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  • Industrial Chemistry  (2,037)
  • Wiley-Blackwell  (2,037)
  • Copernicus
  • 1985-1989  (172)
  • 1970-1974  (1,865)
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  • Wiley-Blackwell  (2,037)
  • Copernicus
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Year
  • 1
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A pilot wet scrubber was examined experimentally. It is constructed like a plate column. Its plates are designed to set the gas into a whirling motion with tangential velocities of up to 25 m/s and to ensure a uniform distribution of the liquid throughout the gas flow. Particles suspended in the waste gas are collected by gas-atomized droplets to yield cut diameters between one and two microns. Energy consumption is lower than in the case of other scrubbers. The scrubbing mechanisms are analyzed by examining the measured pressure drops. Finally, methods of determining the collection efficiency are discussed and an empirical approach to its calculation is presented.
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  • 2
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    Weinheim : Wiley-Blackwell
    Chemical Engineering & Technology - CET 11 (1988), S. 139-148 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The suitability of any item of equipment for a given thermal separation process cannot always be judged solely in the light of efficient and loading range data. In vacuum rectification, involving a large number of theoretical stages, the vapour pressure drop per transfer unit exerts a considerable effect on the energy consumption and thus largely governs the choice of column fittings. Furthermore, the pressure drop per transfer unit determines the temperature at the bottom of a rectification column and, hence, the suitability of the equipment for the separation of heat-sensitive products. It is also an important criterion for compressor requirements in absorption processes. Another factor of considerable importance in separating heat-sensitive mixtures by distillation is the time during which the product, particularly the liquid phase, is exposed to a given temperature in the column. Therefore, a standardized liquid residence time has been adopted to evaluate the systems in their entirely. This residence time depends on the hydrodynamic conditions in the column and is thus closely related to pressure drop and efficiency. Further important factors, which may decide the selection of column internals, are the specific volume and mass of the column. Based on theoretical considerations, a flow model is derived for describing the main loading range of countercurrent packed columns; the relationships between the above mentioned parameters are presented.
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  • 3
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    Weinheim : Wiley-Blackwell
    Chemical Engineering & Technology - CET 11 (1988), S. 156-162 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A report is presented on the influence of liquid flow rate, NaOH concentration, column length and presence of 5 × 10-3 wt-% of the surfactant SLS on the rate of absorption of pure SO2 by aqueous NaOH solution in a sphere-and-cylinder column. The presence of sodium lauryl sulphate (SLS) prevented axial turbulence which increased mass transfer in longer columns and was almost independent of the flow rate. The enhancement factor due to the reaction between SO2 and NaOH with respect to the process of physical absorption was analyzed for the systems with excess OH- in the outflow. The results obtained in the presence of a surfactant are satisfactorily explained by film theory with a single reaction plane model. Those obtained in the absence of surfactant are best described by a two-plane model using renewal theory.
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  • 4
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Experimental investigation of stirring processes require the measurement of temperature changes and concentration profiles in all the zones of the mixing volume. The conversion of simultaneous chemical reactions during the mixing process depends on the local temperature and concentration. The time-dependent temperature and concentration fields can be recorded for the entire mixing volume with the use of optical tomography and correlated with time. This technique offers the possibility of continuous measurement of temperature and concentration changes during the mixing process throughout the measurement volume. In the described investigations, optical tomography is used to examine the transport and equalization processes during mixing in stirred vessels.
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  • 5
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Theoretical modelling of heat transfer to particle beds comprises two sequential steps: transfer from the heating surface to contacting particles followed by transfer to the interior of the bed. Two different limiting case can be formulated for the second step: unmixed and homogeneously mixed bed. In the case, heat is transferred gradually via a repeated sequence of heat transfer in the gap between adjacent particles and conduction in the particulate material. In the second case, heat is transferred to the interior of the bed by mixing of particles which have previously attained the temperature of the heating surface. On the other hand, the mixing motion maintains a homogeneous lower temperature throughout the bed. Theory predicts a significant and easily measurable difference in the behaviour of heat transfer coefficients for the two regimes at long contact times t: unmixed beds ∝ \documentclass{article}\pagestyle{empty}\begin{document}$$ \sqrt t $$\end{document} and homogeneously mixed beds ∝ 1/t. For short times t, both regimes show the same behaviour, namely of t.From a theoretical standpoint, it makes sense to differentiate further between the behaviour patterns of unmixed beds: at long times t, instantaneous heat transfer coefficients are independent of heat transfer form the heating surface to adjacent particles. Comparison with experimental result from literature shows that the derived models, which are consistent, are suitable for describing the heat transfer from submerged surfaces to unmixed and mixed beds of particles.
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  • 6
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The aim of the present paper is the discussion of the relevance of power dissipation as a criterion for the understanding and prediction of transfer and mixing efficiencies in contactors and chemical reactors. After reviewing the approach of Le Goff to the energetic efficiency of exchangers, based on the deviations from Chilton-Colburn analogy, the following processes are studied: mass transfer between a flowing fluid and a reactive solid surface, transfer to a fixed object in a stirred vessel, macro- and micromixing of miscible fluids, and mass transfer in fluid-fluid contractors (especially gas-liquid reactors). It is concluded from the various examples that a direct relationship between the dissipated power and intensity of transfer or mixing can be established only under the two following conditions: local values must be considered at the point where the actual transfer and mixing occur, and not average values over the whole device, and power dissipation must be coupled to transfer or mixing and appear physically as the driving force of the process.
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  • 7
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    Weinheim : Wiley-Blackwell
    Chemical Engineering & Technology - CET 11 (1988), S. 402-407 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Increasing demand for regenerable processes with SO2 recovery is to be expected. Advantages and limitations of the earlier developed citrate and adipate absorption/ steam stripping process are compared with those of the Wellman-Lord (sulphite) process. On the basis of comprehensive laboratory studies, a new process is proposed which supplements the citrate and adipate process. In this new process, the absorbent is a concentrated sodium phosphate buffer and the loaded buffer is regenerated by evaporation. The main buffer component is Na2HPO4, but NaH2PO4 is added in order to obtain a more complete stripping of SO2 during regeneration. The new process promises excellent absorption properties for SO2 with extremely low oxidation losses, regeneration with few incrustation problems and appreciable energy savings.
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  • 8
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The vapour phase hydrogenation of 1,3-cyclo-octadiene (COD) over Pd on alumina has been studied in the gas phase, using a recycle reactor. The dependences of COD hydrogenation rates and those of the consecutive cyclo-octene (COE) hydrogenation on the reaction conditions are well described by a model which takes into account mass transfer in the porous layer of palladium. The kinetics of the COE hydrogenation is of a Langmuir-Hinshelwood type. The hydrogenation of COD is of first order with respect to hydrogen. The reaction order with respect to COD is -0.15. If the catalyst surface is completely covered by COD, the hydrogenation of COE is totally suppressed. This indicates a much stronger adsorption of COD than of COE. Hydrogenation of COE can only occur in the innermost part of the pores when the transport of COD by diffusion is insufficient to supply the entire active surface of the catalyst. This happens if the ratio PH2/PCOD exceeds 2/ϕ2 with ϕ being the Thiele's modulus. This relationship permits a simple evaluation of the effective diffusion coefficient in the porous Pd-layer.
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  • 9
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    Weinheim : Wiley-Blackwell
    Chemical Engineering & Technology - CET 12 (1989), S. 170-175 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: This paper presents a method mathematical modelling of cocurrent multitubular fixed-bed reactors. The method is adapted to the most widespread type of industrial reactor design, i.e. the system fitted with disk-and-doughnut baffles. The proposed model makes it possible to estimate the influence of non-uniformity of the heat carrier flow on the reactor characteristics, taking into account the coolant streams by-passing via the tube-to-baffle clearances. Based on the model, the effect of the operating parameters as well as of some more important geometrical parameters of the reactor on an exemplary highly exothermic process of partial benzene oxidation to maleic anhydride is discussed.
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  • 10
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Secondary nucleation in industrial crystallizers depends on both supersaturation and mechanical stress by stirring. Most models which consider mechanical stress assume that nucleation is proprotional to the energy transferred to the crystals during collisions. This is not based on any physical relationship and, in addition, the models do not satisfactorily reproduce the experimental results. Own model, based on the theory of Hertz/Huber, which accounts for the stress of the crystals caused by impact, gave better results. This well-known and proven theory allows the calculation of the volume abraded during collisions between crystals and stirrer or walls. Introducing a nucleate efficienncy, the effect of mechanical stress on the rate of secondary nucleation, due to stirring intensity and crystallizer size, can be determined.
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  • 11
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The influence of turbulence on local heat and mass transfer is systematically analyzed. Essential prerequisite is the availability of measurement methods, based on convective mass transfer, which allow the visualization of heat and mass transfer distributions. The results show that, even at low turbulence intensities, the flow and transport phenomena are decisively influenced by the specific design of turbulence grids and the orientation of the grid wires with respect to the stagnation line. Thereby, two different flow mechanisms occur which may interact. The anisotropy of grid turbulence leads to the “wire-gap effect” depending on the actual position of the grid wires in relation to the stagnation line. The other mechanism is based on the wavy wake velocity distribution behind screens and grid which, in conjunction with the centrifugal instability of stagnation flows, may lead to longitudinal vortices. The results indicate why turbulence has not been sufficiently considered in the available (semi-) empirical correlations. Information needed for an accurate prediction of heat and mass transfer in turbulence flows is discussed.
