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  • 1
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Science Inc
    Journal of the American Ceramic Society 88 (2005), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The reaction-bonded aluminum oxide (RBAO) process utilizes the oxidation of intensely milled aluminum/alumina powder compacts that are heat treated in air to make alumina-based ceramics. RBAO samples are typically oxidized in a furnace which is heated at 1°C/min to 1100°C. Heat-treating samples with a characteristic dimension 〉1 mm, without adjusting the furnace temperature program, usually results in a cracked ceramic. Cracking is caused by the excessive thermal and chemical stresses that result from steep temperature gradients (〉30°C/mm) and compositional gradients (〉5000 mol·(m3·mm)−1), which develop under the deleterious ignition and shrinking core reaction regimes. While adjustments to the furnace temperature program based on continuum models have had some success, the use of feedback-controlled firing is investigated as a means to avoid the furnace temperature program design step and to decrease the firing time. Feedback-controlled firing is shown to improve yields and significantly reduce the time required to completely oxidize the aluminum. For example, a 16 g sample with a characteristic dimension of 7.56 mm, which previously took 〉100 h to oxidize completely, was successfully oxidized crack free in 18.3 h using feedback control. Using the typical heat-treatment cycle, a 1 mm sample was fired in 18 h. With feedback-controlled firing, the same sized sample was fired in only 5 h.
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  • 2
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Science Inc
    Journal of the American Ceramic Society 88 (2005), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Tantalum (V) oxide (Ta2O5) has potential applications as part of an environmental barrier coating system for Si3N4-based turbine components. However, at elevated temperatures, Ta2O5 undergoes a phase transformation from the orthorhombic (β) phase to the tetragonal phase (α), which is undesirable because of the associated volume change. The purpose of the present work was to study the effect of alumina additions (0–5 wt%) on the β to α transformation temperature, and associated modifications to the Ta2O5 microstructure. Sintered microstructures were characterized using SEM (scanning electron microscopy), and XRD (X-ray diffraction) was used to identify the phases present at room temperature. It was found that for undoped Ta2O5, transformation of the low-temperature β-phase begins at ∼1300°C, and leads to extensive microcracking of the sintered sample. For samples containing alumina, an increase in the transformation temperature was observed. The solubility limit of alumina in Ta2O5 was between 1 and 3 wt%; for samples in which this was exceeded, the AlTaO4 second and phase particles were seen to be highly effective at inhibiting grain growth.
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  • 3
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Science Inc
    Journal of the American Ceramic Society 88 (2005), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The reaction-bonded aluminum oxide (RBAO) process relies upon the oxidation of Al/Al2O3 powder compacts, and many of its associated advantages stem from the presence of the aluminum in the green powder. Higher aluminum contents in the starting powders allow for higher green strengths, densities, and lower overall shrinkage, all while producing a fine-grained, high-strength sintered material. However, it is evident that the reaction and sintering of ZrO2-containing RBAO with higher aluminum contents are more challenging. Therefore, in this study, the effects of aluminum content on the processing, structure, and properties of RBAO ceramics were comprehensively characterized. It was found that RBAO samples with high aluminum contents were more prone to cracking during reaction and even when successfully fired were not able to be sintered to full density. Despite these characteristics, RBAO samples with increasing aluminum contents showed no significant degradation in mechanical properties.
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  • 4
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Highly (001)-oriented (Pb0.76Ca0.24)TiO3 (PCT) thin films were grown on Pt/Ti/SiO2/Si substrates using a sol–gel process. The PCT film with a highly (001) orientation showed well-saturated hysteresis loops at an applied field of 800 kV/cm, with remanent polarization (Pr) and coercive electric field (Ec) values of 23.6 μC/cm2 and 225 kV/cm, respectively. At 100 kHz, the dielectric constant and dielectric loss values of these films were 117 and 0.010, respectively. The leakage-current density of the PCT film was 6.15 × 10−8A/cm2 at 5 V. The pyroelectric coefficient (p) of the PCT film was measured using a dynamic technique. At room temperature, the p values and figures-of-merit (FD) of the PCT film were 185 μC/m2K and 1.79 × 10−5 Pa−0.5, respectively.
