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  • 1
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Three different series of porous silicon nitride ceramics with volume fraction porosities in the range 0–0.5 were fabricated using different preparation routes: (i) partial sintering, (ii) the addition of fugitive inclusions, and (iii) partial hot pressing. The use of different sintering additives and firing conditions, depending on the preparation route, gives rise to different materials within a certain porosity range with variations in terms of microstructure and grain boundary phase. Mechanical properties, elastic moduli, and strength have been evaluated separately for each series of materials. Porosity dependences of Young's modulus, shear modulus, Poisson's ratio, and fracture strength have been assessed and a comparison of the different materials is made and discussed in relation to their microstructural features.
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  • 2
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Science Inc
    Journal of the American Ceramic Society 88 (2005), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Long crack R-curve of a porous Si3N4 with aligned fibrous grains was investigated, using a chevron-notched beam technique. A crack was constrained to propagate normal to the grain alignment. The crack growth resistance of aligned porous Si3N4 was much larger compared with that of dense Si3N4 ceramics. Microstructure observations showed that pullouts of fibrous grains in aligned porous Si3N4 markedly increased during crack propagation relative to those of dense Si3N4, due to the existence of pores. The efficient grain pullouts in porous Si3N4 increased the bridging stress at the crack wake.
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  • 3
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A sinter-forging technique was successfully applied to fabricate a silicon nitride with a lutetia (Lu2O3) additive. The sinter-forged specimen had a strongly anisotropic microstructure where rodlike silicon nitride grains preferentially aligned perpendicular to the forging direction. The specimen exhibited superior strength of ∼700 MPa at 1500°C. This strength was highest when compared with previous silicon nitrides at temperatures 〉1400°C. Such superior high-temperature strength was attributed to grain alignment as well as to the refractory grain-boundary glassy phase and the existence of glass-free grain boundaries.
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  • 4
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The thermal shock behavior of isotropic and anisotropic porous Si3N4 was evaluated using the water-quenching technique. The critical temperature difference for crack initiation was found to be strongly dependent on the ratio of fracture strength to elastic modulus. Because of a very high strain-to-failure, anisotropic porous Si3N4 showed no macroscopic cracks and was able to retain its strength even at a quenching-temperature difference of ∼1400°C.
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  • 5
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 85 (2002), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Single-phase β′-SiAlON (Si6−zAlzOzN8−z, z= 0–4.2) ceramics with porous structure have been prepared by pressureless sintering of powder mixtures of á-Si3N4, AlN, and Al2O3 of the SiAlON compositions. A solution of AlN and Al2O3 into Si3N4 resulted in the β′-SiAlON, and full densification was prohibited because no other sintering additives were used. Relative densities ranging from 50%–90% were adjusted with the z-value and sintering temperature. The results of X-ray diffraction, scanning electron microscopy, and transmission electron microscopy analyses indicated that single-phase β′-SiAlON free from a grain boundary glassy phase could be obtained. Both grain and pore sizes increased with increasing z-value. Low z-value resulted in a relatively high flexural strength.
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  • 6
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 85 (2002), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Porous silicon nitride ceramic with a porosity from 0–0.3 was fabricated by partial hot-pressing of a powder mixture of α-Si3N4 and 5 wt% Yb2O3 as sintering additive. Irrespective of the porosity, the samples exhibited almost the same microstructural features including grain size, grain aspect ratio, and pore size. Porosity dependences of Young's modulus, flexural strength, and fracture toughness (KIC) were investigated. All these properties decreased with increasing porosity. However, because of the fibrous microstructure, the decreases of flexural strength and fracture toughness were moderate compared with the much greater decrease of Young's modulus. Thus, the strain tolerance (fracture strength/Young's modulus) increased with increasing porosity. The critical energy release rate also increased slightly with an increasing volume fraction of porosity to 0.166 and remained at the same level with that of the dense sample when the porosity was 0.233. They decreased as porosity increased further.
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  • 7
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 84 (2001), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Al2O3-based porous ceramics with high surface areas were fabricated by adding Al(OH)3 to the starting powder, followed by pressureless sintering at temperatures 〉1100°C. Three types of starting powders were used in the present study: pure α-Al2O3, α-Al2O3+ Al(OH)3, and α-Al2O3+ ZrO2+ Al(OH)3. The addition of Al(OH)3 considerably increased the surface area of the porous Al2O3, and the addition of ZrO2 further increased the surface area; a surface area as high as 36.39 m2/g was obtained, and the high surface area was retained at higher temperature. The pore size distribution of the specimens with high surface area was bimodal, with one peak at ∼100 nm and the other, which contributed most of the surface area, at ∼10 nm. X-ray analysis showed that in the sample with the fine pores and high surface area, there was θ-Al2O3 phase produced by the decomposition of Al(OH)3, presumably because the phase transformation of θ-Al2O3 to α-Al2O3 was incomplete after low-temperature sintering. Moreover, the porous Al2O3 with high surface area retained superior mechanical properties, attributed to the good sinterability of the fine α-Al2O3 powder used in the present study. The sintered specimens could be large and designed to any shape, because pressureless sintering was used for fabrication. The present approach provides a new way of fabricating porous Al2O3 ceramics that could be widely used as catalyst supports in industry, especially for high-temperature catalysis.
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  • 8
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 84 (2001), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The microstructural evolution and mechanical properties of Si3N4–SiC composites obtained by the sinter–post-HIP process were investigated. SiC addition prohibited β-Si3N4 grain growth; however, the grain growth followed the empirical growth law, with exponents of 3 and 5 for the c- and the a-axis directions, respectively. Mechanical properties were strongly influenced by SiC addition and sintering conditions. Short-crack propagation behavior was measured and analyzed by the indentation-strength in-bending (ISB) method. The present composites had high short-crack toughness, compared with the values for monolithic Si3N4. The enhanced short-crack toughness was attributed to crack-tip bridging by the SiC particles.
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  • 9
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 84 (2001), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A porous CaZrO3/MgO composite with ∼1% nanodispersed platinum was synthesized in air using several in situ reactions, including the pyrolysis of PtO2. The composite had a uniformly open, three-dimensional pore structure (porosity of 56%), with a narrow pore-size distribution. Catalytic NO decomposition to N2 and O2 and NO reduction by C2H4 were investigated up to 900°C. In the absence of oxygen, the NO conversion rate reached ∼52% for the direct decomposition and ∼100% for the reduction by C2H4. The results suggested the possibility of the porous composite as a multifunctional filter for simultaneous filtering of hot gas and removal of NOx.
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  • 10
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 83 (2000), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Porous Al2O3 and SiC–dispersed-Al2O3 (Al2O3/SiC) nanocomposites with improved mechanical properties were fabricated using pulse electric current sintering (PECS). Microstructures with fine grains and enhanced neck growth, as well as high fracture strength, could be achieved via PECS of Al2O3. The incorporation of fine SiC particles into an Al2O3 matrix significantly increased the fracture strength of porous Al2O3. Based on microstructural observations, it was revealed that the refinement of Al2O3 grains and neck growth occurred by PECS and nanocomposite processing.
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