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  • 12
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Distillation has been, up to now, the standard method for separating fluid mixtures in the process industry and the consensus is that it will remain so for years to come. The only disadvantage of distillation is its high energy requirement. In the following, it will be demonstrated on the example of an ideal ternary mixture, how the energy requirement of distillation process can be reduced. Very effective are some modifications of single columns, optimization of column sequences and direct or indirect column coupling. It will be shown that, just by column coupling, the energy requirement can be reduced to a third.
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  • 13
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    Weinheim : Wiley-Blackwell
    Chemical Engineering & Technology - CET 12 (1989), S. 188-195 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Collection efficiency and pressure loss of a venturi scrubber can usually be determined from the calculation models of Barth and Calvert. However, this only leads to reasonable results if the droplets are uniformly distributed throughout each cross-section of the washing zone. In this work, a two-zone models is developed which allows the calculation of the venturi scrubber at operating conditions with a non-uniform droplet distribution. The scrubber geometry is also taken into account. A venturi scrubber was developed on the basis of this new model. Its energy consumption is significantly lower than the well-Known optimum characteristic of Wicke and Holzer. For ideal operating conditions, a new optimum characteristic is given which should be the aim of future optimizations.
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  • 14
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    Chemical Engineering & Technology - CET 12 (1989), S. 200-204 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A model of floc destruction resulting form mass forces in a centrifugal field is postulated and its validity examined. This model is to be regarded as a supplement to the existing shear-loading disagglomeration models. In order to verify this additional floc disintegration mechanism, appropriate investigations were carried out with flocculated suspensions of silica and Hamburg dock sludge. As a result, in addition to floc disintegration by shear forces within a turbulent flow and in the centrifuge inlet, the existence of another mechanism was demonstrated. This consists in the floc destruction in a centrifugal field where particles in excess of a certain size, or specifically heavier components, are preferentially torn out of the floc. This floc disintegration by mass forces can lead to a classification effect in centrifuges which also subject the flocs to instant high centrifugal forces.
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  • 15
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Steady-state concentrations of the transferred reactant in the bulk phase and the non-flowing diffusion boundary layer of an isothermal, isobaric two-phase reactor with an irreversible first-order reaction and constant composition of one phase.
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  • 16
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    Chemical Engineering & Technology - CET 12 (1989), S. 213-217 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Important aspects of K1a measurement in agitated aerated vessels are briefly characterized from the standpoint of reliability of the measured data. An analysis of the shortcomings of dynamic methods for measuring the K1a is given. A new modification of the dynamic method is proposed, which excludes these inadequacies through a special experimental arrangement. This was verified by comparing the data with those obtained by an independent steady-state method. The new method can serve as a standard of reference, suitable for testing newly developed methods for K1a measurement. The initial response method was tested in this way in non-coalescent liquids, and shown to lead to errors of the order of hundreds of percent. K1a values obtained with the initial response method were found to depend strongly on the probe's location in the vessel.
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  • 17
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    Chemical Engineering & Technology - CET 12 (1989), S. 262-269 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Studies of flow characteristics and residence time distribution, (RTD), have been undertaken in a range of geometrically similar, laboratory nozzle-type reactors. High-speed cine-photography was employed to record the complex phenomena of liquid mixing in the reactor and also to record on film the colour of an injected tracer solution leaving in the effluent. A novel atomic absorption spectrophotometric (AAS) technique was applied to transform the results of the latter film into response curves. This technique provide detailed quantitative data on the residence time distributions (RTD) for different feed rates. A multiparameter model, comprising a network of CSTR's and plug flows, was developed to simulate the experimental response data. Good agreement was obtained between model predictions and experimental results. The experimental technique and theoretical approach are recommended for analyzing the flow patterns and mixing mechanisms in such reactors.
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  • 18
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    Chemical Engineering & Technology - CET 12 (1989), S. 269-273 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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  • 19
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    Chemical Engineering & Technology - CET 12 (1989), S. 280-288 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A cubic equation of state is modified in such a way that prediction of PVT data from 40 model compounds, typical of coal oil, becomes possible with an absolute mean deviation of less than 2% for saturated liquid volumes and vapour pressures 〉 1 bar. Additional correlations for binary interaction parameters are obtained by an optimization procedure using vapour-liquid euilibrium (VLE) data from known heavy hydrocarbon liquid/light gas systems. When the modified equation is applied to coal-derived liquids, only specific gravity and boiling analysis data of the coal liquids are required, primarily in order to determine the equation-of-state parameters. The proposed equation is shown to allow a good prediction of VLE data for systems consisting of wide-boiling-range coal oils and light gases. Experimental values were obtained at elevated temperatures and pressures with a circulation flow apparatus.
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  • 20
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Heat transfer and fluid mechanical data were computed for laminar channel flows containing strong longitudinal vortex pairs. The strong vortices are generated by thin delta wings and delta winglet pairs of low aspect ratios and large angles of attack. These wings are attached to the channel walls. The data show that longitudinal vortices cause high local peaks in heat transfer and marked increases in the overall channel heat transfer. These increases occur over a wide region of channel wall, compared to the vortex generating wing area. The results are of special interest for compact heat exchangers. The heat transfer enhancement allows a considerable reduction in the heat transfer area which, in turn, reduces the manufacturing and operating costs.
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  • 21
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A superposition of simple physical equations allows a satisfactory, comprehensive fluid dynamic description of jet-loop reactors in multiphase operation up to a dispersed phase hold-up of 15%. In the case of higher concentrations, there are further interactions which are not yet included in the model description. Apart from the drag coefficient of the single-phase jet loop, information on the particle swarm behaviour, i.e. on the slip velocity of the dispersed phase is required. Explicit formulation of the influence of the relevant geometrical parameters permits a reliable scale-up without additional adaptation parameters.
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  • 22
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: To improve the rate of convergence of random search optimization procedures, the incorporation of a gradient-oriented one-dimensional search is investigated. With this modification to the random search procedure based on uniform sampling and region contraction [1], convergence to within 0.01% of the global optimum was obtained substantially faster for typical chemical engineering problems. It was also found that the reliability of obtaining the global optimum was improved.
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  • 23
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Grade efficiencies must be measured in order to characterize particle collection in cyclones. For real, irregularly shaped partcles, the grade efficiencies depend on the shape and orientation of the particles and the flow around them. Therefore, the collection characteristics of cyclones should be defined in relation to spherical particles. Deviations occurring on the use of real, irregularly shaped dusts can then be attributed to a material influence. A fast and accurate measuring technique to determine the collection characteristic for spherical particles is described, followed by the presentation of results of extensive investigations on small model cyclones. A similarity relationship is presented. The validity of this relationship was confirmed by investigations with similar, larger cyclones.
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  • 24
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: An independent preliminary mechanistic prediction method for leakage rates through small slit-shaped through-wall cracks, based on coupled pressure drop and (critical) mass flux calculation is presented. The predictions are verified against initially subcooled liquid refrigerants and water data collected during experiments in real and model cracks in a wide range of parameters. The achieved accuracy of prediction is already comparable to that of the experimental results. Further model modifications are put forward.
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  • 25
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    Chemical Engineering & Technology - CET 10 (1987) 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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  • 26
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    Chemical Engineering & Technology - CET 10 (1987), S. 33-37 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: All the present experiments confirm that there is some liquid channelling on trays. Liquid channelling is extensive on trays of large diameters. It largely depends on the tilting of the plate, modifications of the inlet weirs and on non-uniform bubble cap spacing. Consequences of liquid channelling for plate efficiency are clear; the higher the degree of liquid channelling the lower the plate efficiency. However, own experimental and theoretical investigations indicate that plate efficiency never falls below the value of point efficiency. Therefore, liquid channelling only affects the crossflow on trays. Liquid channelling reduces the mass transfer performance to a similar extent as does the backmixing of liquid. Consequently, plate efficiency is not very sensitive to liquid channelling. Since the liquid is completely mixed in the downcomer, the effects of liquid channelling are restricted to a single tray. The behaviour of tray columns completely differs from that of packed columns, where the effects of liquid channelling are cumulative over the packed height. Consequently, trays represent a suitable design for columns of large diameters.
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  • 27
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    Chemical Engineering & Technology - CET 10 (1987), S. 16-27 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Although carbon dixoide is important as an abundant carbonaceous raw material, so far, its utilization in chemical processes has been rather limited. This review covers the reactions of CO2 employed in industry, such as the production of urea, the Kolbe-Schmitt reaction, the synthesis of cyclic organic carbonates and the use of CO2 in methanol synthesis. Interesting recent developments in CO2 chemistry, such as the reactions catalyzed by transition metals, are also described. Apart from the synthesis of polymers and hydrocarbons, the production of oxygen-containing substances appears to be very profitable and attractive for future industrial applications. Not only can derivatives of formic and carbonic acids be produced but also longer-chain carboxylic acids and their derivatives by reactions of carbon dioxide with hydrocarbons such as alkynes, alkenes and 1,3-dienes.
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  • 28
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The present contribution illustrates a way of developing a continuous separation process for near critical fluid extraction, on the example of separation of soya oil from lecithin. First, a suitable solvent was selected. Phase equilibria were measured in autoclaves. Operating conditions for a pilot plant were derived from the phase equilibrium data. The pilot plant experiments provided the necessary data for designing a production plant. Computer programs for phase equilibrium, stage to stage and mass and heat balance calculations were used in order to minimize the number of experiments. A production plant with a capacity of 500 t/a of raw lecithin was designed on the basis of experimental and computational results. A cost estimation, based on tenders, showed that it is more economical to produce lecithin by near critical fluid extraction than by conventional acetone extraction.
