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  • 1
    Publication Date: 2020-05-09
    Description: This study describes the surface topography of the 17-4 PH stainless steel machined under dry, wet and near-dry cutting conditions. Cutting speeds of 150–500 m/min, feeds of 0.05–0.4 mm/rev and 0.5 mm depth of cutting were applied. The research was based on the ‘parameter space investigation’ method. Surface roughness parameters, contour maps and material participation curves were analysed using the optical Sensofar S Neox 3D profilometer and the effect of feed, cutting speed and their mutual interaction was noticed. Changes in chip shape depending on the processing conditions are shown. Compared to dry machining, a reduction of Sa, Sq and Sz parameters of 38–48% was achieved for near-dry condition. For lower feeds and average cutting speeds valleys and ridges were observed on the surface machined under dry, wet and near-dry conditions. For higher feeds and middle and higher cutting speeds, deep valleys and high ridges were observed on the surface. Depending on the processing conditions, different textures of the machined surface were registered, particularly anisotropic mixed, periodic and periodically determined. In the Sa range of 0.4–0.8 μm for dry and wet conditions the surface isotropy is ~20%, under near-dry conditions it is ~60%.
    Electronic ISSN: 1996-1944
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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  • 2
    Publication Date: 2020-09-03
    Description: This paper analyses three components of total cutting force and chip shape changes when finish turning 17-4 PH (precipitation hardening) stainless steel. A Finite Element Method (FEM) simulation of cutting forces was also performed using the Johnson–Cook constitutive model. The results were compared with those obtained from experimental studies. Variable feeds of 0.05–0.4 mm/rev and depth of cut of 0.2–1.2 mm with a cutting speed of 220 m/min were used. The studies were carried out under dry and wet cooling conditions and with the use of minimum quantity lubrication (MQL). This research was realized based on the Parameter Space Investigation (PSI) method. Statistical analysis of the obtained results was carried out using Statistica-13 software. It was found that the cutting force Fc and feed force Ff depend on the depth of cut and feed, and the passive force Fp depends mainly on the feed. Compared to dry cutting conditions, a reduction of 43% and 39% of the cutting force Fc was achieved for wet machining and MQL machining, respectively. Regardless of the cooling conditions, a favorable chip shape was registered for ap = 1–1.1 mm and f = 0.25–0.3 mm/rev. Compared to the experimental studies, the FEM simulation showed differences of ~13% for the cutting force Fc and of ~36% for the feed force Ff.
    Electronic ISSN: 2075-4701
    Topics: Mechanical Engineering, Materials Science, Production Engineering, Mining and Metallurgy, Traffic Engineering, Precision Mechanics
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