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  • Articles  (150)
  • Blackwell Publishing Ltd
  • 2000-2004  (150)
  • Physics  (150)
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  • 1
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Among the different impurities contained in Bayer alumina (Ca, Fe, Na, Si, Mg), calcium was found to greatly influence the dispersion of alumina particles in water. Up to 90% of calcium is dissolved at acidic pH, whereas calcium remains on the alumina surface in the basic pH range and screens the negative Al–O− charges. The presence of calcium, through reducing repulsive interactions between particles, has a negative effect on the dispersion of alumina. The adsorption of the Na+ salt of poly(acrylic acid) (PAA-Na) is strongly influenced by Ca2+/PAA-Na interactions in suspension with an increase of the maximum adsorbed amount of PAA-Na in the presence of calcium. The amount of PAA-Na needed to reach a high electrostatic repulsion and a minimum of viscosity is 2 times higher in the presence of 400 pm calcium than for a low calcium content (∼80 ppm). Finally, with an appropriate amount of PAA-Na, a similar state of dispersion can be reached with or without the presence of calcium.
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  • 2
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper reports a composite thin film of platinum–diamond-like carbon (Pt-DLC). “Nonreactive” and reactive rf sputter deposition techniques were used for the preparation of these thin films under various ratios of Ar/CH4. As-deposited thin films were characterized for microstructures using transmission electron microscopy and Raman spectroscopy, compositions using electron probe for microanalysis, surface morphology using scanning electron microscopy, and sheet resistance using four-point probe. Correlations among the growth parameter, film composition, and structure are presented. Such correlations were found to depend on the deposition technique. Improved electrical conductivity and reduced film stress were also found due to the addition of platinum to DLC.
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  • 3
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Fabrication of mullite (3Al2O3·2SiO2) coatings by chemical vapor deposition (CVD) using AlCl3–SiCl4–H2–CO2 gas mixtures was studied. The resultant CVD mullite coating microstructures were sensitive to gas-phase composition and deposition temperature. Chemical thermodynamic calculations performed on the AlCl3–SiCl4–H2–CO2 system were used to predict an equilibrium CVD phase diagram. Results from the thermodynamic analysis, process optimization, and effects of various process parameters on coating morphology are discussed. Dense, adherent crystalline CVD mullite coatings ∼2 μm thick were successfully grown on Si3N4 substrates at 1000°C and 10.7 kPa total pressure. The resultant coatings were 001 textured and contained well-faceted grains ∼0.3–0.5 μm in size.
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  • 4
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of zinc ions added to silica film on the electrical and structural properties of a silica/indium tin oxide two-layer film which had been prepared by solution coating for electromagnetic shielding of displays was studied. The volume resistivity of the undoped silica/indium tin oxide film was more than 3 times as high as that of the zinc-doped silica/indium tin oxide film. The addition of divalent cations, zinc ions, to the overcoated layer led volume resistivity of the two-layer film to decrease significantly and also caused a long-term increase in stability. The decrease in volume resistivity was due to the addition of zinc ions that changed the interface ionization and helped to enhance the electrical conductivity in the two-layer film.
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  • 5
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Ferroelectric Ba(SnxTi1−x)O3 (BTS) thin films were deposited using a sol–gel process on LaNiO3-coated silicon substrates. The films showed a (100) preferred orientation depending on composition. The grain size decreased and the microstructure became denser with increasing tin content. The decreasing grain size with increasing tin may be attributable to lower grain-growth rates from the more slowly diffusing Sn4+ ion, which has a larger ionic radius than Ti4+. The ferroelectric phase transition temperature of Ba(SnxTi1−x)O3 thin films with (a) x= 0, (b) x= 0.05, (c) x= 0.10, and (d) x= 0.15 occurs at about 150°, 45°, 28°, and 20°C, respectively. The highest K (figure of merit defined as K= tunability/tan δ={[ɛ(0) −ɛ(E)]/ɛ(E)}/tan δ) was found for BTS thin films with x= 0.10, even though tunability was highest with x= 0.05. An increase of dielectric loss as compared with films with x= 0.10 produced a decrease in K value. The J–E characteristics were highly nonlinear and the electric field resulting in nonlinearity moved to lower electric fields with decreasing tin content.
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  • 6
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The changes in porosity and elastic moduli of YSZ-containing nickel-based anode materials for solid oxide fuel cells were studied as a function of the fraction of reduced NiO. Anode samples were reduced in a gas mixture of 4% hydrogen and 96% argon for different periods of time at 800°C and their Young's and shear moduli were determined afterward at room temperature using resonant ultrasound spectroscopy and impulse excitation. It was found that the magnitude of Young's and shear moduli decreased significantly with increasing fraction of reduced NiO and that the magnitude of the elastic moduli of a fully reduced Ni–YSZ anode was ∼45% lower than that of unreduced NiO–YSZ. Because the elastic moduli of NiO are close to those of Ni, the observed decrease in the magnitude of the elastic moduli was found to be caused mainly by the significant increase in the porosity of the sample as a result of NiO reduction. Expressions are presented for the amount of porosity and the magnitude of the elastic moduli as a function of the fraction of reduced NiO.
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  • 7
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: When TiC–20 wt% Ni powder mixtures are sintered at 1400°C, relatively large TiC grains possibly containing some Ni form with near-equilibrium shapes. When these specimens are heat-treated again at 1400°C in contact with sintered WC–20 wt% Ni pieces, the liquid films between the TiC grains in the contact region migrate against their increasing curvatures, forming (Ti,W)C solid solution behind them. These migrating liquid films reverse their directions on further heat-treatment. As in other alloys, this liquid film migration must be driven by the coherency strain energy produced by W diffusion at the surface of the dissolving TiC grains. Shells of (Ti,W)C solid solution also form around the cores of TiC grains near the contact region, and this process is probably driven by both coherency strain energy and free energy of mixing. At some contact regions, (Ti,W)C precipitates nucleate and grow, probably driven mainly by the free energy of mixing. In powder mixtures, the formation of core-shell grains is expected to be driven by the coherency strain energy, the free energy of mixing, and the capillary effect.
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  • 8
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Monolithic t-ZrO2 (tetragonal structure) nanopowder is synthesized with an amorphous ZrO(OH)2·xH2O polymer precursor. The H2O molecules impart the structure and promote reconstructive thermal decomposition of the structure to t-ZrO2 nanoparticles on heating at temperatures as low as 200°C. A prevalent endothermic heat output in the dissociation process controls the local temperature in exothermic nucleation and growth of various groups of the reaction species so that it is self-controlled in high-energy nanoparticles. Crystallites are, on average, d= 8 nm diameter, and they have a high value of Gibbs free energy or lattice volume Vo= 0.06770 nm3. The excess volume decreases to Vo= 0.06705 nm3 if the reaction temperature is increased to 〉200°C, i.e., approximately the bulk value of 0.06681 nm3; there is a minor increase to d= 12 nm at 600°C. Many oxygen vacancies in the thin surface space-charge layers seem to support the stability of small particles in this particular polymorph. A pure m-ZrO2 (monoclinic structure) appears with d= 22 nm at temperature as low as 800°C. The results are analyzed using X-ray diffractometry, microstructure, infrared spectroscopy, and thermal studies of the polymer precursor and derivative t-ZrO2 nanoparticles.
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  • 9
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Ca(Zn1/3Nb2/3)O3 microwave dielectric ceramics were prepared using a solid-state reaction process, and their microwave dielectric properties were evaluated as functions of sintering and postdensification annealing conditions. The relationship between microwave dielectric properties and processing was interpreted through the variation of microstructures. The dielectric constant showed slight variation with sintering and annealing conditions, but the Q×f value increased at first and then decreased with increased sintering temperature, and annealing in oxygen indicated significant improvement in Q×f, especially for the specimens sintered at higher temperatures. The good microwave dielectric properties were obtained in the ceramics sintered at 1225°C in air for 3 h and annealed at 1100°C in oxygen for 8 h: ɛ= 34.1, Q×f= 15 890 GHz, τf=−48 ppm/°C.
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  • 10
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Er3+-doped sodium lanthanum aluminosilicate glasses with compositions of (90−x)(0.7SiO2·0.3Al2O3)·xNa2O·8.2La2O3· 0.6Er2O3·0.2Yb2O3·1Sb2O3 (in mol%) (x= 12, 20, 24, 40, 60 mol%) were prepared and their spectroscopic properties were investigated. Judd–Ofelt analysis was used to calculate spectroscopic properties of all glasses. The Judd–Ofelt intensity parameter Ωt (t= 2, 4, 6) decreases with increasing Na2O. Ω2 decreases rapidly with increasing Na2O while Ω4 and Ω6 decrease slowly. Both the fluorescent lifetime and the radiative transition rate increase with increasing Na2O. Fluorescence spectra of the 4I13/2 to 4I15/2 transition have been measured and the change with Na2O content is discussed. It is found that the full width at half-maximum decreases with increasing Na2O.
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  • 11
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Continuous zirconia fibers with a nanometer ceramic structure and a tensile strength up to 2.8 GPa were fabricated by pyrolyzing polyacetylacetonatozirconium precursor fibers through a special atmosphere heat treatment. DSC-TGA, GC-MS, IR, SEM, and TEM were used to study the fiber transformation mechanism during heating. Results showed that special atmosphere heat treatment could make the organics in the fibers come out directly without carbonization and remove them almost entirely under 400°C, and the obtained zirconia fibers had few defects, good continuity, and high strength.
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  • 12
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: CaTi0.8Fe0.2O3–δ ceramics with grain sizes that varied from 2 to 10 μm were obtained and studied using SEM, TEM, Mössbauer spectroscopy, impedance spectroscopy, and electrochemical oxygen permeability measurements. Smaller grains developed a core–shell microstructure that consisted of a pure CaTiO3 core and an iron-rich microdomain structure at the shell. The effect of grain size on electronic conductivity was negligible. The ionic conductivity was higher for the ceramics with core–shell grains, which suggested that fast oxygen transport along microdomain walls may have occurred. For the homogeneous ceramics, the ionic conductivity decreased with decreased grain size, in which case the grain boundary represented an additional resistance, probably because of the depletion of oxygen vacancies.