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  • 29
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    Chemical Engineering & Technology - CET 10 (1987), S. 56-63 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Ideal flow conditions are generally assumed for the reactor design. If stoichiometry, reaction mechanism and kinetics are known, the balance equations for the ideal flow tube, the ideal steady-state continuous stirred tank reactor or the ideal, completely mixed stirred batch reactor are often applied. In many cases, formal kinetics, which forms the basis of reaction modelling, is so uncertain that the idealization of the flow field can be accepted. In practice, however, deviations from the ideally calculated conversions, yields and product qualities, often occur. In these cases, it is necessary to consider the real flow conditions. In general, a distinction is made between macroand micromixing processes.
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  • 30
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    Chemical Engineering & Technology - CET 10 (1987), S. 1-15 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Using pilot-scale test plant, the interfacial area per unit volume was investigated in different gasliquid reactors, i.e. packed column, bubble column and free jet reactor. The interfacial area was studied as a function of liquid viscosity and of operating parameters. As a rule, identical test conditions were maintained in all the measurements, in order to obtain comparable results. The interfacial area was determined by chemical means using the sulphite system (a solution of sodium sulphite in water as model liquid and air as gaseous medium). The viscosity of the solution can be increased by adding carboxymethyl cellulose without significantly affecting the reaction kinetics. The addition of a surfactant to the sulphite system allowed comparative measurements at reduced surface tension. Based on a large number of measurements, the correlations of the interfacial area are expressed as power laws. The inclusion of experiments with a jet tube reactor and a stirring vessel allows an extensive comparison of all reactors. All tests were carried out with the same material system and the same method was used to determine the interfacial area per unit volume. Therefore, a comparison with respect to mass transfer is possible.
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  • 31
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    Chemical Engineering & Technology - CET 10 (1987), S. 27-32 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A new measurement method for determining the local liquid-phase velocities in multiphase flows is presented. It is based on a tracer technique, using heat introduced into the flow, seemingly at random, instead of a material tracer. The input of heat pulses and measurement of temperature at an adjacent point is performed by small probes. As an intermediate result, the flow time distribution of the heat-labelled fluid elements is calculated on-line as a cross-correlation function between the pseudo-random input and the measured output signals. This calculation and the automatic control of measurements is carried out by a simple microprocessor unit. The device produced excellent results in gas-liquid flows at high gas throughputs and high liquid-phase velocities.
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  • 32
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    Chemical Engineering & Technology - CET 10 (1987), S. 63-72 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Among other processes, adsorption is used for the removal of hydrogen sulphide from natural gases. Hereby, competitive adsorption of the different gas components plays an important role, e.g., that of carbon dioxide. Data of equilibrium loading and adsorption kinetics are required for the design of adsorbers, filled with molecular sieve. In order to obtain these data under the prevailing operating conditions, hydrogen sulphide was removed from gas mixtures H2S/CH4 and H2S/CO2/CH4, in a pilot plant, by adsorption on molecular sieve 5A. The equilibrium loading, the height of transfer zone, and the length of unused bed were determined from the measured breakthrough curves of H2S. With these data, the breakthrough time and the optimum process conditions were calculated for a practical example.
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  • 33
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    Chemical Engineering & Technology - CET 10 (1987), S. 43-55 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The oxidation of carbon monoxide by air in a turbulent flow was investigated under experimental conditions where the rates of turbulent mixing and of chemical reaction are comparable. For this purpose, carbon monoxide was admixed into the completely burnt gas of a natural gas flame operated with excess of air. Measurements of mean values of axial velocity, temperature and volume fractions of carbon monoxide and oxygen were compared with computational simulations involving the k - ∊ turbulence model and several turbulent reaction models for the oxidation of carbon monoxide. The comparison of measurements and numerical calculations demonstrated that the k - ∊ turbulence model is suitable for prediction of the turbulent flow field in the flow system investigated. Furthermore, it could be shown that one-variable turbulent reaction models, such as the flamesheet or the eddy-break-up model, cannot explain the measured carbon monoxide volume fraction profiles. Two-variable turbulent reaction models with a probability density function closure of the source term of the transport equation for the mass fraction of the chemical species result in a better agreement between the measured and simulated volume fraction profiles, particularly in predicting the clear influence of the initial temperature on carbon monoxide volume fractions. Weighting of the kinetic rate expression for the oxidation of carbon monoxide with different presumed probability density functions yields slightly different predictions of the carbon monoxide volume fractions, reflecting the assumed different character of turbulent fluctuations.
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  • 34
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    Chemical Engineering & Technology - CET 10 (1987), S. 92-98 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Distillation columns with vertical partitions can separate a feed mixture into 3 or 4 pure fractions. Compared to other column arrangements, their investment costs and energy consumption are lower. Production columns show good results and are easily controlled. Conventional distillation columns produce only 2 pure product streams at the top and at the bottom of the column. Side products are contaminated by light or heavy components, depending on the location of the side stream in the rectifying or stripping section. This disadvantage is set aside by using a distillation column with a vertical partition. The internal separation wall prevents lateral mixing of liquid and vapour in the central part of the column, forming there separate feed and outlet sections. In the presence of a vertical partition, 3 or 4 pure fractions can be obtained in a single distillation step. This is particularly advantageous when heat sensitive components are to be separated. On account of good thermodynamic properties, the energy consumption is 20 to 35% lower than that of other distillation arrangements. The control behaviour is similar or better than that of conventional distillation columns.
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  • 35
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    Chemical Engineering & Technology - CET 10 (1987), S. 86-92 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The Carman-Arnell equation relates the rate of flow of a fluid through a packed bed to the pressure drop across the bed. This equation is the basis for surface area determination by permeametry. It is found that the surface area measured at sub-atmospheric pressure varies with the bed porosity, so a porosity was selected where the rate of change was at a minimum. The study suggests that, at reduced pressures, the gas flow rate is a linear function of the mean pressure.
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  • 36
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    Chemical Engineering & Technology - CET 10 (1987), S. 104-112 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A 0.5 MW spray-dry scrubbing FGD pilot plant was used in the study of spray dryer performance over a wide range of operating conditions. Experimental findings were compared with a spray dryer model. During operation with large excesses of lime, the SO2 absorption was limited by gas phase diffusion. At operation with a shortage of lime, the rate limiting step was the dissolution rate of lime. In addition, the flow regime in a spray dryer can be best described as well mixed. The SO2 level in the flue gas was found to exert no direct effect on the efficiency of SO2 removal. The observed effects are attributed solely to the changes in the drying process, due to the inter-dependence of slurry composition and SO2 concentration.
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  • 37
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    Chemical Engineering & Technology - CET 10 (1987), S. 73-86 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: As a part of a research project on the mass transfer in liquid pulsed sieve-tray extraction columns (PSE), the diameters and hold-ups of the drops were measured: the drop size using a suction technique, with photoelectric detection, which was adapted to the special boundary conditions of the PSE; the integral hold-up by the pressure difference between the lower and upper parts of the column. Since experimental results cannot be described by known calculation formulae for the Sauter mean diameter and the hold-up, a new method of calculation was developed. It is phenomenologically based on high-speed photographs of the drop motion on a sieve tray. The mathematical-physical model allows the prediction of drop size and hold-up within certain limits, while the possible different operating regimes of the PSE, i.e. the mixer-settler and dispersion regimes can also be estimated.
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  • 38
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    Chemical Engineering & Technology - CET 10 (1987), S. 125-131 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: When crude oil is vacuum distilled, about 30% of the feed remain as low value residue. Hydrocracking can upgrade this residue into valuable light hydrocarbons. The hydrocracking could be optimized catalytically, if the residue were not to contain the metals vanadium and nickel that poison the catalyst. This contribution shows that continuous extraction of the residue with ethyl acetate yields a fraction with low metal content, while an asphaltene fraction with the remaining metal content is filtered off.
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  • 39
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A one-stage model of the formation of primary bubbles is presented in which the bubble volume is deduced from an equilibrium of buoyancy, viscosity, inertia and surface tension forces. In contrast to the two-stage model, presented by Kumar and Kuloor, it was not assumed that the drag coefficient in bubble expansion can be described by the same constants as in the steady-state bubble ascent. The constants were adapted in such a way that the introduction of an additional bubble volume was not necessary. It was demonstrated that this model describes the bubble formation in gravitational and centrifugal fields equally well and, furthermore, is also applicable to structurally viscous liquids, provided that the effective shear gradient \documentclass{article}\pagestyle{empty}\begin{document}$$ \mathop {\rm \gamma }\limits^. = \frac{1}{6}({\rm \Delta \rho }gzd_{\rm B} /{\rm \eta }) $$\end{document} is calculated from the equilibrium of shearing and buoyancy forces. The model is based on the assumption of a constant volumetric flow rate during bubble formation and, for this reason, a minimum Froude number is necessary in analogy to the weeping limit for sieve plates. The normalized presentation permits simple operation. The possibility of applying the model to drop formation was confirmed by comparison of experimental values with those, predicted by the model.
