Abstract
The demands placed on automation of cell production processes for IT products are becoming increasingly sophisticated. Dual-arm robots are drawing particular attention as a process solution because they offer flexibility and can work in a similar manner to a human operator. In this paper, we propose an automation system for cellular phone packing processes that uses two dual-arm robots. The applied robots are designed with specifications that meet the requirements of the cellular phone packing tasks. In addition, a robotic cell production system is proposed that applies a task allocation method to perform an efficient packing job for cellular phones. In particular, each task is assigned with the intention of reducing the takt time , which is the time taken to finish a single product in the production line and to avoid collisions between the two robots. Finally, we implement some of our results in a demonstration of a packing job that involves filling five unit boxes with seven kinds of accessories.
Similar content being viewed by others
References
Bogdan S, Lewis FL, Kovacic Z, Gurel A (2002) An implementation of the matrix-based supervisory controller of flexible manufacturing systems. IEEE Trans Control Syst Technol 10:709–716
Moore KW, Newman R, Chan G, Leech C, Allison K, Coulson J, Simpson PB (2007) Implementation of a high specification dual-arm robotic platform to meet flexible screening needs. J Assoc Lab Autom 12:115–123
Chung HLC, Narayanan OH, Davies BJ (1993) An event-based, robot-served flexible manufacturing cell modeller. Int J Adv Manuf Technol 8:102–110
Warnecke H-J, Gzik H, Utner W (1986) From the industrial robot welding cell to the industrial robot welding system. Int J Adv Manuf Technol 1:25–38
Park C, Park K (2008) Design and kinematics analysis of the dual arm robot manipulator for precision assembly. IEEE International Conference on Industrial Informatics 430–435
Park C, Park K, Park DI, Kyung JH (2009) Dual arm robot manipulator and its easy teaching system. IEEE International Symposium Assembly and Manufacturing 242–247
Do HM, Park C, Kyung JH (2012) Dual arm robot for packaging and assembling of it products. IEEE International Conference on Automation Science and Engineering 1063–1066
Stolt A, Linderoth M, Robertsson A, Johansson R (2012) Force controlled robotic assembly without a force sensor. IEEE International Conference on Robotics and Automation 1538–1543
ABB: Yumi. http://new.abb.com/products/robotics/yumi
ROSETTA: The rosetta project. http://www.fp7rosetta.org
RethinkRobotics: Baxter—redefining robotics and manufacturing. http://www.rethinkrobotics.com/baxter
ETG: Ethercat technology group. http://www.ethercat.org/default.htm
Do HM, Park C, Park K, Kyung JH (2013) Design of dual-arm robot for cell productions. Advances in Intelligent Systems and Computing 208:921–929
Do HM, Park C, Choi TY, Kyung JH (2013) Design and control of dual-arm robot for cell manufacturing process. IEEE International Conference on Mechatronics and Automation 1419–1423
FunctionBay: Recurdyn. http://eng.functionbay.co.kr/home/eng/products.php?q=overview
Lee J, Kim T, Kang S, Kim K, Kim J, Kim J (2014) Bin picking for the objects of non-Lambertian reflectance without using an explicit object model. International Conference on Ubiquitous Robots and Ambient Intelligence 489–493
Kim D-H, Choi Y-S, Park T, Lee JY, Han C-S (2015) Efficient path planning for high-DOF articulated robots with adaptive dimensionality. IEEE International Conference on Robotics and Automation
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Do, H.M., Choi, TY. & Kyung, J.H. Automation of cell production system for cellular phones using dual-arm robots. Int J Adv Manuf Technol 83, 1349–1360 (2016). https://doi.org/10.1007/s00170-015-7585-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-015-7585-1