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  • 13
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Nanocrystalline 4-mol%-Sc2O3-stabilized zirconia (4ScSZ) and 4-mol%-Y2O3-stabilized zirconia (4YSZ) powders were prepared by a mild urea-based hydrothermal method. The as-prepared 4ScSZ and 4YSZ powders behaved with different tetragonal–monoclinic (t–m) transitions on calcination at temperatures between 400° and 1400°C. For the as-calcined 4ScSZ samples, the monoclinic phase fraction varies discontinuously with increasing temperature, i.e., first increases, then decreases, and finally increases again; whereas the monoclinic phase content reduces monotonously for the as-calcined 4YSZ samples, and only tetragonal phase is present over 1000°C. Such interesting results can be explained satisfactorily by considering the combined influences of crystallite size effect, microstrain, and the stabilization effect of the dopant. The microstrain relaxation is mainly responsible for the unusual phase transition in the 4ScSZ samples, while for the 4YSZ samples, the microstrain effect and crystallite size effect can be masked by the stabilization effect of the Y2O3 dopant due to its stronger stabilization capability.
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  • 14
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Monodispersed nanosized yttrium aluminum garnet (YAG) powder was synthesized via a mixed-solvent thermal method using stoichiometric amounts of inorganic aluminum and yttrium salts. Pure-phase YAG crystalline powder was obtained at low temperature (290°C) and low pressure (10 MPa). The resulting products were characterized by X-ray powder diffraction (XRD), infrared, and transmission electron microscopy (TEM). XRD results showed that single-phase YAG could be formed directly from an amorphous precursor at 280°C and become fully developed at 290°C. TEM images showed that the YAG powder particles in the study were basically spherical in shape and well-dispersed with a mean grain size of about 60 nm.
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  • 15
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An aqueous suspension of clay was delivered through an electromagnetic ink-jet printer head onto partially dried clay tile to produce patterns in relief. The patterns formed Braille symbols intended for tactile recognition by visually impaired persons (VIP). This solid freeforming procedure means that conventional clay products such as wall tile, although mass-produced, can acquire individuation so that tactile information can be delivered to VIPs to assist, for example, in navigation in the built environment.
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  • 16
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper reviews the structures and properties of 10 binary, ternary, and quaternary crystals within the equilibrium phase diagram of the SiO2–Y2O3–Si3N4 system. They are binary compounds SiO2, Y2O3, Si3N4; ternary compounds Si2N2O, Y2Si2O7, and YSi2O5; and quaternary crystals Y2Si3N4O3 (M-melilite), Y4Si2O7N2, (N-YAM), YSiO2N (wallastonite), and Y10(SiO4)6N2 (N-apatite, N-APT). Although the binary compounds are well-known and extensively studied, the ternary and the quaternary crystals are not. Most of the ternary and the quaternary crystals simply have been referenced as secondary phases in the processing of nitrogen ceramics. Their crystal structures are complex and not precisely determined. In the quaternary crystals, there exists O/N disorder in that the exact atomic positions of the anions cannot be uniquely determined. It is envisioned that a variety of cation–anion bonding configurations exist in these complex crystals. The electronic structure and bonding in these crystals are, therefore, of great interest and are indispensable for a fundamental understanding of structural ceramics. We have used ab initio methods to study the structure and bonding properties of these 10 crystals. For crystals with unknown or incomplete structural information, we use an accurate total energy relaxation scheme to obtain the most likely atomic positions. Based on the theoretically modeled structures, the electronic structure and bonding in these crystals are investigated and related to various local cation–anion bonding configurations. These results are presented in the form of atom-resolved partial density of states, Mulliken effective charges, and bond order values. It is shown that Y–O and Y–N bonding are not negligible and should be a part of the discussion of the overall bonding schemes in these crystals. Spectroscopic properties in the form of complex, frequency-dependent dielectric functions, X-ray absorption near-edge structure (XANES), and the electron energy-loss near-edge structure (ELNES) spectra in these crystals also are calculated and compared. These results are discussed in the context of specific bonding configurations between cations (silicon and yttrium) and anions (oxygen and nitrogen) and their implications on intergranular thin films in polycrystalline Si3N4 containing rare-earth elements.
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  • 17
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    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Simultaneous synthesis and sintering of hexagonal α-Ti1−x-Alx(N) (0 ≤x≤ 0.08) solid solutions, which contain a small amount of nitrogen, have been performed by a self-propagating high-temperature combustion method under a nitrogen pressure of 4 MPa. Dense materials (∼99% of theoretical) prepared directly from a mixture of elemental (Ti and Al) powders reveal homogeneous microstructure composed of fine grains (12–16 μm). α-Ti1−xAlx(N) (x= 0.02; Ti0.98Al0.02N0.26) exhibits a three-point bending strength σb of 390 MPa, a Vickers hardness Hv of 9.24 GPa, and a fracture toughness KIC of 4.89 MPa·m1/2; their mechanical properties are much improved by doping Al into α-Ti(N), in comparison with those (σb= 245 MPa, Hv= 9.02 GPa, and KIC= 3.77 MPa·m1/2) of α-Ti(N) fabricated under the same conditions.
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  • 18
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Electrophoretic deposition has been used to synthesize nickel–alumina, functionally graded materials from NiO and alumina suspensions in ethanol. Suspension stability and the kinetics of deposition were studied to determine optimum conditions. Deposition starts with an alumina suspension into which a stream of NiO suspension is injected at various flow rates to obtain the desired profiles. The latter were controlled by varying the deposition current density and component flow rate. The green bodies obtained were sintered in Ar/H2 atmosphere to reduce the NiO to nickel. Various gradation profiles were obtained illustrating the facility of EPD to synthesize continuously graded materials. NiO was used as the precursor for nickel to alleviate settling and rough columnar deposit problems.
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  • 19
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A sol–gel process to unsophisticatedly synthesize Ba(Mg1/3Ta2/3)O3 (BMT) ceramics at low cost has been developed in the present work. This process involves the reaction of TaCl5 with acetates of Ba and Mg in the presence of citric acid. Pure BMT polycrystalline powders can be obtained by calcining the synthesized products at 1000°C. The BMT powders were found to have a primary particle size as small as 100 nm. BMT ceramics with favorable structural characteristics can be obtained from sintering of the sol–gel BMT at temperatures much lower than that for the conventional solid-state BMT. Sintering the sol–gel BMT in pellet form at 1300°C resulted in an ordering parameter of 0.72 for the pellet, and a relative density of 〉95% was achieved with sintering at 1500°C. The grain size of the sintered sol–gel BMT was large and uniform in comparison with the products from the solid-state method. Using the sol–gel route, sintering at temperatures as low as 1400°C gave ceramics with acceptable microwave dielectric properties (a dielectric constant of 16 and Qf factor of 14 400 GHz), while higher temperatures (〉1600°C) are needed for the solid-state route to give similar properties.
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  • 20
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    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The structure and dielectric properties of (1−x)Pb(Sc2/3W1/3)O3–(x)Pb(Zr/Ti)O3 ceramics have been investigated over a full substitution range. All compositions with x 〈 0.5 adopt a cubic perovskite structure; however, for x≤ 0.25 a doubled cell results from a 1:1 ordered distribution of the B-site cations. The structural order in Pb(Sc2/3W1/3)O3 (PSW) can be described by a random-site model with one cation site occupied by Sc3+ and the other by a random distribution of (Sc1/33+W2/36+). The ordering is destabilized in solid solutions of PSW with PbZrO3 (PSW–PZ), but stabilized by PbTiO3 in the (1−x)PSW–(x)PT system. The changes in order are accompanied by alterations in the dielectric response of the two systems. For PSW–PZ the temperature of the permittivity maximum (Tɛ,max) increases linearly with x; however, for PSW–PT Tɛ,max decreases in the ordered region (up to x= 0.25) and then increases rapidly as the order is lost. Similar effects were produced by modifying the degree of order of (0.75)PSW–(0.25)PT; when the order parameter was reduced from ∼1.0 to ∼0.65, Tɛ,max increased by more than 60°C.
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  • 21
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    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The microhardness–nanostructure correlation of a series of silica/silicon oxycarbide porous composites has been investigated, as a function of pyrolysis temperature, Tp. The pyrolyzed products have been studied by means of scanning electron microscopy, mercury porosimetry, chemical analysis, solid-state 29Si-NMR, X-ray diffraction, Raman spectroscopy, and microindentation hardness. Two distinct regimes are found for the microhardness behavior with Tp. In the low-temperature regime (1000°C ≤Tp 〈 1300°C), the material response to indentation seems to be dominated by the large amount of pores present in the samples. In this Tp range, low microhardness values, H, are found (〈110 MPa). Above Tp= 1300°C, a conspicuous H increase is observed. In this high-temperature regime (Tp= 1300–1500°C), microhardness values are shown to notably increase with increasing pyrolysis temperature. The H behavior at Tp= 1300–1500°C is discussed in terms of (i) the volume fraction of pores and the average pore size, (ii) the bond density of the oxycarbide network, and (iii) the occurrence of a nanocrystalline SiC phase.
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  • 22
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    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Two hot-pressed sintered α-sialon samples of differing microstructures, but identical chemical composition, were evaluated first, in terms of indentation hardness and modulus, by depth-sensing indentation (DSI) tests on planes parallel and normal to the hot-pressed surface. The surface and subsurface cracks created under the DSI tests have also been investigated in relation to the effect of microstructure. Subsequently, Vickers indentation tests were conducted to explore the deformation and fracture characteristics in the two samples. The effect of microstructure and grain orientation on the development of different types of cracks, in particular subsurface cracks, was revealed and analyzed. Additionally, it suggested that the focused ion beam (FIB) miller is a preferred tool, in comparison to the conventional cross-sectioning techniques, for examining subsurface crack formation and structural characteristics.
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  • 23
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    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A new combustion spray process has been developed for depositing films and coatings from particles (or particulate materials) suspended in a flammable liquid. The suspension is pumped to an atomizer to produce a mist of the droplets, which is then ignited to create a combustion flame. The solid particles are thermally activated for formation of films and coatings on a substrate inserted into or near the flame. Solid oxide fuel cells (SOFCs) with porous electrodes fabricated by combustion spray show better performance than those prepared by other fabrication processes (such as conventional dry-pressing and firing) especially at low operating temperatures.
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  • 24
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: CaRAlO4 (R = Nd, Sm, Y) ceramics with a K2NiF4 structure were prepared by a solid-state reaction approach, and their microwave dielectric characteristics were evaluated, along with their microstructures. Dense CaNdAlO4, CaSmAlO4, and CaYAlO4 ceramics were obtained by sintering at 1425°–1500°C in air for 3 h, and good microwave dielectric characteristics were achieved: (1) ɛ= 18.2, Qf= 17 980 GHz, τf=−52 ppm/°C for CaNdAlO4; (2) ɛ= 18.2, Qf= 51 060 GHz, τf=−3 ppm/°C for CaSmAlO4; and (3) ɛ= 18.9, Qf= 39 960 GHz, τf= 6 ppm/°C for CaYAlO4.