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  • 40
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A new equipment for the measurement of virial coefficients of pure substances and binary mixtures is described. It consists of an improved modification of the set-up proposed by Eucken and Meyer in 1929. The development is based on a critical review of the existing methods particularly with respect to adsorption effects. In order to reduce the influence of adsorption on the accuracy of virial coefficients, an optimum range for gas density is recommended. The accuracy of the virial coefficients is better than 20 cm3 mol-1. The set-up was employed for the measurement of virial coefficients of acetone and hexane in the range from 352.95 to 393.85 K. The results are in excellent agreement with data published in literature. Furthermore, cross-virial coefficients of the binary system acetone/hexane were measured and interpreted.
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  • 41
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    Chemical Engineering & Technology - CET 10 (1987), S. 113-125 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Fouling and/or scaling of heat transfer surfaces causes serious problems in industry. Prevention of fouling is therefore essential for technical (considerable deterioration of heat transfer) and also economic reasons (increased costs). In order to provide successful countermeasures, it is, however, necessary to obtain more detailed information on the physical, chemical and biological processes which produce fouling. Based on the already known fouling mechanisms, it is shown that a satisfactory prediction of fouling behaviour of heat exchangers is not yet possible. This contribution presents a physical model for the description of fouling, caused by sedimentation and crystallization. It is assumed that, during fouling, deposition and removal processes overlap. In order to verify the theoretical considerations, experiments were carried out on a test rig, which could also be used for field experiments. Aqueous CaSO4 solutions served as experimental liquids. A comparison of experimental and calculated fouling factors shows a satisfactory agreement.
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  • 42
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    Chemical Engineering & Technology - CET 10 (1987), S. 157-164 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Based on a paper by Hein, a dimensioning program for tube-bundle heat exchangers with straight tubes and fixed tube sheets has been developed. The equipment to be dimensioned is tested at 14 critical points, with regard to permissible stresses. The optimum thickness of the tube sheet, the shell and channel are subsequently selected on the basis of economic criteria. Compared to dimensioning according to AD-data sheet, it is possible to save between 10 and 25% of production costs. With the aid of a finite-element (FE) program, complex structures such as heat exchangers can be calculated accurately. Several mesh-generation programs were written for the data input. The structure of a tube-bundle heat exchanger with straight tubes is generated with 3/D elements with only some geometrical data. An FE-calculation of a heat exchanger is explained with the aid of an example and stress analysis is presented.
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  • 43
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The present contribution reports on a new method for the simulation of the dispersed phase behaviour in liquid-liquid extraction columns. The fluid dynamic description is based on a mathematical model which explicitly takes into account drop transport, break-up and coalescence mechanisms, via a drop population balance along the column. Application of the model requires some simple measurements on single drops in order to determine transport and break-up laws, which are required by the model, and possibly also coalescence parameters. In this study the model is applied to pulsed sieve plate columns. The specific example considered here is based on systematic studies on the determination of break-up rates from the corresponding probabilities of break-up and the generated daughter drop size distributions by means of high-speed photography. The validity of the model was subsequently tested by comparison with some experimental results from studies on two different pulsed columns 80 and 225 mm in diameter for the water/toluene system without mass transfer. The satisfactory agreement between the results justifies the use of such a method for the description of the behaviour of liquid-liquid extraction columns in a wide range of operating conditions. Furthermore, application of the model may help to dispense with long and expensive pilot tests.
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  • 44
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Microbial desulphurization of coal by pyrite oxidizing enrichment cultures containing predominantly Thiobacillus ferrooxidans was performed in an air-agitated slurry reactor, 20 l in volume. A model of microbiological and chemical reactions, occurring at various points within the coal, was set up taking into account the pore structure of the coal. The influence of parameters relevant to industrial processes, such as superficial gas velocity, particle size, initial pyrite concentration, and slurry density of the coal, on the conversion of pyrite was examined. Variation of the superficial gas velocity in the range of 0.01 to 0.04 m/s confirmed that the reaction is not controlled by oxygen transfer from gaseous to liquid phase. The rate of pyrite oxidation depends mainly on the accessibility of pyrite to micro-organisms which is determined by the particle size of the coal as well as the distribution of pyrite crystals in the coal matrix. The accessibility of pyrite to the micro-organisms is described by the ratio of effective to maximum microbial activity, measured as oxygen consumption. Starting with higher initial concentration of pyrite in the coal increases the oxidation rate, according to first order kinetics. Enhanced slurry densities lead to a decrease of pyrite conversion, in spite of higher pyrite concentration. The maximum pyrite oxidation rate was measured at 15% (v/v) slurry density and 25°C as 1800 mg Spyr/kg coal per day, or 360 mg Spyr/l reactor volume per day.
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  • 45
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    Chemical Engineering & Technology - CET 10 (1987), S. 131-142 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The influence of electrolytes, which are dissolved in the aqueous absorbent and do not react with nitrogen oxides, on the absorption kinetics of both these components was investigated experimentally. In addition to demineralized water, various salt solutions of different concentrations as well as sodium hydroxide solution were used as absorbents. The term H \documentclass{article}\pagestyle{empty}\begin{document}$ H\sqrt {k_1 D} $\end{document} for N2O4 and N2O3, which is important for the design of industrial absorbers, was determined as a function of composition and concentration of the absorbents. In the case of N2O4, the chosen measuring and evaluation methods permitted a separate determination of the rate constant k of the pseudo first order reaction and of the solubility H. The diffusion coefficient D of the gas in the absorbent can be obtained only by calculation. Experimental results showed that \documentclass{article}\pagestyle{empty}\begin{document}$(H\sqrt {k_1 D} )\,_{{\rm N}_{\rm 2} {\rm O}_{\rm 4} } $\end{document} decreases with increasing ionic strength I, however, without a clear indication of any ion-specific effects. This decrease does not appear to be caused simply by a reduction in solubility (salting out effect), or in diffusion coefficient, but at least, to the same extent, through a decrease of the rate constant k with increasing electrolyte content in the absorbent. The measurements permitted the determination of the gas-based salting out parameter for N2O4. The investigations on the absorption of N2O3 in water and in an Na2SO4 solution showed no experimentally detectable influence of dissolved salts on \documentclass{article}\pagestyle{empty}\begin{document}$(H\sqrt {k_1 D} )\,_{{\rm N}_{\rm 2} {\rm O}_{\rm 3} } $\end{document}. The numerical value of \documentclass{article}\pagestyle{empty}\begin{document}$(H\sqrt {k_1 D} )\,_{{\rm N}_{\rm 2} {\rm O}_{\rm 3} } $\end{document} is six times that of \documentclass{article}\pagestyle{empty}\begin{document}$(H\sqrt {k_1 D} )\,_{{\rm N}_{\rm 2} {\rm O}_{\rm 4} } $\end{document}.
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  • 46
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Slurry bubble columns are widely used in biotechnology. Therefore, the effects of solid particles on fluidization characteristics, gas hold-up and volumetric liquid-side mass transfer coefficient were measured in a slurry bubble column (i.d. 0.14 m). The density and diameter of the suspended particles were similar to those applied in biotechnology with immobilized bacteria. Based on models of turbulence and of liquid circulation induced by rising gas bubbles, equations for critical gas velocity, gas hold-up and volumetric liquid-side mass transfer coefficient were obtained by dimensional analysis.
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  • 47
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The detailed dynamic simulation of coupled process units in chemical plants is gaining an increasing importance as a useful tool in plant engineering and operation. The outline of the program package DIVA (Dynamische Simulation verfahrenstechnischer Anlagen) which is currently under development is presented in the following. The dynamic plant equations and the corresponding Jacobian matrix are generated automatically. The full exploitation of sparse matrix techniques in combination with stiff ODE (ordinary differential equation) solvers allows an efficient solution of all the equations simultaneously. The possibilities offered by the simulator are demonstrated by the simulation of two laboratory plants.
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  • 48
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    Chemical Engineering & Technology - CET 10 (1987), S. 190-203 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Spatially resolved oxygen concentration measurements were performed in premixed hydrocarbon flames by using laser induced spontaneous Raman scattering. The measurements demonstrate the performance of a relatively simple pulsed laser Raman probe for fundamental combustion studies and also for the control of the equivalence ratio in flames (best spatial resolution: 0.2 mm3; theoretical detection limit: 0.8% of O2). Comparison of the results with those obtained by a mechanical suction probe (Magnos 2 T) confirmed a good agreement. At present, control of different stoichiometric conditions is possible at a minimum O2 concentration of 1.3%.
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  • 49
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: During the sudden unheated vessel top venting of initially saturated two-component gas/liquid mixtures, in which the gas is also extensively dissolved in the non-evaporating liquid phase, a solubility inequilibrium develops between the phases; re-equilibration can set in only after a so-called desorption delay time. Laboratory measurements of this delay time were under-taken with model mixtures of CO2 and water and viscous aqueous (Newtonian) solutions by high speed cinematography. The parameters of the experiments are relief cross-section, initial liquid level, pressure, temperature, and concentration. The shortest deley time obtained lasts approximately 75 ms. It differs substantially from the minimum boiling delay time previously measured with various refrigerants in the same test facility. The experimental results are correlated by a semi-empirical dimensionless power relationship, which includes all independent primary design variables generally availble in a physically consistent interrelationship. Reasonable extrapolations to other test conditions and aqueous two-component systems with an acceptable accuracy systems can therefore be expected.