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  • 5
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Water-induced degradation of barium titanate (BTO) ceramics has been investigated using electrochemical hydrogen charging, in which the silver electrodes of BTO ceramic specimens are made cathodes in a 0.01M NaOH solution to evolve hydrogen by electrolysis of water. After 80 h of treatment, the resistance of BTO decreases by ∼3 orders of magnitude, and the dielectric loss obviously increases. The degradation can be explained by the reduction reaction of atomic hydrogen with BTO. Hydrogen acts as a donor in BTO, and electrons are formed by the reduction. It is proposed that the reduction reaction of atomic hydrogen at ambient temperature by electrolysis of water is an important origin for degradation of BTO-based ceramic devices.
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  • 6
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 86 (2003), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The kinetics of {001}-oriented Pb(Mg1/3Nb2/3)O3–35 mol% PbTiO3 (PMN–35PT) single crystals grown by seeded polycrystal conversion were systematically quantified as a function of excess PbO liquid phase. The coarsening behavior of the corresponding matrix grains was similarly quantified. Single-crystal seed plates were embedded in a matrix of PMN-35PT with varying amounts of liquid phase (PbO) content in the range of 0 to 5 vol% and annealed at 1150°C for 0–10 h. Apparent maxima in the growth rates were observed at a PbO content of ∼3 vol% for both the single crystal and matrix grains. In both cases, the growth data were found to most closely follow cubic growth kinetics. Implications regarding the effect of PbO volume fraction on the matrix and single-crystal growth mechanisms are discussed.
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  • 7
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 85 (2002), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Water-induced degradation in ZnO-based ceramic varistors is reported. A comparison experiment was conducted in which some varistors were immersed in a 0.05M NaOH solution for some time while other varistors were placed in a 0.05M NaOH solution to evolve hydrogen on their silver electrode by electrolysis of water. No degradation occurred to those samples that were immersed in the NaOH solution; the leakage currents increased by orders of magnitude and the switch voltage remained unchanged in the samples treated by electrolysis of water. These results indicate that the degradation resulted from the reduction reaction of hydrogen atoms generated by electrolysis of water rather than the permeation of water into the ceramics. Because water can be formed on varistors by condensation of aqueous vapor in air and varistors are usually operated under electric fields, it is proposed that the reduction reaction of hydrogen atoms generated by electrolysis of water may be an important origin for the degradation in ZnO varistors.
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  • 8
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 83 (2000), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The general reaction behavior of the 3A process under the thermal explosion mode of synthesis has been investigated via a continuum model. The continuum model uses mass and energy balances to predict temperature difference (Ts,avg−Tf) curves, as well as profile curves of the reactant conversions and sample temperature. In particular, the effect of the dimensionless parameters associated with the rate of local heat generation (β, the thermicity factor), the activation energy (γ, the Arrhenius number), the rate of heat redistribution (α, the modified thermal diffusivity), the rate of heat transfer by convection (Bi, the Biot number or convective heat transfer parameter), and the rate of heat transfer by radiation (Ω, the radiative heat transfer parameter) were investigated. Conditions to control the reaction process, which should produce high-density final products, were determined. It was found that the overall maximum temperature may be reduced for high γ, low β, high α, and high Bi and Ω. In terms of processing conditions, this may be obtained by reducing the initial reactant concentrations, optimizing the particle size, using small sample sizes and high compaction pressure, and increasing the heat loss by using a high thermal conductivity inert gas.
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  • 9
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 83 (2000), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Type of Medium: Electronic Resource
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  • 10
    Electronic Resource
    Electronic Resource
    Westerville, Ohio : American Ceramics Society
    Journal of the American Ceramic Society 83 (2000), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: It is believed that the segregation of oversized dopant ions to grain boundaries in Al2O3 hinders grain-boundary diffusion, thereby reducing the tensile creep rate in this system by ∼2–3 orders of magnitude. In order to explain this improvement in creep behavior, it is helpful to characterize both the effective cation and interstitial volumes at grain boundaries, because the relative openness of some boundary structures suggests a great accommodation of oversized ions. In this study, the boundary volume is determined by a spatially local Voronoi construction, which highlights cation (Al3+) substitutional sites as well as large interstitial voids. In particular, we examine the spatial distribution of free volume near grain boundaries and, in addition, the dependence of the driving force for segregation on misfit strain in doped Al2O3. We interpret our results in light of recent evidence that selective codoping can provide a more efficient means of filling available space near boundaries, thereby further enhancing creep resistance.
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