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  • 25
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: We present a multiscale modeling approach to study oxygen diffusion in cubic yttria-stabilized zirconia. In this approach, we employ density functional theory methods to calculate activation energies for oxygen migration in different cation environments. These are used in a kinetic Monte Carlo framework to calculate long-time oxygen diffusivities. Simulation results show that the oxygen diffusivity attains a maximum value at around 0.1 mole fraction yttria. This variation in the oxygen diffusivity with yttria mole fraction and the calculated values for the diffusivity agree well with experiment. The competing effects of increased oxygen vacancy concentration and increasing activation energy and correlation effects for oxygen diffusion with increasing yttria mole fraction are responsible for the observed dopant content dependence of the oxygen diffusivity. We provide a detailed analysis of cation-dopant-induced correlation effects in support of the above explanation.
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  • 26
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: To model the thermal conductivity of polymer composites that are filled with ceramic powders, the conductivity of each component as well as the interfacial resistance at each ceramic–polymer boundary must be known. An indirect method to determine this interfacial boundary resistance is proposed by preparing large-scale “macromodel” simulations of the polymer–ceramic interface. Macromodels, prepared by spin-coating a polymer layer onto sapphire wafers, were formed in a sapphire–polymer–sapphire sandwich type structure. The interfacial boundary thermal resistance was calculated from thermal resistance measurements made on the macromodels.
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  • 27
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: TiN particulate/Ti5Si3 matrix composite powder has been synthesized from Ti and Si3N4 powders employing high-energy ball milling. The milled powders have been characterized by X-ray diffraction, scanning electron microscopy, and transmission electron microscopy. TiN/Ti5Si3 composite powder is formed by a displacement reaction between Ti and Si3N4 during milling, and the reaction progresses in a mechanically induced self-propagating reaction form. The milled powder consists of TiN crystallites of a few hundred nanometers embedded in Ti5Si3 matrixes. After 20 h of milling, the crystallite size of TiN becomes about 5 nm.
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  • 28
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The microstructure of vitrified kaolin ceramic tapes has been studied via scanning and transmission electron microscopy (SEM and TEM). The sintered samples contained crystalline phase of predominantly stoichiometric mullite (3Al2O3·2SiO2), which consisted of high aspect ratio, acicular crystals that are often referred to as secondary mullite. These crystals were interlocked and embedded in an aluminosilicate glass matrix of inhomogeneous composition. The glass matrix contained an average of ∼3.63 wt% K as determined by energy-dispersive X-ray analysis (EDS), whose composition could be approximated to 5Al2O3·16SiO2·0.1MgO·0.3K2O·0.15TiO2·0.12Fe2O3. The acicular crystals have approximately the stoichiometric composition of Al2O3:SiO2= 3:2. They have grown along a specific crystallographic orientation along the [001] axis. The crystal growth front exhibited facetting on the {110) planes with microfacetting on both the {100) and {010) planes.
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  • 29
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Ceramic composites with the composition of xPMZNT·(1 –x)NiCuZn have been prepared using a standard ceramic technique, in which x varies as 0, 0.1, 0.2, 0.4, 0.6, 0.9, and 1.0. PMZNT is the abbreviated form of 0.92Pb(Mg1/3Nb2/3)O3·0.04Pb(Zn1/3Nb2/3)O3·0.04PbTiO3 (PMN-PZN-PT). NiCuZn is the abbreviated form of Ni0.2Cu0.2Zn0.6Fe2O4. The presence of ferroelectric PMZNT phase and ferromagnetic NiCuZn ferrite phase has been confirmed using X-ray diffractometry. Ferroelectric hysteresis loops and magnetic hysteresis loops have been observed and studied. In polarization–electric-field curves, the remnant polarization and coercive fields display little asymmetric characterization because of the existence of the internal electric field. When the amount of NiCuZn ferrite phase increases, the coercive field increases. Meanwhile, the saturation magnetization decreases and the coercivity of the composites increases with the increase of phase fraction of PMZNT, because the interaction between magnetic grains (or magnetic connectivity) is weakened by the existence of nonmagnetic PMZNT phase distributed in the magnetic phases. Under an applied magnetic and electric field, the magnetization and polarization of the composites can be easily tuned. The sintered composites possess high density and fine-grained microstructure. The average grain size of NiCuZn ferrite grains is slightly larger than that of the PMZNT grains.
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  • 30
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of a localized SiO2 codoping on the conversion of polycrystalline, MgO-doped Al2O3 tubes to single-crystal sapphire was investigated. Codoping with SiO2 before sintering intentionally triggered abnormal grain growth, which resulted in the full conversion of tube surfaces to single crystal without adversely affecting densification to a almost pore-free, translucent state. The degree of surface conversion was strongly dependent on experimental variables, which included furnace temperature and codoping amount. Surface-converted tubes had excellent physical properties, which included good thermal cycling resistance and optical properties superior to unconverted, polycrystalline Al2O3.
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  • 31
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: For large-grained manganese zinc (MnZn) ferrite ceramics, grain misorientation determined by electron backscatter diffractions and grain-boundary resistance measured using microcontact impedance spectroscopy have been correlated. The degree of oxidation of grain boundaries and, hence, the barrier height depends on the overall grain-boundary network as well as on the individual boundary structure; therefore, a statistical analysis has been performed based on several hundreds of local measurements. When the boundaries are divided into low- and high-resistance groups, statistically significant differences in rotation axis and angle distributions are found. The misorientation distribution of the low-resistance boundary group is suggested to reflect the low-energy configurations of boundary planes in MnZn ferrites.
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  • 32
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Emission properties and energy transfer of PbO–Bi2O3–Ga2O3–GeO2 glasses codoped with Tm3+ and Tb3+ ions were investigated. The 1.48-μm emission due to the Tm3+:3H4→3F4 transition can be used to amplify the S-band (1460–1530-nm) signal light. With Tb3+ addition, the lifetime and emission intensity of the Tm3+:3F4 level decreased sharply via the Tm3+:3F4→Tb3+:7F0,1,2 energy transfer. Population densities of the 3F4 and 3H4 levels in Tm3+ calculated from rate equations clearly verified that population inversion in Tm3+ ions became possible with as little as 0.1 mol% of Tb3+ addition.
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  • 33
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Both interlaminar and in-plane shear strengths of a unidirectional Hi-Nicalon™-fiber-reinforced barium strontium aluminosilicate (SiCf/BSAS) composite were determined at 1100°C in air as a function of test rate using double-notch shear test specimens. The composite exhibited a significant effect of test rate on shear strength, regardless of orientation. The shear strength degraded by about 50% as the test rate decreased from 3.3 × 10−1 to 3.3 × 10−5 mm/s. The rate dependency of shear strength was similar to that observed for ultimate tensile strength at 1100°C for the two-dimensional (2-D) SiCf/BSAS composite, in which tensile strength decreased by about 60% when the test rate varied from 5 to 0.005 MPa/s. A phenomenological, power-law slow crack growth model is proposed and formulated to account for the rate dependency of shear strength of the composite. The proposed model has been validated with additional results of both constant stress-rate and constant stress testing in shear at 1100°C using a 2-D Nicalon-fiber-reinforced crossply magnesium aluminosilicate (SiCf/MAS-5) ceramic matrix composite.
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  • 34
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Hydroxyapatite (HA) and fluor-hydroxyapatite (FHA) powders were synthesized by a sol–gel method for usage as bone filler and drug carrier. Calcium nitrate and triethyl phosphite were used as precursors under an ethanol–water-based solution. Different amounts of ammonium fluoride (NH4F) were incorporated for the preparation of FHA powders. With heat treatment above 400°C, a characteristic apatite phase was observed for all the sol–gel powders. However, the crystallization temperature decreased with increasing fluoride addition. The tricalcium phosphate (TCP) phase formed in the pure HA powder above 800°C was attenuated in the FHA powders, confirming an enhanced phase stability of the FHA powders. Increasing the F− addition improved crystallinity and increased the crystallite size, as was determined from X-ray diffraction (XRD) analyses. The lattice parameters of the heat-treated powders varied corresponding to the fluoride addition, i.e., a gradual decrease in the a-axis, while little change in the c-axis was observed with increasing fluoride addition, indicating a nearly complete substitution of fluoride within the apatite lattice. However, little difference was observed with heat-treatment temperatures (400°–1000°C). The powders substituted with fluoride exhibited reduced dissolution rates in an in vitro solution as compared with the pure HA powder, suggesting the possibility of tailoring bioactivity with fluoride substitution.
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  • 35
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Fired microstructures of standard porcelain stoneware tile and tile made from mixes containing waste glass as part of the flux system were studied by XRD, SEM, and TEM. The standard porcelain stoneware microstructure consists of 100–1000 μm long mullite needles, feldspar relics, and partially dissolved α-quartz embedded in a glassy matrix. The use of soda–lime–silica (SLS) glass in the flux system led to crystallization of plagioclase, wollastonite, and sodium silicates. CaO-rich areas adjacent to quartz particles, as a result of interactions between SLS glass and silica from the quartz, and eutectic morphologies, revealed that SLS glass accelerated liquid formation and thus sintering and densification. Formation of these additional phases led to lower levels of quartz, mullite, and Na-feldspar in the microstructure although lower firing temperatures could be used to achieve full density due to generation of more fluid liquid. Use of PbO-containing waste glasses had little effect on the microstructure compared with standard composition while use of mixed PbO-containing and SLS glasses led to microstructures containing plagioclase but to lower extent than in tile with higher levels of SLS.
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  • 36
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Precursors for zircon–carbon mixtures were made to coat fibers for ceramic-matrix composites. Precursors were characterized using XRD, TGA, and DTA. Zircon formed from vanadium- or lithium-doped precursors after heat treatments at ≥900°C in air, but it did not form at 1200°–1400°C in argon when large amounts of carbon were added. Some precursors were used to coat Nextel™ 720 and Hi-Nicalon™ fibers. The coatings were characterized using SEM and TEM, and coated-fiber tensile strengths were measured. Although zircon formed in powders, only tetragonal-zirconia–silica mixed phases formed in fiber coatings at 1200°C in air. Loss of vanadium oxide flux to the fibers may have caused the lack of conversion to zircon. The strengths of the coated fibers were severely degraded after heat treatment at ≥1000°C in air, but not in argon. The coated fibers were compared with zirconia–carbon-coated fibers made using similar methods. Mechanisms for fiber strength degradation are discussed.
