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  • 1
    Publication Date: 2011-08-17
    Description: The paper presents the findings of material surveys intended to identify low cost materials which could be functional as encapsulants (by 1986) for terrestrial solar cell modules. Economic analyses have indicated that in order to meet the low cost goal of $2.70 per sq m, some or all of the following material technologies must be developed or advanced: (1) UV screening outer covers; (2) elastomeric acrylics; (3) weatherproofing and waterproofing of structural wood and paper products; (4) transparent UV stabilizers for the UV-sensitive transparent pottants; and (5) cost-effective utilization of silicone and fluorocarbon materials.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: Solar Energy; 22; 4, 19; 1979
    Format: text
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  • 2
    Publication Date: 2019-06-28
    Description: Low cost encapsulation materials for the Flat Plate Solar Array Program (FSA) are investigated. The goal of the program is to identify, test, evaluate and recommend encapsulation materials and processes for the fabrication of cost effective and long life solar modules. Accelerated aging techniques for module component lifetime studies, investigation of candidate outer cover films and continued evaluation of soil repellant coatings are also included.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: NASA-CR-173748 , JPL-9950-893 , DOE/JPL-954527-83/25 , NAS 1.26:173748 , QPR-25
    Format: application/pdf
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  • 3
    Publication Date: 2019-06-28
    Description: The goal of the program is to identify, test, evaluate and recommend encapsulation materials and processes for the fabrication of cost-effective and long life solar modules. Of the $18 (1948 $) per square meter allocated for the encapsulation components approximately 50% of the cost ($9/sq m) may be taken by the load bearing component. Due to the proportionally high cost of this element, lower costing materials were investigated. Wood based products were found to be the lowest costing structural materials for module construction, however, they require protection from rainwater and humidity in order to acquire dimensional stability. The cost of a wood product based substrate must, therefore, include raw material costs plus the cost of additional processing to impart hygroscopic inertness. This protection is provided by a two step, or split process in which a flexible laminate containing the cell string is prepared, first in a vacuum process and then adhesively attached with a back cover film to the hardboard in a subsequent step.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: NASA-CR-173940 , JPL-9950-940 , DOE/JPL-954527-26 , NAS 1.26:173940 , QPR-26
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  • 4
    Publication Date: 2019-06-27
    Description: The reformulation of a commercial grade of ethylene/vinyl acetate copolymer for use as a pottant in solar cell module manufacture was investigated. Potentially successful formulations were prepared by compounding the raw polymer with antioxidants, ultraviolet absorbers and crosslinking agents to yield stabilized and curable compositions. The resulting elastomer was found to offer low cost (approximately $0.80/lb.), low temperature processability, high transparency (91% transmission), and low modulus. Cured specimens of the final formulation endured 4000 hours of fluorescent sunlamp radiation without change which indicates excellent stability.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: NASA-CR-162542 , DOE/JPL-954527-79/10
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  • 5
    Publication Date: 2019-06-28
    Description: Terrestrial photovoltaic modules must undergo substantial reductions in cost in order to become economically attractive as practical devices for large scale production of electricity. Part of the cost reductions must be realized by the encapsulation materials that are used to package, protect, and support the solar cells, electrical interconnects, and other ancillary components. As many of the encapsulation materials are polymeric, cost reductions necessitate the use of low cost polymers. The performance and status of ethylene vinyl acetate, a low cost polymer that is being investigated as an encapsulation material for terrestrial photovoltaic modules, are described.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: NASA-CR-172862 , JPL-PUB-83-35 , DOE/JPL-1012-87 , NAS 1.26:172862
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  • 6
    Publication Date: 2019-06-27
    Description: The results of an investigation of solar module encapsulation systems applicable to the Low-Cost Solar Array Project 1986 cost and performance goals are presented. Six basic construction elements were identified and their specific uses in module construction defined. A uniform coating basis was established for each element. The survey results were also useful in revealing price ranges for classes of materials and estimating the cost allocation for each element within the encapsulating cost goal. The six construction elements were considered to be substrates, superstrates, pottants, adhesives, outer covers and back covers.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: NASA-CR-157939 , DOE/JPL-954527-78/8
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  • 7
    Publication Date: 2019-06-28
    Description: The evaluation of potentially useful low cost encapsulation materials is discussed. The goal is to identify, evaluate, test and recommend encapsulant materials and processes for the production of cost effective, long life solar cell modules. Technical investigations concerned the development of advanced cure chemistries for lamination type pottants; the continued evaluation of soil resistant surface treatment, and the results of an accelerated aging test program for the comparison of material stabilities. New compounds were evaluated for efficiency in curing both ethylene/vinyl acetate and ethylene/methyl acrylate pottants intended for vacuum bag lamination of solar cells. Two component aliphatic urethane casting syrups were evaluated for suitability as solar module pottants on the basis of optical, physical and fabrication characteristics.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: NASA-CR-169636 , DOE/JPL-954527-82/23 , NAS 1.26:169636 , JPL-9950-744
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  • 8
    Publication Date: 2019-07-13
    Description: The development of pottant compounds is emphasized. Formulation of the butyl acrylate syrup/casting pottant was completed. The formulation contains an ultraviolet stabilizer system and may be cured with an initiator that, unlike former selections, presents no shipping of handling hazards to the user. The catalyzed syrup is stable at room temperature and has a pot life of at least eight hours. The formulation of the ethylene/methyl acrylate lamination pottant was also completed. This compound is the alternative pottant to EVA and is similarly produced as an extruded sheet that is wound into rolls. This resin is inherently nonblocking.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: NASA-CR-164448 , DOE/JPL-954527-81/18 , QPR-19
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