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  • 50
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Correlations for pressure drop and upper capacity limit (flooding) are useful for the design of packed columns. Available correlations are based on the results of measurements made at atmospheric pressure. Extrapolation to higher pressures is not recommended. Therefore, systematic experimental investigations were carried out in a pilot plant at pressures of up to 100 bar. The experimental equipment and techniques, evaluation methods, and some characteristic experimental results are presented.
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  • 51
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    Chemical Engineering & Technology - CET 10 (1987), S. 224-230 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: This paper describes a pilot plant for entrainment measurements on various types of column trays. The data obtained from different trays differ by up to a factor of 10. The measurements were compared with the theoretical model of Stichlmair. The Stichlmair entrainment diagram permits a fairly accurate prediction for most types of trays if the height of the two-phase layer is known. Prediction of the height and relative liquid hold-up in this two-phase system should be modified by a term reflecting the vapour flow profile, which requires further testing. These tests should examine the effect of tray spacing, fractional free area and, in particular, the influence of different media.
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  • 52
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    Chemical Engineering & Technology - CET 10 (1987), S. 204-215 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: In three-phase systems, where the liquid constitutes the continuous phase, solid is the catalyst and gas represents the dispersed phase, there are decisive criteria which have to be observed in reactor design. These are e.g. the interfacial area per unit volume between gas and liquid, the volumetric mass transfer coefficient and the mass transfer coefficient. The basic aim of the present work was therefore the investigation of these parameters in relation to the main influencing parameters. Process parameters stirrer speed and superficial gas velocity were varied as well as the physical properties such as liquid viscosity, solids concentration, particle diameter and a geometrical parameter, i.e. reactor diameter. The sulphite method was employed for the determination of these values. The test results confirmed the known relationships of power consumption and superficial gas velocity. An increase in the liquid viscosity leads to a decrease in all the tested values. In most cases, suspended solid particles lead to a lowering of the test values. The influence of the tank diameter on the plots of the test values against specific power consumption turned out to be invariant so that a scale-up of geometrically similar systems can be carried out at constant power consumption, superficial gas velocity and liquid viscosity.
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  • 53
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    Chemical Engineering & Technology - CET 10 (1987), S. 242-248 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Pool boiling data of multicomponent mixtures show that the heat transfer coefficients can be considerably lower than those of a corresponding pure fluid with the same physical properties as the mixture. The proposed model, which assumes maximum mass transfer resistance in the liquid boundary layer, is confirmed by the comparison between calculated and experimental data. The model allows the prediction of heat transfer coefficients in pool boiling of mixtures using only single component properties and vapour-liquid equilibrium data. Judging by experience with a number of different systems, the method should be sufficiently accurate for most practical applications.
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  • 54
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    Chemical Engineering & Technology - CET 10 (1987), S. 248-255 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The development of heat resistant permeation membranes has opened up new possibilities for the conversion of fossil energy resources. In steam reforming of natural gas, such membranes even permit a direct production of hydrogen at high temperatures during the conversion of feed hydrocarbons. Further gas processing, such as required for reformer gas in existing hydrogen production processes, is not necessary. Due to continuous hydrogen discharge directly in the reformer tube, the chemical equilibrium of the occurring reactions becomes displaced towards the products, resulting in more favourable process conditions and, consequently, in improved by 36% utilization of the feed hydrocarbons. At the same time, the hydrogen yield increases by 44%. The heat required, which is provided by a high temperature reactor, is 17% in excess of that in conventional plants. It can be expected that the simplified process design will produce substantial cost advantages over the existing processes for the production of hydrogen.
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  • 55
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: In the present paper, models are developed for the description of coalescence and splitting of bubbles in gas fluidized beds. The distinction between slow and fast bubbles, which originates from the Davidson model of gas flow in and around a rising bubble, was found to be decisive for the modelling of coalescence processes. On the basis of the respective models, it is shown that a change in bed temperature does influence the mechanisms of both bubble coalescence and splitting. In cases of both slow and fast bubbles undergoing splitting, the theory predicts a decrease of bubble size with temperature whereas in the case of a non-splitting system with fast bubbles, typically encountered with Geldart type B particles, no significant temperature effect on bubble size is expected. The theoretical predictions are shown to be in agreement with own measurements as well as with the results of other workers.
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  • 56
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    Chemical Engineering & Technology - CET 10 (1987), S. 262-271 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Pressure pulsations in hydraulic systems, generated by reciprocating pumps, can cause serious problems with regard to plant safety and reliability. In particular, fatigue problems arise in high-pressure piping systems. The available knowledge is not sufficient for an accurate computation of pressure peaks in the piping of reciprocating pumps. A number of calculation models are available which, however, neglect both fluid compressibility and friction. This contribution presents a calculation method which allows a precise modelling of various pump installations. Comparison of calculated and experimental data shows a good agreement and provides a validation of the computational model.
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  • 57
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    Chemical Engineering & Technology - CET 10 (1987), S. 256-261 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: In the separation of gaseous mixtures by gas permeation, it is in some cases impossible to achieve the desired product quality in a single stage and, therefore, several stages may be necessary. Multistage processes can be implemented by membrane modules arranged in the form of a cascade or by a membrane column design. On the basis of an economic analysis, this paper discusses different possible module arrangements for 2 cases, i.e. the enrichment of oxygen from air and the separation of methane from biogas. Present calculations indicate that, in the first case, two-stage cascades with or without recycle and, in the second case, one-stage cascade without recycle constitute the optimum module arrangements. However, depending on the selling price of the methane enriched gas, one- or two-stage cascades with recycle have to be considered. Finally, It was shown that, in the permeation of non-ideal gases, the Joule-Thomson effect has to be taken into account.
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  • 58
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    Chemical Engineering & Technology - CET 10 (1987), S. 281-289 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Fundamental investigations of coalescence processes in settlers with plate packages for the separation of liquid-liquid dispersions prompted an analysis of the drop motion on the interface of a stratified two-phase flow. Therefore, a physical model was developed, which permits the calculation of drop velocity along the interface of an inclined trickling film. Starting from a balance of forces around a single particle, the model provides the equation of motion for a steady motion of single particles in a stratified two-phase flow. Several assumptions and considerations were necessary to solve this equation, such as taking into account the influence of the wall and of flow resistance. The model calculation assumes Newtonian liquids and laminar, smooth trickling films. A comparison with experimental results confirms that the drop motion behaviour is well reproduced.
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  • 59
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    Chemical Engineering & Technology - CET 10 (1987), S. 291-296 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The kinetics of extraction processes with chemical reaction was studied experimentally on the system copper/Acorga PT 5050 and quantified according to meaningful kinetic models. These were coupled with other models describing the behaviour of dispersions in columns in order to permit a computer aided simultation of reactive extraction. Thus, a better prediction of column performance is achieved.
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  • 60
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    Chemical Engineering & Technology - CET 10 (1987), S. 312-322 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Existing heat exchanger design criteria do not satisfy the continually increasing requirements for greater efficiency or mass flux and energy throughput. Occasionally, failures appear even after only a few hours of operation, as shown in section 3. A long series of experiments, often carried out on original scale, did lead to the derivation of a large number of empirical expressions; however, physical explanations of the complex tube-failure interactions could not as yet be found. In contrast, experiments with a well defined simple model, whereby the tube deflections were recorded digitally and, at the same time, tube-fluid interactions were registered on a high-speed film, show that elementary “fluid transport mechanisms” control the stability behaviour of the heat exchanger tubes. Vibration excitation mechanisms such as “galloping”, “jet switching” and “whirling” (fluid elastic coupling) proved, with their characteristics, as typical for the vibration behaviour of single rows within the tube array, but not for the vibration phenomena of tube bundles.
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  • 61
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    Chemical Engineering & Technology - CET 10 (1987), S. 297-305 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Against the background of long-term availability of natural gas, its present technology and future prospects are described. Particular emphasis is put on the oxidative coupling of methane to C2+ hydrocarbons: (1) Catalyst development, activity, selectivity and deactivation as well as reactor operation are discussed; (2) a tentative process scheme is put forward and its economics evaluated with respect to ethylene production.
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  • 62
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    Chemical Engineering & Technology - CET 10 (1987), S. 323-329 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The conversion of a number of alcohols, ethers, ketones, aldehydes, carboxylic acids, esters, and cyclic compounds and their mixtures on H-ZSM-5 at 673 K was investigated. These compounds can be easily converted to aromatic hydrocarbons if the C/H ratio of the molecule fragment, remaining after elimination of oxygen as water, is less than 0.62. At higher C/H ratios, coking of the catalyst increases, thus reducing its lifetime, a difficulty which can be overcome by hydrogenation of these compounds prior to their conversion over H-ZSM-5. A procedure is proposed for converting at least a part of organic waste chemicals to valuable products instead of burning them.
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  • 63
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    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: An experimental study of the flow of phosphate mine tailings was carried out in order to characterize these suspensions of fine particles for pipeline transport. Rheological measurements with a rotating cylinder viscometer indicate a viscoplastic behaviour which can be represented by a Herschell-Bulkley or by a Casson model. The variation of the parameters of these models with solids concentration reveals a change in the behaviour at a concentration of 10 to 15%. The pressure drops were measured during flow in capillary tubes, in both laminar and turbulent regimes. The variation of the pressure drop coefficient (Fanning friction factor) as a function of the generalized Reynolds number confirms the validity of the employed rheological models. The results are in good agreement with measurements made in pipes of industrial size. The velocity profiles measured with a novel ultrasonic velocimeter demonstrate the influence of the rheological behaviour on the yield and wall stresses.