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  • 37
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Hydroxyapatite (Ca10(PO4)6(OH)2, HA) fibers were prepared by electrospinning a precursor mixture of Ca(NO3)2·4H2O and (C2H5O)3PO with a polymer additive, followed by a thermal treatment. The X-ray diffraction (XRD) analysis of the annealed composite fibers revealed that pure HA phase could be obtained by annealing at 600°C for 1 h. The scanning electron microscopy (SEM) analysis showed the surface of as-electrospun composite fibers with an average diameter of 50 μm was smooth due to the amorphous nature of the polymer. However, the surface of the calcined HA fibers was rough because of the complete removal of the polymer. The pure HA fibers obtained by electrospinning in this work were up to 10 mm in length and 10–30 μm in diameter and the hydroxyapatite grain size was ∼1 μm in the HA fibers.
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  • 38
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effect of the interparticle potential on the shapes of the agglomerates obtained by drying slurry droplets has been investigated using aqueous alumina slurries formulated in the dispersed and weakly attractive (dispersed + added salt) states. For the dispersed slurry, the droplets dried to irregular shapes with hollow centers. When just the right amount of salt was added to produce an attractive, but nontouching, particle network, the droplets dried as solid spheres. These results are discussed by relating both the nature of the particle network (repulsive or weakly attractive), the slurry rheology, and the consolidation mechanics of the networks to the requirements for maintaining a spherical geometry and uniform density during droplet drying.
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  • 39
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This article presents a new lost mold rapid prototyping method which combines selective laser sintering (SLS) and gelcasting techniques for fabricating piezoelectric ceramics. SLS was used to fabricate sacrificial molds of the desired structure of the ceramic part. Then aqueous PZT (lead zirconate titanate) suspension was cast in the mold and solidified in situ through formation of a three-dimensional network gel. Because the polymer mold can be easily removed at the initial stage of sintering and the gelcast PZT body has a high green strength, the desired geometry of the PZT part can be completely retained after sintering of the ceramics. Complex-shaped PZT parts were successfully fabricated after using concentrated PZT suspension with low viscosity. Densities and electrical properties, such as the d33, the relative permittivity ε, the dielectric loss tgδ and the electromechanical coupling factor Kp of the gelcast PZT parts were also compared with those of the die-pressed PZT samples. The results indicated that the gel-forming process did not deteriorate the electrical properties of the samples, if proper dispersant was selected in developing concentrated ceramic slurry.
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  • 40
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Hydroxyapatite coatings on titanium were attempted by a sol-gel process combined with conventional heat treatment and with UV irradiation at ambient temperature after dipping/ withdrawing a substrate into/from the sol. X-ray diffraction data showed that a coating film prepared by heat treatment was amorphous and crystallized in Ca5(PO4)3(OH) at a temperature of 773–973 K. The infrared spectra for coating films that have been prepared by heat treatment at a temperature of 573–873 K were in fair agreement with those for a coating film prepared by UV irradiation. After ethylene oxide sterilization, the cytotoxicity of coating film decreased with increasing irradiation time in UV irradiation, whereas it decreased with increasing temperature in conventional heat treatment. In comparisons between ethylene oxide sterilization and autoclave sterilization, the coating film sterilized by autoclave had much lower cytotoxicity than that sterilized by ethylene oxide. Furthermore, an animal test in the transfemoral drill hole on a rat for 4 weeks was examined using an implant prepared by heat treatment and autoclave sterilization. The sol-gel-coated titanium had slightly higher bone apposition than uncoated titanium as a control material.
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  • 41
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Anatase-type TiO2 (titania) doped with iron up to 19.8 mol% was directly formed as nanometer-sized particles from acidic precursor solutions of TiOSO4 and Fe(NO3)3 by simultaneous hydrolysis, under mild hydrothermal conditions at 180°3C. Iron content in the anatase-type TiO2 was much less than that of the starting composition of the precursor solutions because of slower hydrolysis rate of Fe(NO3)3 than that of TiOSO4 at 180°3C. The XRD data, TEM selected-area diffraction patterns, and Mössbauer effect measurement showed that iron(III) formed a solid solution in the anatase-type TiO2 precipitates and that there was no iron oxide precipitated as secondary phase without making a solid solution with TiO2 present in the precipitates. Doping of Fe2O3 into TiO2 shifted the phase transformation from anatase-type to rutile-type structure to a low temperature. On the phase transformation from anatase to rutile, iron oxide was precipitated as Fe2TiO5 (pseudobrookite) phase. When the iron content was increased in the anatase phase, onset of optical absorption shifted to longer wavelengths, and absorption in the UV-light region and in the visible-light region over 400–600 nm clearly appeared in the diffuse reflectance spectra of the as-prepared Fe(III)-doped TiO2.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An infiltration method for preparing a boron carbide-aluminum (B4C-AI) composite was modified so as to reduce the processing temperature and time. Titanium metal and titanium-based compounds were added to B4C powders to enhance the wettability of the liquid aluminum on boron carbide skeletons. As expected, the time required for infiltration was significantly reduced on using the additives. Of these additives titanium metal was the most effective in facilitating aluminum infiltration. Another method, involving the heat treatment of boron carbide compacts at 1300°3C for 1 h before infiltration, was attempted, and a significant improvement was gained. These findings show that the treatment modified the surface condition of boron carbide powders via the removal of oxides. An additional attempt was made to increase the boron carbide content of the system by using a bimodal powder mixture. A maximum green density of 78% was achieved by mixing fine particle size and coarse particle size powders. The infiltrated boron carbide composites prepared using a bimodal powder with a preinfiltration heat treatment of the compacts exhibited promising mechanical properties, such as a Vickers hardness (HV) of 11 Gpa and an indentation toughness (KIC) in the range of 5–7.5 MPa·m1/2.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Lithium zirconate, Li2ZrO3, has been reported as a candidate material for high-temperature CO2 separation. The reaction of Li2ZrO3 with CO2 is extremely fast, and the material can store significant quantities of CO2 at high temperature. The reacted CO2 can be regenerated by thermal cycling. Alternatively, a membrane system might be developed based on the reversible reaction process. For absorption and membrane separation, the particle size, crystal structure, and state of agglomeration of the Li2ZrO3 powders are important. Therefore, we have synthesized Li2ZrO3 using sol-gel procedures and compared its properties with powders made via a powder-mixing route and a commercial-grade powder. The morphologic and structural characteristics of the powders and their CO2 absorption properties are discussed.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Silicon nitride (Si3N4) has been obtained from the carbothermal reduction of rice husks by applying the constant-rate-thermal-analysis (CRTA) method. Under this method, the reaction rate of carbothermal reduction can be controlled and at the same time the CO concentration generated is maintained constant at a previously selected value by the user. By using this synthesis technique it has been possible to obtain ceramic powder from rice husks with a determined phase composition and a controlled microstructure. Therefore, rice husks have great potential as a raw material for producing Si3N4 by the CRTA method.
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: An integrated process combining the preparation of ZnO nanoparticles and the formation of ZnO coatings using electrophoretic deposition (EPD) is reported. The work focuses on the deposition kinetics of nanocrystalline ZnO coatings on copper electrodes during EPD by direct measurement of the thickness of the deposited layer. The experimental results show that the EPD process is a powerful route to fabricate uniform coatings with desired thickness and excellent surface smoothness, which might be attributed to small particle size and narrow size distribution. On the other hand, the deposition kinetics changes with applied voltage and deposition time. The deposition thickness increases with increasing applied voltage and deposition time. In a short deposition time, the deviation of deposition rate between the theoretical and experimental values is caused by voltage drops during deposition, and the discrepancy increases with the applied voltage. Moreover, the increasing voltage drop and depletion of the suspension lead to decreasing current and lower deposition rate after longer deposition time. The critical transition time of deposition kinetics is found to exponentially decrease with increasing applied voltage.
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  • 46
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The role of grain bridging in affecting the initial rising portion of the R-curve and the transient, non-steady-state behavior of short cracks during (cyclic) fatigue-crack propagation has been quantitatively examined in a 99.5% pure alumina. Fatigue-crack growth properties for both long and short (Δaf 〈 2 mm) cracks emanating from machined notches (root radius, ∼ 15–150 μm) were investigated, where Δaf is the extension of the fatigue crack from the notch. Growth rates (da/dN) were far higher at the same applied stress-intensity range (ΔK) and fatigue thresholds, ΔKTH, were markedly lower for short cracks than for corresponding long cracks. Crack extension was measured at the lowest driving forces for short cracks emanating from razor micronotches with ∼ 15 μm. For growth rates 〈10-8 m/cycle, da/dN vs ΔK curves for short cracks merged with the demonstrably steady-state curve for long cracks after ∼2 mm of crack extension. This length corresponds well to the extent of the measured crack-bridging zone for a near-threshold steady-state fatigue crack. For da/dN 〉 10-8 m/cycle, however, non-steady-state behavior was observed at all crack sizes, indicating that achieving steady state at each ΔK level is difficult. The crack-tip shielding contribution due to such grain bridging was determined using both direct compliance and the more accurate multi-cutting/crack-opening profile techniques. Bridging stress-intensity factors were computed and subtracted from the applied stress intensities to estimate an effective (near-tip) driving force, ΔKeff These results provided (i) a lower threshold (in terms of ΔKeff) below which both long and short fatigue cracks should not propagate, and (ii) an estimate of the intrinsic toughness, K0, for the start of the R-curve. Such results quantitatively affirm that the reduced role of grain bridging is a primary source of the transient behavior of short cracks in grain-bridging alumina-based ceramics under cyclic loading.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The grain-growth behavior and grain-boundary structure in titanium-excess BaTiO3 depend on the amount of excess titanium at 1250° and 1300°3C. With excess titanium, abnormal grain growth (AGG) occurs and the grain boundaries are mostly flat or faceted with hill-and-valley shapes. With 0.5 at.% excess titanium, the large grains have flat {111} faces forming singular grain boundaries parallel to {111} double twins. With excess-titanium content between 0.1 and 0.3 at.%, the abnormal grains appear to have polyhedral shapes with {100} faces. These flat or faceted grain boundaries are expected to have singular structures, and hence AGG can occur by the step growth mechanism. When the excess-titanium content is decreased to 0, the grain boundaries become curved, indicating a rough atomic structure, and normal grain growth occurs.
