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  • 1
    Publication Date: 2016-06-07
    Description: The methods and results presented in this summary address the thermographic identification of interstitial leaks in the Space Shuttle Main Engine nozzles. A highly sensitive digital infrared camera is used to record the minute cooling effects associated with a leak source, such as a crack or pinhole, hidden within the nozzle wall by observing the inner 'hot wall' surface as the nozzle is pressurized. These images are enhanced by digitally subtracting a thermal reference image taken before pressurization, greatly diminishing background noise. The method provides a nonintrusive way of localizing the tube that is leaking and the exact leak source position to within a very small axial distance. Many of the factors that influence the inspectability of the nozzle are addressed; including pressure rate, peak pressure, gas type, ambient temperature and surface preparation.
    Keywords: Spacecraft Design, Testing and Performance
    Type: Proceedings of The 4th Conference on Aerospace Materials, Processes, and Environmental Technology; NASA/CP-2001-210427
    Format: application/pdf
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