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  • 64
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    Chemical Engineering & Technology - CET 10 (1987), S. 330-337 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The aim of this investigation is to show the demarcation of two possible mechanisms for surface deposition of fine particles on the rear surface of single spheres. By means of single particle trajectory computation, based on numerically determined flow fields (Remax = 103), it is shown that the mere existence of a wake is not in itself sufficient to produce eddy deposition. In addition, the particle's motion must undergo a lateral transfer promoted by fluid trubulence, in order to effect eddy deposition commencing at a Reynolds number of about 100. On the other hand, rear deposition, influenced by electrostatic forces, especially by the Coulomb force, is possible at any Reynolds number. Consequently, for Reynolds numbers of less than 100, only electrostatic effects can produce rear surface deposition. In the range of high Reynolds numbers, the coexistence of both mechanisms is possible. Very high Reynolds numbers (Re 〉 103) and low Stokes numbers indicated the predominance of the electrostatic effect over eddy deposition, whereas at very high Reynolds numbers and medium to high Stokes numbers the electrostatic effect is only predominant in presence of high electrostatic charges.
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  • 65
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    Chemical Engineering & Technology - CET 10 (1987), S. 349-352 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A simplified reactor model can be used for predicting the performance of an industrial VGO-treater. Laboratory-scale experiments performed on the same feed and catalyst as those in the industrial unit lead to a reactor simulation which agrees well with the data from this unit. In the laboratory experiments, it is possible to overcome the specific hydrodynamic problems of tricklebed reactors by appllying the catalyst dilution technique. Results obtained by this technique allowed the development of a reactor model which enables the user to simulate the adiabatic behaviour of the industrial reactor. In this way, the significant gap between the reaction temperature in the isothermal laboratory reactor and the WABT of the industrial adiabatic reactor can be bridged.
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  • 66
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    Chemical Engineering & Technology - CET 10 (1987), S. 361-367 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The rate behaviour of multi-step reaction systems is difficult to model. Concentration-controlled investigations in a recycle reactor provide new tools for this purpose, e.g. the possibility to decompose a network into single reaction steps. Methanation of carbon monoxide over a supported Ni catalyst could be shown to be accompanied to a considerable extent by the shift reaction, and to a lesser extent by direct hydrogenation of carbon dioxide. Deactivation of the catalyst was measured at definite gas compositions. The two main steps show different responses to deactivation: Separable kinetics was found only for the methanation step. Power law rate equations were fitted to the rate data of the individual reaction steps to represent the main features of their kinetic behaviour. Some aspects of deactivation kinetics are also discussed.
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  • 67
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    Chemical Engineering & Technology - CET 10 (1987), S. 368-375 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: This contribution presents the measurements of bubble behaviour in presence of A, B and D powders in a semi-industrial scale pressurized fluidized bed. Local measurements were taken at static pressures of 0.2, 1.0 and 2.5 MPa, using capacitance probes. Quartz sand with mean particle diameter of 157 μm was fluidized in small “two-dimensional” transparent equipment with Frigen R 115. In addition, pressure fluctuations in the bulk of the fluidized bed with inner diameter of 0.4 m were studied experimentally.
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  • 68
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    Chemical Engineering & Technology - CET 10 (1987), S. 353-360 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Correlation flowmeters have been used in the scientific field for many years and are actually gaining greater commercial importance due to an increasing number of applications in industrial plants. The importance of the correlation method is based on the fact that essentially no alternatives exist for measuring velocity and mass flow rate in pneumatic conveyors. However, the hitherto employed transit time correlation method leads to results which are clouded by uncertainties. The commonly used theoretical model of the measurement process does not explain these effects satisfactorily. Therefore, the theory of non-intrusive flow sensors is reinvestigated from a physical standpoint. The derived model permits a discussion of the transit time correlation method in some detail. Furthermore, this model leads to an alternative sensor arrangement and signal processing scheme which makes it possible to measure the true mean velocities. Examples of experimental results are given.
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  • 69
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    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: For the simulation of steady- and non-steady-state behaiour of separation columns, a simulation program was developed and employed for the calculation and optimization of methanol-water separation. The demand for increasingly higher purities and energy-saving optimization of plants results in complex column configurations and thus in complex control schemes. The number of possible control schemes was reduced on the basis of heuristic rules. By simulating the process, the optimum control and manipulative variables and measuring points were determined from the reduced number of control concepts. A control scheme was introduced. The model was verified by simulation of the dynamic behaviour of the process. The investigation included the effects of computing technique, time interval, model reduction and tray hold-up on the results. Thus, various effects and interactions were verified theoretically with respect to the robustness of the model. This was followed by a simulation of the non-ontrolled and controlled column. By implementing the controllers in the existing column program, the computer can predict the control parameters. These parameters were checked and corrected when the metahnol-ater column was put in operation. In the start-up phase, major problems were caused by the sensitivity and failure rate of density, throughput and pump measuring sensors. Feed impurities were another source of problems. Operation with high product purities is possible, with a side stream to discharge impurities.
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    Chemical Engineering & Technology - CET 10 (1987), S. 382-389 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Phase equilibria in the n-hexadecane-water-hydrogen and n-hexadecane-benzene-water-hydrogen systems were determined experimentally at temperatures between 200 and 350°C and pressures between 100 and 300 bar. At high water concentrations, three-phase equilibria were observed. Two-phase regions could be correlated with a modified Redlich-Kwong equation of state. The influence of interaction parameters on the calculated miscibility gaps was investigated. On application of mean interaction parameters, it is possible to calculate phase equilibria at different pressures or temperatures with the same set of parameters. In the ternary system, the three-phase regions could be calculated from the correlated binodal curves of two-phase regions. In the quaternary system, cross-sections through the vapour-liquid miscibility gap could be successfully correlated.
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    Chemical Engineering & Technology - CET 10 (1987), S. 375-382 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: In the extraction literature, no attention has been given so far to differential calculation models for countercurrent extraction columns which take into account the changes in flow rates of the phases as a result of transferred mass, and which also reflect the variations in interfacial area per unit volume and in axial dispersion coefficients since these depend on the flow rates. The present contribution puts forward a formulation of such a model; this results in a set of non-linear differential equations with separated boundary conditions, representing the feeds at either side of the extraction column. This set of differential equations must be solved numerically. The model is illustrated by a sample calculation on the extraction of benzene with furfural. In this (realistic) example, the interfacial area per unit volume varies from bottom to top by a factor of 3. Ignoring this effect would obviously result in serious under- or overdesign.
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    Chemical Engineering & Technology - CET 10 (1987), S. 405-410 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Starting from the assumption that the growth of desublimed layers is governed mainly by heat and mass transfer, the authors present a model based on conditions in the diffusion boundary layer and suggest that the “hoarfrost”Hereafter the term frost will be used instead of hoarfrost. density depends on only one parameter. The discussion accounts for the process determining factors, i.e. the growth rate, mass transfer and gas concentration. The theoretical relationship is confirmed by the authors' own experiments on two systems and data from literature. The relationship can be established by a few laboratory experiments and permits the calculation of frost density and of associated variables, thus facilitating the optimization of desublimator design.
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    Chemical Engineering & Technology - CET 10 (1987), S. 411-419 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: This contribution reviews the work performed mainly at Bergbau-Forschung during the past few years. First, it deals with the quantitative description of gasification kinetics, taking into account the pressure of the gasifying agent and partial pressures of product gases. Thereby, a method and quantitative data are provided for the calculation of reaction rates for uncatalyzed and potassium-catalyzed gasification, on the example of chars from high volatile bituminous coals. In addition, a method for characterization of internal surface area by oxygen chemisorption with respect to char reactivity has been improved. Progress has also been achieved in the assessment of the impact of pyrolysis conditions, especially the time-temperature profile during char formation, on its chemical activity during subsequent use.
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    Chemical Engineering & Technology - CET 10 (1987), S. 398-404 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Previous investigations have shown that the specific energy input is the overall parameter of influence on product size during communition in agitated ball mills, from laboratory up to industrial scale. The specific energy input is the introduced energy related to the amount of comminuted material. This parameter can be used for mill scale-up. Consequently, a method had to be found of introducing power into the mill so as to obtain a given specific energy input. For this purpose, stirring tests with purely Newtonian liquids were carried out in absence of solids and hence, without comminution. Mathematical models are presented which describe the power consumption in agitated ball mills in absence of grinding beads. In addition, tests with grinding beads filling were also performed, leading to scale-up guidelines with respect to power consumption. Finally, the influence of size and material of grinding beads was investigated.
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  • 75
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    Chemical Engineering & Technology - CET 11 (1988) 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
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  • 76
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    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A pressure swing adsorption process for hydrogen recovery from coke oven gases comprises the steps of adsorption at pressures above 6 bar, cocurrent and countercurrent depressurization, purging with hydrogen at ambient pressure and repressurization. The process was investigated in the cyclic mode, on a laboratory scale, using an adsorber filled with 1.3 litres of carbon molecular sieve. Based on the test results of concentrations and pressures within the adsorber during complete cycles, a pseudo-homogeneous model was developed for the adsorption step. Adsorption equilibrium parameters were determined by separate measurements, while the transport parameters were evaluated by fitting the experiments of the fixed bed adsorber. It was possible to consider the residual load, resulting from an incomplete regeneration, by the assumption of a load distribution in the inlet region of the adsorber.
