysics numerical model hasbeen developed and implemented to assist in the optimisation of the spray forming process.IN718 alloy ring preforms were spray formed at University of Oxford (UK) and The University ofBremen (Germany). A variety of on-line monitoring facilities were integrated onto spray formingunits to (1) investigate the dynamics of alloy melt atomisation and droplet deposition at a sprayedsurface; and (2) acquire ring preform thermal history and various thermal boundary conditions for thenumerical model. Modelling and experiments were performed iteratively to investigate the effects ofkey spray forming parameters including gas metal flow ratio, atomiser scan, substrate heatingschemes on the resulting ring preform shape, internal heat flow and solidification. It was found thatpreform top surface temperature and alloy liquid fraction inside the preform during spray formingwere critical factors in governing the formation of macro/microporosity and the grain size ofas-sprayed preforms. In the optimised conditions, IN718 alloy ring preforms were characterised by amicroporosity of less than 1.5% and randomly oriented equaxied grains of 20-50 μm
    Type of Medium: Electronic Resource
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  • 8
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 475-479 (Jan. 2005), p. 2803-2806 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: A numerical finite difference model has been developed to describe the transient heatflow inside Ni superalloy IN718 billets manufactured by spray forming. This model described the progressive build-up and solidification of the billets, and accounted for the latent heat of solidification, convective and radiation heat loss, and heat removal through the substrate, coupled with transient heat transfer in the substrate. The model has been used to predict critical values of important process parameters: average droplet arrival temperature, deposition rate, and billet surface convective heat transfer coefficient, in terms of key microstructural features by correlationof quantitative predictions with qualitative microstructural investigations of the as-sprayed billets. On a micro scale, repeated re-heating/remelting of deposited layers because of subsequent deposition was predicted and has been suggested to be beneficial in reducing porosity and microsegregation, as well as in playing an important role in the formation of the characteristic equiaxed spray formed microstructure
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  • 9
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Materials science forum Vol. 475-479 (Jan. 2005), p. 2807-2810 
    ISSN: 1662-9752
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
    Notes: A finite element model has been developed to simulate the coupled effects of depositshape evolution and heat flow inside spray formed ring-shaped deposits. The shape model was developed using Matlab and included the features of: (1) atomiser scanning; (2) substrate movement relative to the atomiser; and (3) sticking efficiency. Atomiser scan and various substrate horizontal travel speeds were studied to optimise the ring shape in terms of useful materials suitable for downstream processing. The heat flow model was developed using the commercial finite element code Femlab. A data mapping technique was developed to transfer thermal data between different domains when the computational domains are subject to changing geometry and therefore the coupled effects of shape evolution and heat flow were addressed. Spray forming of ring deposits was performed on the large spray forming unit at Oxford University. In-situ temperature measurements were carried put for acquisition of boundary conditions and validation of the heat flow model. Heat flow modelling revealed that edge effects had a strong influence on the ring thermal history and the porosity distribution inside the deposits is closely related to the local solidification time
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  • 10
    Publication Date: 2014-06-11
    Print ISSN: 1742-6588
    Electronic ISSN: 1742-6596
    Topics: Physics
    Published by Institute of Physics
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