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  • 48
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Crystals of δ-Y2Si2O7 (space group P121/c1) were examined using high-temperature powder X-ray diffractometry to determine their unit-cell dimensions from 296 to 1473 K. The lattice deformation induced by thermal expansion was investigated using matrix algebra analysis to determine the directions and magnitudes of the principal distortions (Λi, i= 1,2, and 3). The directions of Λ1 and Λ3 were defined by the acute angle Λ1c, which linearly decreased from 5(2)° to —5.5(3)° with increased temperature from 504 to 1473 K. The Λ2-axis invariably coincided with the crystallographic b-axis. The magnitudes of Λ1 and Λ2 steadily increased to, respectively, 1.0061(1) and 1.0068(1) during heating to 1473 K, while Λ3 remained almost constant for the entire temperature range. The mean principal distortion, Λm (= (Λ1+Λ2+Λ3)/3), steadily increased to 1.0044(1) with increased temperature to 1473 K. The coefficient of mean linear thermal expansion (α) was derived from the mean principal strain (Λm - 1) as α= (Λm - 1)/ΔT. The temperature dependence was determined to be α= 2.03 times 103+ 1.36(T - 296) (10-9 K-1). Provided that the rule-of-mixtures holds for the Y2Si2O7/Y2SiO5 composites as protective coating on SiC substrates, the volume fractions of 0.72-0.77 (70–75 mass%) would be necessary for the Y2Si2O7 component to match the α-values of both materials.
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  • 49
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Typically, the debonding and sliding interface enabling fiber pullout for SiC-fiber-reinforced SiC-matrix composites with BN-based interphases occurs between the fiber and the interphase. Recently, composites have been fabricated where interface debonding and sliding occur between the BN interphase and the matrix. This results in two major improvements in mechanical properties. First, significantly higher failure strains were attained due to the lower interfacial shear strength with no loss in ultimate strength properties of the composites. Second, significantly longer stress-rupture times at higher stresses were observed in air at 815°3C. In addition, no loss in mechanical properties was observed for composites that did not possess a thin carbon layer between the fiber and the interphase when subjected to burner-rig exposure. Two primary factors were hypothesized for the occurrence of debonding and sliding between the BN interphase and the SiC matrix: a weaker interface at the BN/matrix interface than the fiber/BN interface and a residual tensile/shear stress-state at the BN/matrix interface of melt-infiltrated composites. Also, the occurrence of outside debonding was believed to occur during composite fabrication, i.e., on cooldown after molten silicon infiltration.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Some K2O-Nb2O5-GeO2 glasses are prepared, and their crystallization behaviors are examined. 25K2O·25Nb2O5·50GeO2 glass with the glass transition temperature Tg= 622°3C and crystallization onset temperature Tx= 668°3C shows a prominent nanocrystallization. The crystalline phase is K3,8Nb5Ge3O20,4 with an orthorhombic structure. The sizes of crystals in the crystallized glasses heat-treated at 630° and 720°3C for 1 h are °10 and 20–30 nm, respectively, and the crystallized glasses obtained by heat treatments at 620°-850°3C for 1 h maintain good transparency. The density of crystallized glasses increases gradually with increasing heat-treatment temperature, and the volume fraction of crystals in the sample heat-treated at 630°3C for 1 h is estimated to be ∼35%. The usual Vickers hardness and Martens hardness (estimated by nanoindentation) of 25K2O·25Nb2O5·50GeO2 glass change steeply by heat treatment at Tg, i.e., at around 35% volume fraction of nanocrystals. The present study demonstrates that the composite of nanocrystals and the glassy phase has a strong resistance against deformation during Vickers indenter loading in crystallized glasses.
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    Notes: In a Pb(Mg1/3Nb2/3)O3-35 mol% PbTiO3 (PMN-35PT) specimen with 5 mol% excess PbO, the pores trapped inside grains by heat treatment in a double cycle at 1150°3C have revealed the coarsening pattern of the grains. Using this technique, the coarsening process of abnormal large grains with typical characteristics of penetration twins could be determined. The results suggest that two-dimensional nucleation and lateral growth enhanced at the reentrant edges are the cause of zigzag-shaped σ3 incoherent twin boundaries.
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    Notes: Dense mullite was produced through the reaction and sintering of an attrition-milled mixture of kyanite (Al2O3·SiO2) and aluminum metal. Kyanite and aluminum were attrition-milled then slowly heated at 1°3C/min to 1100°3C in air, and rapidly heated to 1600°3C and held for 1 h. During heating, the aluminum metal is oxidized first in the solid state and then as a liquid. The attrition-milled kyanite decomposes yielding mullite and rejecting silica, which then reacts with the alumina formed from oxidation of the aluminum. Expansion from the aluminum oxidation and kyanite decomposition partially compensates for the normal sintering shrinkage. A dense, fine-grain-size mullite results.
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    Notes: A method to synthesize boron nitride coating on the surface of carbon nanotubes (nanofibers) without damaging the tube walls has been developed. A reaction between boric acid and ammonia was performed at moderate temperatures on the surface of carbon nanotubes to form boron nitride (BN) coatings. The surface structure of the carbon nanotubes significantly influences the morphology of the boron nitride coating. If the surface of the tubes is free of defects, highly crystallized insulating BN nanotubes can encapsulate carbon nanotubes. On the surface of carbon nanotubes with disordered wall structure, a polycrystalline BN sheath was produced.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Notes: Organically modified germanosilicate (ORMOGSIL) glasses prepared by a sol-gel method showed a large refractive index change on ultraviolet exposure. The large photoinduced refractive index change in the ORMOGSIL glasses is mainly due to the structural densification caused by ultraviolet irradiation. The shifts in frequency of the Raman bands measured at room temperature reveal structural densification by reduction of the average intertetrahedral bonding angle θ in the ORMOGSIL glasses. Surface relief patterns by photoinduced densification were directly inscribed on the ORMOGSIL glasses.
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    Notes: Feeding atomized aqueous solutions containing TiCl4 into an argon high-temperature inductively coupled plasma (ICP) resulted in the formation of mixtures of white and blue particles. The mixtures consisted of anatase and an extra phase of rutile. Adding oxygen to the ICP led to the production of a single phase of white anatase. The blue particles could be characterized as oxygen-deficient anatase. Electrophoretic mobility measurements indicated that Na+ participated in determining the surface potential of the mixtures. The oxygen defects may provide the adsorption sites to Na+.
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The effective diffusion coefficient D̄ during sintering or diffusional creep of a polycrystalline ionic (ceramic) compound MaXb has been reexamined and suggested to be D̄=DMDX/(bDM+aDX), where Di is the diffusion coefficient of ion i (=M, X), in agreement with some previous investigations. This expression should be applicable to any system where ambipolar diffusion is driven by a stress gradient.
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    Notes: Using diamond anvil cell (DAC) technique, in situ high-pressure Raman scattering and energy-dispersive X-ray diffraction (EDXRD) experiments were used at room temperature to study 3C-SiC with an average grain size of 30 nm. In contrast to its bulk counterpart, a decrease of the Born's transverse effective charge of these nanocrystals was observed with increasing pressure from measurements of the longitudinal and transverse optical phonon modes (longitudinal optical–transverse optical) splitting. This is therefore indicative of a diminishing ionicity of nanocrystalline 3C-SiC on compression.
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    Notes: The combined effect of rapid sintering by spark-plasma-sintering (SPS) technique and mechanical milling of γ-Al2O3 nanopowder via high-energy ball milling (HEBM) on the microstructural development and mechanical properties of nanocrystalline alumina matrix composites toughened by 20 vol% silicon carbide whiskers was investigated. SiCw/γ-Al2O3 nanopowders processed by HEBM can be successfully consolidated to full density by SPS at a temperature as low as 1125°C and still retain a near-nanocrystalline matrix grain size (∼118 nm). However, to densify the same nanopowder mixture to full density without the benefit of HEBM procedure, the required temperature for sintering was higher than 1200°C, where one encountered excessive grain growth. X-ray diffraction (XRD) and scanning electron microscopy (SEM) results indicated that HEBM did not lead to the transformation of γ-Al2O3 to α-Al2O3 of the starting powder but rather induced possible residual stress that enhances the densification at lower temperatures. The SiCw/HEBMγ-Al2O3 nanocomposite with grain size of 118 nm has attractive mechanical properties, i.e., Vickers hardness of 26.1 GPa and fracture toughness of 6.2 MPa·m1/2.
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    Notes: Two- and three-dimensional SiCr/SiC composites have been prepared starting from Tyranno SA(tm) fiber preforms. Preform densification has been performed by a modified preceramic polymer impregnation and pyrolysis (PIP) process consisting of filling the preform large interbundle voids with SiC powder before the PIP process. This step was accomplished by low-pressure infiltration of a SiC powder dilute slurry through the preform thickness. Specimens were further processed with polymer impregnation and pyrolysis to determine the effects on structural, thermal, and mechanical properties of the obtained composites. High-temperature pyrolysis treatment, which promoted polymer derived SiC matrix crystallization, markedly increased thermal diffusivity.
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    Notes: Carbon is commonly added to sulfate-fined silicate-glass batches to enhance the fining process. Reactions between carbon and Na2SO4 modify the SOx emissions from Na2SO4 decomposition. Fourier-transform infrared (FTIR) spectrometry is used to analyze the emission of air pollutants from the isothermal decomposition of Na2SO4 + C undertaken using thermogravimetric analysis (TGA). The FTIR spectrometer is calibrated using standard gas mixtures containing CO, CO2, SO2, NO, and NO2. The collected spectra are quantified using the classical least-squares (CLS) approximation. The TGA-FTIR system provides SOx, and COx, concentrations versus time data from the isothermal decomposition of Na2SO4, in the presence of a carbon black. Mass spectrometry (MS) complements FTIR by being able to detect SO(g).
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    Notes: Octahedral cations of Mg and Ta in Pb[(Mg1/3Ta2/3)0.8Ti0.2]O3 were replaced independently as well as simultaneously by Zn and Nb, respectively, to investigate the effects of composition modification on phase formation and dielectric properties. When Mg was replaced by Zn, the perovskite formation yields decreased continuously to 0% with the Zn fraction. In contrast, nearly phase-pure perovskite powders could be prepared when Ta and the Mg-Ta complex were replaced by Nb and Zn-Nb, respectively. Dielectric relaxation with diffuse phase transition was observed at most of the compositions. Dielectric maximum temperatures increased steadily with the substituent fractions, whereas variations of the maximum dielectric constant were dependent heavily on the substituent species.
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    Notes: The sintering behavior and piezoelectric properties of the lead zirconate titanate (Pb(ZrTi)O3, PZT)–lead zinc niobate (Pb(Zn1/3Nb2/3)O3, PZN) system were investigated. The sintering temperature required for full densification of the PZT-PZN system was significantly lowered when the proportion of PZN was increased. The density of the specimen composed of 60% PZT and 40% PZN (0.6PZT-0.4PZN, Pb((Zr0.47Ti0.53)0.6–(Zn1/3Nb2/3)0.4)O3) sintered at 880°C for 4 h was 8.15 g/cm3, which was 〉97% of the theoretical value. This improved densification behavior was attributed to the combined effects of the high sinterability of PZN and the stability of the PZT pcrovskite structure. The piezoelectric and dielectric properties of the 0.6PZT-0.4PZN specimen sintered at 880°C were comparable with those of a specimen with the same composition sintered at 1200°C for 2 h. The piezoelectric coefficient (d33) and the electromechanical coupling factor (kp) of the 0.6PZT-0.4PZN specimen sintered at 880°C were 460 pC/N and 0.6, respectively.