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    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: An important aspect of nuclear and chemical reactor safety is the ability to predict the maximum or critical mass flow rate from a break or leak in a pipe system. At the beginning of such a blowdown, if the stagnation condition of the fluid is subcooled or slightly saturated thermodynamic non-equilibrium exists in the downstream, e.g. the fluid becomes superheated to a degree determined by the liquid pressure. A simplified non-equilibrium model, explained in this report, is valid for rapidly decreasing pressure along the flow path. It presumes that fluid has to be superheated by an amount governed by physical principles before it starts to flash into steam. The flow is assumed to be homogeneous, i.e. the steam and liquid velocities are equal. An adiabatic flow calculation mode (Fanno lines) is employed to evaluate the critical flow rate for long pipes. The model is found to satisfactorily describe critical flow tests. Good agreement is obtained with the large scale Marviken tests as well as with small scale experiments.
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    Chemical Engineering & Technology - CET 11 (1988), S. 11-17 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Design and operation of a circulating fluidized bed requires the knowledge of fluid mechanics. According to heat and mass transfer as well as chemical reactions, the effect of the set superficial gas velocity on the axial pressure profile is of particular interest. The axial pressure profile was measured for a variety of solids, as a function of the superficial gas velocity, in a cylindrical circulating fluidized bed with an inner diameter of 0.19 m and an overall height of 11.5 m. Depending on the solids content and superficial gas velocity, two or one sections can be observed in the plant where the pressure gradient is constant. A pressure profile with one pressure gradient exists only at high gas velocities, so long as the acceleration pressure drop immediately above the gas distributor is negligible. Comparison of measured pressure drops in circulating fluidized beds with those measured in vertical pneumatic conveying led to a state diagram for vertical gas-solid flows. The operation behaviour of different types of circulating fluidized bed plants can be explained with the aid of this diagram.
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    Chemical Engineering & Technology - CET 11 (1988), S. 17-25 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Crossflow microfiltration (CMF) is a pressure driven membrane process for the separation of suspended microparticles, bacteria and emulsion droplets. The fluid to be filtered flows in parallel to the membrane surface and restricts the formation of a filter cake. This contribution explains the basic process characteristics and the combination of the crossflow technique with other membrane cleaning methods (periodic backflushing, chemical cleaning). Special attention is paid to the influence of different process parameters on the flux through the membrane. The principle of plant design and different operation modes are described. Engineering aspects such as hydrodynamics, energy requirement and selection of construction materials are discussed in some detail.
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    Chemical Engineering & Technology - CET 11 (1988), S. 25-31 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: While two- and multiphase flows find more and more application in chemical engineering practice, and the demand for theoretical information about mass and heat transfer processes in such systems is increasing, such data or at least experimental results which could be generalized are still lacking. The following pages are concerned with mass transfer in laminar suspension tube flows normal to the main direction of flow due to the individual motions of small, inert spherical particles. On the basis of a large number of experimental data, an interpretation is attempted of the role of nearly neutrally-buoyant particles in mass transfer enhancement, and a model for a semi-empirical description is suggested. The experimental arrangement uses the mass transfer of carbon dioxide in laminar flow of salt water during the process of gas permeation through a permeable membrane tube wall.
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    Chemical Engineering & Technology - CET 11 (1988), S. 1-10 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Interfacial areas and gas hold-ups were determined at pressures of up to 1.7 MPa in a glass vessel, 88 mm in diameter and of standard geometry. Superficial gas velocities between 0.25 and 2.0 cm/s were used and the stirring speed varied between 4 and 30 rps. The interfacial areas were determined by the chemical method, using the model reaction between CO2 and aqueous diethanolamine (DEA). Hold-ups were determined by observation of differences in height. In contrast to literature indications, the gas hold-up was found to be independent of reactor pressure. This is also true for the interfacial area.
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    Chemical Engineering & Technology - CET 11 (1988), S. 243-248 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Pyrolysis of propane/argon mixture in the presence of trace quantities (0.1% and 0.9%) of ethane was investigated at reflected shock wave temperatures between 1200 and 2000K. Traces of ethane accelerated propane decomposition at high temperature. However, increase in the quantity of ethane added to propane/argon mixture did not result in the same increase of its accelerating influence. Ethylene, methane and acetylene were the main hydrocarbon reaction products, with small quantities of propylene and ethane detected only at lower temperatures. Below 1500K, addition of ethane slightly enhanced the yields of ethylene and methane at the expense of propylene and ethane respectively. The selectivity for acetylene increased with increasing temperature and with the decline of those for the other products. For none of the products, did the presence of ethane alter the relationship between product formation rates and temperature. The influence of ethane addition on propane pyrolysis at high temperatures was explained in terms of increased radical concentrations, especially hydrogen atoms and vinyl radicals, formed at high conversions. These accounted for the rapid acceleration of propane decomposition and the high yield of acetylene at high temperatures.
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    Chemical Engineering & Technology - CET 11 (1988), S. 312-320 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: This contribution presents the methods of measuring the mass transfer in centrifugal extractors and of determining it during the individual life stages of a fluid element of the dispersed liquid, i.e. drop formation, motion, coalescence and stay in the stationary layer of the dispersed phase. The experimental mass transfer coefficients of the dispersed and continuous phases are compared with well-known theoretical models developed for extraction columns in gravitational field. Due to the fast motion and coalescence of the fluid particles at high centrifugal field intensities, mass transfer in centrifugal extractors takes place during short contact times. Nevertheless, this contribution shows that mass transfer in a centrifugal field can be calculated with selected theoretical models of the gravitational field. The investigations on mass transfer are completed by a classification of the strongly deformed fluid particles in centrifugal field into regimes of circulating and oscillating drops. In addition, data on the performance of centrifugal extractors, undergoing several exchange steps, are given.
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  • 84
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    Chemical Engineering & Technology - CET 11 (1988), S. 392-402 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The kinetics of heterogeneously catalyzed methacrylic acid synthesis from isobutyric acid has been investigated. Initial catalyst screening pointed to 10-molybdo-2-vanado-phosphoric acid and its Cs-salts as the most promising catalysts. A model describing the reaction behaviour of all the different hetropoly-compounds used in this work was developed. A relationship was found between model parameters and composition of different catalysts. First insight was gained into the catalyst deactivation phenomena. Deactivation appears to be caused mainly by loss of molybdenum with simultaneous collapse of the Keggin structure.
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  • 85
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Transient diffusion of inert gases into Zeolon 900 H, a zeolite of the mordenite type, was studied by the chromatographic method. Experiments were performed with argon and helium either as tracer or as carrier gas. The diffusion of argon was also studied in a carrier gas containing methanol at a low temperature (75°C, no reaction) and at higher temperatures (up to 130°C) when some dehydration of methanol to dimethyl ether takes place. The adsorption isotherm of argon is linear. In the absence of methanol, its penetration into microcrystals of zeolite is equally well represented either by an effective diffusion coefficient D′μ = 7.4 × 10-8exp(-2873/T)m2s-1 or by a mass transfer coefficient at the crystallite surface keμ = 1.9 × 10-4 exp(-1324/T) ms-1. A small amount of methanol in the carrier gas considerably slows down the transfer of argon (by a factor of 40 for D′μ and 550 for keμ) showing the “blocking” effect of adsorbed methanol. In addition, transient adsorption can no longer be accounted for by a single transfer time. The size distribution of microcrystals, determined from Scanning Electron Microscope photographs leads to a Transfer Time Distribution which account well for experimental breakthrough curves without any parameter fitting. This interpretation is supported by experiments under reaction conditions where transport of argon within crystallites increases faster with temperature than in the absence of reaction due to the transformation of methanol into dimethyl ether, which is less adsorbed and thus provides lesser hindrance to argon diffusion.
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  • 86
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Additional Material: 4 Ill.
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  • 87
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    Chemical Engineering & Technology - CET 12 (1989), S. 1-11 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The effect of micromixing limits on a process of crystallization in an MSMPR crystallizer is studied with respect to power law growth and nucleation kinetics. Three limiting cases corresponding to maximum mixedness and complete segregation in an MSMPR crystallizer and plug flow configuration were analyzed for processes in which supersaturation is generated by conventional techniques. The sensitivity of these three limiting cases to the supersaturation generation term in each mode of operation was investigated using several numerical examples. The study demonstrates the effects of mixing on the overall crystallizer performance and, in particular, the enormous micromixing influence at high supersaturation generation rates. The difference in the product CSD arise from the variations of supersaturation profiles experienced by the elementary volumes throughout their sojourn. Characterization of mixing in a real crystallizer at some intermediate levels is emphasized with the aid of relevant industrial examples.
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  • 88
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    Chemical Engineering & Technology - CET 12 (1989), S. 20-26 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: For design and simulation of chemical process furnaces in accordance with present-day standards, the temperature distributions in the firebox and in the reactors must be generated simultaneously. This calls for coupling of the simulations of the firebox and of the reactor. For the calculation of heat transfer in the firebox, a generalized furnace simulations program, based on the zone method, is applied. Monte Carlo simulation techniques are used to determine the view factors. The location of the burners is explicitly accounted for. Absorption and emission of radiation by the flue gas are calculated by considering band contributions for carbon dioxide and water. For the simulation of the steam reforming reactors, a one-dimensional heterogeneous model, which accounts for the presence of intraparticle partial pressure gradients, is used. The simulated temperature distribution in the furnace is in excellent agreement with industrial results, as is the simulated product distribution.
