ISSN:
1013-9826
Source:
Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
Topics:
Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
Notes:
The tensile plastic strains and the residual tensile stresses caused by heat input during thelaser cladding process are the main reasons for the cracking. In this paper, the laser cladding processon a type 1045 steel plate with Ni60 powder feeding was investigated and simulated by finite elementmethod to analyze the temperature field and stress-strain field of the laser cladding process. In thetemperature field model, the main considerations were given to the heat source data and the thermalboundary conditions. The interactions of laser, powders and base metal were mainly considered in theapplication of the heat source data. The relationship between the heat convection coefficient of workpiece surface and the temperature variation was mainly considered in the application of thermalboundary conditions. In the stress-strain field model, the main consideration was given to theelastic-plastic characteristics of the materials, and the materials were assumed to be linearstrain-strengthened. Moreover, the thermal stresses could be solved through the temperature field andwere subsequently applied directly to the stress-strain field model as loads. Besides the temperaturevariations, the stress variations and the strain variations of some critical points (including the crestpoint of the cladded layer and intersection point of cladded layer and plate) were also obtainedthrough the finite calculation. The temperature variations show that the heating curve isapproximately a straight line while the cooling curve is like an arm of a hyperbola. The strainvariations show that the thermal strain has a variation trend similar to the temperature variations. Theelastic strain of each point is very low when compared to the plastic strain. The calculated resultsshow that the tensile plastic strain of the crest point on the coating is the greatest in the claddingdirection and the tensile stress in this direction of this point is great too. As a result, transverse crackcan be easily initiated at the crest of the coating. While the tensile plastic strain at the intersectionpoint of the base metal and coating is the greatest in the direction vertical to the plate thickness, thestress at this point (in the same direction) is compressive. Therefore, the intersection points tend toform a limited toe crack which can not grow
Type of Medium:
Electronic Resource
URL:
http://www.tib-hannover.de/fulltexts/2011/0528/01/57/transtech_doi~10.4028%252Fwww.scientific.net%252FKEM.373-374.322.pdf
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