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    Notes: Two methods of measuring the fracture toughness of films are critically examined using well-characterized films of CrN and Cr2N ˜6 μm in thickness bonded to brass. The first method invokes a model developed by Beuth and Klingbeil in which the film fracture stress is related to the fracture energy through an expression that accounts for work hardening of the substrate. The second method is to directly measure the displacement field around the crack tip using electron-beam molrè and, subsequently, to estimate the crack-tip stress Intensity factor using full-field-displacement equations. The films are prepared by magnetron sputtering on brass substrates heat-treated at various temperatures, thereby altering the microstructure and, hence, the substrate yield stress. Unexpectedly, the same films deposited on various substrates lead to very different in-plane compressive residual stresses. The effect on crack-driving force is discussed, and a comparison between these two methods is made. Both techniques agree reasonably well and reveal that CrN exhibits a higher toughness than Cr2N.
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    Notes: Hexapod-shaped tetragonal-phase BaTiO3 single crystals have been synthesized using a simple hydrothermal method. The effects of alkali concentration, precursors, and temperature on the morphology are discussed.
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    Notes: Different ratios of the precursor phases of SrFeO3–x (SFO) and SrMoO4 (SMO) were used to prepare Sr2FeMoO6 (SFMO) by a solid-state reaction. X-ray diffraction was used to identify the phases. A residual SMO was observed to exist in the sample with an SFO/SMO ratio of 0.9:1. The sample with a residual SMO phase had higher resistivity, lower magnetization, but higher low-field magnetoresistance (LFMR). High-resolution transmission electron microscopy was used to identify the compositions and phases. Nanometer-sized amorphous-like clusters of SMO phase were located inside the grains rather than at grain boundaries; however, some boundaries were rich in the strontium ion. The possible mechanisms for the conduction and the increase of LFMR of SFMO are discussed.
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    Notes: Hydration resistance of synthesized MgO–CaO clinker was improved by surface modification using oleic acid, stearic acid, or complex acids as modifiers, with phosphoric acid as a reference. Unmodified and modified samples were evaluated using a powdering resistance test, weight change test, and flowability test. The remarkable effects of the modifiers on the hydration resistance and flowability of the clinker were manifested, and the complex modifier caused the most significant effect. The mechanism involved the formation of calcium-containing films on the surfaces of the clinker particles, which protected them from hydration. The flowability of the clinker also increased with improved hydration resistance because of the decreased bonded-moisture content. Comparison of infrared spectra between unmodified and modified samples confirmed the formation of surface films.
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    Notes: The mechanical properties of a textured alumina made by high-temperature deformation of normal-purity sintered alumina have been investigated. The textured alumina shows very high bending strength and extremely high fracture toughness. Fracture toughness of more than 10 MPa·m1/2 was measured by the single-edge precracked beam method, and even using the single-edge V-notched beam method, toughness of over 8 MPa·m1/2 was obtained. This high fracture toughness was attributed to a large number of aligned small platelike grains of the textured structure enhancing the grain bridging effect.
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    Notes: The wetting behaviors of α-Al2O3 single crystals with three different faces—R(0112), A(01120), and C(0001)—and polycrystals (PC) by molten aluminum were studied over a wide temperature range using both a conventional and an improved sessile-drop method. The critical factors affecting the wettability, such as temperature, atmosphere, substrate surface roughness, and crystallographic orientation, and the influence from the experimental technique, were thoroughly investigated. The results show that the aluminum surface oxidation and the thickness of the oxide film have a pronounced effect on the wettability, especially at low temperatures. To eliminate this effect, the experimental temperature must be over a critical value. Vacuum favors lowering this value compared with atmosphere, and the improved sessile-drop method, particularly using an impingement-dropping mode (I-mode), helps to weaken this effect by mechanical disruption and removal of the oxide film. However, the dropping distance and the dropping force must be controlled to prevent an overspreading of the drop. The effects of the substrate surface roughness and temperature are not significant in the case of a clean aluminum surface and a fine-prepared alumina surface. On the other hand, the effect of the alumina surface crystallographic orientation is noticeable and the wettability is in the order of R 〉 A 〉 PC 〉 C. The intrinsic contact angles of the Al/α-Al2O3 system in the temperature range of 1000°–1500°C were estimated to be 76°–85° for the R and A faces, 88°–100° for the C face, and 77°–90° for the polycrystal, depending on the temperature.
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    Notes: We have studied the rheological property evolution and hydration behavior of white and ordinary portland cement (type I) pastes and concentrated cement–polyelectrolyte suspensions. Cement composition had a marked effect on the elastic property evolution (G′(t)) and hydration behavior of these suspensions in the presence of poly(acrylic acid)/poly(ethylene oxide) copolymer (PAA/PEO), even though their affinity to adsorb such species was nearly identical. Both white and ordinary portland cement pastes exhibited G′0 values of ∼104 Pa and fully reversible G′(t) behavior until the onset of the acceleratory period (t= 2 h), where the pastes stiffened irreversibly. In contrast, cement–PAA/PEO suspensions exhibited G′0 values of ∼1 Pa and G′(t) behavior comprised of both reversible and irreversible features. Interestingly, ordinary portland cement–PAA/PEO suspensions experienced a gel-to-fluid transition on high shear mixing at short hydration times (〈1 h), and the particle network did not rebuild until ∼24 h of hydration. In sharp contrast, white portland cement–PAA/PEO suspensions remained weakly gelled throughout the initial stage of hydration even after high shear mixing. At longer hydration times (〉1 h), both cement–PAA/PEO suspensions exhibited G′i(t) ∼ exp(t/τc) with τc values of 5.6 and 1.3 h for ordinary and white portland cement, respectively. Our observations suggest that hydration phenomena impact interparticle forces during early stage hydration and, ultimately, lead to initial setting through the formation of solid bridges at the contact points between particles within the gelled network.
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    Notes: A new ceramic freeze-casting technique capable of manufacturing near room temperature with a sublimable vehicle was accomplished. Fluid-concentrated slurries of Al2O3 powder in molten camphene (C10H16) were prepared at 55°C. These slurries were quickly solidified (frozen) at room temperature to yield rigid solid green bodies, followed by frozen camphene removal by sublimation (freeze-drying) with negligible shrinkage. Sintering without any special binder burnout process yielded sintered bodies with over 98% theoretical density. The proposed advantages include (1) elimination of extremely cold temperatures, (2) elimination of troublesome binder burnout process, and (3) fast manufacturing cycle due to quick solidification.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Dense composites in the Ti-B-N system have been produced by reactive hot pressing of titanium and BN powders. The effect of the addition of a small amount of nickel (1–3 wt%) on the reaction kinetics and densification of TiN–TiB2 (40 vol%) composite has been studied. Composites of ∼99% of theoretical density have been produced at 1600°C under 40 MPa for 30 min with 1% nickel. The hardness and fracture toughness of these composites are 24.5 ± 0.97 GPa and 6.53 ± 0.27 MPa·m1/2, respectively. The microstructural studies on samples produced at lower temperatures indicate the formation of a transient liquid phase, which enhances the kinetics of the reaction and densification of the composite.
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  • 73
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: This paper presents new findings on ultrasonic spray pyrolysis of zirconium hydroxyl acetate precursor drops whose sizes were precisely measured using laser light diffraction technique. Precursor concentration plays a predominant role in determination of product particle size. At 0.01 wt% precursor concentration, conventional spray pyrolysis at 750°C using precursor drops 5–8 μm in diameter, generated by an ultrasonic nebulizer at 2.66 MHz, yielded uniform spherical yttria-stabilized zirconia (YSZ) particles 73 nm in diameter measured by scanning electron microscopy. The YSZ particle diameters were much smaller than those predicted by the one-particle-per-drop mechanism. Under similar reaction conditions, the high-throughput ultrasound-modulated two-fluid (UMTF) spray pyrolysis of larger precursor drops (28-μm peak diameter) also yielded spherical dense particles; they were significantly smaller in size than those produced by the low-throughput conventional ultrasonic spray pyrolysis of smaller drops (6.8-μm peak diameter).
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  • 74
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Thermoelectric elements consisting of the layered polycrystalline materials of Al-doped ZnO and NaCo2O4 were prepared using the pulse electric-current sintering (PECS) method at 900°C for 3 min. Direct contact between the polycrystalline Al-doped ZnO and the NaCo2O4 was obtained in a single-step process for the stacked powders. The electrical conductivities of the polycrystalline materials prepared by PECS were higher than those of materials prepared by conventional sintering, despite their porous structure. The thermoelectric voltage of the 1-mol%-Al-doped ZnO and NaCo2O4 polycrystalline element (measuring ∼6 mm × 3 mm × 15 mm) was 83 mV at dT= 500 K, when the junction of the elements was at 800°C.
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  • 75
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Electrochemical devices based on coupling an oxygen ionic conductor (Y2O3-stabilized ZrO2: YSZ) with semiconducting oxides as sensing electrodes were investigated. LaFeO3, a p-type semiconductor, and WO3, an n-type semiconductor, were chosen because of their known good NO2-sensing properties as resistive-type sensors. The entire sensors were wholly exposed to the same atmosphere. The electromotive force (EMF) was measured for different NO2 concentrations and at fixed temperature. The EMF values of both sensors increased in NO2 atmosphere with a fast response time. The best performance was observed around 450°C for LaFeO3-based and 650°C for WO3-based sensors. Moreover, the response of the LaFeO3-based sensors was found to be strongly affected by the grain size of the powder used for the preparation of the sensing electrode. The polarization curves of all sensors showed a nonlinearity; nevertheless an opposite behavior in the presence of NO2 gas was observed for the p- and n- type-based oxide sensors. The nonlinearity was attributed to the potential drop for LaFeO3 or increase for WO3 at the electrode interface. Amperometric measurements, performed at a fixed potential of 1 V, were found in accordance with polarization curves. The electrochemical impedance spectroscopy (EIS) analysis showed that the resistance and reactance at the electrolyte/electrode interface decreased (for LaFeO3)/increased (for WO3) on introduction of NO2 gas, because of the lowering/increasing of the electrode overvoltage.