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  • 89
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    Chemical Engineering & Technology - CET 12 (1989), S. 15-19 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Effective interfacial area a and volumetric liquid-side mass transfer coefficient kLa of an RTL contactor were obtained at different stirring speeds by absorption of oxygen from air into 0.8 kmol/m3 sodium sulphite solution, in the presence of Co++ ions. The values of a and kLa ranged from 80 to 150 m2/m3 and 0.0003 to 0.00053 s-1, respectively, when stirrer speed was increased from 8 to 40 rpm. When kL alone was evaluated, it was found to be practically constant, irrespective of stirring speed.
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  • 90
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The chlorination of an alumina with BET surface area of 100 m2/g has been studied in situ by transmission IR measurements at about 670 K. The chlorinating gases consisting of Cl2 and CO were employed individually and in equimolar proportion. The IR results do not reveal the presence of a phosgene surface species which could support the only mechanism proposed so far to explain the chlorination. A detailed alternative reaction mechanism is suggested for the high temperature chlorination reaction, taking into account the IR results, together with the known electron donor-acceptor properties of the activated alumina and the reaction gases: Cl2 molecules accept electrons from oxide ions with a lower coordination number on the alumina surface, leading to the formation of Cl-and Oad. While Cl- yields AlCl3, Oad reacts further with CO producing CO2.
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  • 91
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: This contribution reports on the theory underlying a uniform representation of heat transfer to submerged surfaces in fixed bed reactors and of gas convective part of heat transfer in fluidized beds with coarse-grained bulk solids and/or at elevated pressure. Based on an analysis of the pressure drop behaviour of fixed bed percolation at different gas pressures and with different bulk solids, a new dimensionless pressure drop parameter was developed. Fixed bed heat transfer data are very well correlated by this new dimensionless number. As soon as fluid throughput is in excess of minimum fluidization velocity, the pressure drop parameter transforms into the well-known Archimedes number. These two dimensionless numbers are connected by the condition of equilibrium for pressure drop and mass of practices in a fluidized bed. This equilibrium is fulfilled as soon as fluidization commences. Up to now, the Archimedes number has been generally accepted as the significant parameter, determining the gas convective part of heat transfer in fluidized beds; however, without any physical interpretation of this parameter. Introduction of the pressure drop number, which is consistent with the Archimedes number, reduces the heat transfer behaviour to pressure drop characteristics. The usefulness of this concept is proven by the comparison of experimental results and prediction.
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  • 92
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    Chemical Engineering & Technology - CET 12 (1989), S. 33-37 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The absorption of nitric oxide (NO) in phosphoric acid esters and polyethylene glycol ethers which contain cupric halides has been investigated. Due to high solubility of cupric halides and high equilibrium constants of formed nitrosyl complexes, the effective solubility of nitric oxide can be enhanced to about 100-fold its solubility in the salt-free organic liquid which itself amounts to only about 5-fold the NO-solubility in water. Calculations taking into account flue gas conditions indicate that the required gas-liquid ratio in industrial absorption processes will lie in the normal range of flue gas scrubbing processes, namely in the region of 400:1 to 1000:1 in volume. Thus, such a reversible absorption process could a viable alternative to SCR-processes in flue gas denitrification.
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  • 93
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    Chemical Engineering & Technology - CET 12 (1989), S. 71-87 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: In the course of polymerization in homogeneous systems, the viscosity of the reaction mass increases by several orders of magnitude. The viscosity increase is affected by reaction conditions, concentration and properties of the formed polymer. Empirical correlations for homogeneous and heterogeneous polymerizations are given. Viscosity significantly affects the polymerization kinetics as well as heat, mass and momentum balances of the polymerization reactor. The influence of viscosity and its increase on conductive heat transfer, stirrer power input and cooling capacity, molecular diffusion and mass transfer coefficients, mixing time and residence time distribution in homogeneous and heterogeneous polymerizations in stirred tank and tubular reactors is reviewed.
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  • 94
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    Chemical Engineering & Technology - CET 12 (1989), S. 89-96 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Depressurization of a pressure vessel, containing a liquid or a gas is limited by the maximum possible mass flux. This flux occurs at a certain drop in pressure. The ratio of ambient pressure to that inside the vessel must be less than a certain critical value. The critical pressure ratio depends on the thermodynamic state of the fluid inside the vessel and on the geometry of the outlet cross-section. The outlet can be a pipeline, a safety valve or a rupture disk. The results of known theoretical and experimental work are presented. In previous experiments, saturated liquids, two-phase flows or pure vapours were examined. In order to predict the critical pressure ratio, certain assumptions are necessary. These are derived for three well-defined cross-sections of the vessel outlet.
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  • 95
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    Chemical Engineering & Technology - CET 12 (1989), S. 96-102 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: The effects of alkali treatment, nitrogen supplement and hydraulic retention time on methane production rate from semi-continuous anaerobic digestion of 5% wheat straw-water mixtures were investigated. The experiments were carried out in laboratory scale fermenters, fed with 1 1 of basic, alkali treated and nitrogen supplemented 5% wheat straw-water mixtures, respectively, and maintained at 55 °C. Digestion experiments were performed for hydraulic retention times of 8, 10 and 15 days. The amount and composition of produced gas were measured until steady state was attained in each run. The steady-state methane production rates were found to increase with hydraulic retention time and with the type of slurry in the following order; basic, nitrogen supplemented and alkali treated slurry. Data obtained from the experiments were employed to determine the kinetics of methane production from anaerobic digestion of wheat straw, for the assessment of pretreatment effects on process kinetics. The predicted methane production rates were found to be in a reasonably good agreement with the measurements.
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  • 96
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    Chemical Engineering & Technology - CET 12 (1989), S. 103-109 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: During the past decade, the sintering of model supported metal catalysts, i.e. catalysts consisting of metal deposited on very thin and flat oxide films, has been intensively investigated by transmission electron microscopy. In the current paper, a mathematical model, based on an atomic migration mechanism, for the sintering of these catalysts is presented. The predictions of the model, based on Monte Carlo simulations, are in very good agreement with the experimental observations, i.e. phenomena such as ‘apparent’ particle migration, splitting and neck formation between particles are predicated by the model.
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  • 97
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    Chemical Engineering & Technology - CET 12 (1989), S. 205-212 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: A circular loop reactor was built for application to a heterogeneous liquid-liquid reaction. In order to investigate the dispersion behaviour of droplets in the reactor, basic experiments were performed using a number of liquid-liquid dispersions. Droplets discharged form the impeller region were found to grow due to coalescence in the circulation region. Mean droplet diameter decreased exponentially with elapsing time. An expression correlating the steady-state mean droplet diameter with the operating conditions was derived. Moreover, the transition time required for the droplet diameter to reach the equilibrium value was determined and correlated with the operating conditions.
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  • 98
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    Chemical Engineering & Technology - CET 12 (1989), S. 218-225 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Most chemical engineers presently accept that the mass transfer rate in desorption from the solid to the gas phase or from the liquid to the gas phase is accelerated with increasing temperature in the liquid or the solid phase, or increasing partial pressure of inert gas in the gas phase, and/or decreasing total system pressure in the gas phase. Nevertheless, many reports about such mass transfer are still based on the former concept, which completely contradicts the actual phenomena mentioned above. Here, we discuss the contradiction and suggest a way of resolving it in terms of diffusion theory.
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  • 99
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    Chemical Engineering & Technology - CET 12 (1989), S. 249-254 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Thermally stabilized combustion has a number of unique characteristics which permit the generation of steam or other forms of process energy from the heat of combustion of a gaseous or clean liquid fuel in remarkably compact, integrated apparatus while truly minimizing the concentrations of NOx, CO and unburnt fuel in the effluent. These characteristics, which have been identified by a long-range program of research, are described and the advantages and limitations of this process are discussed.
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  • 100
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    Chemical Engineering & Technology - CET 12 (1989), S. 235-244 
    ISSN: 0930-7516
    Keywords: Chemistry ; Industrial Chemistry
    Source: Wiley InterScience Backfile Collection 1832-2000
    Topics: Chemistry and Pharmacology , Process Engineering, Biotechnology, Nutrition Technology
    Notes: Film theory under consideration of one-sided diffusion is a satisfactory basis for the calculation of vapour condensation from a flowing turbulent mixture with non-condensable gases. At atmospheric pressure and low condensate flow rates, coefficient equations for smooth tubes are used as a rule. At higher pressures and thus, at higher temperatures and gas densities, there are additional parameters. For instance, non-ideal behaviour of the gas phase or the surface roughness affects the condensation process. These parameters were examined in a test plant under variation of pressure, steam concentration and temperature in a vapour/air mixture. At pressures of up to 21 bar, the Reynolds number of the gaseous phase reaches a maximum value of 128 000 and of 720 for the condensed phase. After description of the test facility, the experimental results are explained and discussed. It is shown that the experimental results are not in a good agreement with the common calculating methods. Taking into account the non-ideal behaviour of the steam/air mixture and the roughness of condensate surface by using a friction factor ξr, all the results could be calculated with an accuracy of ± 20%. This was achived with a modification of the coefficient equation of Gnielinski [1] and by using the equation of Andreussi [2] for the friction factor of a cocurrent annular flow. With respect to one-sided diffusion, the film theory is still applicable. The described method for the determination of local transfer coefficients includes the common calculating method. It represents an extension of the general validity of the film theory.
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