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  • ENERGY PRODUCTION AND CONVERSION  (74)
  • 1985-1989
  • 1980-1984  (74)
  • 1982  (74)
  • 1
    Publication Date: 2019-06-28
    Description: The development of a low cost and reliable contact system for solar cells and the fabrication of several solar cell modules using ultrasonic bonding for the interconnection of cells and ethylene vinyl acetate as the potting material for module encapsulation are examined. The cells in the modules were made from dendritic web silicon. To reduce cost, the electroplated layer of silver was replaced with an electroplated layer of copper. The modules that were fabricated used the evaporated Ti, Pd, Ag and electroplated Cu (TiPdAg/Cu) system. Adherence of Ni to Si is improved if a nickel silicide can be formed by heat treatment. The effectiveness of Ni as a diffusion barrier to Cu and the ease with which nickel silicide is formed is discussed. The fabrication of three modules using dendritic web silicon and employing ultrasonic bonding for interconnecting calls and ethylene vinyl acetate as the potting material is examined.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: NASA-CR-169053 , DOE/JPL-955624-82/3 , JPL-9950-684 , NAS 1.26:169053
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  • 2
    Publication Date: 2019-07-20
    Description: Optical, electrical isolation, thermal structural, structural deflection, and thermal tests are reported. The utility of the optical, series capacitance, and structural deflection models was verified.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: NASA-CR-169300 , DOE/JPL-955567-82/8-SUPPL , JPL-9950-720-SUPPL , NAS 1.26:169300
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  • 3
    Publication Date: 2019-06-28
    Description: Two experimental contact systems were examined and compared to a baseline contact system consisting of evaporated layers of titanium, palladium, and silver and an electroplated layer of copper. The first experimental contact system consisted of evaporated layers of titanium, nickel, and copper and an electroplated layer of copper. This system performed as well as the baseline system in all respects, including its response to temperature stress tests, to a humidity test, and to an accelerated aging test. In addition, the cost of this system is estimated to be only 43 percent of the cost of the baseline system at a production level of 25 MW/year. The second experimental contact system consisted of evaporated layers of nickel and copper and an electroplated layer of copper. Cells with this system show serious degradation in a temperature stress test at 350 C for 30 minutes. Auger electron spectroscopy was used to show that the evaporated nickel layer is not an adequate barrier to copper diffusion even at temperatures as low as 250 C. This fact brings into question the long-term reliability of this contact system.
    Keywords: ENERGY PRODUCTION AND CONVERSION
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  • 4
    Publication Date: 2006-02-14
    Description: A development program to produce 5.9 x 5.9 cm space quality silicon solar cells with a cost goal of 30 $/W is described. Cell types investigated include wraparound dielectric, mechanical wraparound and conventional contact configurations with combinations of 2 or 10 ohm/cm resistivity, back surface reflectors and/or fields, and diffused or ion implanted junctions. A single step process to cut cell and cover glass simultaneously is being developed. Results for cell and array tests are given. Large solar arrays that might use cells of this type are discussed.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: ESA Photovoltaic Generators in Space; p 23-26
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  • 5
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    Unknown
    In:  CASI
    Publication Date: 2006-02-14
    Description: Objectives and progress in both low concentration ratio (6 to 10) and high concentration ratio ( 100) array developments are summarized. Problems encountered include: thermal control, maldistribution of concentrated sunlight, current busing, and optical surface degradation. The potential advantages over planar arrays are an order of magnitude reduction in per unit cost of power plus increased immunity to radiation damage.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: ESA Photovoltaic Generators in Space; p xix-xxiv
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  • 6
    Publication Date: 2011-08-18
    Description: Commercially available metallurgical grade (MG) silicon has high B and P content which is not reduced significantly by directional solidification. By choosing high purity raw materials for an experimental Submerged Electrode Arc Furnace, most of the impurities are reduced to 10 ppmw. Directional solidification of upgraded metallurgical grade (UMG) silicon by the Heat Exchanger Method (HEM) has produced 16 cm x 16 cm cross section ingots with nearly single crystal structure. The main problem encountered during directional solidification was SiC impurities dispersed through the structure. Solar cells fabricated from UMG silicon that was directionally solidified twice by HEM have shown up to 12.33% (am1) conversion efficiency.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: Silicon Ingot Casting, Phase 3 and Phase 4; 12 p
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  • 7
    Publication Date: 2011-08-18
    Description: A main source of high carbon levels in silicon crystals grown from melt under reduced pressures and contained in silica crucibles supported by graphite retainer/susceptor was identified by thermodynamic analysis. The calculations were verified by experimental results and the carbon level is reduced by approximately 50% with the use of molybdenum retainers.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: Crystal Systems, Inc. Silicon Ingot Casting, Phase 3 and Phase 4; 5 p
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  • 8
    Publication Date: 2011-08-18
    Description: Solar energy systems were investigated which complement nuclear and coal technologies as a means of reducing the U.S. dependence on imported petroleum. Solar Thermal Energy Systems (STES) represents an important category of solar energy technologies. STES can be utilized in a broad range of applications servicing a variety of economic sectors, and they can be deployed in both near-term and long-term markets. The net present value of the energy cost savings attributable to electric utility and IPH applications of STES were estimated for a variety of future energy cost scenarios and levels of R&D success. This analysis indicated that the expected net benefits of developing an STES option are significantly greater than the expected costs of completing the required R&D. In addition, transportable fuels and chemical feedstocks represent a substantial future potential market for STES. Due to the basic nature of this R&D activity, however, it is currently impossible to estimate the value of STES in these markets. Despite this fact, private investment in STES R&D is not anticipated due to the high level of uncertainty characterizing the expected payoffs.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: Parabolic Dish Solar Thermal Power Ann. Program Rev., Proc.; p 295-318
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  • 9
    Publication Date: 2011-08-18
    Description: Verification testing of a solar collector was undertaken prior to its operation as part of an industrial process heat plant at Capitol Concrete Products in Topeka, Kansas. Testing was performed at a control plant installed at Sandia National Laboratory, Albuquerque, New Mexico (SNLA). Early results show that plant performance is even better than anticipated and far in excess of test criteria. Overall plant efficiencies of 65 to 80 percent were typical during hours of good insolation. A number of flaws and imperfections were detected during operability testing, the most important being a problem in elevation drive alignment due to a manufacturing error. All problems were corrected as they occurred and the plant, with over 40 hours of operation, is currently continuing operability testing in a wholly-automatic mode.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: JPL Parabolic Dish Solar Thermal Power Ann. Program Rev., Proc.; p 115-118
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  • 10
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    Unknown
    In:  Other Sources
    Publication Date: 2011-08-18
    Description: The development status and test results for the Small Community Solar Thermal Power Experiment are presented. Activities on the phase 2 power module development effort are presented with emphasis on the receiver, the plant control subsystem, and the energy transport subsystem. The components include a single prototype power module consisting of a parabolic dish concentrator, a power conversion assembly (PCA), and a multiple-module plant control subsystem. The PCA consists of a cavity receiver coupled to an organic Rankine cycle engine-alternator unit defined as the power conversion subsystem; the PCA is mounted at the focus of a parabolic dish concentrator. At a solar insolation of 100 W/sq m and ambient temperature of 28 C (82 F), the power module produces approximately 20 kW of 3-phase, 3 kHz ac power, depending on the concentrator employed. A ground-mounted rectifier to the central collection site where it is supplied directly to the common dc bus which collects the power from all modules in the plant.
    Keywords: ENERGY PRODUCTION AND CONVERSION
    Type: JPL Parabolic Dish Solar Thermal Power Ann. Program Rev., Proc.; p 53-99
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