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  • 76
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Pb(Zr,Ti)O3–Pb(Mn1/3 Nb2/3)O3 (PZT–PMnN) system has been studied for high-power piezoelectric applications. This study investigates this system to find out the composition with high-power density piezoelectric characteristics and low tem-perature coefficient of resonance frequency (TCF). It was found that the composition 0.9PZT–0.1PMnN (Zr/Ti = 0.51/0.49) modified with 6 mol% Sr exhibits a TCF of −8 ppm/°C (−20 to +80°C). Further, the dielectric and piezoelectric properties of this composition are as follows: kp= 0.53; Qm= 800; d33= 274; ε33/ε0= 1290 and tan δ=1.1%, which shows the suitability of this composition for ultrasonic devices used under fluctuating thermal environment.
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  • 77
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    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Beam bending is an excellent method for measuring low permeabilities (≤10−18 m2) in homogeneous materials, because it is fast, requires no high pressure, and provides a concurrent measurement of the modulus of the material. The method was previously analyzed and substantiated for cylindrical or square beams. Recently, the analysis was extended to include isotropic and transversely isotropic rectangular beams. In this paper, the analysis is applied to measurements performed on cement paste, and it is shown that the solution for isotropic rectangular beams accounts for changes in the hydrodynamic behavior caused by changing the aspect ratio of the sample. The permeability and elastic modulus results are verified through comparison to previous measurements on cylindrical beams.
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  • 78
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The deformation behavior of boron- and carbon-doped β-silicon carbide (B,C-SiC) with an average grain size of 260 ± 18 nm containing 1 wt% boron was investigated by compression testing at elevated temperatures. Extensive grain growth during deformation was observed. The stress–strain curves were compensated for grain growth by assuming power-law type of dependence on grain size and strain rate. The stress exponent n was ∼1.3 and the grain size exponent p was ∼2.7 at temperatures ranging from 1593° to 1758°C. The apparent activation energy of deformation Qd was ∼760 kJ/mol, which was lower than the activation energy for lattice diffusion of silicon and carbon in SiC and higher than that for grain-boundary diffusion of carbon in SiC. These results suggest that the deformation mechanism of the fine-grained B,C-SiC is grain-boundary sliding accommodated by the grain-boundary diffusion.
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  • 79
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: ZnO-based varistor ceramics were sintered under various conditions to optimize their mechanical strength. For highest strength, the optimum sintering temperature was 1070°C or below. At higher maximum temperature, the strength decreased because of grain coarsening and the increasingly inhomogeneous distribution of secondary phases thereby induced. Fracture typically started from holes associated with hollow or poorly compacted sprayed granules. All series contained the same type of critical flaws, but, depending on the sintering temperature, the fracture toughness changed, which led to different strengths. At sintering temperatures above 1050°C, the density started to decrease slightly because of swelling attributed to the pressure of gas entrapped in closed pores.
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  • 80
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: X7R-type BaTiO3 materials were analyzed using X-ray diffraction (XRD) and transmission electron microscopy (TEM). Powder XRD indicated that the materials had pseudocubic lattices, but core–shell grain structures predominated in bright-field (BF) TEM images. Electron diffraction patterns across the core–shell boundaries and convergent beam electron diffraction patterns of cores and shells indicated that coherent grain boundaries existed between cores and shells. The flat dielectric constant–temperature curves obtained from these materials can be interpreted in terms of the internal stress states in individual grains. The stress states were observed using weak-beam dark-field (WBDF) microscopy, and strain contours formed by distorted crystal planes were visible in the WBDF images. The contours observed were dependent on the stress state of the crystal instead of crystal symmetry and the stress distribution in individual grains was determined by both the thickness ratio of shell and core, and the geometrical relationship of the core and the shell. Twins observed in this material were determined to be growth rather than mechanical twins, through observation of the strain contour distribution.
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  • 81
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Crystal structure and thermal properties of La1−xSrxFeO3−δ (x= 0, 0.1, 0.3, 0.4, 0.5, and 0.75) have been studied by high-temperature X-ray diffraction and thermal analysis in air and nitrogen (p(O2) ∼ 10−3 atm) atmosphere. The first-order phase transition from orthorhombic-to-rhombohedral La1−xSrxFeO3−δ (x= 0, 0.1) was strongly shifted to lower temperatures with increasing Sr content. The phase-transition temperature was observed significantly lower in polycrystalline ceramics compared with fine powders. The temperature depression of the phase transition in the ceramics was qualitatively explained by stresses induced both by the anisotropic thermal expansion of LaFeO3 and the observed volume contraction of the phase transition. Rhombohedral La1−xSrxFeO3−δ (x= 0.3, 0.4, 0.5) were observed to transform to the cubic perovskite structure during heating. The second-order phase-transition temperature decreased with increasing Sr content and decreasing partial pressure of oxygen. On the basis of the present findings, a pseudobinary phase diagram of the LaFeO3–SrFeO3−δ system is presented. Finally, a severely nonlinear thermal expansion was observed for the Sr-rich materials at high temperature. The high thermal expansion in this region is due to a chemical expansion resulting from a reduction of the valence state of Fe.
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  • 82
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The synthesis, characterization, and bulk and lattice thermal expansions of a series of compounds with general composition Ce1–xYxO2–x/2 (0.0 ≤x≤ 1.0) are reported. The XRD pattern of each product was refined to learn the solid solubility limit and the homogeneity range. The solid solubility limit of YO1.5 in CeO2 lattice, under the conditions of slow cooling from 1400°C, is represented as Ce0.55Y0.45O1.775 (i.e., 45 mol% of YO1.5). The subsequent compositions were biphase. There was no solubility of CeO2 into the lattice of YO1.5. The bulk thermal expansion measurements from ambient to 1123 K, as investigated using a dilatometer, revealed that the αl (293–1123 K) values, within the homogeneity range, decreased on increased Y3+ content. A similar trend was observed for average lattice thermal expansion coefficient, αa (293–1473 K), as investigated using high-temperature XRD. No ordered phases were obtained in this system under the used conditions. These studies on Ce1–xYxO2–x/2 (0.0 ≤x≤ 1.0) system can be used to simulate the phase relation and thermal expansion behavior of Pu1–xYxO2–x/2 (0.0 ≤x≤ 1.0), because CeO2 is widely used as a surrogate material for PuO2.
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  • 83
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Chromium-containing stainless steel (SS) is a prospective material for use as an interconnect in solid oxide fuel cells (SOFCs). However, during operations at high temperatures, the growth of oxide scales causes the performance of the interconnect and SOFC as a whole to deteriorate. The coating of SS 446 with a conducting perovskite is a potential method of slowing the growth of oxide scale and, therefore, improving overall SOFC performance. In the present research, the structural characterization of a pure LaCrO3 thin film on the SS 446 substrates has been performed as a model material that can be used as a barrier coating for the metallic interconnect. The deposition of an amorphous La-Cr-O thin film on SS 446 was performed using radio-frequency (rf) magnetron sputtering. The deposited amorphous film was annealed in air to form the desired perovskite phase. The film underwent an amorphous to LaCrO4 phase transition during annealing at 500°C with further transformation to LaCrO3 orthorhombic phase during annealing at 700°C. A self-organized dendritic structure was reported as a result of the perovskite-phase formation. Although formation of various oxides, such as Fe2O3 and Fe3O4, was observed during the annealing of uncoated SS 446 in air, the coating of SS 446 surface with LaCrO3 film prevented formation of various oxide phases at the interconnect surface. The structural characterization of the films and SS 446 surfaces was accomplished using scanning electron microscopy with energy-dispersive X-ray analysis, X-ray diffractometry, micro-Raman spectroscopy, and nanoindentation.
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  • 84
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The density, surface tension, and viscosity of the melts from the PbO-B2O3-SiO2 system have been measured at temperatures in the range 1073–1473 K. The effect of composition on these properties was also investigated. The density of the melt was found to increase linearly with increasing PbO content. Molar volume was derived from the density data, and its deviation from the additivity of partial molar volumes was calculated. These deviations in molar volume from those obtained from additivity rules have been used along with the ratio of various coordination numbers of boron (as reported by Bray) to discuss the structure of the melts. The surface tension was found to decrease with decreasing SiO2/B2O3 ratio, and to increase in the range of the PbO content between 30 and 60 mol%, showing a maximum at ∼60 mol% PbO, and then decreased with further additions. This result suggested that the surface tension would be affected primarily by the B2O3 content in the range of the PbO content between 30–60 mol%, and mainly by the PbO content in the range of the PbO content 〉60 mol%, respectively. The viscosity of the melt was found to decrease linearly with increasing PbO content. The results obtained indicate that the increase in viscosity with B2O3 was half that of SiO2 (on a molar basis), and an empirical equation has been proposed for the viscosity as a function of mole fraction.
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  • 85
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    Journal of the American Ceramic Society 87 (2004), S. 0 
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Cerium monosulfide (CeS) powder was synthesized by the reduction of Ce2S3 powder with metallic Ce, which was obtained from ceria (CeO2) powder using carbon disulfide (CS2) gas. To obtain the maximum amount of CeS from a mixture of Ce2S3 and Ce, an excess amount of metallic Ce, a stoichiometric composition, was necessary in the synthesis at 1273 K for 10.8 ks. The preliminary sintering experiments also were performed using a synthetic CeS powder containing a small amount of Ce, Ce2O2S, and β-Ce2S3 as impurities. It was found that the oxygen content in the sintered compact decreases gradually as the sintering temperature increases, because of the removal of the impurities due to the evaporation of the volatile CeO. Single-phase CeS was formed by sintering at 2173 K. To evaluate the activation energy for densification of single-phase CeS, a CeS powder was prepared by milling an initial sintered compact and was used as an ingredient for hot-press experiments. Densification data during hot-press sintering were analyzed using a kinetic equation, showing that boundary diffusion is a rate-limiting process. The results suggest that this boundary diffusion model can explain well the densification data, with an apparent activation energy of 479 kJ·mol-1.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Spark plasma sintering was applied to consolidate a series of SiC-whisker-reinforced mullite-matrix composites containing up to 30 vol% of whiskers. Bodies with relative densities higher than 99% were obtained at 1400°3C, using a holding time of 3 min and a uniaxial pressure of 50 MPa. The analysis of densification kinetics revealed that a shrinkage rate of about 10-3 s-1 was obtained even with a high whisker load, showing that the spark plasma sintering process is a rapid technique for fabricating whisker composites. The very rapid densification that occurs during spark plasma sintering allows little time for growth of the matrix grains. This, in turn, leads to improved mechanical properties.
