ISSN:
1573-2673
Keywords:
Notch stress
;
stress intensity factor
;
J-integral
;
spot weld
;
tensile-shear
;
cross-tension
;
coach-peel
;
fatigue
;
fracture.
Source:
Springer Online Journal Archives 1860-2000
Topics:
Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
Notes:
Abstract The stress intensities (notch stress, stress intensity factors and J-integral) at spot welds under typical loads of tensile-shear, cross-tension and coach-peel are derived as a number of simple formulas on the basis of an analytic solution where the stress intensities at spot welds are generally determined by the stresses around the spot welds and of some analytic solutions to circular rigid inclusions in plates with the inclusions simulating the weld nuggets. The derived formulas show consistently the trends in the stress intensities with the design parameters for spot welds such as nugget diameter and sheet thickness and additionally with spacing of force for cross-tension spot welds and load eccentricity for coach-peel spot welds. The stress intensities at spot welds under general loading conditions are estimated in terms of the forces and moments transferred by the spot welds based on the derivations. The theoretical predictions from the formulas are compared favorably with the finite element results. As an application example, some fatigue test data for spot welds in the form of load range versus life to failure are transferred into the form of stress intensities range versus life to failure with the scatterband of the fatigue test data being substantially reduced.
Type of Medium:
Electronic Resource
URL:
http://dx.doi.org/10.1023/A:1007461430066
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