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  • 87
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Ceramic foams have a large potential for many applications and can be produced in several ways. In the past, many have attempted to manufacture ceramic foams that combined sufficient strength and controlled microstructure. This study proposes a new two-step processing route to fulfill these requirements. First, sacrificial cores are coated with ceramic powder slurry and packed in a die. Second, the cores are connected together using another ceramic slurry coating. After they are burned out and sintered, ceramic foam structures can be obtained that have a density 〈10% of theoretical density. By varying the size and shape of the initial cores, ceramic foams with tailor-made microstructures can be easily produced.
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  • 88
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: A 59Ag-40Cu·1Hf (at.%) alloy that was heated on 99.6% alumina for 30 min at 1000°3C in gettered Ar melted, spread, and adhered when cooled to room temperature. Conventional scanning electron microscopic analysis with energy dispersive X-ray spectroscopy (SEM/EDXS) did not detect any reaction products at the interface. Automated X-ray spectral image analysis of the interface region revealed small pockets of a phase containing Hf and O with a stoichiometry equivalent to HfO2. Samples for transmission electron microscopic (TEM) analysis were cut to include specific HfO2 particles using focused ion beam (FIB) milling. TEM images showed that the particles were 10 to 100 nm in diameter and embedded in the alumina grains at the interface with the alloy. Based on the measured stoichiometry, electron diffraction analysis in the transmission electron microscope, and a standard Gibbs energy of reaction of ΔG°= -203.3 kJ at 1300 K for the reaction 3Hf + 2Al2O3→ 3HfO2+ 4Al, the particles are judged to be HfO2 that formed from simple redox reaction between Hf and Al2O3.
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  • 89
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Core/shell structures have been prepared via a mechanofusion system by employing several kinds of spherical polymers as a core material and Al2O3 powder or a mixture of Al2O3 and SiO2 powders as a shell material. The effect of the kind of core polymers on the quality of the resulting hollow alumina microspheres has been discussed on the basis of the thermal decomposition behavior of spherical polymers used as a core material. A large fraction of hollow alumina microspheres reflecting the shape and the particle size distribution of the core polymer could be fabricated after sintering at 1600°3C for 3 h, when highly cross-linked poly(methyl methacrylate) (PMMA) microspheres with a gel fraction of 99.03% were used as a core polymer, and abrupt firing at temperatures higher than 500°3C was adopted to remove the PMMA microspheres. The addition of 5 mass% SiO2 to the Al2O3 shell layer was found to be useful for maintaining the spherical shell structure during the firing process and for fabricating a large fraction of hollow alumina microspheres after the sintering.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Well-defined and stoichiometric spherical particles of BaTiO3 of narrow size distribution were produced at 82° and 92°3C by precipitation from chloride solutions in a strong alkaline environment. The size of the particles can be tailored in the range from ≅103 to 70–80 nm by increasing the barium concentration from ≅0.07 to 0.7 mol/L. The particles are composed of tight aggregates resulting from the assembly of several nanocrystals. The size of the nanocrystals decreases from 200–300 to 30–40 nm by increasing reactant concentration. At low barium concentration (≤0.07 mol/L at 82°3C, ≤0.06 mol/L at 92°3C), formation of BaTiO3 is strongly slowed down and nonstoichiometric, Ti-rich powders are produced. Under these conditions, the particles have the tendency to develop a dendritic-like morphology.
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  • 91
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Structure and formation of aluminosilicate hydrogels were investigated as a function of chemical composition. Oscillatory rheometry was used to measure the dynamic moduli, G‘ and G“, of the gels during setting. The formation of aluminosilicate hydrogels was monitored over time as a function of the storage modulus for gels of low solids volumes, φ 〈 0.030. Overall gel strength correlated well to the fractal dimension, D, observed by neutron scattering. Scattering data were interpreted using the power law, and the Guinier relationship was used to determine the size of the constructing colloidal/gel particles. Aluminosilicate hydrogels were observed to consist of large fractal aggregates of indeterminable size constructed from smaller subunits of ∼45 Å in dimension. Structure and formation of the gels were highly dependent on [Al2O3] and [Na2O] content.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The preparation of strontium bismuth tantalate (SBT) thin films at low temperatures for electronic applications is at present the subject of intense study. However, the microstructural evolution of these films has not been extensively reported, despite its importance in the determination of the final properties of the film. In this work, we study SBT thin films with various nominal compositions obtained by the crystallization at 650°3C of spin-coated solutions on a silicon-based substrate. Both the formation of the perovskite phase and the evolution of the grains are analyzed, with special attention to the formation of platelet-like grains. A process of coalescence of initially round grains is proposed to explain the grain growth in this system. We also show that the use of a preannealing step inhibits the grain growth and, therefore, should be avoided. The role that the film thickness plays in the development of large grains is discussed.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Microcellular silicon oxycarbide open cell ceramic foams were fabricated from a silicone resin. Microcellular foams, with a cell size ranging from ∼1–80 μm, were fabricated using poly(methyl methacrylate) microbeads as sacrificial templates. The compression strength of the foams decreased with increasing cell size.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Electroconductive zirconia-toughened mullite (TiN/ZTM) intragranular nanocomposite was fabricated by hot-pressing a powder mixture of nano-sized TiN, ZrO2(2Y), and mullite gel. The material showed a good sinterability and could be highly densified at a low temperature of 1300°3C. Sintering temperature strongly influenced the microstructure and electrical resistivity of the material. The electrical resistivity increased monotonously from 20 Ω-cm to 1.5 times 106°3Cm, as the sintering temperature was increased from 1300° to 1500°3C. TEM results indicated that such a phenomenon could be ascribed to the changes in the microstructure of the material, which led to a decrease in the connectivity of the TiN network in the sample as the sintering temperature was increased.
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    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Effects of fluids on material removal rate, chipping damage, and surface roughness in the simulated clinical-dental machining of a dental-type glass ceramic were investigated. Significant differences in removal rate were obtained among the fluids investigated, but only a 4 wt% boric acid solution gave a higher removal rate than conventionally used water. Chipping damage was substantially lower for the boric acid and an oil-emulsion coolant compared with other fluids tested. Surface roughness was independent of the fluids used. The results indicate that improvement can be achieved in both material removal rate and machining damage by the appropriate selection of coolant chemistry.
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    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Recently, we reported on the retention of fine-grained micro-structure in Al2O3/3 vol% 3Y-ZrO2 composites using the pulse electric current sintering (PECS) technique. It was demonstrated that a high heating rate is beneficial for the retention of fine grains and homogeneous microstructure. As there are few reports on microstructural inhomogeneity and excessive grain growth in compacts densified by the PECS technique, we carried out a series of experiments on monolithic alumina by varying the sintering parameters and discussed the characteristic results. All specimens that were densified under selective sintering conditions attained high density (∼99% of the theoretical density) at 1250°3C in 〉 5 min. The average fracture strength of monolithic alumina was observed to be 741 ± 25 MPa and the fracture toughness was 2.2 MPa.m 〈1/2, and these were reasoned out to small grains. However, compacts sintered under very low compaction pressure attained ∼92%-93% of the theoretical density, and these specimens had undesirable microstructural inhomogeneity owing to differential sintering. Hence, in the present study, we address the problem of differential sintering.
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  • 97
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: The graded nature of crystal structure, texture, and microhardness of human enamel has been characterized by grazing-incidence synchrotron radiation diffraction and Vickers indentation. Results show that the composition of tooth enamel consists mainly of calcium apatite or hydroxyapatite (HAP). The HAP crystals formed near the occlusal surface are aligned approximately orthogonal to each other between the axial and occlusal sections. In addition, the tooth enamel has been shown to be a hierarchical graded biomaterial with a distinct gradation in crystallinity, texture, crystallite size, and hardness, which is somewhat akin to that of the fibrous microstructures found in natural plants. A “graded-interface” approach is proposed as a biomimetic model for designing new dental or restorative materials as well as for joining of dissimilar materials.
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  • 98
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Composite coatings, consisting of calcium phosphate (CaP) ceramics and phosphate-based glass (P-glass), were obtained on a strong ZrO2 porous scaffold to improve biocompatibility by combining mechanical properties and biological activity. Powder mixtures of hydroxyapatite (HA) and P-glass in varying composition and content were dip-coated on a ZrO2 porous scaffold and heat-treated above 800°C for 2 h in air. During thermal treatment, substantial reaction and crystallization occurred, resulting in coating phases of HA, tricalcium phosphate (TCP), dicalcium phosphate (DCP), and surrounding glass. The CaP-glass coating layer was highly dense and uniform and adhered firmly to the ZrO2 scaffold. The adhesion strength of the coating layer as tested on a nonporous disk increased with increasing glass addition and decreasing CaO content in glass. The highest strength was about 40 MPa, an improvement of twice as high as that of pure HA coating. The osteoblastic cells grew and spread actively through the coated scaffolds. The differentiation of cells on the CaP coatings was much higher than that on ZrO2 substrate and comparable to or slightly higher than that on pure HA coating.
    Type of Medium: Electronic Resource
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  • 99
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: MgAl2O4 spinel was successfully synthesized using a mechanochemical route that avoided the formation and calcination of its precursors at high temperatures. The method involved a single step in which γ-Al2O3–MgO, AlO(OH)–MgO, and α-Al2O3–MgO mixtures were milled at room temperature under air atmosphere. The formation of MgAl2O4 occurred faster with γ-Al2O3 than with AlO(OH) or α-Al2O3. After 140 h, the mechanochemical treatment of the γ-Al2O3–MgO mixture yielded 99% of MgAl2O4.
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  • 100
    Electronic Resource
    Electronic Resource
    Oxford, UK : Blackwell Publishing Ltd
    Journal of the American Ceramic Society 87 (2004), S. 0 
    ISSN: 1551-2916
    Source: Blackwell Publishing Journal Backfiles 1879-2005
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics , Physics
    Notes: Nanocrystalline SnOx particles (x= 0–2) were synthesized using tetramethyltin (Sn(CH3)4) vapor as the particle precursor reactant in hydrogen/oxygen/argon (H2/O2/Ar) flames. The particle composition and morphology were characterized using X-ray diffractometry, transmission electron microscopy, and nitrogen (N2) surface adsorption. By controlling the concentration of oxygen in the reactant gases and the flame temperatures, metallic tin (Sn), tin monoxide (romarchite SnO), and/or tin dioxide (cassiterite SnO2) were generated. The crystalline powders consisted of both discrete primary particles and agglomerates, with average primary particle sizes of 23–24 nm for SnO2 and 69 nm for Sn (based on specific surface area measurements of bulk powders collected in the exhaust region of the flame). The compositional results were interpreted using equilibrium and detailed chemical kinetics models.
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